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2 39 Neutra separating Separation systems for light mineral liquids class I and class II Petrol / coalescence separatorsas per EN 858 and DIN 1999-100

Separation systems for light mineral liquids class I and ... · PDF fileSed 5000-200 5000 15, 20 2000 2715 1025 1690 200 6.890 7.600 Sed 5000-250 ... (Tmin), attachments as per DIN

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Page 1: Separation systems for light mineral liquids class I and ... · PDF fileSed 5000-200 5000 15, 20 2000 2715 1025 1690 200 6.890 7.600 Sed 5000-250 ... (Tmin), attachments as per DIN

2

Mall GmbH, Technical data 2014 39

Neutra separating

Separation systems for light mineral liquidsclass I and class II

Petrol / coalescence separatorsas per EN 858 and DIN 1999-100

Page 2: Separation systems for light mineral liquids class I and ... · PDF fileSed 5000-200 5000 15, 20 2000 2715 1025 1690 200 6.890 7.600 Sed 5000-250 ... (Tmin), attachments as per DIN

2 Separation systems for light mineral liquids

40 Mall GmbH, Technical data 2014

NeutraCon sedimentation trapas sedimentation tank for washing facilities S Rectangular structure - model with grate cover

Order Sludge Length Width Total Outlet Nominal Totalnumber trap l b depth depth width weight volume H T h l mm mm mm mm DN kg

Con 240 240 2195 500 500 375 125 150 580Con 1200 1200 2850 950 1200 875 325 150 3.940Con 2200 2200 4890 950 1200 875 325 150 6.415

Other sizes, heights and outlet depths on request.

n Quality-controlled prefabricated structure, made of waterproof, jointless C35/45 (B45) reinforced concrete as per DIN 4281.n Internal coating resistant to light liquids, multi-layered, applied to pre-treated subsurface, tear resistance of at least 2.0 N/mm2.n Perforated stainless-steel scumboard at tank outlet for retention of non-liquid light materials.n Factory-installed, resilient, NBR-quality sealing element compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.n 4-piece galvanised grate cover, mesh width 20/30 mm with M16 bolt connection.

Reduced price for grating cover, 1 to: 1,200 l volume on request 2,200 l volume on request

l

DN

b

hT

H

NeutraCon

Page 3: Separation systems for light mineral liquids class I and ... · PDF fileSed 5000-200 5000 15, 20 2000 2715 1025 1690 200 6.890 7.600 Sed 5000-250 ... (Tmin), attachments as per DIN

2Separation systems for light mineral liquids

Mall GmbH, Technical data 2014 41

NeutraSed sludge trapas per EN 858 / DIN 1999-100 for Separation systems for light mineral liquids

Order Sludge trap Suitable Inner-Ø Total depth Inlet depth Nominal Heaviest Totalnumber volume upstream of d H Tmin h width single part weightCL. D 400 l NS mm mm mm mm DN kg kg

S Model with cover plateSed 650-150 650 3 1000 1725 725 1000 150 1.550 2.260Sed 2500-150 2500 3, 6, 10 1500 2275 725 1550 150 4.020 5.505Sed 3000-200 3000 15, 20 2000 2165 1025 1140 200 5.820 6.530Sed 5000-150 5000 3, 6, 10 2000 2715 975 1740 150 6.900 7.610Sed 5000-200 5000 15, 20 2000 2715 1025 1690 200 6.890 7.600Sed 5000-250 5000 30 2000 2815 1075 1740 250 7.070 7.780Sed 6000-250 6000 30 2000 3265 1075 2190 250 6.200 8.660Sed 8000-300 8000 40, 50, 65 2500 2915 1115 1800 300 9.990 10.700Sed 10000-300 10000 40, 50, 65 2500 3265 1115 2150 300 8.040 11.550Sed 10600-400 10600 80, 100 3000 2945 1270 1675 400 10.480 16.145Sed 11300-300 11300 40, 50, 65 3000 2945 1180 1765 300 10.530 16.195Sed 12400-400 12400 80, 100 3000 3195 1270 1925 400 11.390 17.055Sed 13000-300 13000 40, 50, 65 3000 3195 1180 2015 300 11.440 17.105Sed 14200-400 14200 80, 100 3000 3445 1270 2175 400 12.300 17.985Sed 14800-300 14800 40, 50, 65 3000 3445 1180 2265 300 12.350 18.015Sed 15900-400 15900 80, 100 3000 3695 1270 2425 400 13.210 18.875Sed 16600-300 16600 40, 50, 65 3000 3695 1180 2515 300 13.250 18.915Sed 17700-400 17700 80, 100 3000 3945 1270 2675 400 14.120 19.785Sed 18300-350 18300 40, 50, 65 3000 3945 1180 2765 300 14.160 19.825

S Model with shaft neckSed 650-150 K 650 3 1000 2105 1105 1000 150 1.550 2.340Sed 2500-150 K 2500 3, 6, 10 1500 2655 1105 1550 150 4.020 5.315Sed 3000-200 K 3000 15, 20 2000 2295 1155 1140 200 4.070 5.640Sed 5000-150 K 5000 3, 6, 10 2000 2845 1105 1740 150 5.150 6.720Sed 5000-200 K 5000 15, 20 2000 2845 1155 1690 200 5.140 6.710Sed 5000-250 K 5000 30 2000 2945 1205 1740 250 5.320 6.890Sed 6000-250 K 6000 30 2000 3395 1205 2190 250 6.200 7.770Sed 8000-300 K 8000 40 2500 3045 1245 1800 300 7.190 9.170Sed 10000-300 K 10000 40 2500 3395 1245 2150 300 8.040 10.020

n Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.n Model with HDPE inliner on request.n Larger sludge traps / volumes available on request.

Ø d

±0.00

DN

-0.02

DN

Ø d

H H

hh

Tmin

Tmin

±0.00

DN

-0.02

DN

Model with cover plate Model with shaft neck

Page 4: Separation systems for light mineral liquids class I and ... · PDF fileSed 5000-200 5000 15, 20 2000 2715 1025 1690 200 6.890 7.600 Sed 5000-250 ... (Tmin), attachments as per DIN

2 Separation systems for light mineral liquids

42 Mall GmbH, Technical data 2014

NeutraSub petrol separator class II and sludge trapas per EN 858 / DIN 1999-100/-101, with self-closing mechanism, in one unit

Order Nominal Sludge Inner Total Inlet Height Nominal Oil Heaviest Totalnumber size trap Ø depth depth width storage single weightCL. D 400 volume d H Tmin h volume part NS l mm mm mm mm DN l kg kg

S l l Model without sampling chamberSub 3-650 3 650 1200 2025 725 1300 150 512 2.550 3.540Sub 6-1200 6 1200 1200 2525 725 1800 150 512 3.240 4.230Sub 6-2500 6 2500 1500 3030 985 2050 150 690 4.990 6.610Sub 6-5000 6 5000 2000 3265 975 2290 150 1020 6.240 8.700Sub 10-2500 10 2500 1500 3030 985 2050 150 690 4.990 6.610Sub 10-5000 10 5000 2000 3265 975 2290 150 1020 6.240 8.700Sub 15-3000 15 3000 2000 2965 1025 1940 200 1020 7.410 8.120Sub 15-5000 15 5000 2500 3065 1025 2040 200 1594 7.610 11.120Sub 20-5000 20 5000 2500 3065 1025 2040 200 1594 7.610 11.120Sub 30-6000 30 6000 2500 3265 1075 2190 250 1580 8.090 11.600

S l l P Model with sampling chamberIntegrated sampling chamber enables representative water sample by means of a standard bottle (1000 ml) as per DIN 1999-100.

