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SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT 17/2/1/25 MP-16 - RTO TAR VALUE CHAIN VOLATILE ORGANIC COMPOUND PROJECTS
21 JUNE 2019
CONFIDENTIAL
WSP Environmental (Pty) Ltd.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT 17/2/1/25 MP-16 - RTO TAR VALUE CHAIN VOLATILE ORGANIC COMPOUND PROJECTS
SECUNDA SYNFUELS OPERATIONS: TAR,
PHENOSOLVAN & SULPHUR
TYPE OF DOCUMENT (VERSION)
CONFIDENTIAL
PROJECT NO.: 41101534
DATE: JUNE 2019
WSP
BUILDING C
KNIGHTSBRIDGE, 33 SLOANE STREET
BRYANSTON, 2191
SOUTH AFRICA
T: +27 11 361 1392
F: +27 11 361 1381
WSP.COM
Q U A L I T Y M A N A G E M E N T
ISSUE/REVISION FIRST ISSUE REVISION 1 REVISION 2 REVISION 3
Remarks Draft for Review –
Compliance Audit
EA Ref: 17/2/1/25
MP-16
Final – Compliance
Audit
EA Ref: 17/2/1/25
MP-16
Date May 2019 June 2019
Prepared by Ziyaad Kadwa Ziyaad Kadwa
Signature -
Checked by Ashlea Strong Ashlea Strong
Signature
Authorised by Jenny Cope Jenny Cope
Signature
Project number 41101534 41101534
Report number 009 009
File reference file:///W:\000 NEW Projects\41101534 - Sasol EA and EMP Audits\42 ES\2-REPORTS\
S I G N A T U R E S
PREPARED BY
-
Ziyaad Kadwa
Consultant
REVIEWED BY
Ashlea Strong
Principal Consultant
This Compliance Audit report (Report) has been prepared by WSP Environmental (Pty) Ltd (WSP) on behalf
and at the request of Sasol Synfuels: Secunda Operations (Client), to provide the Client with an understanding
of their compliance with the conditions included in the Environmental Authorisation and associated
Environmental Management Plan.
Unless otherwise agreed by us in writing, we do not accept responsibility or legal liability to any person other
than the Client for the contents of, or any omissions from, this Report.
To prepare this Report, we have reviewed only the documents and information provided to us by the Client or
any third parties directed to provide information and documents to us by the Client. We have not reviewed any
other documents in relation to this Report, except where otherwise indicated in the Report.
P R O D U C T I O N T E A M
CLIENT
SHE: Environmental Compliance
Specialist
Broni van der Meer
Tar, Phenosolvan & Sulphur Production
Senior Manager
July Mavuso
WSP
Associate Jenny Cope
Lead Auditor Anri Scheepers
Lead Auditor Ashlea Strong
Consultant Ziyaad Kadwa
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
WSP June 2019
TABLE OF CONTENTS
1 INTRODUCTION ........................................ 1
1.1 Terms of Reference ................................................. 1
1.2 Tar Value Chain Volatile Organic Compound
Project (Authorisation Number: 17/2/1/25 MP-16) 1
2 AUDIT SCOPE ........................................... 3
3 AUDIT METHODOLOGY ........................... 4
3.1 Audit Checklist ........................................................ 4
3.2 Site Inspection ......................................................... 4
3.3 Documentation Considered ................................... 4
3.4 Audit Compliance Assessment .............................. 7
3.5 Audit Team ............................................................... 7
3.6 Assumptions and Limitations ................................ 8
4 AUDIT FINDINGS ...................................... 9
5 SUMMARY OF THE AUDIT FINDINGS ... 59
5.1 Environmental Authorisation ............................... 59
5.2 Environmental Management Plan ........................ 62
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
WSP June 2019
TABLES
TABLE 1: COMPLIANCE LEVEL DEFINITION AND TARGET COMPLETION DATES .................. 7
TABLE 2: AUDIT FINDINGS – ENVIRONMENTAL AUTHORISATION ......................... 9
TABLE 3: AUDIT FINDINGS – ENVIRONMENTAL MANAGEMENT PLAN ................. 21
TABLE 4: SUMMARY OF EA COMPLIANCE AUDIT FINDINGS ........................ 59
TABLE 5: SUMMARY OF EMPR COMPLIANCE AUDIT FINDINGS .................................... 62
FIGURES
FIGURE 1: SSO _ RECOVERY THERMAL OXIDERS (SOURCE: GOOGLE EARTH, 2018) ............................... 2
FIGURE 2: NUMBER/COUNT CONTRIBUTION OF FINDINGS MADE TO THE EA CONDITIONS PER SECTION ............................ 60
FIGURE 3: OVERALL COUNT FINDINGS ON COMPLIANCE TO THE EA CONDITIONS .............................. 60
FIGURE 4: PERCENTAGE CONTRIBUTION OF FINDINGS MADE TO THE EA CONDITIONS PER SECTION ..... 61
FIGURE 5: OVERALL PERCENTAGE FINDINGS ON COMPLIANCE TO THE EA CONDITIONS ................ 61
FIGURE 6: NUMBER/COUNT CONTRIBUTION OF FINDINGS MADE TO THE EMPR CONDITIONS PER SECTION ..... 63
FIGURE 7: OVERALL COUNT FINDINGS ON COMPLIANCE TO THE EMPR CONDITIONS .............................. 63
FIGURE 8: PERCENTAGE CONTRIBUTION OF FINDINGS MADE TO THE EMPR CONDITIONS PER SECTION ..................................... 64
FIGURE 9: OVERALL PERCENTAGE FINDINGS ON COMPLIANCE TO THE EMPR CONDITIONS........... 64
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
WSP June 2019
APPENDICES
A ENVIRONMENTAL AUTHORISATION (17.2.1.25 MP-
16)
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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Page 1
1 INTRODUCTION
1.1 TERMS OF REFERENCE
Sasol South Africa (Pty) Limited operating through its Secunda Synfuels Operations (Sasol) appointed WSP
Environmental (Pty) Ltd (WSP) as an independent environmental consultant, to undertake a compliance audit
and compile an audit report according to the requirements of the National Environmental Management Act (No.
107 of 1998) as amended (NEMA). This report presents the findings of the compliance audit completed for the
Environmental Authorisation (EA) (Reference number: 17/2/1/25 MP-16 issued on 12 March 2009) as well as
the associated Environmental Management Plan (dated: January 2009) for the period December 2014 to
February 2019.
1.2 TAR VALUE CHAIN VOLATILE ORGANIC COMPOUND
PROJECT (AUTHORISATION NUMBER: 17/2/1/25 MP-
16)
Sasol received an EA for the above-mentioned project from the Mpumalanga Department of Agriculture and
Land Administration, Directorate: Environmental Impact Management. The EA permitted the construction and
operation of seven (7) Recovery Thermal Oxidisers (RTOs), referred to in the EA as “Tar Value Chain Volatile
Organic Compound (VOC) Abatement”. The RTOs were authorised to be constructed at Units 213, 13, 96/296,
11/214, and 86.
Six RTOs were constructed to completion; the last (seventh) RTO was being completed at the time of the audit.
At the time of the audit, they were not operational as an explosion incident occurred at one of them (winter
2018) and therefore they were all shutdown pending the completion of an investigation into the cause and once
the safety of their operation can be confirmed.
Figure 1 provides an overview of the location of the facility.
The EA was issued on 12 March 2009, and it has been confirmed that the construction phase was not completed
prior to December 2014, therefore construction phase related conditions are relevant and have been audited.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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Figure 1: SSO _ Recovery Thermal Oxiders (Source: Google Earth, 2018)
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2 AUDIT SCOPE The 7 April 2017 amendment to the Environmental Impact Assessment (EIA) regulations introduced the
requirement for the auditing for all EAs and EMPrs in effect on 8 December 2014 and submission of audit
reports to the Department of Environmental Affairs (DEA) by 7 December 2019 and every five years thereafter.
