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Installation InstructionsOriginal Instructions
SensaGuard Integrated Latch(These instructions are for the Series B version only)Catalog Numbers 440N-Z21SS3PA, 440N-Z21SS3PB, 440N-Z21SS3PH, 440N-Z21SS3PJ, 440N-Z21US3PA, 440N-Z21US3PB, 440N-Z21US3PH, 440NZ21US3PJ
Summary of ChangesAdded Misalignment on page 3.
IntroductionInstallation must be in accordance with the following instructions and specifications and implemented by suitable competent personnel. Adherence to the recommended maintenance instructions forms part of the warranty.
This unit is not to be used as a mechanical stop. Guard stops and guides must be fitted.
This device is intended to be part of the safety-related control system of a machine. Before installation, a risk assessment is performed to determine whether the specifications of this device are suitable for all foreseeable operational and environmental characteristics.
Topic PageSummary of Changes 1Introduction 1Technical Specifications 2Approximate Dimensions 2Mounting Information 2Misalignment 3Diagnostic 3Typical 8-Pin Unit Wiring Diagram 3Timing Diagram 4Troubleshooting 4Commissioning — Unique Coded Units 5Application Wiring Examples 6Recommended Safety Control Interfaces 12Maintenance and Repair 12Declaration of Conformity 12
WARNING: Do not defeat, tamper, remove, or bypass this unit. Severe injury to personnel could result.
ATTENTION: This device must be provided with a 24V DC PELV or SELV power supply that conforms to the requirements of 414-3 of IEC 60364-4-41 where provisions have been taken. To confirm that, even if there’s an internal fault, the voltage at the outgoing terminals cannot exceed 60V DC.Improper selection or installation of the device affects the integrity of the safety systems.Personal injury or death, property damage, or economic loss can result.Comply with ISO 14119 including accessibility to the installation, arrangement and mounting, possible substitute actuation, access to the escape release, motivation to defeat, and actuation mode.
ATTENTION: Management controls, working procedures, training, and additional protective measures can be used to minimize the motivation to defeat and to manage the use and availability of spare actuators.Comply with IEC 13857 and ISO 13855 for guard openings and minimum (safe) distances.Comply with IEC 62061 or ISO 13849-1 and ISO 13849-2 for functional safety.
ATTENTION: Read this document and the documents that are listed in the Additional Resources section about installation, configuration, and operation of this equipment before you install. It is required that you familiarize yourself with installation and connection instructions and requirements of all applicable codes, laws, and standards.In accordance with applicable codes of practice, suitably trained personnel are required to implement installation, adjustments, service initiation, use, assembly, disassembly, and maintenance. If this equipment is used in a manner that the manufacturer does not specify, the protection that is provided by the equipment can be impaired.
SensaGuard Integrated Latch Installation Instructions
Technical Specifications Approximate DimensionsFigure 1 - Switch and Actuator [mm (in.)]
Mounting Information
1. Position the switch and actuator so they are aligned with each other.2. Mount the switch and actuator to the removable guard, door, or gate.
Recommended fastener size — M6.
Figure 2 - Nut Torque Specification (a)
AttributeLow (Standard) Coding: 440N-Z21SS3PA, 440N-Z21SS3PB, 440N-Z21SS3PH, 440N-Z21SS3PJHigh (Unique) Coding: 440N-Z21US3PA, 440N-Z21US3PB, 440N-Z21US3PH, 440N-Z21US3PJ
Safety Ratings
StandardsSafety Classification
IEC 60947-5-3, Cat. 4 PLe Per ISO 13849-1, Type 4 Interlock Device according to ISO 14119 with either low (standard) or high (unique) coding, SIL CL3 per IEC 62061 and IEC 61508
Functional Safety DataPLe Cat 4 according to ISO 13849Always send to PDF for functional safetySee publication SAFETY-SR001.
CertificationsCE marked for all applicable directives, c-UL-us(UL 508), and TÜV.rok.auto/certifications
Operating Characteristics
Sensing Distance, Assured ON 5 mm (0.2 in.) Both pool pieces must be in contact with striker plate.