Sub 3-650 PN 3 650 1200 2280 980 1300 150 501 2.560 3.550Sub 6-1200 PN 6 1200 1200 2780 980 1800 150 501 3.260 4.250Sub 6-2500 PN 6 2500 1500 2775 725 2050 150 678 5.000 6.490Sub 6-5000 PN 6 5000 2000 3345 1055 2290 150 1010 6.250 8.710Sub 10-2500 PN 10 2500 1500 2775 725 2050 150 678 5.000 6.490Sub 10-5000 PN 10 5000 2000 3345 1055 2290 150 1010 6.250 8.710Sub 15-3000 PN 15 3000 2000 3045 1105 1940 200 998 5.670 8.130Sub 15-5000 PN 15 5000 2500 3065 1025 2040 200 1580 7.620 11.130Sub 20-5000 PN 20 5000 2500 3065 1025 2040 200 1580 7.620 11.130Sub 30-6000 PN 30 6000 2500 3265 1075 2190 250 1563 8.100 11.620

n Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg. n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.n The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm3 on the part of the light liquid to be separated.n Suitable for biodiesel proportions up to 100%.

Model with HDPE inliner on request.

Z-54.2-445

Ø d Ø d

H

hTm

in

hTm

in

H

±0.00

DN

-0.06

DN

±0.00

DN

-0.02

DN

Model without sampling chamber Model with sampling chamber

Page 5: Separation systems for light mineral liquids class I and ... · PDF fileSed 5000-200 5000 15, 20 2000 2715 1025 1690 200 6.890 7.600 Sed 5000-250 ... (Tmin), attachments as per DIN

2Separation systems for light mineral liquids

Mall GmbH, Technical data 2014 43

NeutraStar coalescence separator class Ias per EN 858 / DIN 1999-100/-101, with self-closing mechanism

Order Nominal Inner Total Inlet Nominal Oil Heaviest Totalnumber size Ø depth depth width storage single weightCL. D 400 d H Tmin h volume part NS mm mm mm mm DN l kg kg

l Model with cover plateStar 3 3 800 1575 765 810 150 186 1.040 1.555Star 6 6 800 1575 765 810 150 185 1.040 1.555Star 10 10 800 1575 765 810 150 185 1.040 1.555Star 15 15 1000 1925 815 1110 200 338 1.800 2.510Star 20 20 1200 2180 1070 1110 200 499 2.200 3.415Star 30 30 1500 2280 1120 1160 250 731 3.940 5.565Star 40 40 2000 3265 1155 2110 300 1336 7.310 9.770Star 50 50 2000 2260 985 1275 300 1353 7.350 7.920Star 65 65 2000 2260 985 1275 300 1353 7.350 7.920Star 80 80 2000 2760 1075 1685 400 1454 8.410 8.980Star 100 100 2500 2760 1075 1685 400 2375 11.760 12.330

l Model with shaft neckStar 3 K 3 800 1955 1145 810 150 186 1.040 1.745Star 6 K 6 800 1955 1145 810 150 185 1.040 1.745Star 10 K 10 800 1955 1145 810 150 185 1.040 1.745Star 15 K 15 1000 2305 1195 1110 200 338 1.800 2.590Star 20 K 20 1200 2305 1195 1110 200 499 2.200 3.235Star 30 K 30 1500 2405 1245 1160 250 731 3.940 5.235Star 40 K 40 2000 3395 1245 2110 300 1336 7.310 8.880

n Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg / 240 kg.

n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.n The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm3 on the part of the light liquid to be separated.n Standard-compliant sludge traps are to be installed upstream of the NeutraStar coalescence separator.n Model with HDPE inliner on request.n Suitable for biodiesel proportions up to 100%.n The non-wearing coalescence insert can be removed for maintenance and re-inserted without emptying the separator.

For freight groups and transport prices on request.

Z-54.3-499

Ø d Ø d

H

hTm

in

hTm

in

H

±0.00

DN

-0.06

DN

±0.00

DN

-0.02

DN

Model with cover plate Model with shaft neck

Page 6: Separation systems for light mineral liquids class I and ... · PDF fileSed 5000-200 5000 15, 20 2000 2715 1025 1690 200 6.890 7.600 Sed 5000-250 ... (Tmin), attachments as per DIN

2 Separation systems for light mineral liquids

44 Mall GmbH, Technical data 2014-1

Z-54.3-447

Sludge trap Coalescence separator

NeutraSteel separating plant for free-standing installationconsisting of a separate upstream sludge trap and class 1 separator with coalescence device as per EN 858 / DIN 1999-100/101

Order number

Sludge trap volume

I

Fits up to NS

Length l

mm

Width w

mm

Total depthH

mm

Height h

mm

Nominal size

DN

Total weight

kg

S NeutraSteel sludge trapSteel 650 650 3.00 1100 1000 1200 1015 100 70Steel 2500 2500 6.10 2150 1123 1563 1372 150 227

l NeutraSteel coalescence separator with self-closing mechanismOrder number

Nominal size NS

Length l

mm

Width w

mm

Total depthH

mm

Height h

mm

Oil storage capa-city

l

Nominal size

DN

Total weight

kg

Steel 3 3 780 423 733 507 51 100 50Steel 6 6 950 523 858 632 81 150 55Steel 10 10 1150 523 1008 782 103 150 75

n The connections are suitable for plastic pipes.n Coalescence separator with self-closing mechanism.n The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm3 on the part of the light liquid to be separated.n Made of stainless steel.n Standard sludge traps are to be connected upstream of the coalescence separators.n The coalescence insert can be removed for maintenance and re-inserted without emptying the separator.

Options: Order number

Sampling device 610356Oil extraction device 610775Cable entry for warning device 610357Base frame for height adjustmentTransport costs on request.

Page 7: Separation systems for light mineral liquids class I and ... · PDF fileSed 5000-200 5000 15, 20 2000 2715 1025 1690 200 6.890 7.600 Sed 5000-250 ... (Tmin), attachments as per DIN

2Separation systems for light mineral liquids

Mall GmbH, Technical data 2014 45

NeutraCom coalescence separator class I and sludge trapas per EN 858 / DIN 1999-100/-101, with self-closing mechanism, in one unit

Order Nominal Sludge Inner Total Inlet Height Nominal Oil Heaviest Totalnumber size trap Ø depth depth width storage single weightCL. D 400 volume d H Tmin h volume part NS l mm mm mm mm DN l kg kg