This audit is designed to meet the requirements of Regulation 34 of the EIA Regulations, 2014.
The audit period runs from December 2014 to February 2019. Construction of the seventh RTO is ongoing,
therefore all construction related conditions are considered applicable (within audit period).
The objective of the audit was to:
— Assess the level of compliance with the conditions of the EA and EMPr;
— Assess the extent to which the avoidance, management and mitigation measures provided for in the EMPr,
achieve the objectives and outcomes laid out in these documents;
— Identify and assess any new impacts and risks that result from undertaking the activity;
— Critically evaluate the effectiveness of the EMPr;
— Identify shortcomings in the EMPr;
— Identify the need for any changes to the avoidance, management and mitigation measures provided for in
the EMPr; and,
— Make recommendations in order to achieve compliance in terms of the EA and EMPr;
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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3 AUDIT METHODOLOGY The International Organisation of Standardisation (ISO) 14010, ISO 14011 and ISO 14012 guideline documents
were utilised as a template during the compliance audit process. This methodology ensures that the compliance
audit was conducted in a systematic and independent manner that was documented and objectively evaluated to
determine compliance to the EA and associated EMPr conditions.
The audit process comprised the following:
— Confirmation of the audit checklist;
— Site inspection (12 March 2019);
— Review of documentation relevant to the conditions of the EA and associated EMPr (e.g. records,
permits/certificates/maintenance logs/monitoring results/previous reports etc.); and,
— Compilation of an audit report.
3.1 AUDIT CHECKLIST
WSP compiled an audit checklist to assist with the EA and EMPr compliance audit (Section 4).
3.2 SITE INSPECTION
Ziyaad Kadwa conducted the site inspection on 12 March 2019. The findings and observations of the site visit
are recorded and summarised in Section 4 with evidence included in Table 2 and Table 3. Key personnel
interviewed included:
— Marlene van Der Linde (Group Technology – Environmental Specialist);
— Piet Kleynhans (Production Area Manager); and,
— Colin Jaynarain (Production Area Manager).
3.3 DOCUMENTATION CONSIDERED
The following documentation was provided and considered:
— Environmental Authorisation: 01. TVC VOC - Environmental Authorisation 12 03 09;
— EMPr: 02. TVC VOC - EMP VOC - draft (Final for Authority Review);
— Waste Management Procedure_SGR-SHE-000017_Rev10_2017-09;
— Sasol SAWIS upload-2018_Jul-Sep;
— Waste register: Refining_2016-12-04;
— Induction_Mod1-8;
— SSO DQS ISO 14001 2015;
— Audit report_383569_ISO 14001_2015_stage2_2018-07-27;
— M&R EA 3.9 SHE plan;
— M&R EA 3.9 Transmittal Note of SHE file Approval;
— M&R EA 3.10 Waste Management Plan;
— Waste Management Procedure_SGR-SHE-000017_Rev10_2017-09;
— Sasol SAWIS upload-2018_Jul-Sep;
— M&R EA 3.14 Photo of waste bins;
— M&R EA 3.14 Waste disposal slips;
— M&R EA 3.15.4 Photo of Hazardous storage;
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— M&R EA 3.15.6 Waste slips;
— M&R EA 3.16 Photo of Oil drums;
— M&R EA 3.17 Photo of drains;
— M&R EA 3.18 SHE plan;
— M&R EA 3.19 F&E plot plan;
— M&R EA 3.19 Fire checklist;
— M&R EA 3.19 Photo of fire extinguisher;
— M&R EA 3.20 Complaints register;
— M&R EA 3.20 APPA registration;
— AEL Sasol Synfuels 0016-2018-F03 (2018);
— EA 3.21 APPA AEL RE VOCA - Environmental Compliance Postponement Memo;
— M&R EA 3.1 Authorisation Letter;
— SSO_TPS_Amendment_RTO VOC Project_1.3.1.16.4 G-36_2017-04-28;
— M&R EMP 4.3.1 Plant Emergency response plan;
— M&R EMP 4.3.1 Plant Emergency response plan2;
— Labour_Sasol SA_PreferentialRecruitPractices_2018-03-15;
— Labour_Sasol IRM Suppliers Industrial Relations Procedure;
— TMS EMP 4.4.1,4.7.11,4.7.13 Personal protective equipment (PPE);
— WP EA3.13,3.14,3.15,3.17,3.19 EMP4.3.1,4.4.1,4.5.1,4.6,4.7 Photos;
— WP EMP 5.3.1 Process description;
— M&R EMP 5.2 Pressure testing procedure;
— M&R EMP 4.7.15 Smoking policy;
— M&R EMP 4.7.15 Photo of smoking area;
— M&R EMP 4.7.13 Mechanic works order;
— M&R EMP 4.7.13 Mechanic works order;
— M&R EMP 4.7.13 Photo of maintenance indicator panel on generator;
— M&R EMP 4.4 Report on occupational hygiene survey;
— M&R EMP 4.4 Photos of PPE signs;
— M&R EMP 4.6.10 Refer to Spill prevention and response plan;
— M&R EMP 4.7.9 Refueling of vehicles using diesel bowser;
— M&R EMP 4.7.9 Photo of diesel bowser and drip tray;
— M&R EMP 4.4 Report on occupational hygiene survey;
— M&R EMP 4.4 Photos of PPE signs;
— M&R EMP 4.7.10 Borrow pit license;
— M&R EMP 4.7.9 Refueling of vehicles using diesel bowser;
— M&R EMP 4.7.9 Photo of diesel bowser and drip tray;
— M&R EMP 4.7.1 Dust suppression;
— M&R EMP 4.6.5 WMP with waste inventory;
— M&R EMP 4.7.3 Sasol waste management procedure;
— M&R EMP 4.7.3 Waste disposal slips;
— M&R EMP 4.6.10 Refer to Spill prevention and response plan;
— M&R EMP 4.6.11 Refer to SHE plan for waste disposal requirement;
— M&R EMP 4.6.11 Photo of waste bin for used rods;
— M&R EA 3.15.4 Photo of Hazardous storage;
— M&R EMP 4.6.9 Photo of sandblasting grit;
— M&R EA 3.20 Complaints register;
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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— M&R EMP 4.6.5 WMP with waste inventory;
— M&R EMP 4.6.9 Waste disposal slip;
— M&R EMP 4.6.9 Photo of sandblasting grit;
— M&R EMP 4.6.8 Photo of sanitary facilities;
— M&R EMP 4.6.3 Photo of insulation waste bin;
— M&R EMP 4.6.1 Photos of waste separation;
— M&R EMP 4.6.2 Photo of general waste bin;
— M&R EA 3.9 SHE plan;
— Copy of Environment Impact register_ New FY17; and,
— Environment Impact register_ New FY19_2019-02-18.
— M&R EMP 4.5.1 F&E Plot plan;
— M&R EMP 4.4 Report on occupational hygiene survey;
— M&R EMP 4.4 Photos of PPE signs;
— M&R EMP 4.3.1 Emergency coordinator;
— M&R EMP 4.3.1 Emergency response plan;
— M&R EMP 4.3.1 Plant Emergency response plan;
— M&R EMP 4.3.1 Plant Emergency response plan2;
— M&R EMP 4.3.1 Training attendance;
— M&R EA 3.15.4 Photo of Hazardous storage;
— M&R EMP 4.2.1 Training matrix;
— M&R EMP 4.2.1 Training cost allocation;
— M&R EMP 4.1.1 Induction;
— M&R EMP 4.3.1 Training attendance;
— M&R EMP 4.1.1 Induction;
— M&R EMP 4.1.1 Appointment as principle contractor;
— IMS_Occupational Safety_2019-01-09;
— IMS_Occupational health and hygiene_2019-01-09;
— IMS_Process Safety_2019-01-09;
— Induction_Mod4_ProcessSafetyManagement;
— Induction_Mod5_WorkPlaceSafety;
— Induction_Mod7_Occupational;
— EA_EX Handover_SSO_TPS-CT-GLS-CTF;
— M&R EMP 4.1.1 BAR EMP; and,
— Various email correspondence.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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3.4 AUDIT COMPLIANCE ASSESSMENT
WSP utilised a pre-prepared audit checklist to assist with the audit execution (Table 2 and Table 3). The
checklist included the conditions and associated requirements as specified in the EA and associated EMPr.