Sensing Distance, Assured OFF 32 mm (1.25 in.)
Operating Voltage 24V DC +10%/-15% Class 2 SELV or PELV power supply
Response Time (Off) 45 ms
Utilization Category according to IEC 60947-5-2Uele
DC-12 and DC-1324V200 mA
Frequency of Operating Cycle 0.25 Hz
Operating Current, min 1 mA
Off-state Output Current < 0.5 mA
No-load Supply Current < 50 mA
Load Current, max 200 mA
Voltage Drop < 1.5V
Switches Connected in Series Unlimited. See Timing Diagram on page 4
Case Material Grilamid
Actuator Material Grilamid/PBT
Outputs
Safe State De-energized (2 x PNP, 0V), AUX energized (1 x PNP, 24V
Run State Energized (2 x PNP, 24V), AUX de-energized (1 x PNP, 0V)
Mechanical
Sensor Case Material Red Grilamid
Actuator Case Material Red Grilamid/PBT
Environmental
Operating Temperature -25…+70 °C (-13…+158 °F)
Relative Humidity 5…95%
Washdown Rate NEMA 3, 4X, 12, 13, IP66, IP67, IP69K
Shock and Vibration IEC 60068-2-27 — 30 g (1.1 oz), 11 msIEC 60068-2-6 — 10…55 Hz
Pollution Degree IEC 60947-1 — 3
Electro-magnetic Compatibility (EMC)
Electrostatic Discharge ESD IEC 61000-4-2: 8 kV air discharge; 4 kV contact discharge
Radiated EMF immunity IEC 61000-4-3: 20V/m; 10V/m (1…6 GHz)
Electrical Fast Transient/Burst Immunity IEC 61000-4-4: ±2 kV
Conducted Immunity IEC 61000-4-6: 10V
Rated Impulse Withstand Voltage IEC 60947-1: 1 kV
Protection Short circuit, overload, reverse polarity, overvoltage, loss of ground
IMPORTANT Do not over torque the mounting hardware.
(a) Switch/Actuator: 2.20 N•m (19.5 in•lb)
7.0(0.28)
62.5(2.46)
11.8 (0.46)
30.0(1.18)
53.98 (2.13)75.8 (2.98)88.0 (3.46)
27.0(1.06)
8.0(0.32)
21.5(0.85)
6.5(0.26)
15.0(0.59)
30.0(1.18)
80.13 (3.16)
100.0 (3.94)
87.0 (3.43)
32.0 (1.26)
8.0(0.32)7.0
(0.28)
15 N (3 lb) Typical
45 N (10 lb) Typical
Latch Force Setting
Low
Medium
High
2 Rockwell Automation Publication 440N-IN009B-EN-P - March 2020
https://literature.rockwellautomation.com/idc/groups/literature/documents/sr/safety-sr001_-en-e.pdfhttps://rok.auto/certifications
SensaGuard Integrated Latch Installation Instructions
Figure 3 - Sliding Door
Figure 4 - Hinged Door
Misalignment50 mm (1.97 in.) side-to-side orientation.
Figure 5 - Striker Plate
Diagnostic
See Unique Coded Diagnostic on page 5 for learning process errors.
Typical 8-Pin Unit Wiring Diagram
Recommended connection cable, 2 m (6.5 ft)—889D-F8AB-2. Replace the 2 with 5 (5 m [16.4 ft]) or 10 (10 m [32.8 ft]) for standard cable lengths.
440N-ASDB Mounting Bracket
440N-ASDBMounting Bracket
440N-AHDB Mounting Bracket
Stainless Steel Cover Plate
Both pole pieces must be in contact with the striker plate.
Unit Indicators
Status/Diagnostic Indicator
State Status TroubleshootingOff Not powered —Red OSSD not active —
Green OSSD active —
Green flash Power up test or OSSD inputs not validCheck 24V DC on OSSD inputs
(yellow and red wire)
Red flash 1 Hz flash OSSD fault4 Hz flash internal fault
OSSD fault—check OSSD outputs are not shorted to GND, 24V DC, or each other.