S l Model with cover plate, without sampling chamberCom 3-650 3 650 1200 1925 725 1200 150 512 2.170 3.165Com 6-1200 6 1200 1500 2025 725 1300 150 690 3.560 5.055Com 6-2500 6 2500 1500 2775 725 2050 150 690 4.990 6.485Com 6-5000 6 5000 2000 3265 975 2290 150 1239 6.240 8.700Com 10-2000 10 2000 1500 2475 725 1750 150 690 4.400 5.880Com 10-2500 10 2500 1500 2775 725 2050 150 690 4.990 6.485Com 10-5000 10 5000 2000 3265 975 2290 150 1239 6.240 8.700Com 15-3000 15 3000 2000 2665 1025 1640 200 1447 6.820 7.530Com 15-5000 15 5000 2000 3265 1025 2240 200 1447 6.240 8.700Com 20-5000 20 5000 2000 3265 1025 2240 200 1447 6.240 8.700

S l Model with shaft neck, without sampling chamberCom 3-650 K 3 650 1200 2305 1105 1200 150 512 2.170 3.185Com 6-1200 K 6 1200 1500 2405 1105 1300 150 690 3.510 4.865Com 6-2500 K 6 2500 1500 3155 1105 2050 150 690 4.990 6.285Com 10-2000 K 10 2000 1500 2855 1105 1750 150 690 4.400 5.690Com 10-2500 K 10 2500 1500 3155 1105 2050 150 690 4.990 6.285

n Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.n The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm3 on the part of the separating light liquid.n Model with HDPE inliner on request.n The non-wearing coalescence insert can be removed for maintenance and re-inserted without emptying the separator.n Suitable for biodiesel proportions up to 100%.n Model with integrated sampling chamber possible.

For freight groups and transport prices on request

Z-54.3-442

Ø d

H

hTm

in

±0.00

DN

-0.06

DN

H

h

ø d

Tmin

DN

±0.00 -0.06

DN

H

h

ø d

Tmin

±0.00 -0.06

DN DN

Model with shaft neck Model with integrated sampling chamber possibleModel with cover plate

Page 8: Separation systems for light mineral liquids class I and ... · PDF fileSed 5000-200 5000 15, 20 2000 2715 1025 1690 200 6.890 7.600 Sed 5000-250 ... (Tmin), attachments as per DIN

2 Separation systems for light mineral liquids

46 Mall GmbH, Technical data 2014-1

Model with cover plate

Ø d

hT

min

H

± 0.00

DN- 0.02

DN

Z-54.3-518Coalescence separator class I and NeutraSpin sludge trap patented

as per DIN EN 858 / DIN 1999-100/101 with self-closing mechanism at the outlet and free spherical passage (minimum 150 mm) with wear-free hydrodynamic coalescence device at the inlet

Order numberClass D 400

Nominal size

NS

Sludge trap volume

l

Inner Ø d

mm

Total depth

Hmm

Inlet depth Tminmm

Height

h mm

Nominal size

DN

Oil storage capa-

city l

Heaviest indi-vidual part kg

Total weight

kg

Model with cover plateSpin 3-650 3 650 1500 1930 730 1200 150 508 3,600 5,070Spin 6-1200 6 1200 2000 2225 985 1240 150 910 4330 6,800Spin 6-2500 6 2500 2000 2625 985 1640 150 910 5,130 7,600Spin 6-5000 6 5000 2500 2875 985 1890 150 1430 7,330 10,890Spin 8-1600 8 1600 2000 2375 985 1390 150 910 4,630 7,100Spin 8-2500 8 2500 2000 2625 985 1640 150 910 5,130 7,600Spin 8-5000 8 5000 2500 2875 985 1980 150 1430 7,330 10,850Spin 10-2000 10 2000 2000 2475 985 1490 150 910 4,830 7,300Spin 10-3000 10 3000 2000 2775 985 1790 150 910 5,430 7,900Spin 10-5000 10 5000 2500 2875 985 1890 150 1430 7,330 10,850Spin 15-3000 15 3000 2000 2975 1035 1940 200 903 5,830 8,300Spin 15-5000 15 5000 2500 3075 1035 2040 200 1423 7,820 11,340Spin 20-4000 20 4000 2500 2975 1035 1940 200 1423 7,580 11,100Spin 20-6000 20 6000 3000 3155 1155 2000 200 2058 11,610 18,400Spin 30-6000 30 6000 3000 3605 1205 2400 250 2046 13,280 20,070Spin 30-9000 30 9000 3000 4005 1205 2800 250 2046 14,770 21,560

n Maintenance-free, self-cleaning coalescence device.n The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm3 on the part of the light liquid to be separated.n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.n Flow-optimised inlet construction.n Encourages settling of settleable solids.n Suitable for biodiesel proportions up to 100%..n Model with PE inliner available on request.n Dimensions apply to class D 400 cover. With the class B 125 cover, the inlet depth (Tmin) and total height (H) are reduced by 35 mm

and the total weight by 80 kg. n In order to increase the inlet depth (Tmin), attachments as per DIN V 4034-1 are available.

Page 9: Separation systems for light mineral liquids class I and ... · PDF fileSed 5000-200 5000 15, 20 2000 2715 1025 1690 200 6.890 7.600 Sed 5000-250 ... (Tmin), attachments as per DIN

2Separation systems for light mineral liquids

Mall GmbH, Technical data 2014 47

NeutraPrim coalescence separator class I and sludge trapas per EN 858/ DIN 1999-100/-101, inlet seal, free spherical passage ≥ 150 mm

Order Nominal Sludge Inner Total Inlet Height Nominal Oil Heaviest Totalnumber size trap Ø depth depth width storage single weightCL. D 400 volume d H Tmin h volume part NS l mm mm mm mm DN l kg kg

S l Version without oil extractor and oil storage tankPrim 3- 650 Oil 3 650 1500 2125 725 1400 150 505 3.750 5.240Prim 6- 650 Oil 6 650 1500 2125 725 1400 150 505 3.750 5.240Prim 6-1200 Oil 6 1200 1500 2425 725 1700 150 505 4.320 5.810Prim 6-1800 Oil 6 1800 1500 2775 725 2050 150 505 4.990 6.480Prim 6-2500 Oil 6 2500 2000 2750 1060 1690 150 909 5.070 8.320Prim 6-5000 Oil 6 5000 2500 2920 980 1940 150 1429 7.240 11.070Prim 10-1000 Oil 10 1000 2000 2300 1060 1240 150 909 4.180 7.430Prim 10-2000 Oil 10 2000 2000 2600 1060 1540 150 909 4.770 8.020Prim 10-3000 Oil 10 3000 2000 2900 1060 1840 150 909 5.360 8.610Prim 10-5000 Oil 10 5000 2500 2920 980 1940 150 1429 7.240 11.070Prim 15-1500 Oil 15 1500 2000 2700 1110 1590 200 902 4.970 8.220Prim 15-3000 Oil 15 3000 2000 3150 1110 2040 200 902 5.850 9.100Prim 15-5000 Oil 15 5000 2500 3170 1030 2140 200 1421 7.850 11.680Prim 20-2000 Oil 20 2000 2500 2570 1030 1540 200 1421 6.400 10.230Prim 20-4000 Oil 20 4000 2500 2970 1030 1940 200 1421 7.370 11.200Prim 20-6000 Oil 20 6000 2500 3370 1030 2340 200 1421 8.330 12.160Prim 30-6000 Oil 30 6000 2500 3370 1080 2290 250 1410 8.330 12.160Prim 30-9000 Oil 30 9000 3000 3545 1195 2350 250 2046 12.580 18.500

n Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm.n In order to increase the inlet depth (Tmin) attachments as per DIN V 4034-1 are available.n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.n The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm3 on the part of the light liquid to be separated.n Suitable for biodiesel proportions up to 100%.n Model with PE inliner on request.