Each condition was verified, either by reviewing documentation, interviewing employees and/or visually
inspecting the facility. Each condition was rated in accordance with Table 1 below, and recommendations with
associated target completion dates included.
It should be noted that some of the EA and associated EMPr conditions were apportioned according to the
elements requiring compliance assessment therein. Although some elements of the condition may have been
compliant, if one of the elements was determined to be non-compliant, the entire condition has been reported as
such (and counted as such during percentage compliance calculation). This apportionment further allowed for
the development of focussed recommendations and timeframes.
Table 1: Compliance Level Definition and Target Completion Dates
COMPLIANCE LEVEL DEFINITION
Compliant (C) Sasol could provide evidence for compliance with the commitment and condition and/or
relevant actions were implemented.
Non-compliant (NC) Specified commitments, conditions and documents were not in place or implemented
according to the requirements of the EA and associated EMPr. Non-complaint conditions are
given target completion dates, as follows:
— Short term: 0 – 6 months.
— Medium term: 6 – 12 months.
— Long term: 12 – 18 months.
Not applicable (N/A) These are commitments are either not required yet or not applicable to Sasol.
— Conditions marked as “Noted” are considered information points only.
— Where conditions are considered “not auditable” within the scope of this assessment this
is stated and explained within the condition commentary.
Refer to Section 4 for the detailed audit findings (including evidence, recommendations and target completion
dates).
3.5 AUDIT TEAM
The Consultant, Ziyaad Kadwa, was hosted by Broni van der Meer, Marlene van der Linde, Piet Kleynhans, and
Colin Jaynarain; to whom we express our gratitude for their time and attention during our visit. A brief summary
of the external auditors’ experience is provided below.
— Auditor: Ziyaad Kadwa
Ziyaad has 8 years’ experience. He completed his National Diploma in Agriculture (Plant and Animal
Production) at Cedara College of Agriculture in 2010. He then completed his Bachelor of Technology at the
Nelson Mandela Metropolitan University in 2012, specialising in Agricultural Management. He completed it
part time whilst working at the KZN Department of Agriculture, Environmental Affairs, and Rural
Development for 3 years. He is currently completing his BSc Honours in Environmental Management part
time at the University of South Africa. Ziyaad has experience working as an Environmental Auditor for a
number of high profile clients in various industries. He has three years of auditing experience, and has
successfully completed general and permit or licence specific audits for the ROSE Foundation, Sappi, RBM,
Impala Platinum and NPC (InterCement). He has also done environmental management programme audits
for BRPM and for various infrastructure projects as part of environmental control officer duties.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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— Lead Auditor and Quality Assurance: Ashlea Strong
Ashlea has 16 years’ experience and holds a Masters in Environmental Management; a BTech (Nature
Conservation), and a National Diploma (Nature Conservation); She is also a Certified Environmental
Assessment Practitioner of South Africa (CEAPSA). She currently provides technical and strategic
expertise on a diverse range of projects in the environmental management field, including environmental
scoping and impact assessment studies, environmental management plans, waste and water management, as
well as the provision of environmental management solutions and mitigation measures. She has been
involved in the management of a number of large EIAs within South Africa and has environmental auditing
and training experience and expertise. Ashlea has carried out over 50 compliance audits and is well versed
in the audit process.
— Project Manager and Quality Assurance: Jenny Cope
Jenny is an environmental due diligence specialist, with over 11 years’ experience in the Environmental
Sector. Jenny’s experience includes managing and completing projects and portfolios internationally;
undertaking both detailed and broad Environmental, Health & Safety compliance and audits of across a
range of sectors. Jenny’s recent experience includes completion and management of several pan-European
and global projects requiring reviews of extensive virtual data rooms, on a very rapid turnaround, and
providing clients with ‘red flag’ reports to give clear commercial advice. Jenny has worked both in
environmental consultancies and with a developer, giving context to understanding the practicalities of
implementing recommendations.
3.6 ASSUMPTIONS AND LIMITATIONS
This Report has been prepared by WSP on behalf and at the request of Sasol, to provide the Client an
understanding of the Relevant Documents.
Unless otherwise agreed by us in writing, we do not accept responsibility or legal liability to any person other
than the Client for the contents of, or any omissions from, this Report.
To prepare this Report, we have reviewed only the documents and information provided to us by the Client or
any third parties directed to provide information and documents to us by the Client. We have not reviewed any
other documents in relation to this Report and except where otherwise indicated in the Report.
The findings, recommendations and conclusions given in this report are based on the author’s best scientific and
professional knowledge, as well as available information. This report is based on survey and assessment
techniques which are limited by time and budgetary constraints relevant to the type and level of investigation
undertaken; WSP and its staff reserve the right to modify aspects of the report including the recommendations if
and when new information may become available from on-going research or further work in this field, or
pertaining to this investigation.
Although WSP exercises due care and diligence in rendering services and preparing documents, WSP accepts
no liability, and Sasol, by receiving this document, indemnifies WSP and its directors, managers, agents and
employees against all actions, claims, demands, losses, liabilities, costs, damages and expenses arising from or
in connection with the services rendered, directly or indirectly by the use of the information contained in this
document.
This report must not be altered or added to without the prior written consent of the author. This also refers to
electronic copies of this report which are supplied for the purposes of inclusion as part of other reports.
Similarly, any recommendations, statements or conclusions drawn from or based on this report must make
reference to this report. If this report is used as part of a main report, the report in its entirety must be included
as an appendix or separate section to the main report.
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4 AUDIT FINDINGS Table 2: Audit Findings – Environmental Authorisation
REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
SCOPE OF AUTHORISATION
3.01 Authorisation of the activity is subject to the conditions
contained in this authorisation that are part of the
environmental authorisation and are legally binding on the
holder of the authorisation.
N/A Statement noted by Sasol. None.
3.02 The holder of the authorisation must ensure compliance with
the conditions by any person acting on his or her behalf,
including but not limited to, an agent, sub-contractor,
employee or person rendering a service to the holder of the
authorisation.
C All visitors and contractors entering the Sasol Complex are
required to undergo an SHE induction process. All training is
carried out through the SHE regional learning and development
academy, and records maintained by Sasol.
Dangers and safety measures are included within induction
training material.
Evidence:
— Induction_Mod1-8.
None.
3.03 The activity which is authorised may only be carried out at
the property indicated above. C It was confirmed that the activity is carried out at the property
indicated above.
None.
3.04 Any changes to, or deviations from, the project description
set out in this authorisation must be approved, in writing, by
the Department before such changes or deviations may be
effected. In assessing whether to grant such approval or not,
the Department may request such information as it deems
necessary to evaluate the significance and impacts of such
changes or deviations and it may be necessary for the holder
of the authorization to apply for further authorisation in
terms of the regulations.
C The activity remains as specified and no further alterations or
applications have been made.
None.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
3.05 This activity must commence within a period of two (2)
years from the date of issue. If commencement of the
activity does not occur within that period, the authorisation
lapses and a new application for environmental authorisation
must be made in order for the activity to be undertaken.
