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OUTRIGGERthe
R. Baker & Son MagazinDisabled Veteran Found
inide thi isue...2010 top contractor - assisting customers with
precision asseshut it down, lock it out...check it - quality award
winnerindustry buzz: empire state building - nyc building
safety
With precision dis-assembly and re-assembly,
many details need to be taken into consider-tion. If equipment
is to be relocated, it must
e pre-determined where equipment will beplit, and into how many
sections, to properly
repare for packaging and transport. Everymovement and opening
elevators, doorways,windows, roof openings, etc. must be
plotted,ecause the smallest opening is always a
rimary concern.
When factory testing of complex intercon-
ected equipment is required, you shouldonsider having the same
layout at the FATactory acceptance test) as you have in your
acility. This allows you to ship and reuse all
iping, wiring, flex hoses and all other equip-ment connections
rather than do it twice. Thisan save considerable time, money and
effort
or your project.
existing equipment is being relocated, this ishe ideal time to
replace defective parts,
asketing, and old or worn items. Involving theactory is a big
plus, and you might even beble to have the manufacturer agree to
extend
heir warranty. cont. on page 2
SSISTING CUSTOMERS WITHRECISION DIS-ASSEMBLY & RE-ASSEMBLYy:
Dave Baker
R. Baker & Son News Flash:NY Construction Magazine /
McGraw-Hill Construction
Has Announced Their 2010 Top Specialty Contractors... R. Baker
& Son is #
. Baker & Son was named #1 Demolition /Wrecking Contractor
in NY, NJ and CT.
hroughout all market sectors, we ranked #13 Top Specialty
Contractors in NJ and #50 inY. We are extremely proud of these
accom-
ishments, which were achieved through theonstant innovation,
professionalism and hardork of our employees. Our sincere thanks
go
o the R. Baker & Son Team. read more
A L L I N D U S T R I A L S E R V I C E S
http://rbaker.com/press-room.php?id=95http://rbaker.com/press-room.php?id=95
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SHUT IT DOWN, LOCK IT OUT...CHECK IT!
Packaging of equipment is very important. The manufacturer must
dis-assemble equipment and package allparts properly, clearly
identifying each for re-assembly at the new location. If equipment
is to be shipped by seaair, proper packaging is necessary to
prevention moisture intrusion, which is a concern that is more
common tha
you might think. All fluids, media and product materials must be
removed immediately after factory testing iscomplete before
equipment is shipped. A quality contractor can ensure that all of
these important steps are tak
Precision Dis-Assembly and Re-Assembly : cont. from page 1
Just as PPE items such as hard hats, safety glasses, and
properwork shoes are elementary standards on the job, effective
lockout /tagout practices are critical elements in the shared
safety process. Many large corporations and quality contractors
implement excellentlockout/tagout programs that protect workers
when the unexpectedhappens. According to OSHA, these practices
prevent an estimated120 fatalities and 50,000 injuries each year.
However, it is just asimportant to properly follow through to the
next step after the valve hasbeen closed, the breaker locked, or
the switch opened. Workers mustcheck to make sure the system is
de-energized and that any possible
moving parts are properly chocked to prevent movement of
fans,hydraulic presses, etc. Many electrical systems have power and
controlpower feeds which both must be turned off.
The reality is that lockout/tagout might not always be
foolproof, andmany systems in the field piping, electrical, etc.
are sometimesimproperly marked, or not marked at all. There have
been a few recentincidents reported around the country where the
wrong valve or breakerwas turned off, or energy was not properly
checked. Thankfully no onewas seriously injured, but these
incidents serve an important reminderthat the most important step
in the lockout/tagout process often occursafter the fact: making
sure its OFF.
We recommend that, when dealing with large, complex
equipment,
customers should have a factory-trained tech provide basic
consultationon how the equipment was packaged, how it should be
assembled, andwhether there are any specific steps that should be
taken during or follow-ing assembly. Also, manufacturers sometimes
require a factory tech to
witness and document certain steps during assembly. Though
factoryconsultation might add to your project costs, it is money
well spent.Having to take equipment apart later because something
simple was
missed at assembly can be an expensive show-stopper.
If you have chosen wisely, your contractor will do far more than
justrigging your equipment into place when it arrives on site.
Whether install-
ing new or relocating existing equipment, they should be fully
knowledge-able on every project detail, asking all the right
questions, and canassemble all of your systems piping, electrical,
controls, compressedair, nitrogen, hydraulics, etc. to startup
readiness.
Make sure your contractor has plenty of related experience, with
expertmechanics and millwrights, and can guide you through the
complex
process from start to finish. Whether you are installing
pharmaceuticalmodules, lyophilizers, equipment trains, tanks,
generators, chillers,boilers, green technology, or even a large
piece of art, your contractorshould be your quality partner for
success.
Congratulations to R. Baker &Sons most recent Quality
Award
winner: BRYAN SIMOES
The Award Program has been
established to recognize individuawho have contributed to R.
BakeSons growth and success for theoutstanding achievements in
safe
project execution and customersatisfaction above and beyond
thcall of duty.
A L L I N D U S T R I A L S E R V I C E S
& SonSo n& Son
QUAL ITY AWA RDQUAL ITYAW
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