12
Semi-fi nished stainless steel long products outokumpu.com/longproducts

Semi-finished stainless steel long products

Embed Size (px)

Citation preview

Page 1: Semi-finished stainless steel long products

Semi-fi nished stainless steel long products

outokumpu.com/longproducts

Page 2: Semi-finished stainless steel long products

2

Outokumpu is a global leader in the advanced materials business, creating stainless steels that are effi cient, long lasting, and recyclable. A strong customer focus, sustainability, and technical excellence are at the heartof everything we do.

As an open and approachable company, our customers rely on our advice to help them select products that will deliver the best long-term performancefor their needs.

With over a century of innovation behind us and some of the best minds in the business, we continue to develop pioneering materials to meet the demands of tomorrow.

The durability of stainless steel means that it is not only the best, but also the most economically sustainable choice for a wide range of applications. All of our products are made from an average of 85% recycled material and are fully recyclable at the end of their lifecycles.

Together with our customers and partners, we are building a world that lasts forever.

We believe ina world thatlasts forever

Page 3: Semi-finished stainless steel long products

3

SMACCOutokumpu’s UK meltshop is located in Sheffield. SMACC (Stainless Melting and Continuous Casting) is a global supplier of semi-finished stainless long and flat products. With the flexibility to produce billets, blooms, ingots, and slabs in a wide range of sizes and stainless steel grades – coupled with long experience and expertise – SMACC is well known for its excellent level of service.

Degerfors Long Products Outokumpu’s hot-rolling mill in Degerfors, Sweden is a global supplier of high quality rolled and forged billets and bars in a wide range of stainless steel grades. The manufacturing program is supported by intensive product inspection and testing, and is accredited to meet all widely recognized international standards, including ISO 9001.

Expert technical advice

Semi-finished stainless steel long products

Outokumpu has been producing stainless steel for over a century. Our legacy of innovation and quality means that we have the right product for every application.

European-sourced stainless steel

Consistent high quality and delivery reliability

Our end-to-end approach, from melting and rolling to finishing and testing, means that we can offer a full range of long products with industry-leading consistency, delivery performance, and technical support.

Outokumpu’s semi-finished stainless steel long products are produced in an extremely wide selection of grades and an industry-leading range of shapes and sizes, including our 300 mm slab. The exceptional flexibility of our meltshops also means we can quickly adjust production schedules to provide short lead times.

Our experts are here to support you with precise guidelines for forging and processing, helping you to get the best results possible from our stainless steels.

Key Benefits

Learn more at outokumpu.com/longproducts

Outokumpu produces consistently high quality billets, blooms, slabs, and ingots in an industry-leading variety of shapes and grades for use in forging and further processing. We also offer wire rod in a wide range of shapes including rebar.

Our mills

Page 4: Semi-finished stainless steel long products

4

Cross-section Length

mm in m ft

127 x 127 5 x 5 3.8–12 12–39

140 x 140 5.5 x 5.5 3.8–12 12–39

150 x 150 5.9 x 5.9 3.8–12 12–39

180 x 180 7 x 7 3.8–12 12–39

200 x 200 7.9 x 7.9 3.8–12 12–39

Continuously cast billets and blooms are typically used as feedstock for rolling wire rod or bar and can be used in certain forging applications. We provide a wide range of ferritic, austenitic, duplex, heat resistant, and precipitation hardening stainless steels with consistently high quality and delivery reliability.

Benefits• Consistent surface, center line, and cast quality • Expert technical support for customer processing• Industry-leading variety of grades (including tailored grades)• Full product traceability• Reliable delivery performance

Applications• Rerolling into billet, bar, and wire rod• Forging applications

Cast billets and blooms

Continuously cast billetBillets can be supplied in the ground or unground condition.

Continuously cast bloomBlooms are delivered in the unground condition. Continuously cast blooms can replace ingots in certain forging applications.

>10% yield benefit by using blooms in forgingForging head loss

Forging tail loss

Bloom300x400 mm

Ingot

Using bloom:

• Cut precise lengths to minimize wastage

• Optimize length of bloom to your needs

Using ingot:

• Removing head and tail results in waste

• Tapered sides require more processing

Cross-section Length

mm in m ft

300 x 400 12 x 16 2–12 7–39

Page 5: Semi-finished stainless steel long products

5

Outokumpu rolled and forged billets are used used in a wide range of forging applications, for example fl ange forging and also seamless tubes. We provide a wide range of ferritic, austenitic, duplex, heat resistant, and precipitation hardening stainless steels.