C Construction commenced within two years from the date of issue
and was ongoing through the audit period.
Evidence:
— M&R EA 3.5 Notification of construction
None.
3.06 This authorisation does not negate the holder of the
authorisation’s responsibility to comply with any other
statutory requirements that may be applicable to the
undertaking of the activity.
N/A Noted.
The Sasol Complex operates with a dedicated environmental and
legal teams, and therefore ensures that they comply with applicable
legislation.
In addition, site is operated under ISO14001:2015, which requires
the compilation of a legal register.
Evidence:
— SSO DQS ISO 14001 2015;
— Audit report_383569_ISO 14001_2015_stage2_2018-07-27.
None.
APPEAL OF AUTHORISATION
3.07 The holder of the authorisation must notify every registered
interested and affected party, in writing and within seven (7)
calendar days, of receiving of the Department’s decision to
authorise the activity.
N/A This condition is considered outside of the audit period (the
Department’s decision to authorise the activity was made in 2009).
It is therefore considered not applicable.
None.
3.08 The notification referred to in 3.7 must:
a) Specify the date on which the authorisation was issued;
b) Inform the interested and affected parties of the appeal
procedure provided for in Chapter 7 of the regulations; and,
c) Advise the interested and affected parties that a copy of
the authorisation and reasons for the decision will be
furnished on request.
N/A This condition is considered outside of the audit period. It is
therefore considered not applicable.
None.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
MANAGEMENT AND MONITORING OF THE ACTIVITY
3.09 The EMP incorporated in the Basic Assessment Report must
be implemented and be strictly adhered to throughout the life
cycle of this activity.
C The EMPr was included within the Safety, Health and
Environmental (SHE) file compiled for the project specifically.
Sasol’s Environmental Specialist is responsible for overseeing
implementation, conducting inspections and reporting any issues.
No non-compliances against the EMPr were noted during this
audit.
Evidence:
— M&R EA 3.9 SHE plan; and,
— M&R EA 3.9 Transmittal Note of SHE file Approval.
None.
3.10 The waste from the units must be managed according to
Sasol’s Waste Management Plan, as stated in the Basic
Assessment Report.
C During construction, the Waste Management Plan was
implemented by the principal contractor (Murray & Roberts) and
is included in their HSE file.
At the time of the audit, the RTO facilities were not operational.
During the previous operational phase applicable to the audit
period, waste was managed in accordance with Sasol’s Waste
Management Plan.
Evidence:
— M&R EA 3.10 Waste Management Plan.
None.
3.11 The Department retains the right to monitor and or inspect
the proposed project during construction and operational
phases.
N/A According to the Environmental Specialist, the Department have
undertaken site inspections, however, none were specific to this
EA.
None.
COMMISSIONING AND OPERATION OF THE ACTIVITY
3.12 Fourteen (14) days written notice must be given to the
Department that the activity will commence.
Commencement for the purposes of this condition includes
N/A This condition is considered outside of the audit period. It is
therefore considered not applicable.
None.
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site preparation. The notice must include a date on which it
is anticipated that the activity will commence.
3.13 All units must be paved and provided with drains to collect
storm water drainage from buildings, open and clean plant
areas. Effluent must be routed to an enclosed sump and be
piped to the correct sewage disposal system.
C All the RTOs are constructed in a similar fashion. The completed
RTO observed by the auditor during the site inspection was noted
to be within a bunded and properly managed clean and dirty
stormwater system. No signs of significant pollution were evident.
The process description details that non-process drains include
effluent from plant washing, rain water, hydrostatic pressure
testing water, low point drains and draining of the process for
maintenance purposes. Effluent generated by the above mentioned
methods in the knock-out drum and extraction fan section is
drained to the existing drainage system. Any effluent generated is
tested to confirm if it can be directed to the storm water sewer. In
the event that it is determined to be contaminated, it is disposed of
with a vacuum truck.
Evidence:
— WP EMP 5.3.1 Process description;
— M&R EA 3.13 Photo of drain:
None.
3.14 General waste that is generated must be disposed of at a
permitted facility. C Construction phase waste was managed by the principal
contractor; and evidence of waste receptacles and waste disposal
slips were provided to the auditor.
None.
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At the time of the audit, the RTO facilities were not operational.
The RTOs are within sites that operate in accordance to Sasol’s
Waste Management Procedure.
Sasol makes use of a SAP Sustainability Performance
Management Module (SUPM) as a database for tracking waste
volumes that are managed on and off site.
Sasol further reports the on-site waste management data into the
South African Waste Information System (SAWIS), on a quarterly
basis. The off-site management of waste is reported into SAWIS
by the accredited Waste Management Service Providers on a
quarterly basis.
Evidence:
— Waste Management Procedure_SGR-SHE-
000017_Rev10_2017-09;
— Sasol SAWIS upload-2018_Jul-Sep;
— M&R EA 3.14 Photo of waste bins; and,
— M&R EA 3.14 Waste disposal slips.
3.15 Handling of hazardous waste must strictly adhere to the following conditions:
3.15.1 Hazardous waste must be segregated and stored in
appropriate containers, and be disposed of at a permitted
waste site by a registered company/contractor.
C Limited amounts of hazardous waste was generated during the
construction phase only. The principal contractor had a waste
management plan specific to the project; provision was made for
proper hazardous waste handling, and Sasol’s Environmental
Specialist undertook regular inspections to confirm
implementation.
Proof of disposal of contaminated PPE and inorganic waste, by
Enviroserv at the Holfontein disposal site, was provided to the
auditor.
At the time of the audit, the RTO facilities were not operational.
The RTOs are within sites that operate in accordance to Sasol’s
Waste Management Procedure.
None.
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Evidence:
— M&R EA 3.10 Waste Management Plan.
— M&R EA 3.15.2 Waste disposal slips;
— M&R EA 3.15.2 Registered waste company
3.15.2 Hazardous waste must be disposed at a licensed site
(Holfontein H:H disposal site) by a registered waste
management company.
C Proof of disposal of contaminated PPE and construction-phase
inorganic waste, by Enviroserv at the Holfontein disposal site, was
provided to the auditor.
Furthermore, evidence of the registration of the waste management
companies was provided.
Evidence:
— M&R EA 3.15.2 Waste disposal slips;
— M&R EA 3.15.2 Registered waste company.
None.
3.15.3 The hazardous waste must be tested and subjected to risk
assessment prior to treatment or disposal. C The registered waste contractor (Enviroserv) co-disposed of the
waste.
As the waste only comprised contaminated PPE and inorganic
waste, a risk assessment and further treatment were not required.
Evidence:
— M&R EA 3.10 Waste Management Plan;
— M&R EA 3.15.3 Waste disposal slips.
None.
3.15.4 Waste chemicals, solvents and paints must be collected into
approved containers for storage or disposal. C Proof of appropriate storage of paints, solvents and chemicals,
within a lockable hazardous goods storage cage, was provided to
the auditor. No waste chemicals, solvents, or paints were discarded
during the construction phase.
No operational-phase waste is currently disposed of as the RTOs
are not operational.
Evidence:
— M&R EA 3.10 Waste Management Plan;
None.
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— M&R EA 3.15.4 Photo of Hazardous storage.
3.15.5 Records of mass of hazardous waste produced and disposed
must be kept, as well as disposal certificate. C The registered waste contractor (Enviroserv) co-disposed off the
waste. Waste disposal slips were available and prove delivery and
disposal of the hazardous waste at the Holfontein disposal site.
No operational-phase waste is currently disposed of as the RTOs
are not operational.
Evidence:
— M&R EA 3.15.3 Waste disposal slips.
None.