For freight groups and transport prices on request.

Z-54.3-496

Version without oil extractor and oil storage tank

Ø d

HhTm

in

±0.00

DN

-0.02

DN

Page 10: Separation systems for light mineral liquids class I and ... · PDF fileSed 5000-200 5000 15, 20 2000 2715 1025 1690 200 6.890 7.600 Sed 5000-250 ... (Tmin), attachments as per DIN

2 Separation systems for light mineral liquids

48 Mall GmbH, Technical data 2014

NeutraPrim coalescence separator class I and sludge trapas per EN 858/ DIN 1999-100/-101, inlet seal, free spherical passage ≥ 150 mm

Order Nominal Sludge Inner Total Inlet Height Nominal Oil Heaviest Totalnumber size trap Ø depth depth width storage single weightCL. D 400 volume d H Tmin h Tank and separator volume part NS l mm mm mm mm DN l kg kg

S l O Version with oil storage tankPrim 3-650 3 650 2000 2200 1060 1140 150 423 + 750 4.040 7.290Prim 6-650 6 650 2000 2200 1060 1140 150 423 + 750 4.040 7.290Prim 6-1200 6 1200 2000 2400 1060 1340 150 520 + 750 4.430 7.680Prim 6-1800 6 1800 2000 2650 1060 1590 150 641 + 750 4.920 8.170Prim 6-2500 6 2500 2000 2900 1060 1840 150 763 + 750 5.410 8.660Prim 6-5000 6 5000 2500 3020 980 2040 150 860 + 1269 7.540 11.370Prim 10-1000 10 1000 2000 2350 1060 1290 150 496 + 750 4.340 7.590Prim 10-2000 10 2000 2000 2700 1060 1640 150 666 + 750 5.020 8.270Prim 10-3000 10 3000 2000 3100 1060 2040 150 860 + 750 5.810 9.060Prim 10-5000 10 5000 2500 3020 980 2040 150 860 + 1269 7.540 11.370Prim 15-1500 15 1500 2000 2800 1110 1690 200 690 + 742 5.220 8.470Prim 15-3000 15 3000 2000 3350 1110 2240 200 957 + 742 6.300 9.550Prim 15-5000 15 5000 2500 3270 1030 2240 200 957 + 1262 8.150 11.980Prim 20-2000 20 2000 2500 2620 1030 1590 200 641 + 1262 6.570 10.400Prim 20-4000 20 4000 2500 3070 1030 2040 200 860 + 1262 7.660 11.490Prim 20-6000 20 6000 2500 3520 1030 2490 200 1079 + 1262 8.750 12.580Prim 30-6000 30 6000 2500 3520 1080 2440 250 1054 + 1251 8.750 12.580Prim 30-9000 30 9000 3000 3645 1195 2450 250 1059 + 1886 13.000 18.920

n Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm.n In order to increase the inlet depth (Tmin) attachments as per DIN V 4034-1 are available.n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.n The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm3 on the part of the light liquid to be separated.n Suitable for biodiesel proportions up to 100%.n Model with PE inliner on request.

For freight groups and transport prices on request.

Z-54.3-496

Ø d

HhTm

in

±0.00

DN

-0.02

DN

Version with oil storage tank

Page 11: Separation systems for light mineral liquids class I and ... · PDF fileSed 5000-200 5000 15, 20 2000 2715 1025 1690 200 6.890 7.600 Sed 5000-250 ... (Tmin), attachments as per DIN

2Separation systems for light mineral liquids

Mall GmbH, Technical data 2014 49

NeutraPro petrol separator class II, coalescence separator class I and sludge trapas per EN 858 / DIN 1999-100/-101, with self-closing mechanism, in one unit, standard-compliant internal coating with certified biodiesel resistance

Order Nominal Sludge Inner Total Inlet Height Nominal Oil Heaviest Totalnumber size trap Ø depth depth width storage single weightCL. D 400 volume d H Tmin h volume part NS l mm mm mm mm DN l kg kg

S l l l Model without sampling chamberPro 3-650 3 650 1200 2225 725 1500 150 510 2.560 3.555Pro 4-800 4 800 1200 2375 725 1650 150 510 2.740 3.735Pro 6-1200 6 1200 1500 2025 725 1300 150 810 3.580 5.075Pro 6-2500 6 2500 1500 2775 725 2050 150 810 5.010 6.505Pro 6-5000 6 5000 2000 3345 1055 2290 150 1238 6.270 9.525Pro 10-2000 10 2000 1500 2675 725 1950 150 688 4.820 6.315Pro 10-2500 10 2500 1500 2975 725 2250 150 688 5.390 6.885Pro 10-5000 10 5000 2000 3345 1055 2290 150 1238 6.270 9.520Pro 15-3000 15 3000 2000 2895 1105 1790 200 1444 7.630 8.655Pro 15-5000 15 5000 2500 2915 1025 1890 200 2276 9.700 11.120Pro 20-5000 20 5000 2500 2915 1025 1890 200 2276 9.700 11.120Pro 30-3000 30 3000 2500 2665 1075 1590 250 2256 9.100 10.520Pro 30-6000 30 6000 2500 3265 1075 2190 250 2256 8.150 11.980

n Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm, the weights depend on the respective covers.

n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.n The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm3 on the part of the light liquid to be separated.n Model with HDPE inliner on request.n Suitable for biodiesel proportions up to 100%.n The non-wearing coalescence insert can be removed for maintenance and re-inserted without emptying the separator.

Model with integrated sampling chamber possible (deviating dimensions

Z-54.8-385

Ø d Ø d

H

hTm

in

hTm

in

H

±0.00

DN

-0.06

DN

-0.02

DN

±0.00

DN

Model without sampling chamber Model with sampling chamber

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2 Separation systems for light mineral liquids

50 Mall GmbH, Technical data 2014

NeutraMax petrol separator class II, coalescence separator class I and sludge trapas per EN 858 / DIN 1999-100/-101, with self-closing mechanism, in one unit, standard-compliant internal coating

Order Nominal Sludge Inner Total Inlet Height Nominal Oil Heaviest Total number size trap Ø depth depth width storage single weight ex worksCL. D 400 volume d H Tmin h volume part NS l mm mm mm mm DN l kg kg D

S l l l Model without sampling chamberMax 3-650 3 650 1200 2280 980 1300 150 437 + 63 2.570 3.780 Max 6-2500 6 2500 2000 2550 1060 1490 150 899 + 63 6.920 7.940 Max 6-5000 6 5000 2000 3350 1060 2290 150 899 + 63 6.260 9.510 Max 10-2500 10 2500 2000 2550 1060 1490 150 931 + 108 6.940 7.960 Max 10-5000 10 5000 2000 3350 1060 2290 150 931 + 108 6.280 9.530 Max 15-3000 15 3000 2000 3050 1110 1940 200 901 + 208 7.940 8.960 Max 15-5000 15 5000 2500 3070 1030 2040 200 1483 + 208 7.660 11.490 Max 20-5000 20 5000 2500 3070 1030 2040 200 1483 + 208 7.660 11.490 Max 30-6000 30 6000 2500 3270 1080 2190 250 1352 + 317 8.160 11.990

n Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm, the weights depend on the respective covers.

n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.n The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm3 on the part of the light liquid to be separated.n Model with HDPE inliner on request.n The non-wearing coalescence insert can be removed for maintenance and re-inserted without emptying the separator.n Suitable for biodiesel proportions up to 100%.n Model with integrated sampling chamber possible.