Cycle power.
Pin Number Wire Color Signal1 White Aux. Output C2 Brown +24V DC3 Green —4 Yellow OSSD 2 Input5 Gray OSSD 1 Output6 Pink OSSD 2 Output7 Blue 0V8 Red OSSD 1 Input
3 - NA8 - OSSD 1 Input
2 - 24V DC
1 - Auxiliary Output4 - OSSD 2 Input5 - OSSD 1 Output
6 - OSSD 2 Output7 - 0V
Rockwell Automation Publication 440N-IN009B-EN-P - March 2020 3
SensaGuard Integrated Latch Installation Instructions
Timing Diagram
TroubleshootingFigure 6 - Series Circuit
IMPORTANT See Technical Specifications on page 2 for Certification information and ratings.
0 ms 45 ms 50 ms 55 ms
S11 S12
S21 S22 S34
A1 13S52
A2 14
23
24
33 41
34 42
MSR127TP440R-N23132
Blue
GrayPink
YellowRed
Brown
SensaGuard Sensor
SensaGuard Actuator
Blue
GrayPink
YellowRed
Brown
SensaGuard SensorUnit 2 Unit 3Unit 1
SensaGuard Actuator
BlueGrayPinkYellowRedBrown
SensaGuard Sensor
SensaGuard Actuator
Response Time: Safety outputs turn OFFInitial Conditions: All actuators are in sensing distance.
Reaction Time: Safety outputs turn ONInitial Conditions: Actuator 1 is out of sensing range. Sensor 1 indicator is solid red. Actuator 2 and 3 are in sensing range. Sensor 2 and 3 indicators are flashing green.
Actuator 1 is moved into sensing range.
Sensor 2 OSSD inputs (red and yellow) transition to 24V DC from Sensor 1 OSSD outputs. Sensor 1 indicator turns solid green.
Sensor 3 OSSD outputs (gray and pink) are energized.Sensor 3 indicator turns solid green.
Sensor 3 OSSD inputs (red and yellow) transition to 24V DC from Sensor 2 OSSD outputs.Sensor 2 indicator turns solid green.
Actuator 1 is moved out of sensing range.
Sensor 1 OSSD outputs (gray and pink) turn OFF. Sensor 1 indicator turns solid red.
Sensor 2 OSSD outputs (gray and pink) turn OFF. Sensor 2 indicator flashes green.
Sensor 3 OSSD outputs (gray and pink) turn OFF. Sensor 3 indicator flashes green.
0 ms 360 ms 378 ms 396 ms
+24V DC
24V Common
YelRed
BrownGrayPink
Blue
24V DCPowerSupply
1606-XL120D power supply
Switch 1
+24
0V DC
Switch 2W
hite
White
YelRed
BrownGrayPink
Blue
Actuator 1 Actuator 2
Switch 3
White
YelRed
BrownGrayPink
Blue
Actuator 3
Switch 4
White
YelRed
BrownGrayPink
Blue
Actuator 4
Switch 5
White
YelRed
BrownGrayPink
Blue
Actuator 5
+24 V+24 V
+24 V+24 V
+0 V+0 V
+0 V+0 V
+0 V+0 V
Actuator 2 is in sensing range.Switch 2 is functioning properly.
OSSDs are energized to 24V.Green indicator is ON.
Actuator 3 is in sensing range.Switch 3 has fault.See diagnostic table—Red indicator is flashing
Actuator 1 is in sensing range.Switch 1 is functioning properly.
OSSDs are energized to 24V. Green indicator is ON.
Actuator 4 is in sensing range.Switch 4 is functioning properly. OSSD inputs are 0V. OSSDs are de-energized to 0V.Green indicator is flashing to indicate OSSD inputs are not 24V.
OSSD s are OFF.Actuator 5 is in sensing range.Switch 5 is functioning properly.OSSD inputs are 0V.OSSDs are de-energized to 0V.Green indicator is flashing to indicate OSSD inputs are not 24V.