3.15.6 Records of all safe disposal certificates from a class H:H
disposal site must be kept by the applicant. C The registered waste contractor (Enviroserv) co-disposed off the
waste. Waste disposal slips were available and prove delivery and
disposal of the hazardous waste at the Holfontein disposal site.
No operational-phase waste is currently disposed of as the RTOs
are not operational.
Evidence:
— M&R EA 3.15.3 Waste disposal slips.
None.
3.15.7 All waste disposal records must be inspected to ensure good
waste disposal practices are followed.
C Sasol’s Environmental Specialist confirmed that she conducted
regular checks of disposal records during construction-phase and
the period of operation, and maintained copies of all hazardous
waste disposal records for the project.
Evidence:
— M&R EA 3.15.6 Waste slips.
None.
3.16 Used oils must be collected into drums that will be stored at
the site in a bunded area. C Three 220 litre drums of waste oils were generated during
construction and stored in closed drums in a bunded area – proof
was provided by means of a photograph taken by the
Environmental Specialist.
No used oils are currently generated.
None.
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Evidence:
— M&R EA 3.16 Photo of Oil drums;
— M&R EA 3.16 Email for procedure to remove 3x220L drums
of oil.
3.17 The plant must be operated in accordance with the relevant
provisions of Occupation Health and Safety Act (Act No. 85
of 1993).
C A comprehensive SHE Plan was compiled by Murray and Roberts
(M&R) for the construction phase of the project and provided to
the auditor for review. The Plan details and references various
legal obligations and compliance documents, and is noted to be
comprehensive.
The plant is operated in compliance with the overall Sasol Safety
and Occupational Health and Hygiene Systems. Sasol makes use
of a web based Information Management System (IMS) that
includes a comprehensive Document Management System (Easy
DMS) where all supporting documentation is available to prove
compliance with legal requirements related to process safety and
Occupational Health & Hygiene. Both IMS & Easy DMS is
structured per business unit.
Process Safety and Occupational Health & Hygiene related
information is stored on IMS.
Evidence:
— M&R EA 3.18 SHE plan.
— IMS_Occupational Safety_2019-01-09
— IMS_Occupational health and hygiene_2019-01-09
— IMS_Process Safety_2019-01-09
— Induction_Mod4_ProcessSafetyManagement
— Induction_Mod5_WorkPlaceSafety
— Induction_Mod7_Occupational
None.
3.18 Before commissioning of the plants, a Risk Assessment must
be carried out to highlight all risk areas associated with the
Plant and its associated infrastructure. The outcome of the
Risk Assessment must ensure that envisaged operational
C The following operational phase Risk Assessments were provided
to the auditor that are applicable to the audit period:
— Water stand / Pressure test (dated 22 September 2015); and,
None
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failures are adequately addressed and that the site will not
represent any undue risk to the environment, employees and
the public.
— Refuelling vehicles using diesel bower (dated 15 October
2015);
Furthermore, evidence of a VOC HSE Risk Tracker (dated 2017)
was provided to the auditor.
Evidence:
— M&R EMP 5.2 Risk assessment;
— M&R EMP 4.7.9 Risk assessment; and
— M&R EMP 4.6.7 Risk tracker.
3.19 Suitable fire protection systems must be accessible on site.
Fire detection and fire fighting systems must be accessible to
the workers on site.
C The site falls within the fire management planning for the complex
as a whole. Project specific fire and emergency plans, diagrams,
and equipment were completed. Proof of fire equipment was
observed by the auditor and noted in photographs taken by the
Environmental Scientist during the construction phase.
Evidence:
— M&R EA 3.19 F&E plot plan;
— M&R EA 3.19 Fire checklist; and,
— M&R EA 3.19 Photo of fire extinguisher.
None.
3.20 Any complaints received from the employees or anyone
within the immediate vicinity of the site during construction
and operational phases of the activity must be attended to as
soon as possible and addressed to the satisfaction of all
concerned.
C A project specific complaints register was compiled and no
complaints by employees or anyone in the vicinity, recorded to
date.
Evidence:
— M&R EA 3.20 Complaints register.
None.
3.21 The applicant must obtain a Scheduled Process authorisation
in terms of APPA, from DEAT, prior to commencing with
activities.
C Authorisation in terms of APPA was received on 26 August 2008.
Subsequently, the RTOs have been included within the complex’s
AEL, Section 5.5.4.
A Minimum Emissions Standards postponement application has
been submitted and acknowledged by the DEA – proof was
provided to the auditor.
None.
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Evidence:
— M&R EA 3.20 APPA registration;
— AEL Sasol Synfuels 0016-2018-F03 (2018); and,
— EA 3.21 APPA AEL RE VOCA - Environmental
Compliance Postponement Memo.
SITE CLOSURE AND COMMISSIONING
3.22 A rehabilitation plan must be submitted to Department for
approval at least 6 months prior to decommissioning. N/A Requirement noted by Sasol.
According to Sasol’s Environmental Specialist, there are no plans
to decommission the RTOs; construction of the seventh RTO was
underway at the time of the site visit.
None.
3.23 Should any material of cultural or archaeological
significance be encountered during construction, all
activities must cease immediately and the SA Heritage
resources Agency must be informed.
N/A According to Sasol’s Environmental Specialist, no heritage items
were discovered. The construction activities were undertaken in
areas that were already transformed.
None.
3.24 Any complaints received from public during construction
and operational phases must be attended to as soon as
possible and addressed to the satisfaction of all concerned.
C A project specific complaints register was compiled and no
complaints recorded to date.
Evidence:
— M&R EA 3.20 Complaints register.
None.
GENERAL
3.25 A copy of this authorisation must be kept at the property
where the activities will be undertaken. The authorisation C Sasol’s environmental team have soft copies of the EA and
where/when necessary, communicate any specific details or
OFI:
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must be produced to any authorized official of the
Department who requests to see it and must be available for
inspection by any employee or agent of the holder of the
authorisation who works or undertakes work at the property.
requirements to the relevant business units. Additionally, copies
are maintained at the SHE: Environment department and on SAP
EC and SharePoint.
Sasol provided the auditor with the evidence that the responsible
persons, Chwayita Faku (Senior Manager of CT, GLS & CTF
Production Area, Tar, Pheonosolvan & Sulphur (TPS)) and SP
Smith (legal appointee of TPS), were made aware of the EA in
September/October 2016.
The auditor is aware that the responsible person for the RTO at the
TPS plant is now July Mavuso, having taken over from Chwayita
Faku. Helgard Theron (Senior Manager Refining West) and
Willem Oosthuizen (legal appointee of Refining) are responsible
persons for RTO that is situated in the Refining area. The auditor
was advised that upon commissioning of the final RTO, the
official handover will be documented.
A copy of the EA was included within the principal contractor’s
SHE File.
Evidence:
— M&R EA 3.1 Authorisation Letter.
— EA_EX Handover_SSO_TPS-CT-GLS-CTF
It should be ensured that the
formal handover is
documented as soon as
practical, to clearly define
responsibilities.
Target completion:
Medium term
3.26 Where any of the applicant’s contact details change,
including the name of the responsible person, the physical or
postal address and / or telephonic details; the applicant must
notify the Department as soon as the new details become
known to the applicant.
C Sasol notified the Department of a name change that occurred; an
amendment confirmation letter was received (dated 28 April
2017).
Evidence:
— SSO_TPS_Amendment_RTO VOC Project_1.3.1.16.4 G-
36_2017-04-28.
None.
3.27 The holder of the authorisation must notify the Department,
in writing and within 24 (twenty-four) hours, if conditions of
this authorisation are not adhered to. Any notification in
terms of this condition must be accompanied by reasons for
the non-compliance
C Statement noted by Sasol.
Regular monthly monitoring and spot checks were undertaken by
Sasol’s Environmental Specialist during the construction phase.
No notifications of non-adherence were deemed necessary during
None.