The products boast consistent high quality in terms of surface, straightness, center line, and chemical composition. Our expertsare always on hand to guide you through the forging process toget the best possible results from our materials.

Benefi ts• Consistently high quality and delivery reliability• Expert advice to help with processing• Over 30 years’ experience working with leading forgers• Flexible production means we can give equal priority to

orders from both large and small customers

Applications• Forging applications (e.g. fl ange forging)• Seamless tube manufacture• Rerolling into bar and wire rod

Rolled and forged billets

Rolled and forged billetsBillets can be supplied in the unground, fully ground, spot/corner ground, peeled, or turned condition. All products can be post-production heat treated to meet your requirements.

Route Shape Size Length

mm in m ft

Rolled Round 75–270 3–11 3–12 10–39

Rolled Square 75–250 3–10 3–12 10–39

Forged Round 150–400 6–16 3–12 10–39

Forged Square 150–300 6–12 3–12 10–39

Page 6: Semi-finished stainless steel long products

6

Slabs

Continuously cast slabSlabs can be delivered in the ground or unground condition with a maximum weight of 30 tonnes.

Reducing yield loss by using slabs in forging

Forging head loss

Forging tail loss

300 mm slab

Ingot

• 300mm thick slab replaces ingots in forging

• Cut precise shapes to minimize wastage (nesting)

• Optimize length of slab to your needs

• Removing head and tailresults in waste

• Tapered sides require more processing

Reducing yield loss by using slab in forging

End result: 8-15% lower yield losses with slab

Using slab:

• 300 mm thick slab replaces ingots in certain applications

• Cut precise shapes to minimize wastage (nesting)

• Optimize length of slab to your needs

Using ingot:

• Removing head and tail results in waste

• Tapered sides require more processing

End result: > 10% yield benefit

Continuously cast slabs are typically hot and cold rolled into coil and sheet plate or used in the forging industry. We provide a wide range of ferritic, austenitic, duplex, heat resistant, and precipitation hardening stainless steels with consistently high quality and delivery reliability.

Benefits• Consistent surface, center line, and cast quality• Expert support for processing• 300 mm slab reduces material wastage and costs while forging• Reliable delivery performance

Applications• Rerolling into plate and coil• Certain forging applications

Thickness Width Length

mm in mm in m ft

170 7 960–1575 38–62 4–12 13–39

200 8 960–1575 38–62 4–12 13–39

300 12 700–1575 28–62 3–6.6 11–22

Page 7: Semi-finished stainless steel long products

7

Ingots

Ingot castingOur ingots are normally square, except for the slab ingot. Contact us to find out about other shapes and sizes.

Ingots are usually used for forging and rolling into large heavy billets and bars. We provide stainless steel ingots in a range of grades, along with expert advice for forging and processing.

Benefits• Consistently high quality and delivery reliability• Expert support for processing

Applications• Rerolling into bloom, billet, and bar• Certain forging applications

Weight, tonnes

Upper size Lower size

mm in mm in

5.7 629 x 629 25 x 25 452 x 452 18 x 18

7.2 790 x 790 31 x 31 640 x 640 25 x 25

19.6 765 x 1773 30 x 70 621 x 1632 24 x 64

Page 8: Semi-finished stainless steel long products

8

An industry-leading range of grades

Steel designations Typical chemical composition, % by mass

ENASTM Grade

Outokumpu name Type UNS A182 family C Cr Ni Mo N OthersModa range for mildly corrosive environmentsModa 430/4016 1.4016 430 S43000 F 430 F 0.05 16.2 – – – –Moda 4511 1.4511 430Nb – – F 0.02 16.2 – – – NbModa 410S/4000 1.4000 410S S41008 – F 0.03 12.5 – – – –Moda 430F/4105 1.4105 430F S43020 F 430 F 0.08 16.5 – – – SModa F91/4903 1.4903 – K90901 F 91 – 0.08 9.0 – 1.0 – Nb, VModa F92/4901 1.4901 – K92460 F 92 – 0.08 9.0 – 0.45 – 1.75W, Nb, V