4 Rockwell Automation Publication 440N-IN009B-EN-P - March 2020
SensaGuard Integrated Latch Installation Instructions
Commissioning — Unique Coded Units
Power the SensorConnect the sensor to 24V DC. See Typical 8-Pin Unit Wiring Diagram on page 3 for help.
The sensor can be commissioned to either learn additional actuators or be locked for a one-time learn only.
Teach the Actuator
Quick Start1. Power up the sensor and bring an actuator into the sensing range.2. Leave the actuator in the sensing field for 2 minutes or longer.3. Learn is complete.
Ability to Learn an Additional ActuatorThe sensor automatically starts the learning process as soon as an actuator is brought into the sensing range.
One-time Learn Only (Unit Locked)The sensor automatically starts the learning process as soon as an actuator is brought into the sensing range.
Learn a New Actuator• To learn a replacement actuator, bring the actuator to be taught into the
sensing range of the safety switch.• The learn sequence is the same as the sequence for commissioning the
first actuator.• A sensor cannot relearn a previously learned actuator or a standard
SensaGuard™ actuator.• The sensor only recognizes the most recently learned actuator.
Unique Coded DiagnosticError codes for learning process. Power cycle to clear fault.
IMPORTANT The sensor “Status/Diag” indicator begins to blink green eight times then repeat, indicates that the sensor has not yet learned an actuator.
IMPORTANT The sensor can be locked so it cannot learn another actuator; see One-time Learn Only (Unit Locked).
IMPORTANT The sensor can learn a new actuator up to eight times. The Status/Diag indicator blinks the number of actuators left that a sensor can learn.
Learning Sequence
Step Description1 Target present Status/Diag indicator blinking green 1 Hz rate2 Verifying actuator Status/Diag indicator blinking green/red 1 Hz rate (15 s)3 Program sensor Status/Diag indicator blinking green/red 4 Hz rate (15 s)
4 Program complete Status/Diag indicator blinking green/1 Hz rate (number of learns left) (15 s)5 Ready state Status/Diag indicator solid green6 Learn is completed —
Learning Sequence
Step Description1 Target present Status/Diag indicator blinking green 1 Hz rate2 Verifying actuator Status/Diag indicator blinking green/red 1 Hz rate (15 s)3 Program sensor Status/Diag indicator blinking green/red 4 Hz rate (15 s)
4 Program Locking Status/Diag indicator blinking green (number of learns left) (15 s)
5 Remove the actuator from the sensing field Status/Diag indicator changes to solid red
6 Replace the actuator back into the sensing fieldStatus/Diag indicator continues blinking green 1 Hz rate (number of learns remaining)
7 Ready state Status/Diag indicator solid green8 Learn is complete. —
Status/Diagnostic Indicator— Flashes (4 Hz) Error Code
Green OSSD inputs not valid
Red-Red-Red-Green Cannot learn a standard SensaGuard actuator
Red-Red-Red-Green-Green Actuator already learned
Red-Red-Red-Green-Green-Green Bad RFID; Target that is moved out of range
Red-Red-Red-Green-Green-Green-Green Exceeded learning eight actuators
Red-Red-Red-Green-Green-Green-Green-Green Unit locked: Cannot learn another actuator
Rockwell Automation Publication 440N-IN009B-EN-P - March 2020 5
SensaGuard Integrated Latch Installation Instructions
Application Wiring ExamplesFigure 7 - Wiring to MSR127 Safety Relay
+24V DC
Unit 1 Unit 2
24V Com
440L GuardShield™
BlueGrayPinkYellowRedBrown
SensaGuard Sensor
SensaGuard Actuator
BlueGrayPinkYellowRedBrown
SensaGuard Sensor
SensaGuard Actuator
126
5
3
7
3
Pink
ReceiverBrown Brown
Transmitter
Gray
Blue
Green Blue
BlueGrayPinkYellowRedBrown
SensaGuard Sensor
SensaGuard Actuator
BlueGrayPinkYellowRedBrown
SensaGuard Sensor
SensaGuard Actuator
BlueGrayPinkYellowRedBrown
SensaGuard Sensor
SensaGuard Actuator
BlueGrayPinkYellowRedBrown
SensaGuard Sensor
SensaGuard Actuator
S11 S12
S21S22 S34
A1 13S52
A2 14
23
24
33 41
34 42
MSR127RP440R-N231xx Reset
K1
K2
S11 S12
S21S22 S34
A1 13S52
A2 14
23
24
33 41
34 42
MSR127RP440R-N231xx Reset
K1
K2
S11 S12
S21S22 S34
A1 13S52
A2 14
23
24
33 41
34 42
MSR127RP440R-N231xx Reset
K1
K2
S11 S12
S21S22 S34
A1 13S52
A2 14
23
24
33 41
34 42
MSR127TP440R-N231xx
K1
K2
K1 K2K1 K2
K1 K2 K1 K2
MSR127RP with 2 sensors and 1 440L light curtain in series, monitored manual reset, driving 100S or 700S safety relays.Note: Light curtain must be last (farthest from MSR127).
