SEMAK CUTLERY POLISHERS

MODELS SCP3000 & SCP7000

SEMAK AUSTRALIA: FACTORY 18, 87-91 HALLAM SOUTH ROAD, HALLAM VIC 3803

PH 03 9796 4583 FAX 03 9796 4586 WEB WWW.SEMAK.COM.AU

OPERATIONS AND WARRANTY BOOKLET

SCP3000

SCP7000

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Table of Contents

CONGRATULATIONS ............................................................................................ 4

PACKAGING .......................................................................................................... 4

PARTS BREAKDOWN DIAGRAM ........................................................................... 5

ELECTRCIAL WIRING DIAGRAMS .......................................................................... 7

WARNING ............................................................................................................ 9

INSTALLATION ...................................................................................................... 9

OPERATING INSTRUCTIONS ................................................................................10

REFILLING OF THE GRANULES ..........................................................................10

OPERATION ......................................................................................................10

CHANGING THE VEGETABLE GRANULATE ...........................................................11

MAINTENANCE ...................................................................................................11

CAUTIONS ...........................................................................................................12

FAULT FINDING ...................................................................................................13

WARRANTY REGISTRATION .................................................................................15

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RETAIN THESE SAFETY INSTRUCTIONS

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CONGRATULATIONS

Congratulations on your purchase of a Semak Cutlery Polisher. This machine has been manufactured using the most advanced technology for safety, reliability and design. It is extremely robust and requires very little maintenance.

In this warranty book you will find the main characteristics of the product, installation and operating instructions as well as how to clean and maintain your Semak Cutlery Polisher.

Please read this operations guide thoroughly to ensure you are using your Cutlery Polisher in the most effective and safest manner. We hope you enjoy your purchase.

PACKAGING

Please retain your original packaging for warranty and servicing purposes if necessary.

SCP3000 Cutlery Polisher

SCP7000 Cutlery Polisher

1. Operations Manual

2. Granule Tray

3. Packaging Pallet

4. Output Tray

5. Arms

6. Packaging Box

1. Operations Manual

2. Granule Tray

3. Packaging Pallet

4. Output Tray

5. Arms

6. Packaging Box

6

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PARTS BREAKDOWN DIAGRAM

SCP3000 Cutlery Polisher

1. Rubber foot

2. Nut M6

3. Washer EM6

4. Base

5. Screw M5*10

6. Connection Box Support

7. Connection Box

8. Screw M8*35

9. Washer M8

10. Washer grower M8

11. Motor

12. Capacitor

13. Capacitor Support

14. Screw M5*10

15. Washer M8

16. Nut M8

17. Buffer

18. Buffer’s rubber

19. Deposit

20. Screw M6*20

21. Deposit’s lid

22. Black screw

23. Lamp

24. Lamp support

25. Screw M5*10

26. Hinge

27. Washer M5*10

28. Inox Buffer

29. Lid

30. Rubber top

31. Rivet

32. Fan motor

33. Heating element

34. Switch button

35. Fuse

36. Fuse Support

37. Front Cover

38. Nut

39. Screw M6*20

40. Arms

41. Tray

42. Network cable

43. Network cable cover

44. Screw M3*10

45. Security micro

46. Security micro support

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SCP7000 Cutlery Polisher

1. Base

2. Screw M5*10

3. Connection Box Support

4. Connection Box

5. Screw M8*35

6. Washer M8

7. Washer grower M8

8. Motor

9. Capacitor

10. Capacitor Support

11. Screw M5*10

12. Washer M8

13. Nut M8

14. Buffer

15. Buffer’s Rubber

16. Deposit

17. Screw M6*20

18. Deposit’s lid

19. Black Screw

20. Lamp

21. Lamp support

22. Curtains

23. Curtains’ Support

24. Rivet

25. Screw M5*10

26. Hinge

27. Washer M5*10

28. Inox Washer

29. Lid

30. Rubber top

31. Rivet

32. Fan Motor

33. Heating element

34. Switch button

35. Fuse

36. Fuse support

37. Front cover

38. Nut

39. Screw M6*20

40. Arms

41. Tray

42. Cart

43. Wheel

44. Wheel with brake

45. Network Cable

46. Network Cable Cover

47. Screw M3*10

48. Security micro

49. Security micro support

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ELECTRCIAL WIRING DIAGRAMS

SCP3000 Cutlery Polisher Wiring Diagram

A. Plug B. Switch C. Ultraviolet lamp D. Mass E. Motor

F. Fuse G. Fan H. Condenser I. Heating Element J. Security micro

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SCP7000 Cutlery Polisher Wiring Diagram

A. Plug B. Switch C. Ultraviolet lamp D. Mass E. Motor

F. Fuse G. Fan H. Condenser I. Heating Element J. Security micro

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WARNING

Read the instructions carefully before using the machine and retain this operations manual for future reference. The manufacturer declines all responsibility if the standards set out in this manual are not followed. The machine is a polisher and dryer for cutlery only, and is not warrantied against unintended usage. The machine should only be used for the purpose for which it was designed. Any other use is inappropriate and dangerous.