Z-54.3-415

Ø d Ø d

H

hTm

in

hTm

in

H

±0.00

DN

±0.00

DN

-0.06

DN

-0.02

DN

Model without sampling chamber Model with sampling chamber

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2Separation systems for light mineral liquids

Mall GmbH, Technical data 2014-1 51

Model with cover plate Model with shaft neck

NeutraSam removal tankDesigned to meet the respective requirements of various washing system manufacturers and circulation water treatment systems

Order Volume Inner Total Inlet Nominal Heaviest Totalnumber Ø depth depth width single weightCL. D 400 d H Tmin h part l mm mm mm mm DN kg kg

E Model with cover plateSam-E 2500 2500 1500 2275 765 1550 150 4.020 5.590Sam-E 5000 5000 2000 2715 1015 1740 150 7.540 8.345Sam-E 10000 10000 2500 3325 1035 2290 150 8.080 11.595

E Model with shaft neckSam-E 2500 K 2500 1500 2655 1145 1550 150 4.020 5.550Sam-E 5000 K 5000 2000 2845 1145 1740 150 5.790 7.405Sam-E 10000 K 10000 2500 3455 1165 2290 150 8.080 10.069

n Dimensions apply to cl. D4000 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.

n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.n The dimension T is determined according to the upstream separator’s outlet depth, but can also be adjusted in individual cases.n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.n Additional empty conduit connections

For freight groups and transport prices on request.

Tmin Tm

in

DN

±0.00 -0.02

DN

±0.00

DN DN

-0.02

IØ IØ

hh

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2 Separation systems for light mineral liquids

52 Mall GmbH, Technical data 2014

NeutraPass light liquid separator with integrated bypass class Ias per EN 858 with self-closing mechanism, standard-compliant internal coating and separator class I

Ü S V l

Order Volume Sludge trap volume Inner Total Inlet Height Inlet/ Nominal Oil Heaviest Totalnumber flow Collection Separation Total Ø depth depth outlet width storage single weight CL. D 400 space space difference volume part Q/Qmax Vsr Var d H Tmin h Dh L L L mm mm mm mm mm DN l kg kg

Pass 6/60-4560 6 / 60 3800 760 4560 2000 3050 1200 1850 140 300 316 6.086 9.076Pass 6/30-4560 6 / 30 3800 760 4560 2000 3050 1200 1850 140 300 316 3.091 6.081Pass 6/18-4160 6 / 18 3400 760 4160 2000 3050 1200 1850 140 300 316 3.094 6.084Pass 10/100-7650 10 / 100 5700 1950 7650 2500 3050 1325 1725 200 400 537 7.779 11.229Pass 10/50-6325 10 / 50 4100 2225 6325 2500 2900 1200 1700 140 300 558 7.202 10.652Pass 10/30-6325 10 / 30 4100 2225 6325 2500 2900 1200 1700 140 300 558 7.206 10.656Pass 15/150-7060 15 / 150 5200 1860 7060 2500 3350 1425 1925 220 500 513 8.591 12.041Pass 15/75-6150 15 / 75 4200 1950 6150 2500 3050 1325 1725 200 400 537 7.793 11.243Pass 15/45-6325 15 / 45 4100 2225 6325 2500 2900 1200 1700 140 315 558 7.214 10.664Pass 20/180-6990 20 / 180 5000 1990 6990 2500 3350 1425 1925 220 500 595 8.591 12.481Pass 20/100-7470 20 / 100 5400 2070 7470 2500 3350 1325 2025 200 400 619 8.518 12.408Pass 20/60-8320 20 / 60 6000 2320 8320 2500 3350 1200 2150 140 315 640 8.424 12.314

The system is designed such that:a) the actual detected volume flow Q is conducted through the separator in all operating modesb) the separator is not hydraulically overloadedThe integrated class 1 separator has been tested for compliance with EN 858-1 by an independent body.

n Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.n The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm3 on the part of the light liquid to be separated.n Model with HDPE inliner on request.n The non-wearing coalescence insert can be removed for maintenance and re-inserted without emptying the separator.

For freight groups and transport prices on request

Ø d

H

hTm

in

DN DN

Inlet Outlet

-�h

DN

±0.00

DN

Vertical section View from above

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2Separation systems for light mineral liquids

Mall GmbH, Technical data 2014 53

NeutraCheck sampling shaftFor upstream separator system, 160 mm slope dropA sampling shaft is to be installed immediately downstream of a pre-treatment system as per EN 858-2 and DIN 1999-100. It is possible to take a water sample from the flowing waste water with a standard bottle (1000 ml) without suction, pumping or siphoning processes.

Order Nominal Inner Total Inlet Heaviest Totalnumber width Ø depth depth single part weightCL. D 400 d H Tmin h DN mm mm mm mm kg kg

P Model with cover plateCheck 150 150 1000 1055 745 310 1.340 2.025Check 200 200 1000 1105 795 310 1.450 2.135Check 250 250 1000 1155 845 310 1.530 2.215Check 300 300 1000 1205 895 310 1.610 2.295Check 400 400 1000 1255 945 310 1.650 2.335

P Model with shaft neckCheck 150 K 150 1000 1435 1125 310 1.340 2.105Check 200 K 200 1000 1485 1175 310 1.450 2.215Check 250 K 250 1000 1535 1225 310 1.530 2.295Check 300 K 300 1000 1585 1275 310 1.610 2.375Check 400 K 400 1000 1635 1325 310 1.650 2.415

n Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm, the weights depend on the respective covers.

n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.

Optional, at extra cost: n Manually operated slidern Bends n Backflow gate n Hollow form with a 30 mm height difference between inlet and outlet

Ø d Ø d

hTm

in

hTm

in

H

H

-0.16

DN

±0.00

DN -0.16

DN

±0.00

DN

Model with cover plate Model with shaft neck

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2

54 Mall GmbH, Technical data 2014

Notes

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2

Mall GmbH, Technical data 2014 55

Neutra separating

Grease separation systems as per EN 1825 and DIN 4040-100

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2

56 Mall GmbH, Technical data 2014

Grease separation systems

NeutraTip grease separator and sludge trapas per EN 1825 / DIN 4040-100, in one unit, with standard-compliant internal coating

Order Nominal Sludge Inner Total Inlet Nominal Grease Heaviest Totalnumber size trap Ø depth depth width storage single weight CL. D 400 volume d H Tmin h volume part NS l mm mm mm mm DN l kg kg