+24V DC
Unit 1 Unit 2
24V Com
MSR127RP with 2 sensors in series, monitored manual reset, driving 100S or 700S safety relays.
+24V DC
Unit 1
24V Com
MSR127RP with 1 sensor, monitored manual reset, driving 100S or 700S safety relays.
+24V DC
Unit 1
24V Com
MSR127TP with 1 sensor, automatic reset, driving 100S or 700S safety relays.
6 Rockwell Automation Publication 440N-IN009B-EN-P - March 2020
SensaGuard Integrated Latch Installation Instructions
Figure 8 - Guardmaster SI or DI Safety Relay Wiring with M12 5-pin Version
A1
S11 S21
S12S22S32
L11 Y32L12
13
14
S42 23
24
S34
A2
DI440R-D22R2
0 123
4567
8
A1S11 S21 S12S22
L11 Y32
13
14
23
24
S34
A2
SI440R-S12R2
0
MMAM
K1 K2
K1 K2
K1
K2
K1
K2
Blac
k
Reset
Brow
n
Whi
teGra
y
+24V DC
Blue
889D-F5AC-5
Gate Open
Brow
nGr
ay
Blue
Blac
k
Whit
eGate Open
24V Ground
889D-F5AC-5
Blac
k
Reset
Brow
n
Whit
eGray
+24V DC
Blue889D-F5AC-5
Gate Open
24V Ground
Reset
Logic
Rockwell Automation Publication 440N-IN009B-EN-P - March 2020 7
SensaGuard Integrated Latch Installation Instructions
Figure 9 - Guardmaster SI or DI Safety Relay Wiring with M12 8-pin Version
IMPORTANT The green wire is connected to the housing of the stainless steel SensaGuard only; it has no connection for plastic SensaGuard.
K1
K2
A1
S11 S21
S12 S22 S32
L11 Y32L12
13
14
S42 23
24
S34
A2
DI
440R-D22R2
0 123
4567
8
K1 K2
Gree
n
Reset
Brow
n
Whit
e
Gray
+24V DC
Blue889D-F8AB-*
Gate Open
Brow
n
Gray
Blue
Yello
w
Whi
te
Gate Open
24V Ground
889D-F8AB-*
Logic
Gree
n
Red
Pink
Yello
wRe
d
Pink
N.C.
K1
K2
A1S11 S21 S12S22
L11 Y32
13
14
23
24
S34
A2
SI440R-S12R2
0
MMAM
K1 K2
Yello
w
Brow
nW
hite
Gray
+24V DC
Blue889D-F8AB-*
Gate Open
24V Ground
Reset
Reset
Gree
n
Red
Pink
N.C.