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this period. Furthermore, no non-compliances were noted during
this audit.
3.28 Non-compliance with a condition of this authorisation may
result in criminal prosecution or other actions provided for in
the National Environmental Management Act, 1998 and the
regulations.
N/A Statement noted by Sasol. None.
3.29 The SHEQ Manager must oversee implementation of the
conditions of the Environmental Authorisation and ensure
that there is adherence throughout the life cycle of the
project.
C Regular monthly monitoring and spot checks were undertaken by
Sasol’s Environmental Specialist during the construction phase.
The monitoring requirements are included in Sasol’s
Environmental Management System (EMS) and is overseen by
Sasol’s SHE: Environmental Compliance Specialist.
None.
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Table 3: Audit Findings – Environmental Management Plan
REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
4. CONSTRUCTION PHASE
4.1 Employment and Skills Development
4.1.1 Local labour and contractors must be used wherever
possible. C Sasol have implemented a preferential recruitment programme; a
minimum of 70% of general works (up to semi-skilled) must be
recruited from citizens residing within the local municipal district.
Evidence:
— Labour_Sasol SA_PreferentialRecruitPractices_2018-03-15;
and,
— Labour_Sasol IRM Suppliers Industrial Relations Procedure.
None.
4.1.2 Basic skills development and capacity building must be
incorporated. C The principal contractor provided a training matrix and cost
allocation to prove that training was provided to labour.
Evidence:
— M&R EMP 4.2.1 Training matrix; and,
— M&R EMP 4.2.1 Training cost allocation.
None.
4.1.3 Sasol must ensure that this EMP forms part of any
contractual agreements with a Contractor(s) and sub-
contractors for the execution of the proposed project.
C The principal contractor’s appointment letter made provision for
the compliance to SHE Regulations, and a copy of the EMPr
provided with it to the contractor.
Evidence:
— M&R EMP 4.1.1 Appointment as principle contractor; and,
— M&R EMP 4.1.1 BAR EMP.
None.
4.1.4 Sasol and the Contractor must comply with the relevant
provisions of the EMP, environmental authorisation, by-
laws, applicable environmental legislation and associated
regulations promulgated in terms of these laws.
C The principal contractor’s appointment letter made provision for
the compliance to SHE Regulations, and a copy of the EMPr
provided with it to the contractor.
None.
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Evidence:
— M&R EMP 4.1.1 Appointment as principle contractor; and,
— M&R EMP 4.1.1 BAR EMP.
4.1.5 Construction staff must be adequately educated by the Sasol
Technology EIA Specialist or the Project Manager as to the
provisions included in the EMP and general environmentally
friendly practice.
C An induction was provided by Sasol prior to construction
beginning and signed registers maintained as evidence.
Evidence:
— M&R EMP 4.1.1 Induction.
None.
4.2 Safety Orientation, Induction and Training
4.2.1 The contractor shall ensure that all its employees are
adequately orientated, inducted and trained to perform the
tasks. The training costs and requirements shall be reflected
in the project tender document.
C An induction was provided by Sasol prior to construction
beginning and signed registers maintained as evidence.
The principal contractor provided a training matrix and cost
allocation to prove that training was provided to the labour force.
Evidence:
— M&R EMP 4.2.1 Training matrix;
— M&R EMP 4.2.1 Training cost allocation; and,
— M&R EMP 4.1.1 Induction.
None.
4.2.2 All contractor employees entering the Sasol site shall
comply with the safety regulations. Before a contractor
employee shall be granted access the SASOL site, SH&ERQ
induction shall be done.
C An induction and emergency procedure training was provided by
Sasol prior to construction beginning and signed registers
maintained as evidence.
The principal contractor provided a training matrix and cost
allocation to prove that training was provided to the labour force.
Evidence:
— M&R EMP 4.2.1 Training matrix;
— M&R EMP 4.2.1 Training cost allocation;
— M&R EMP 4.1.1 Induction; and,
None.
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— M&R EMP 4.3.1 Training attendance.
4.3 Emergency Preparedness
4.3.1 The principal contractor will develop (based on credible
scenarios) a specific emergency procedure focusing on Sasol
Business Units (SBU’s) and implement an emergency plan
based on the business units guidelines for that site in
collaboration with contractor’s SH&E officer and the agent’s
representative on site. The principal contractor shall ensure
that the emergency procedure is approved in writing by the
SBU and Emergency Management Department.
C Area and Site-Specific Emergency Procedures are compiled by
Sasol; this is in addition to a project specific Emergency Response
Plan compiled by the construction contractor. Training for
emergency procedures was also undertaken and a signed register
retained as proof.
Evidence:
— EA3.19, EMP4.3.1,EMP5.3.1 - Unit 213 Process safety file;
— M&R EMP 4.3.1 Emergency coordinator;
— M&R EMP 4.3.1 Emergency response plan;
— M&R EMP 4.3.1 Plant Emergency response plan;
— M&R EMP 4.3.1 Plant Emergency response plan2; and,
— M&R EMP 4.3.1 Training attendance.
None.
4.3.2 Flammable liquids store facilities must comply with
legislation and be approved by the Sasol’s emergency
officer.
C Proof of appropriate storage of paints, solvents and chemicals,
within a lockable hazardous goods storage cage, was provided to
the auditor.
Evidence:
— M&R EA 3.15.4 Photo of Hazardous storage:
None.
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4.3.3 All employees and emergency coordinators must be trained
in the emergency procedure and routine trial emergencies
implemented. Emergency telephone and ambulance numbers
must be available at all telephones and displayed on site.
C Area and Site Specific Emergency Procedures are compiled by
Sasol; this is in addition to a project specific Emergency Response
Plan compiled by the construction contractor. Training for
emergency procedures was also undertaken and a signed register
retained as proof. Emergency numbers were noted in the
Emergency Response Plan which was displayed onsite; it is
unknown if it is was available at all telephones.
Evidence:
— M&R EMP 4.3.1 Emergency coordinator;
— M&R EMP 4.3.1 Emergency response plan;
— M&R EMP 4.3.1 Plant Emergency response plan;
— M&R EMP 4.3.1 Plant Emergency response plan2; and,
— M&R EMP 4.3.1 Training attendance.
None.
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4.4 Personal Protective Equipment
4.4.1 No person is allowed to enter the site without the SBU
approved (SANS approved) required PPE. C A project specific PPE Management Procedure was compiled,
detailing PPE requirements to enter the site. Signage was also
placed indicating the PPE required to enter the construction area.
Evidence:
— M&R EMP 4.4 PPE management procedure; and,
— M&R EMP 4.4 Photos of PPE signs:
None.
4.4.2 The contractor must ensure that the company logo is
displayed and company personnel can be easily identified. C The auditor was provided with photographic evidence that
Contractor’s PPE displayed the company logo.
Evidence:
None.
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— TMS EMP 4.4.1,4.7.11,4.7.13 Personal protective equipment
(PPE); and,
— WP EA3.13,3.14,3.15,3.17,3.19 EMP4.3.1,4.4.1,4.5.1,4.6,4.7
Photos:
4.4.3 Ear protection shall be worn in any designated noise zone
and where noise generating equipment and tools are being
used. The contractor shall conduct a survey on decibel levels
and implement protection accordingly.
C Ashreq Environmental and Occupational Hygiene Consultants
undertook an Occupational Hygiene Survey which included noise
assessments. Recommendations were provided in the report for
implementation by the contractor.
Noise zones were demarcated by means of signage; proof was
provided to the auditor in the form of photographs of the relevant
signage. PPE was noted to be correctly worn by employees during
the site walkover. PPE was noted to be correctly worn by
employees during the site walkover.
None.