S F Model with cover plateTip 2-200 2 200 1000 1725 695 1030 150 166 1.550 2.260Tip 2-400 2 400 1000 1925 695 1230 150 166 1.760 2.470Tip 4-400 4 400 1000 2125 695 1430 150 166 1.970 2.680Tip 4-800 4 800 1200 2125 695 1430 150 242 2.680 3.675Tip 7-700 7 700 1200 2375 695 1680 150 283 3.030 4.025Tip 7-1400 7 1400 1500 2275 695 1580 150 449 4.030 5.515Tip 10-1000 10 1000 1500 2175 695 1480 150 411 3.840 5.325Tip 10-2000 10 2000 1500 2775 695 2080 150 411 4.980 6.465Tip 15-1500 15 1500 2000 2465 995 1470 200 802 6.420 7.130Tip 15-3000 15 3000 2000 2965 995 1970 200 802 7.390 8.100Tip 20-2000 20 2000 2000 2715 995 1720 200 802 6.900 7.610Tip 20-4000 20 4000 2000 3265 995 2270 200 802 6.230 8.690Tip 25-2500 25 2500 2000 3265 995 2270 200 1029 6.240 8.700Tip 25-5000 25 5000 2500 3065 995 2070 200 1270 7.600 11.110Tip 30-3000 30 3000 2500 2915 1045 1870 250 1213 10.020 10.730

S F Model with shaft neckTip 2-200 K 2 200 1000 2105 1075 1030 150 166 1.550 2.340Tip 2-400 K 2 400 1000 2305 1075 1230 150 166 1.760 2.550Tip 4-400 K 4 400 1000 2505 1075 1430 150 166 1.970 2.760Tip 4-800 K 4 800 1200 2505 1075 1430 150 242 2.680 3.715Tip 7-700 K 7 700 1200 2755 1075 1680 150 283 3.030 4.065Tip 7-1400 K 7 1400 1500 2655 1075 1580 150 449 4.030 5.325Tip 10-1000 K 10 1000 1500 2555 1075 1480 150 411 3.840 5.135Tip 10-2000 K 10 2000 1500 3155 1075 2080 150 411 4.980 6.275Tip 15-1500 K 15 1500 2000 2595 1125 1470 200 802 4.670 6.240Tip 15-3000 K 15 3000 2000 3095 1125 1970 200 802 5.640 7.210Tip 20-2000 K 20 2000 2000 2845 1125 1720 200 802 5.150 6.720Tip 20-4000 K 20 4000 2000 3395 1125 2270 200 802 6.230 7.800Tip 25-2500 K 25 2500 2000 3395 1125 2270 200 1029 6.240 7.810Tip 25-5000 K 25 5000 2500 3195 1125 2070 200 1270 7.600 9.580Tip 30-3000 K 30 3000 2500 3045 1175 1870 250 1213 7.220 9.200

For freight groups and transport prices on request.

n Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.

Tmin

h

H

Ø d

hTm

in

H

Ø d

-0.07

DN

±0.00

DN-0.07

DN

±0.00

DN

Model with cover plate Model with shaft neck

Z-54.1-443

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2

Mall GmbH, Technical data 2014 57

Grease separation systems

NeutraTip grease separator and sludge trapas per EN 1825 / DIN 4040-100, in one unit, model with PE inliner

Order Nominal Sludge Inner Total Inlet Nominal Grease Heaviest Totalnumber size trap Ø depth depth width storage single weight CL. D 400 volume d H Tmin h volume part NS l mm mm mm mm DN l kg kg

S F Model with cover plateTip 2-200IN 2 200 1000 1725 695 1030 150 166 1.550 2.260Tip 2-400IN 2 400 1000 1925 695 1230 150 166 1.760 2.470Tip 4-400IN 4 400 1000 2125 695 1430 150 166 1.970 2.680Tip 4-800IN 4 800 1200 2125 695 1430 150 242 2.680 3.675Tip 7-700IN 7 700 1200 2375 695 1680 150 283 3.030 4.025Tip 7-1400IN 7 1400 1500 2275 695 1580 150 449 4.030 5.515Tip 10-1000IN 10 1000 1500 2175 695 1480 150 411 3.840 5.325Tip 10-2000IN 10 2000 1500 2775 695 2080 150 411 4.980 6.465Tip 15-1500IN 15 1500 2000 2465 995 1470 200 802 6.420 7.130Tip 15-3000IN 15 3000 2000 2965 995 1970 200 802 7.390 8.100Tip 20-2000IN 20 2000 2000 2715 995 1720 200 802 6.900 7.610Tip 20-4000IN 20 4000 2000 3265 995 2270 200 802 6.230 8.690Tip 25-2500IN 25 2500 2000 3265 995 2270 200 1029 6.240 8.700Tip 25-5000IN 25 5000 2500 3065 995 2070 200 1270 7.600 11.110Tip 30-3000IN 30 3000 2500 2915 1045 1870 250 1213 10.020 10.730

S F Model with shaft neckTip 2-200IN K 2 200 1000 2105 1075 1030 150 166 1.550 2.340Tip 2-400IN K 2 400 1000 2305 1075 1230 150 166 1.760 2.550Tip 4-400IN K 4 400 1000 2505 1075 1430 150 166 1.970 2.760Tip 4-800IN K 4 800 1200 2505 1075 1430 150 242 2.680 3.715Tip 7-700IN K 7 700 1200 2755 1075 1680 150 283 3.030 4.065Tip 7-1400IN K 7 1400 1500 2655 1075 1580 150 449 4.030 5.325Tip 10-1000IN K 10 1000 1500 2555 1075 1480 150 411 3.840 5.135Tip 10-2000IN K 10 2000 1500 3155 1075 2080 150 411 4.980 6.275Tip 15-1500IN K 15 1500 2000 2595 1125 1470 200 802 4.670 6.240Tip 15-3000IN K 15 3000 2000 3095 1125 1970 200 802 5.640 7.210Tip 20-2000IN K 20 2000 2000 2845 1125 1720 200 802 5.150 6.720Tip 20-4000IN K 20 4000 2000 3395 1125 2270 200 802 6.230 7.800Tip 25-2500IN K 25 2500 2000 3395 1125 2270 200 1029 6.240 7.810Tip 25-5000IN K 25 5000 2500 3195 1125 2070 200 1270 7.600 9.580Tip 30-3000IN K 30 3000 2500 3045 1175 1870 250 1213 7.220 9.200

For freight groups and transport prices on request.

n Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.

Z-54.1-443

Ø d Ø d

H

hTm

in

hTm

in

H

-0.07

DN

±0.00

DN

-0.07

DN

±0.00

DN

Model with cover plate Model with shaft neck

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2

58 Mall GmbH, Technical data 2014

Grease separation systems

NeutraCheck sampling shaftFor an upstream separator system, 160 mm slope dropA sampling shaft is to be installed immediately downstream of the separator as per DIN 4040-100. It is possible to take a water sample from the flowing waste water with a standard bottle (1000 ml) without suction, pumping or siphoning processes. Thus, the analysis values of the discharged waste water are meaningful and representative.

Order Nominal Inner Total Inlet Heaviest Total number width Ø depth depth single weight CL. D 400 d H Tmin h part DN mm mm mm mm kg kg

P Model with cover plateCheck-F 150 150 1000 1055 745 310 1.340 2.025Check-F 200 200 1000 1105 795 310 1.450 2.135Check-F 250 250 1000 1155 845 310 1.530 2.215

P Model with shaft neckCheck-F 150 K 150 1000 1435 1125 310 1.340 2.105Check-F 200 K 200 1000 1485 1175 310 1.450 2.215Check-F 250 K 250 1000 1535 1225 310 1.530 2.295

n Concrete cover, sand / stench trapn Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm,

the weights depend on the respective covers.n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.n Cone-compatible sampling shaft with trough and berm.