8 Rockwell Automation Publication 440N-IN009B-EN-P - March 2020
SensaGuard Integrated Latch Installation Instructions
Figure 10 - CR30 Software Configurable Relay Wiring
K1
K2
K1 K2
05CR30 440C-CR30-22BBB
020100 03 04
A1 15 20 2116
06
18A2
07
19
08 10 11
12 13 14
09
17Gr
een
Safety Reset
Brow
nW
hite
Gray
+24V DC
Blue889D-F8AB-5
Gate Open
Brow
nGr
ayBl
ue
Yello
w
Whi
te
Gate Open
24V Ground
889D-F5AB-5
Red
Pink
Blac
k
N.C.
100S Contactors or 700S or 700HPS and Relays
Rockwell Automation Publication 440N-IN009B-EN-P - March 2020 9
SensaGuard Integrated Latch Installation Instructions
Figure 11 - 1734 POINT Guard I/O™ Wiring
889D-F5AB-5
K1
K2
1734-IB8S S8BO-4371TNEA-4371
I0 I1
I2
T0
I3
T1
COM COM
I4 I5
I6
T2
I7
T3M
COM COM
0 1
2
6
3
7
4 5
O0 O1
O2 O3
COM COM
O4 O5
O6 O7
COM COM
COM COM COM COM
889D-F8AB-5
K1K2
Gree
n
Safety Reset
Brow
nW
hite
Gray
+24V DC
Blue
Gate Open
Brow
nGr
ayBl
ue
Yello
w
Whi
teGate Open
24V Ground
Red
Pink
Blac
k
N.C.
EtherNet/IP
100S Contactors or 700S or 700HPS and Relays
Set On->Off Input Delay Time to 6 ms to ignore the OSSD output test pulses.
10 Rockwell Automation Publication 440N-IN009B-EN-P - March 2020
SensaGuard Integrated Latch Installation Instructions
Figure 12 - 1732DS/ES ArmorBlock Guard I/O Wiring
889D-F5UCDM-5
OSSD
OSSD
K1
K2
889D-F8AB-5
A E
B F
D H
C G
1
2
4
3
12 3
4
1 T12 I13 C4 I05 T0
1 T12 I13 C4 I05 T0
1 T12 I13 C4 I05 T0
1 T12 I13 C4 I05 T0
1 T12 I13 C4 I05 T0
1 T12 I13 C4 I05 T0
X100 X1X10
2 O11+24
3 C4 O05 C
2 O11+24
3 C4 O05 C
35
4
2 1
35
4
2 1
K1
K2
871A-TS5-DM1
871A-TS5-DM1
1732ES-IB12XOB4
The screen shots below show the input and output configuration for the 1732ES.
Gree
n
Whi
te
+24V DC
Brow
n GrayBlue
Yello
wRe
d
Patchcord
Safety Reset
24V Ground
Cordset
Pink
N.C.Power
N.C.
Ground
Aux.
Ethernet871A-TS5-DM15-pin Field Attachable Connector
Power
100S Contactors or 700S or 700HPS and Relays
Rockwell Automation Publication 440N-IN009B-EN-P - March 2020 11
Recommended Safety Control InterfacesRecommended relays are Guardmaster® safety relays (CI, DI, DIS, SI), CR30 safety relay, Minotaur™ safety relays (MSR126, MSR127, MSR131, MSR138), SmartGuard™ controller, 1791DS/ES CompactBlock™ Guard I/O™, 1732DS/ES ArmorBlock® Guard I/O, 1734 POINT Guard I/O™.
Maintenance and RepairEvery month, check the correct operation of the switching circuit. Also check for signs of abuse or alterations. Inspect the switch casing for damage. Inspect the magnet poles and clean off any dirt or debris.
If there is any malfunction or damage, no attempts at repair can be made. The unit can be replaced before machine operation is allowed.
Declaration of ConformityThis certification declares that the products that are shown in this document conform with the Essential Health and Safety Requirement (EHSRs) of the European Machinery Directive 2006/42/EC. These products also conform to EN 60947-5-3, EN ISO 12100, EN 60204-1 and have third-party approval.
Visit rok.auto/certifications.
Additional Resources
You can view or download publications (including translations) at rok.auto/literature.