Core range for corrosive environmentsCore 304/4301 1.4301 304 S30400 F 304 A 0.04 18.1 8.1 – – –Core 304L/4307 1.4307 304L S30403 F 304L A 0.02 18.1 8.1 – – –Core 304LN/4311 1.4311 304LN S30453 F 304LN A 0.02 18.5 9.2 – 0.14 –Core 304L/4306 1.4306 304L S30403 – A 0.02 18.2 10.1 – – –Core 305/4303 1.4303 305 S30500 – A 0.04 17.7 12.5 – – –Core 321/4541 1.4541 321 S32100 – A 0.04 17.3 9.1 – – TiCore 347/4550 1.4550 347 S34700 F 347 A 0.05 17.5 9.5 – – NbCore 301/4310 1.4310 301 S30100 – A 0.10 17.0 7.0 – – –Core 201/4372 1.4372 201 S20100 – A 0.05 17.0 4.0 – 0.02 7MnCore 304Cu/4567 1.4567 (304Cu) S30430 – A 0.01 17.7 9.7 – – 3CuCore 218 – – S21800 – A 0.07 16.5 8.3 – 0.15 8Mn, SiCore 308L/4316 1.4316 308 S30800 – A 0.05 19.5 10.0 – – –

Supra range for highly corrosive environmentsSupra 316/4401 1.4401 316 S31600 F 316 A 0.04 17.2 10.1 2.1 – –Supra 316L/4404 1.4404 316L S31603 F 316L A 0.02 17.2 10.1 2.1 – –Supra 316Ti/4571 1.4571 316Ti S31635 F 316Ti A 0.04 16.8 10.9 2.1 – TiSupra 316L/4432 1.4432 316L S31600 F 316L A 0.02 16.9 10.7 2.6 – –Supra 316/4435 1.4435 316L – – A 0.02 17.3 12.6 2.6 – –Supra 316L/4436 1.4436 316 – F 316 A 0.04 16.9 10.7 2.6 – –Supra 316Cu/4578 1.4578 (316Cu) – – A 0.02 16.9 10.7 2.1 – Cu

Forta range for duplex and other high strength stainless steelsForta DX 2205 1.4462 – S32205 F 60 D 0.02 22.4 5.7 3.1 0.17 –Forta LDX 2101 1.4162 – S32101 – D 0.03 21.5 1.5 0.3 0.22 5Mn, CuForta DX 2304 1.4362 – S32304 F 68 D 0.02 23.0 4.8 0.3 0.1 CuForta SDX 2507 1.4410 – S32750 F 53 D 0.02 25.0 7.0 4.0 0.27 –Forta LDX 2404 1.4662 – S82441 – D 0.02 24.0 3.6 1.6 0.27 3Mn, CuForta 3RE60 – – S31500 – D 0.02 18.5 5.0 2.7 0.08 –Forta 4460 1.4460 – S32950 F 52 D 0.02 25.2 5.6 1.4 0.09 –

We produce our semi-finished stainless steel long products in a wide variety of grades.

Please contact [email protected] or [email protected] to check the availability of specific grades and products.

F = Ferritic, A = Austenitic, D = Duplex, M = Martensitic, PH = Precipitation Hardening

Page 9: Semi-finished stainless steel long products

9

Chemical compositions given as % by mass. Table uses Outokumpu typical values. The required standard will be fully met as specified in the order.

Steel designations Typical chemical composition, % by mass

ENASTM Grade

Outokumpu name Type UNS A182 family C Cr Ni Mo N OthersForta 2209 – – S39209 – D 0.03 22.0 8.0 3.0 0.15 –Forta SDX 100 1.4501 – S32760 F 55 D 0.02 25.4 6.9 3.8 0.27 W, Cu

Ultra range for extremely corrosive environmentsUltra 904L 1.4539 904L N08904 F 904L A 0.01 19.8 24.2 4.3 – 1.4CuUltra 254SMO 1.4547 – S31254 F 44 A 0.01 20.0 18.0 6.1 0.2 CuUltra 317LM – 317LM S31725 F 47 A 0.03 19.0 15.0 4.5 – –Ultra 725LN 1.4466 S31050 F 310MoLN A 0.01 25.0 22.3 2.1 0.12 –Ultra XM-19 – XM-19 S20910 F XM-19 A 0.06 21.0 12.0 2.1 0.25 4.5MnUltra 317L 1.4438 317L S31703 F 317L A 0.02 18.2 13.7 3.1 – –Ultra 654 SMO 1.4652 – S32654 – A 0.01 24.0 22.0 7.3 0.5 3.5Mn, Cu

Dura range for heat treatable stainless steelsDura 420/4021 1.4021 420 S42000 – M 0.2 13.0 – – – –Dura 410/4006 1.4006 410 S41000 F 6a M 0.12 12.0 – – – –Dura 420/4028 1.4028 420 S42000 – M 0.3 12.5 – – – –Dura 17-4PH 1.4542 630 S17400 – PH 0.02 15.5 4.8 – – Nb, CuDura 17-7PH 1.4568 631 S17700 – PH 0.08 17.0 7.0 – – AlDura 248SV/4418 1.4418 – – – M 0.03 16.0 5.0 1.0 – –Dura 416/4005 1.4005 416 S41600 – M 0.1 13.0 – – – SDura 431/4057 1.4057 431 S43100 – M 0.2 16.0 1.75 – – –Dura 4313 1.4313 – S41500 F 6NM M 0.03 12.5 4.1 – 0.6 –