INSTALLATION

Improper installation may damage the cutlery polisher. Please note the following during initial installation and whenever the cutlery polisher is moved.

UNPACKING 1. Cut the external strips, removing the cardboard container by pulling up. Remove the external

polystyrene. 2. Take the machine down from the pallet. 3. Open the upper cover and take the wooden piece away from the interior. Also remove the

polystyrene and cardboard pieces from the sides of the unit. 4. Remove the three black screws from the upper cavity and remove the sawdust bag from inside.

Replace the black screws into the upper cavity.

POSITION 1. Place the unit on a flat and dry surface. 2. Activate the front wheel brakes to prevent the machine from moving (SCP700 Model Only). 3. Do not move the machine during operation.

ELECTRICAL CONNECTION 1. Ensure you only connect the cutlery polisher to a grounded mains connection 2. Verify you are connecting the machine to the 220-240V Power Grid. 3. Ensure that electrical and thermal protection is in place. 4. Do not start or operate the machine if the electrical plug is damaged.

ON/OFF 1. Check that the machine is assembled

correctly and connected to the 220-240V AC Power Grid.

2. To start the machine, push the switch to the ON Position (I).

3. To stop the machine, push the switch to the OFF Position (O)

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OPERATING INSTRUCTIONS

Before operating the machine, read these instructions carefully:

REFILLING OF THE GRANULES

1. This polisher operates on vegetables granules made specially from the cob of corn. 2. Pour the granulate bag through the opening entry 3. Push the ON Button and the granulate will be distributed inside the feeding tray. 4. It is important that the vegetable granulate is always dry, completely clean and without any dirt,

bacteria or micro-organisms in order to get the best usage of the polisher. You may sterilize the granules in a hot oven occasionally to maintain this.

AMOUNT OF GRANULATE SCP3000: 3.2Kg Each Time SCP7000: 9Kg Each Time

OPERATION

Once the granules have been filled into the polisher, the machine is ready to be used: 1. Make sure the switch is in the OFF Position and connect the machine to the electrical mains. 2. Push the Power Switch to the ON Position and the polisher will start immediately. 3. Ensure the cutlery is damp (preferably right after washing) to ensure effectiveness. 4. Feed the cutlery into the upper opening (Groups of 5 pieces for the SCP3000, Groups of 12 for

the SCP7000). A small interval should be left to ensure the machine does not back up. 5. Once the cutlery has finished polishing and drying, it will drop into the output tray.

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CHANGING THE VEGETABLE GRANULATE

The useful life of the vegetable granulate is approximately two months with three daily working hours. This is only an approximation and will vary between each customer. It will be visible when the granulate requires changing as is will get smaller and smaller with until it is similar to powder/dust indicating that it needs to be changed. The SCP3000 is supplied with three 3.2Kg Bags totalling 10Kg. - Each change of granules in the SCP3000 requires a single 3.2Kg Bag.

The SCP7000 is supplied with three 9Kg Bags totalling 27Kg. - Each change of granules in the SCP7000 requires a single 9Kg Bag.

To change the granulate: 1. Ensure the machine is in the OFF position and disconnect the machine from mains power 2. Raise the machine cover and you will see a piece of transparent polycarbonate held in place by

three black screws. Remove the screws and the cover. 3. Extract the old granules/sawdust from the machine by scooping it out or by using a vacuum

cleaner (recommended). 4. Run the machine with no granules for 5 minutes to circulate hot air and allow the UV light to

eliminate any traces of germs/bacteria. 5. After all of the granules are removed, replace the plastic cover and three black screws. 6. Take a new bag of granules and pour it into the feed opening. Run the machine briefly to

distribute the granules within the feeding tray.

The change of granules is now complete and you can continue using the machine.

MAINTENANCE

It is essential to take care of the machine in order to enhance its working life. Before starting any cleaning or maintenance operations ensure that the on/off switch is in the off position and that the unit is disconnected from the mains power supply. To clean the exterior of the machine use a small cloth and glass cleaner / stainless steel polish. Do not use any of these chemicals on the interior of the machine. To clean the interior of the machine use a neutral cleaning soap (food safe), warm water, and a small cloth. As the machine operates based on vibration, regular maintenance is needed to keep the machine in working order: - Every 6 Months tighten the screws which hold the hot air turbine the UV lamp in place - Every 6 Months remove the stainless steel front cover from the machine and tighten all visible

screws. Replace the stainless steel front cover. - Change the granulate as appropriate.