Resource DescriptionIndustrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.Product Certifications website, rok.auto/certifications Provides declarations of conformity, certificates, and other certification details.
Publication 440N-IN009B-EN-P - March 2020 | Supersedes Publication 440N-IN009A-EN-P-October 2011Copyright © 2020 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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PN-57890810005445543 Ver 00
Allen-Bradley, ArmorBlock, CompactBlock, Guard I/O, Guardmaster, GuardShield, Minotaur, POINT Guard I/O, Rockwell Automation, Rockwell Software, SensaGuard, and SmartGuard are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.
Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback.For technical support, visit rok.auto/support.
Waste Electrical and Electronic Equipment (WEEE)
Rockwell Automation maintains current product environmental information on its website at rok.auto/pec.
At the end of life, this equipment should be collected separately from any unsorted municipal waste.
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SensaGuard Integrated Latch Installation InstructionsSummary of ChangesIntroductionTechnical SpecificationsApproximate DimensionsMounting InformationMisalignmentDiagnosticTypical 8-Pin Unit Wiring DiagramTiming DiagramTroubleshootingCommissioning — Unique Coded UnitsPower the SensorTeach the ActuatorLearn a New ActuatorUnique Coded Diagnostic
Application Wiring ExamplesRecommended Safety Control InterfacesMaintenance and RepairDeclaration of ConformityAdditional Resources
Back Cover
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(required) Finished Trim Size Width:8.5” x 11”This is sheet size, before folding4.25" x 5.50"Post Sale / Technical Communication
Fold:Review key below. Leave blank if folded for saddle stitching4” x 6”B1
Finished Fold Size:4-1/4" W x 5-1/2" HThis is size after folding is completed3” x 5”B2
Binding/Stitching:STAPLED1 -1 positionReview key below9” x 12” (Folder)B3None
Stitching Location:CORNERBlank, Corner or SideA4 (8 ¼” x 11 ¾”) (210 x 297 mm)B4Half or V or Single Fold
Drill Hole (Yes/No):NOAll drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of ¼ inch from the inner page border.A5 (5.83” x 8.26”) (148 x 210 mm)B5C or Tri-Fold
Number of Tabs Needed:5 tab in stock at RR Donnelley36” x 24” PosterCatalogsDbleParll
Number of Pages per Pad:Average sheets of paper. 25, 50 75,100 Max24” x 36” PosterC1Sample
Glue Location on Pad:Glue location on pads18” x 24” PosterC2Short (must specify dimensions between folds in Comments)
Comments:Fold spec attached to PDF.Print on Demand (POD)Double Gate
Saddle-Stitch Items All page quantities must be divisible by 4.Note: Stitching is implied for Saddle-Stitch -no need to specify in Stitching Location.80 pgs max. on 20# (text and cover)76 pgs max. on 20# (text) and 24# (cover)72 pgs max. on 24# (text and cover)
Perfect Bound Items940 pgs max. w/cover (90# index unless indicated otherwise)70 pgs. min. for spine without words200 pgs min. for spine with words
Plastic Coil Bound Items530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)
Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover (90# index unless indicated otherwise)D1
D2
D5
D6
&LPrint Specifications
&LRockwell Automation Publication RA-QR005K-EN-P&RJanuary 2019
Introduction_Category Types
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released print on demand or if it requires an RFQ for offset printing.Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas).For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.