Therma range for high service temperaturesTherma 253MA 1.4835 – S30815 F 45 A 0.09 21.0 11.0 – 0.17 Si, CeTherma 310S/4845 1.4845 310S S31008 F 310 A 0.05 25.5 19.1 – – –Therma 304H/4948 1.4948 304H S30409 F 304H A 0.05 18.1 8.3 – – –Therma 321H/4878 1.4878 321H S32109 F 321H A 0.05 17.3 9.1 – – TiTherma 4828 1.4828 – – – A 0.04 19.3 11.2 – – SiTherma 309S/4833 1.4833 309S S30908 – A 0.06 22.3 12.3 – – –Therma 309/4829 1.4829 309 S30900 – A 0.03 23.5 13.0 – – –Therma 314/4841 1.4841 314 S31400 – A 0.06 24.3 19.2 – – Si

Prodec range for improved machinabilityProdec 303/4305 1.4305 303 S30300 – A 0.05 17.2 8.1 – – 0.3SProdec 304L/4307 1.4307 304L S30403 – A 0.02 18.1 8.1 – – –Prodec 316L/4404 1.4404 316L S31603 – A 0.02 17.2 10.1 2.1 – –Prodec 17-4PH 1.4542 630 S17400 – PH 0.02 16.3 4.7 – – Nb, 3.5Cu

For full grade offering per product type see steelfinder.outokumpu.com

Page 10: Semi-finished stainless steel long products

10

Our expertise is at your serviceOutokumpu has over 100 years of technical expertise in both production and use of European-sourced stainless steel. We can offer support during forging and processing to help you get the most out of our materials. Because our customers often have specific or non-standard requirements, we produce over 800 tailored grades to help them optimize their production.

Your reliable long-term partnerWe are easy to contact via our worldwide network of sales offices and we work hard to create long-term relationships with our customers. Our global distribution network and consistent quality means you can rely on us to deliver the order exactly as specified.

High quality according to international standardsOur manufacturing programs are supported by in-house product inspection and testing, as well as the extensive experience of our technical team. Our mills are accredited to recognized international standards, including:

• ISO 9001 & 14001 - TÜV Nord• BS OHSAS 18001 - TÜV Nord• AD 2000 – Merkblatt W0/TRD 100 - TÜV Nord• PED 97/23/EC• ASME MO QSC 713• Approvals from DNV, Germanischer Lloyd, Lloyd’s Register

Page 11: Semi-finished stainless steel long products

11

Stainless steel billets supplied to TubacexTubacex, a leading producer of seamless tube, needed a suitable stainless steel for producing tubes meant for aggressive environments in the chemical, petrochemical, and power generation industries.

Outokumpu Therma 253 MA billet was the starting material for production of seamless tubes optimized for very high service temperatures. Therma 253 MA fulfilled the tough requirements for oxidation and erosion-corrosion resistance up to 1150 °C/2100 °F, and also has excellent mechanical strength at high temperatures.

Developing the new product required extensive cooperation between Tubacex and Outokumpu.

Page 12: Semi-finished stainless steel long products

We work with our customers and partners to create long lasting solutions for the tools of modern life and the world’s most critical problems: clean energy, clean water, and effi cient infrastructure. Because we believe in a world that lasts forever.

Working towards forever.

outokumpu.com

1575EN-G

B:2

. March 2016, Erw

eko, Finland.

Information given in this brochure may be subject to alterations without notice. Care has been taken to ensure that the contents of this publication are accurate but Outokumpu and its affi liated companies do not accept responsibility for errors or for information which is found to be misleading. Suggestions for or descriptions of the end use or application of products or methods of working are for information only and Outokumpu and its affi liated companies accept no liability in respect thereof. Before using products supplied or manufactured by the company the customer should satisfy himself of their suitability.

MODA, CORE, SUPRA, FORTA, ULTRA, DURA, THERMA, DECO, 316PLUS and153 MA are trademarks of Outokumpu Oyj.

PRODEC, EDX, FDX, FDX 25, FDX 27, LDX, 253 MA, 254 SMO, 654 SMO, LDX 2101, LDX 2404 are registered trademarks of Outokumpu Oyj.

17-4-PH and 17-7 PH are registered trademarks of AK Steel Corporation.