Optional, at extra cost:n Manually operated slidern Screwed covern Bends n Backflow gate n Hollow form with a 30 mm height difference between inlet and outlet

Ø d Ø d

hTm

in

hTm

in

H

H

-0.16

DN

±0.00

DN -0.16

DN

±0.00

DN

Model with cover plate Model with shaft neck

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2

Mall GmbH, Technical data 2014-1 59

Pump shaft for separating plants

Mall LevaPur compact pump stationTo be used for backwater protection in separating plants, installed downstream of separating plants if the static water level lies below the backwater leveln Model as per DIN 4040-100 / DIN 1999-100 in conjunction with DIN EN 12056n Submersible motor-driven pump in a wet-installed floodable close-coupled designn Pump delivery rate: max. 9 l/sn Pump delivery height: max. 14 mn Stainless steel / cast iron fittings completely pre-installed in the shaft (including slide valve and backflow preventer)n Including flushing connectionn Pressure pipe ends approx. 200 mm outside the pump unit with a pipe coupling (Plasson) for pressure pipes HDPE63n Switching and control system for automatic pump operation (max. 10 m away from the pump station)n Level measurement for the control system with dynamic pressure (open system)n Supplied as standard with a cone and cover, class Bn Socket design as per DIN V 4034-1

Order number

Inner Ød

mm

Number of pumps

Items

Type of pump

Inlet depth Standard (maxi-

mum) mm

Total depth

mm

Heaviest single part

kg

Total weight

kg

Single pump unit LevaPur-E 1000 1 Free-flow pump 1400 (3000) 2200 1,850 2,550

Double pump unitLevaPur-D 1000 2 Free-flow pump 1400 (3000) 2200 1,900 2,600

OptionalModel with socket design as per DIN 4034-2

Exterior cabinet with alarm lamp for accommodating the control systemCover, class D 400 / F 900 Backflow loop DN50 incl. Storz coupling C connections (designed to be frost-safe in a separate switch cabinet)Other level measuring systems: aeration, closed air bell, floating switch or external pressure sensor (4-20 mA) Final installation, commissioning and instruction by expert Mall service personnel (recommended for warranty reasons) Maintenance contract for periodic maintenance performed by expert Mall service personnel

200

1500

600

95

1400

800

950

1150

*

Ø 600

Ø 1000

110

1050

(Fixe

d di

men

sion

)

940

(Fixe

d di

men

sion

)

Shaft cover class A -15 kN

Transfer screw connections (Plasson) HDPE DA= 63

* = or according to object-specific specifications

Pressure outlet drilled core hole Ø 75 mm with seal insert

270°

0°180°

150°

120°

Inlet sewer pipe DN 150Drilled core hole Ø 186 mm+ multi-lip seal

2 x connection for ventilation and/or supply pipe sewer pipe DN 100 drilled core hole Ø 138 mm+ multi-lip seal

Deta

il Z

Vertical section View from above Mall double pump station

Riser loop for pump locatedbelow backflow level

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2

60 Mall GmbH, Technical data 2014

Notes

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2

Mall GmbH, Technical data 2014 61

Neutra separating

Accessories and services

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2

62 Mall GmbH, Technical data 2014-1

Accessories and services

Shaft sealing systems

Shaft superstructures are to be made permanently leak-tight in accordance with the standards DIN 1999-100 and 4040-100. The shaft sealing systems co-developed and tested by Mall solve this problem lasting manner.

NeutraProof – ring sealing system For permanent and elastic sealing of displacement-proof shaft compensating rings as per DIN V 4034-1 The system consists of a compression seal that is pressed by a stainless-steel compression ring

Diameter d = 600 mm Order number

H = 210 mm for sealing between 210 mm and 250 mm 400328 H = 260 mm for sealing between 260 mm and 300 mm 400329 In addition to serial installation: H = 235 mm 400330

Diameter d = 800 mm Order number Proof DN 800 h = 210 mm 400331 Proof DN 800 h = 260 mm 400332

n Suitable for retrofitting in existing shaftsn Permanently leak-tight and stable due to compression sealn Mechanical sealing; no adhesives, mortar, or coating necessary; flexible in regard to the existing quality of the mortar

and dimensional stability of the componentsn Eyelet for type plate and warning system cablesn Adapted to commonly used bearing ringsn Sealing system remains accessible after installationn Stepless height adjustmentn The general inspection can be conducted immediately after installationn Installation possible throughout Germany

Clamping tool for expanding the tension rings Ordern umber

Hydraulic tensioning tool * 400336 Mechanical tensioning tool * 400337 * On return, credit is triggered

NeutraProof – ring sealing system NeutraProof – ring sealing system

ZY

Z 1:25

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2

Mall GmbH, Technical data 2014 63

Accessories and services

NeutraStop OASA warning and monitoring systemfor separator systems as per EN 858 / DIN 1999-100

n Electronic warning and monitoring system with visual and acoustic signalling for separator systems as per EN 858 / DIN 1999-100.n Monitoring electronics for analysis of readings from 2 x 2 sensorsn Oil-on-water sensor for signalling before the maximum oil layer thickness is reachedn Level monitor for monitoring the level of liquid in the separator systemn Controller with fault memory which stores 30 fault messages and alarm messages with date and timen With EC examination certificate – TÜV (German Technical Inspection Authority) 05 ATEX 2806 n With declaration of conformity with the standards EN 50014, EN 50020, EN 61000-6-3, EN 61000-6-1, EN 61010-1

in accordance with the stipulations of directive 2004/108 EC, 92/31 EEC, 94/9/ EC, 72/23 EECn With 3 voltage-free relay outputs for the connection of an external alarm device Ordern umber

Type OASA with visual and acoustic signalling 703002

NeutraStop wall feed-through system (cable feed-through)Petrol-resistant and gas-tight system for feed-throughs in walls of reinforced concrete tanks, with sealing for empty DN 100 plastic conduit, incl. compression seals for sensor connection cable and equipotential bonding. Ordern umber

NeutraStop wall feed-through system 703004

Sensor connection cable for OASA warning and monitoring systemn 2-core stranded control cable, shielding braid with blue outer jacket, resistant to petrol and mineral oil as per DIN 0472 part 803.