Publication Type and Print Category
Publication TypeOff Set Print Category Spec. (See tables below)Print on Demand Spec. (See tables below)DescriptionOrder Min **Order Max **Life Cycle Usage / Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale / Internal
APA3D2Application Solution or Customer Success Story5100Presale / External
ARNANAArticle/Editorial/BylineNANAPresale / Internal
(press releases should not be checked into DocMan or printed)
ATB3, B4D5Application techniques5100Presale / External
BRA2 Primary, A1NABrochures5100Presale / External
CAC2 Primary, C1NACatalogue150Presale / External
CGNANACatalogue Guide150Presale / External
CLNANACollection550Presale / External
COA5, A6, A9D5Company Confidential InformationNANANA / Confidential
CPE-onlyE-only, D5Competitive Information550NA / Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale / Internal
DIA1, A3NADirect Mail5100Presale / Internal
DMNANAProduct Demo550Presale / Internal
DSB3D5Dimensions Sheet15Post / External
DUB3D5Document Update15Post / External
GRB2D6Getting Results15Post / External
INB3 Primary, B2D5, D6Installation instructions15Post / External
LMNANALaunch Materials550Presale / Internal
PCB3D5Packaging Contents
PLE-only primary, B3E-onlyPrice List550Presale / Internal
PMB2D6Programming Manual15Post / External
PPA3D1Profile (Single Product or Service). NOTE: Application Solutions are to be assigned the AP pub type.5100Presale / External
QRB2 primary, B3, B5D5, D6Quick Reference15Post / External
QSB2 primary, B3, B5D5, D6Quick Start15Post / External
RMB2D5, D6Reference Manual15Post / External
RNB3D5Release Notes15Post / External
SGB1 Primary, B4D5, D6Selection Guide Colour550Presale / External
SGB2D5, D6Selection Guide B/W550Presale / External
SPA1, A2, A3, A4NASales Promotion NOTE: Service profiles are to be assigned the PP pub type.5100Presale / Internal
SRB2, B3D5, D6Specification Rating Sheet5100Presale / External
TDB2 Primary B3, B4, B5D5, D6Technical Data550Presale / External
TGB2, B3D6Troubleshooting Guide15Post / External
UMB2 Primary, B4D6User Manual B/W15Post / External
WDB3D5Wiring Diagrams / Dwgs15Post / Internal
WPB3 Primary, B5D5White Paper550Presale / External
** Minimum order quantities on all POD items are based on the publication length. **
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale / Marketing
All paper in this category is White Brightness, 90% or better. Opacity 90% or better
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
A14 color170 gsm 2pp100# gloss cover, 100# gloss text
A24 color170 gsm , folded, 4pp100# gloss cover, 80# gloss text
A34 colorCover 170 gsm with Body 120 gsm, > 4pp80# gloss cover, 80# gloss text
A42 color170gsm Silk – 120gsm Silk80# gloss cover, 80# gloss text
A52 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text
A61 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50# matte sheet text
A84 color coverCategory being deleted50# matte sheet text, self cover
2 color text
Selection Guide
A92 color100gsm bond50# matte sheet text, self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale / Technical Communication
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50# matte sheet text
B21 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text
B31 color100gsm bond50# matte sheet text, self cover
B42 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text
B52 color100gsm bond50# matte sheet text, self cover
Catalogs
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45# Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32#-33# Coated Sheet
Print on Demand by Print Vendor (POD)
All paper in this category is White Brightness, 82% or better. Opacity 88% or better
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
D14 color170gsm white silk80# gloss cover, coated 2 sides
D24 color120gsm white silk80# gloss text, coated 2 sides, self cover
D34 colorCover 170gsm with Body 120gsm80# gloss cover, 80# gloss text coated 2 sides
D41 color160gsm tab90# index
D51 color80gsm bond20# bond, self cover
D61 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond
D72 color160gsm tab90# index
D82 color80gsm bond20# bond, self cover
D92 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond
D10Combination: 4 color cover, with 2 color bodyCover 160gsm with Body 80gsm90# index, 20# bond
Gray shading indicates Obsolete Print Catagories
Print on Demand By Print Vendor (POD) or Off Set (OS)?
Use these guidelines to determine if your publication should be print on demand by print vendor (POD) or if it would be more economical to print ffset/on a press (OS). OS print jobs require an RFQ (Request For Quote) in US. If your job fits into the “Either” category, an RFQ is recommended, but not required. In the US, RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the POD category. Guidelines differ for black & white and color printing, so be sure to check the correct tables.
&LPrint Specifications
&LRockwell Automation Publication RA-QR005K-EN-P&RJanuary 2019
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