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
Evidence:
— M&R EMP 4.4 Report on occupational hygiene survey; and,
— M&R EMP 4.4 Photos of PPE signs:
4.5 Site Establishment
4.5.1 The construction area must be clearly demarcated on a site
plan, and all other areas must be considered no-go areas for
the construction personnel.
C The construction area was clearly demarcated on the Fire and
Emergency Plot Plan compiled for the project prior to site
establishment. According to the Environmental Specialist,
construction staff were restricted access to other areas.
None.
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
Evidence:
— M&R EMP 4.5.1 F&E Plot plan.
4.5.2 Only designated areas may be used for the storage of
construction material, topsoil, machinery and equipment. C Storage and laydown areas were clearly demarcated on the Fire
and Emergency Plot Plan compiled for the project prior to site
establishment.
Copies of certification from Sasol permitting the use of the site by
Murray & Roberts contractors for temporary site establishment and
laydown were provided to the auditor.
Evidence:
— M&R EMP 4.5.1 F&E Plot plan;
— M&R EMP 4.5.1 Temporary site laydown area
None.
4.5.3 The following activities must be prohibited at the
construction area, and by the construction staff in general:
— Burning of any type of waste material.
— The use of rivers, streams, dams or any
watercourses/surface water for washing or recreational
purposes.
— Entering areas outside of the demarcated construction
area without relevant permissions.
C The principal contractor implemented a project specific SHE Plan
that includes these prohibitions. In addition, there are no
watercourses within proximity of the construction area.
Evidence:
— M&R EA 3.9 SHE plan.
None.
4.6 Plant Construction
4.6.1 Generation and indiscriminate disposal of domestic waste:
4.6.1.1 All construction waste will be placed in provided waste bins. C Sasol’s Environmental Specialist undertook audits during the
construction phase and photos of waste separation and proper
storage was provided as evidence to the auditor.
Evidence:
— M&R EMP 4.6.1 Photos of waste separation.
None.
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4.6.1.2 Waste will be separated into different types and placed into
separate waste containers. C Sasol’s Environmental Specialist undertook audits during the
construction phase and photos of waste separation and proper
storage was provided as evidence to the auditor.
Evidence:
— M&R EMP 4.6.2 Photo of general waste bin;
— M&R EMP 4.6.1 Photos of waste separation:
None.
4.6.1.3 The Contractor should ensure that sewerage waste is routed
accordingly and does not drain into the nearby stormwater
system.
C Toilet and ablution facilities connected to the site’s sewerage
system was provided to workers for the construction phase.
Evidence:
— M&R EMP 4.6.8 Photo of sanitary facilities:
None.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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4.6.2 Grinding:
4.6.2.1 All construction waste must be disposed of in an
environmentally responsible manner. No waste can be left
littering the construction site, storage site or construction
camp area.
C A project specific Waste Management Plan was compiled by the
contractor and implemented during construction. Spot checks and
audits were done by Sasol’s Environmental Specialist during the
construction phase. Waste disposal slips were also retained by
Sasol as evidence.
Evidence:
— M&R EA 3.15.3 Waste disposal slips; and,
— M&R EMP 4.6.5 WMP with waste inventory.
4.6.2.2 All construction waste to be disposed of in waste bins
provided. Waste will be separated into different types and
placed in separated waste containers.
C A project specific Waste Management Plan was compiled by the
contractor and implemented during construction. The plan makes
provision for waste separation and photos proving adequate
separation were taken by Sasol’s Environmental Specialist and
provided as proof.
None.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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Evidence:
— M&R EMP 4.6.5 WMP with waste inventory;
— M&R EA 3.15.3 Waste disposal slips; and,
— M&R EMP 4.6.1 Photos of waste separation.
4.6.3 Insulation Material:
4.6.3.1 All construction waste must be disposed of in an
environmentally responsible manner. C Sasol’s Environmental Specialist undertook audits during the
construction phase and photos of waste separation and proper
storage was provided as evidence to the auditor.
The registered waste contractor (Enviroserv) co-disposed off the
waste. Waste disposal slips were available and prove delivery and
disposal of the hazardous waste at the Holfontein disposal site.
Evidence:
— M&R EMP 4.6.1 Photos of waste separation;
— M&R EA 3.15.3 Waste disposal slips.
None.
4.6.3.2 All construction waste to be disposed of in waste bins
provided. Waste will be separated into different types and
placed in separated waste containers.
C Sasol’s Environmental Specialist undertook audits during the
construction phase and photos of waste separation and proper
storage of insulation waste was provided as evidence to the
auditor.
Evidence:
— M&R EMP 4.6.3 Photo of insulation waste bin.
None.
4.6.4 Mixing of Concrete:
4.6.4.1 All construction waste to be disposed of in waste bins
provided and disposed of according to the Sasol Waste
Management Procedure (Document still in draft format -
SGR-GEN-000002).
C Sasol’s Environmental Specialist undertook audits during the
construction phase and photos of waste separation and proper
storage was provided as evidence to the auditor. This was noted to
be in accordance with Sasol’s Waste Management Procedure.
None.
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The registered waste contractor (Enviroserv) co-disposed off the
waste. Waste disposal slips were available and prove delivery and
disposal of the hazardous waste at the Holfontein disposal site.
Evidence:
— M&R EMP 4.6.1 Photos of waste separation;
— Waste Management Procedure_SGR-SHE-
000017_Rev10_2017-09;
— M&R EA 3.15.3 Waste disposal slips.
4.6.5 Other Waste:
4.6.5.1 All construction waste to be disposed of in waste bins
provided. Waste will be separated into different types and
placed in separated waste containers.
C Sasol’s Environmental Specialist undertook audits during the
construction phase and photos of waste separation and proper
storage was provided as evidence to the auditor.
Evidence:
— M&R EMP 4.6.1 Photos of waste separation.
None.
4.6.6 Packaging Material:
4.6.6.1 All construction waste to be disposed of in waste bins
provided. Waste will be separated into different types and
placed in separated waste containers.
C Sasol’s Environmental Specialist undertook audits during the
construction phase and photos of waste separation and proper
storage was provided as evidence to the auditor.
Evidence:
— M&R EMP 4.6.1 Photos of waste separation.
None.
4.6.7 Painting:
4.6.7.1 Potential spillages:
— All paints will be kept in a well bunded area.
C Proof of appropriate storage of paints, solvents and chemicals,
within a lockable hazardous goods storage cage, was provided to
the auditor.
None.
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— Soil contaminated by paint will be removed and sent to
the WRF.
Paint cans left on site:
— All construction waste to be disposed of in waste bins
provided.
A project specific Waste Management Plan was compiled by the
contractor and implemented during construction. Sasol’s
Environmental Specialist undertook audits during the construction
phase and photos of waste separation and proper storage was
provided as evidence to the auditor.
The contractor spill prevention and response plan was provided to
the auditor.
Evidence:
— M&R EA 3.13 Spill prevention and response plan
— M&R EA 3.15.4 Photo of Hazardous storage;
— M&R EMP 4.6.1 Photos of waste separation; and,
— M&R EMP 4.6.5 WMP with waste inventory.
4.6.8 Potable water and toilet facilities on site (temporary):
4.6.8.1 Sewerage discharges may not enter storm water also certain
basic sanitary conditions must apply and sanitary facilities
must be provided on site.
C Toilet and ablution facilities connected to the site’s sewerage
system was provided to workers for the construction phase.
Evidence:
— M&R EMP 4.6.8 Photo of sanitary facilities.
None.
4.6.9 Sand/shot blasting:
4.6.9.1 Determine if medium is contaminated and dispose of
correctly. C Provision was made in the WMP for the safe disposal of the
sandblasting grit. Waste disposal slips proving safe disposal were
retained by Sasol.