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CAUTIONS

Follow the below cautions when using the Cutlery Polisher:

TAKE INTO ACCOUNT THE WORK ENVIRONMENT

Place the polisher on a firm and level surface

Do not install the polisher in a humid or dusty environment

Operate only in visible conditions

Do not expose the polisher to the rain or elements

Do not use the polisher near flammable liquids or gasses

Use common sense with the machine and pay close attention during use

DO NOT SUBMERGE THE MACHINE IN WATER DO NOT INTRODUCE ANIMALS INSIDE THE MACHINE DO NOT ALLOW CHILDREN TO USE THE APPLIANCE TAKE SPECIAL CARE WITH THE HOT AIR TURBINE AND UV LAMP AREAS DURING OPERATION PROTECT YOURSELF AGAINST ELECTRICAL SHOCKS Avoid touching the machine with electrical conductive materials. Be careful with water and electricity. ALWAYS DISCONNECT THE APPLIANCE WHEN NOT IN USE, DURING CLEANING OR MAINTENANCE, AND DURING STORAGE ONLY USE THE APPLIANCE WITH A SAFETY SWITCH OR INSULATED POWER BOARD ALL REPAIRS ARE TO BE CARRIED OUT BY A REGISTERED SEMAK ELECTRICAL / REPAIR AGENT STOP USE IMMEDIATELY AT ANY SIGN OF DAMAGE OR MALFUNCTION WHEN USING THE MACHINE, DO NOT WEAR LOSE JEWLERY OR BAGGY CLOTHING THAT COULD BE CAUGHT IN THE ROLLERS

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FAULT FINDING

Some of the common operational problems and faults are easy to troubleshoot and should be attempted before contacting Semak Support.

PROBLEM POSSIBLE CAUSE SOLUTION

The dryer doesn’t work Is the dryer plugged in?

Connect the dryer to a grounded mains outlet

Power switch on? Turn the power switch on

Sawdust/Granules going outside the unit

Does the hot air turbine work correctly?

Place a tablespoon full of sawdust near the exit and check if the turbine

expels the sawdust to verify if it works correctly.

Are you feeding the machine excess cutlery

too fast?

An excess of cutlery can interfere with the drying process. Reduce the amount of cutlery you are feeding into the machine, and increase the

interval between feedings.

Are the sawdust/granules past their used by?

It is possible that the sawdust has lost its granulation, if so change the

granules.

Are the granules too humid?

If you observe the sawdust has a high degree of humidity, leave the

machine working without cutlery for around half an hour to clear the

excess humidity.

Has the cutlery been washed correctly?

If the cutlery has not been cleaned correctly and still has a slight residue, this can prevent the

machine from operating correctly.

Is the cutlery getting blocked in the machine?

Are you feeding the machine correctly?

An excess of cutlery prevents the machine from working correctly.

Is there a piece obstructing the others?

Disconnect the machine at the power point and carefully remove

the offending piece.

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SEMAK WARRANTY

THIS WARRANTY APPLIES ONLY TO PRODUCTS MANUFACTURED AND SOLD IN AUSTRALIA

The benefits conferred by this warranty are an alternative to all other rights and remedies

in respect of the product which the consumer has under the Trade Practices Act and similar

State and Territory Laws.

Semak Australia. Warrant each new SEMAK appliance manufactured by SEMAK to be free

from defects in materials or manufacturing process for a period of 12 Months from the date

of original purchase.

Should defects due to faulty materials or manufacturing process develop within the

warranty period, the appliance will be repaired without charge providing all conditions of

this warranty are observed.

1. Proof of Purchase and Warranty card must be retained and available on request.

2. This Warranty is void if the equipment has been damaged due to misuses neglect or is used for a purpose for which it was not suited; and no repairs, alterations or modifications have been attempted by other than Semak or its authorised Service Agent.

3. Semak Australia. Reserves the right to reject a claim for warranty if service is required due to misapplication, improper installation, inadequate wiring, and incorrect voltage conditions. Under no circumstances shall SEMAK or its agents bear responsibility for consequential damages of any kind.

4. Where required by Statute or local authority, equipment must be installed by qualified person in accordance with all relevant regulations. Failure to do this will void product warranty.

5. Cost of transport of any appliance or part to and from SEMAK or its Service Agent is to be paid by the owner.

6. A charge will be made where failure is due to neglect, abuse or accidental damage on the part of the operator, or when no fault can be found or the fault is due to causes outside the control of Semak Australia.

7. The above does not preclude the purchaser from their Statutory rights as a consumer.

Semak Australia Factory 18 87-91 Hallam South Road HALLAM VIC 3803

Ph 03 9796 4583 Fax 03 9796 4586 Email technical@semak.com.au Web www.semak.com.au

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WARRANTY REGISTRATION

Retain for Future Reference

DO NOT SEND

Please complete one registration for each Semak appliance. You may be required to provide this information when requesting after sales service. Please staple your proof of purchase to this page. Company Name: ________________________________________________ Company Address: ________________________________________________ Business Type: ________________________________________________ Contact: ________________________________________________ Phone: ________________________________________________ Fax: ________________________________________________ Email: ________________________________________________ Product: ________________________________________________ Serial Number: ________________________________________________ Date of Purchase: ________________________________________________ Place of Purchase: ________________________________________________

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