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The S Separator Chapter 5. bowl function

Separator - Bowl Function

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Page 1: Separator - Bowl Function

The S Separator

Chapter 5. bowl function

Page 2: Separator - Bowl Function

Bowl function

Chapter 5. bowl function

Page 3: Separator - Bowl Function

www.alfalaval.com

Chapter 5. bowl function

What happens inside?

• Operates with the Alcap principle, thus no gravity disc

• No level ring

• Centrishoot

– Complete displacement

– Complete ejection

– Clean bowl!

Page 4: Separator - Bowl Function

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Chapter 5. bowl function

Paring tube

CentriLock

Dischargeslide

Seal ring

NozzleOperatingwater ring

Inlet pipe

Page 5: Separator - Bowl Function

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Chapter 5. bowl function

ActivitySnap ring (Centrilock™)

Bowl hood

Hood seal/o-ring

Top disc

O-rings

Inlet / outlet pipe

Paring tube

Bowl discs

Distributor

Cap nutNut

Discharge slide

Seal ring

O-ring

Bowl body

O-ringO-ring

Operating slide

O-ring

Operating slide holder

Operating water ring

Page 6: Separator - Bowl Function

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Chapter 5. bowl function

Bowl inlet and outlets

Water outlet

Inlet

Oil outlet

Page 7: Separator - Bowl Function

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Chapter 5. bowl function

question

• Which other separator for marine and power use has the oil paring disc inside the top of the disc stack?

MSPX

Page 8: Separator - Bowl Function

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Chapter 5. bowl function

question

• No level ring!

• Why has the level ring been removed?

A level ring is not necessary in this separator design .

Page 9: Separator - Bowl Function

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Chapter 5. bowl function

• Why has the water paring disc been replaced by a paring tube?

question

To avoid generation of heat in separator top

Page 10: Separator - Bowl Function

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Chapter 5. bowl function

Product flow• 1. Alcap

– Valve V 5 normally closed

Conditioning water2. Oil flow

InletParing chamber

3.Water / Sludge4. Paringtube position

Page 11: Separator - Bowl Function

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Chapter 5. bowl function

Inside the bowl at discharge -1• Dirty oil in

– Interface / separated sludge

• If back pressure increased?

– Oil level inwards

– Interface outwards

– Water level inwards

– Paring tube inwards

• If back pressure decreased?

Page 12: Separator - Bowl Function

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Chapter 5. bowl function

Inside the bowl at discharge -2

• Feed off

• Oil level

• Water level

Page 13: Separator - Bowl Function

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Chapter 5. bowl function

Inside the bowl at discharge -3

• 1 - Water outlet closed

• 2 - Oil outlet closed

– opened at pressure increase signal from PT4 in oil outlet.

• 3 - Oil displaced

– Displacement volume based on calibration of water flow at first start-up.

Page 14: Separator - Bowl Function

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Chapter 5. bowl function

Inside the bowl at discharge -4

• Displacement continues

• Paring tube moves in

– Oil column replaced by water - heavier

• Complete displacement

• Tube flush

Page 15: Separator - Bowl Function

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Chapter 5. bowl function

Inside the bowl at discharge -5

• After discharge

• Empty bowl

Page 16: Separator - Bowl Function

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Chapter 5. bowl function

Inside the bowl at discharge -6

• Conditioning water is added , time is depending on calibration made at first start-up

Page 17: Separator - Bowl Function

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Chapter 5. bowl function

Inside the bowl at discharge -7

• After conditioning water

• Top disc well covered

• Water does not reach disc stack

Page 18: Separator - Bowl Function

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Chapter 5. bowl function

Inside the bowl at discharge -8

• Feed on

• Water pushed out

• Oil does not pass top disk

• Bowl in running condition

Inside the bowl at discharge -8

Page 19: Separator - Bowl Function

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Chapter 5. bowl function

Activity

• Using your notes, describe sequence at discharge to person next to you!

Page 20: Separator - Bowl Function

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Chapter 5. bowl function

Oil/water back pressure, tube position, Appendix 4

• Previous separator models

– Increase oil back pressure increases water pressure

– FOPX, water indicating pressure increases when recirc holes in heavy phase paring disc become blocked

• Separation unit

– when oil pressure is increased the water pressure decreases

Page 21: Separator - Bowl Function

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Chapter 5. bowl function

Oil/water back pressure, tube position, Appendix 4

• Paring tube

– free to move between inner and outer limits

Page 22: Separator - Bowl Function

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Chapter 5. bowl function

Oil/water back pressure, tube position, Appendix 4

• Water paring chamber

– Low oil back pressure

– gives a large diameter water ring

Page 23: Separator - Bowl Function

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Chapter 5. bowl function

Oil/water back pressure, tube position, Appendix 4

• Water paring chamber

– High oil back pressure

– gives a small diameter water ring

Page 24: Separator - Bowl Function

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Chapter 5. bowl function

Oil/water back pressure, tube position, Appendix 4

• Paring tube position

– large diameter gives high pressure

– tube out gives high pressure

Page 25: Separator - Bowl Function

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Chapter 5. bowl function

Oil/water back pressure, tube position, Appendix 4

• Paring tube position

– small diameter gives low pressure

– tube in gives low pressure

Page 26: Separator - Bowl Function

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Chapter 5. bowl function

The operating mechanism• QUESTION, how do we push the operating slide against the bowl body

when there are no springs in the bowl?

Page 27: Separator - Bowl Function

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Chapter 5. bowl function

The operating mechanism

Page 28: Separator - Bowl Function

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Chapter 5. bowl function

The operating mechanism

Page 29: Separator - Bowl Function

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Chapter 5. bowl function

The operating mechanism

Page 30: Separator - Bowl Function

www.alfalaval.com

Chapter 5. bowl function

The operating mechanism

Page 31: Separator - Bowl Function

www.alfalaval.com

Chapter 5. bowl function

The operating mechanism

Page 32: Separator - Bowl Function

www.alfalaval.com

Chapter 5. bowl function

The operating mechanism

Page 33: Separator - Bowl Function

www.alfalaval.com

Chapter 5. bowl function

The operating mechanism

Page 34: Separator - Bowl Function

www.alfalaval.com

Chapter 5. bowl function

The operating mechanism

Page 35: Separator - Bowl Function

www.alfalaval.com

Chapter 5. bowl function

The operating mechanism

Page 36: Separator - Bowl Function

www.alfalaval.com

Chapter 5. bowl function

The operating mechanism

Page 37: Separator - Bowl Function

www.alfalaval.com

Chapter 5. bowl function

The operating mechanism

Page 38: Separator - Bowl Function

www.alfalaval.com

Chapter 5. bowl function

The operating mechanism

Page 39: Separator - Bowl Function

www.alfalaval.com

Chapter 5. bowl function

The operating mechanism

Page 40: Separator - Bowl Function

www.alfalaval.com

Chapter 5. bowl function

The operating mechanism

Page 41: Separator - Bowl Function

www.alfalaval.com

Chapter 5. bowl function

The operating mechanism

Page 42: Separator - Bowl Function

www.alfalaval.com

Chapter 5. bowl function

The operating mechanism

Page 43: Separator - Bowl Function

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Chapter 5. bowl function

The operating mechanism