Ordern umber

2 x 0.50 mm2 connector cable, per running metre 603002 1 x 4 mm² NYY-J equipotential bonding cable, per running metre 603003

Options and additionsn Extension package for monitoring a 2nd separator system n Oil-on-water sensor for signalling before the maximum oil layer thickness is reached n Level monitor for monitoring the level of liquid in the separator system n 3-metre power supply cable including distributor and fastening materialn Emergency power supply via a 12 V or 24 V potential-free battery (expansion board). n Optional emergency power suppl with warning and NeutraStop OASA monitoring device incl. oil-on-water sensor and level monitor, OAXA expansion

board, rechargeable battery and switch cabinet, pre-mountedn Handymaster for forwarding alarms and faults as SMSs to mobile phones, Faxes, email or normal telephone messagesn PC interface converter and software program for evaluation and storage of last 30 message data items stored temporarily in the display unit with

NeutraStop OASA warning and monitoring device n Float unit with OAWA sensor for changing liquid levelsn External flashlight with integrated hornn Weather-proof housing for attachment of OASA display unit on outer walln Warning system according to the German Water Management Act with German national technical approval

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2

64 Mall GmbH, Technical data 2014

Notes

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4

Mall GmbH, Technical data 2014 69

Retention

Retention and separation of substances hazardous to water

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4 Retention

70 Mall GmbH, Technical data 2014

NeutraSab safety collection tankfor use in systems for siphoning and transfer of liquids which are hazardous to waterbodies

Order Inner Total Inlet Capacity Nominal Heaviest Totalnumber Ø depth depth width 1) single part weight d H Tmin mm mm mm l DN kg kg

Model with cover plateSab 1300-150 1500 1875 825 1400 150 2.035 3.545Sab 2600-150 1500 2575 825 2600 150 4.455 5.965Sab 5200-150 2000 3050 1060 5400 150 5.730 9.000Sab 8000-150 2500 2920 980 8200 150 7.335 11.625Sab 9700-150 2500 3270 980 9900 150 8.185 12.475Sab 18500-150 3000 3995 1145 18900 150 12.400 18.060

Model with shaft neckSab 1300-150 K 1500 2155 1105 1400 150 2.035 2.845Sab 2600-150 K 1500 2855 1105 2600 150 4.455 5.265Sab 5200-150 K 2000 3095 1105 5400 150 5.730 7.180Sab 8000-150 K 2500 3045 1105 8200 150 7.335 9.335Sab 9700-150 K 2500 3395 1105 9900 150 8.185 10.185

1) If implemented with DN 100 or DN 200, the inlet depth (Tmin) and capacity (V) change accordingly

n Dimensions apply to cl. D 400 cover, sealed odour-tight. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.

n In order to increase the inlet depth (Tmin) attachments as per DIN V 4034-1 are available.n Inlet and outlet lines made of rust-proof steel or PE. Inlet line with overflow and drainage.n Inner surface lined with a PE or rust-proof steel internal coating as selected.n Shut-off flap with electric or pneumatic part-turn valve actuator.n Conductive version for avoiding electrostatic charging available.n Controller for operating the shut-off flap electrically, fluid level signalling and potential-free contacts for signal forwarding. n Project-related solution, adjusted to suit the hazardous fluids to be blocked and to suit the local conditions.

These systems are calculated on an individual basis for each plant.Final installation, commissioning and operator training on request.

Z-74.1-80

Ø d

H

hTm

in

±0.00

DN DN

-0.02

Ø d

H

hTm

in

±0.00

DN DN

-0.02

Model with cover plate Model with shaft neck

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Mall GmbH, Technical data 2014 71

Retention / separation

NeutraBloc shut-off shaftfor preventing the intrusion of substances hazardous to water (shutting-off piping systems)

Order Inner Total depth Inlet depth Height Nominal Heaviest Totalnumber Ø H Tmin h width single part weightCl. D 400 mm mm mm mm DN kg kg

Model with cover plateBloc 100 1000 1375 915 460 100 1.240 1.960Bloc 150 1000 1375 965 410 150 1.250 1.970Bloc 200 1200 1375 1015 360 200 1.260 1.980

Model with shaft neckBloc 100 K 1000 1755 1295 460 100 1.240 2.040Bloc 150 K 1000 1755 1345 410 150 1.250 2.050Bloc 200 K 1200 1755 1395 360 200 1.260 2.060

NeutraSwitch diversion shaftfor separate discharge of components of the waste water flow with differing pollutants

Order Inner Total depth Inlet depth Height Nominal Heaviest Totalnumber Ø H Tmin h width single part weightCl. D 400 mm mm mm mm DN kg kg

Model with cover plateSwitch 100 1000 1375 915 460 100 1.260 1.980Switch 150 1000 1375 965 410 150 1.270 1.990Switch 200 1200 1375 1015 360 200 1.280 2.000

Model with shaft neckSwitch 100 K 1000 1755 1295 460 100 1260 2060Switch 150 K 1000 1755 1345 410 150 1270 2070Switch 200 K 1200 1755 1395 360 200 1280 2080

n Dimension apply to cl. D 400 cover, sealed odour-tight. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.

n In order to increase the inlet depth (Tmin) attachments as per DIN V 4034-1 are available.n Inlet and outlet lines in shut-off shaft or diversion shaft made of rust-proof steel, PE or PP.n Inlet line with inspection opening and drainage connection.n Shut-off flap with electric or pneumatic part-turn valve actuator.n Controller for operating the shut-off flap electrically, fluid level signalling and potential-free contacts for signal forwarding.n Project-related solution, adjusted to suit the hazardous fluids to be blocked and to suit the local conditions.

These systems are calculated on an individual basis for each plant.Larger container diameters can be optionally selected.Other nominal widths possible.

NeutraBloc model with cover plate NeutraSwitch model with shaft neck NeutraSwitch view from above

Ø d

H

hTm

in

±0.00

DN DN

-0.02

Ø d

H

hTm

in

±0.00

DN DN

-0.02

inlet

outlet 1

outlet 2

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72 Mall GmbH, Technical data 2014-1

NeutraHav overflow basinfor use in systems for siphoning and transfer of liquids which are hazardous to waterbodiesUsed in systems where no rainwater is present

Order Inner Total Inlet depth Collection Nominal Heaviest Total number Ø depth capacity width single part weight d H Tmin mm mm mm l DN kg kg

Model with cover plateHav 650-150 1000 1725 725 653 150 1.560 2.270Hav 2500-150 1500 2275 725 2425 150 4.030 5.515Hav 5000-150 2000 2715 975 4813 150 6.910 7.620Hav 10000-150 2500 3270 980 10220 150 8.060 11.570

Model with shaft neckHav 650-150 K 1000 2105 1105 653 150 1.560 2.350Hav 2500-150 K 1500 2655 1105 2425 150 4.030 5.325Hav 5000-150 K 2000 2845 1105 4813 150 6.910 6.730Hav 10000-150 K 2500 3395 1105 10220 150 8.060 10.040

n Dimensions apply to cl. D 400 cover, sealed odour-tight. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.

n In order to increase the inlet depth (Tmin) attachments as per DIN V 4034-1 are available.n Inner surface available with internal coating or PE inliner as desired. Respectively with general German national technical approval.n Controller for one or more floating switches for signalling fluid levels and a potential-free contact for signal forwarding. Float switches with general

German national technical approvaln Conductive version for avoiding electrostatic charging available.n Project-related solution, adjusted to suit the hazardous fluids to be blocked and to suit the local conditions.

These systems are calculated on an individual basis for each plant.Other nominal widths possible.

NeutraQuick quick-closing sliding gateMagnetic, quick-closing sliding gate for use in safety overflow ba sins or with a light liquid separator system. In the case of an accident, the quick-closing sliding gate closes when the electromagnet is switched off. The slide plate falls downwards and closes the outlet in a matter of seconds. The liquids hazardous to water are then retained in the overflow basin.

Order number

403000

Ø d

H

hTm

in

±0.00

DN

Ø d

H

hTm

in

±0.00

DN

Model with cover plate Model with shaft neck