Evidence:
— M&R EMP 4.6.5 WMP with waste inventory;
— M&R EMP 4.6.9 Waste disposal slip; and,
— M&R EMP 4.6.9 Photo of sandblasting grit:
None.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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4.6.9.2 The production of dust will be minimised and controlled as
much as possible especially in the residential areas. C The grit was contained and collected within a bulk bag. No
complaints or incidents related to dust from the sandblasting
process was recorded.
Evidence:
— M&R EMP 4.6.9 Photo of sandblasting grit; and,
— M&R EA 3.20 Complaints register.
None.
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4.6.10 Storage of cement/grease, oils, paints and chemicals:
4.6.10.1 All products that have a potential of contaminating the soil
will be kept in a well-protected/bunded area. C Proof of appropriate storage of paints, solvents and chemicals,
within a lockable hazardous goods storage cage, was provided to
the auditor. Sasol’s Environmental Specialist noted that drip trays
were used to contain any leaks form machinery during the
construction phase.
Evidence:
— M&R EA 3.15.4 Photo of Hazardous storage; and,
— M&R EMP 4.6.10 Photo of diesel bowser and drip tray:
None.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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4.6.10.2 Clean up contaminated soil where spillages occur. C No incidences of major contamination to soil have been recorded
for the audit period. If any minor spills occurred, they would have
been cleaned according to the Spill Prevention and Response Plan
compiled for the project. No spillage incidents were recorded for
this audit period.
Evidence:
— Environment Impact register_ New FY19_2019-02-18;
— Copy of Environment Impact register_ New FY17;
— M&R EA 3.13 Spill prevention and response plan.
None.
4.6.11 Welding:
4.6.11.1 All construction waste to be disposed of in waste bins
provided. Waste will be separated into different types and
placed in separated waste containers.
C Used welding rods were stored in a specific waste bin.
Evidence:
— M&R EMP 4.6.11 Photo of waste bin for used rods:
None.
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4.6.11.2 Contractor to remove waste in appropriate manner – to be
stipulated in contract document. C The project specific SHE Plan (part of the contract documentation
pack) for the project included provision for the safe disposal of
waste.
Evidence:
— M&R EMP 4.6.11 Refer to SHE plan for waste disposal
requirement.
None.
4.7 Site Preparation Activities
4.7.1 Backfill with dolerite/ash for foundation purposes. N/A Construction phase for the RTOs does not involve excavation, as
such backfilling is not considered applicable.
None.
4.7.2 The production of dust will be minimised and controlled as
much as possible. C Dust suppression by water spraying was noted by Sasol’s
Environmental Specialist.
Evidence:
— M&R EMP 4.7.1 Dust suppression.
None.
4.7.1 Removal of contaminated rainwater from foundations
4.7.1.1 Prevent discharge of contaminated water flowing into
streams or rivers. C Any contaminated material generated during the construction
phase was managed in accordance to the WMP and Waste
Procedure, and safely disposed with proof of safe disposal retained
by Sasol.
Evidence:
— M&R EMP 4.7.3 Sasol waste management procedure; and,
— M&R EMP 4.7.3 Waste disposal slips.
None.
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4.7.2 Removing redundant/contaminated equipment and not disposing correctly
4.7.2.1 Contaminated equipment must be identified and disposed of
correctly. C Any contaminated material (including equipment) generated
during the construction phase was managed in accordance to the
WMP and Waste Procedure, and safely disposed with proof of safe
disposal retained by Sasol.
Evidence:
— M&R EMP 4.7.3 Sasol waste management procedure; and,
— M&R EMP 4.7.3 Waste disposal slips.
None.
4.7.3 Use of construction vehicles/ machinery: Building rubble left on site
4.7.3.1 Rock and other material from the excavation process will be
disposed of in a way that does not have a negative impact on
the aesthetic of the environment and that blends in with the
rehabilitation process of the trench.
N/A No specific excavation material was noted to be generated during
the construction phase.
None.
4.7.3.2 Any redundant excavated material will be disposed of at
Charlie 1 general waste site. N/A No specific excavation material was noted to be generated during
the construction phase.
None.
4.7.4 Use of construction vehicles/ machinery: Contaminated excavated material not used for backfill left on site
4.7.4.1 Determine if excavated material is contaminated and dispose
of correctly N/A The auditor was informed that no specific excavation material was
generated during the construction phase.
None.
4.7.4.2 Determine if building rubble is contaminated and disposed
of correctly.
N/A The auditor was informed that no specific building rubble was
generated during the construction phase.
None.
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4.7.5 Use of construction vehicles/ machinery: Dust
4.7.5.1 Dust must be suppressed on access roads and construction
sites during dry periods by the regular application of water. C Dust suppression by water spraying was noted by Sasol’s
Environmental Specialist.
Evidence:
— M&R EMP 4.7.1 Dust suppression.
None.
4.7.5.2 The production of dust will be minimised and controlled as
much as possible especially in the residential areas. C Dust suppression by water spraying was noted by Sasol’s
Environmental Specialist. No residential areas are in proximity to
the construction areas.
Evidence:
— M&R EMP 4.7.1 Dust suppression.
None.
4.7.6 Use of construction vehicles/machinery – Excavated material not used for backfill left on site
4.7.6.1 Rock and other material from the excavation process will be
disposed of in a way that does not have a negative impact on
the aesthetics of the environment and that blends in with the
rehabilitation process.
N/A The auditor was informed that no specific excavation material was
generated during the construction phase.
None.
4.7.6.2 Any redundant excavated material will be disposed of at
Charlie 1 general waste site. N/A The auditor was informed that no specific excavation material was
generated during the construction phase.
None.
4.7.7 Use of construction vehicles/machinery – Fuel storage and refuelling leading to spillages
4.7.7.1 Meet the requirements of storage facilities for design and
maintenance as explained in applicable local bylaws. N/A A diesel bowser was only used for refuelling during the
construction phase. No other fuel storage facilities were required.
Evidence:
— M&R EA 3.13 Spill prevention and response plan;
— M&R EMP 4.7.9 Photo of diesel bowser and drip tray:
None.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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4.7.7.2 Proper control measures must be in place on the storage site
of the fuel and lubricants. C A procedure for refuelling using the bowser was compiled for the
project and included in the SHE File. Proof of the usage of drip-
trays was captured by Sasol’s Environmental Specialist.
Evidence:
— M&R EA 3.13 Spill prevention and response plan;
None.
4.7.7.3 Prevent spillage of fuel during refuelling. C None.
4.7.7.4 Drip trays must be used for refuelling and oil changes. C None.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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4.7.7.5 The refuelling of machinery should be done in such a way as
to prevent any spillage on site or in the storage area. C
— M&R EMP 4.7.9 Refueling of vehicles using diesel bowser;
and,
— M&R EMP 4.7.9 Photo of diesel bowser and drip tray.
None.
4.7.8 Use of construction vehicles/machinery – Borrow pits
4.7.8.1 Only licensed borrow pits may be used. C Proof of obtaining material from a licensed borrow pit was
retained and provided to the auditor.
Evidence:
— M&R EMP 4.7.10 Borrow pit license.
None.
4.7.9 Use of construction vehicles/machinery –Noise
4.7.9.1 All attempts will be made to keep noise levels to a minimum
(obtain allowable noise levels form OHS Act).
C Noise generated during the construction phase were limited to
general construction type noise and noise generated by
machinery/equipment used.
Ashreq Environmental and Occupational Hygiene Consultants
undertook an Occupational Hygiene Survey which included noise
assessments. Recommendations were provided in the report for
implementation by the contractor.
Noise zones were demarcated by means of signage; proof was
provided to the auditor in the form of photographs of the relevant
signage.
Evidence:
— M&R EMP 4.4 Report on occupational hygiene survey; and,
— M&R EMP 4.4 Photos of PPE signs.
None.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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4.7.10 Use of construction vehicles/machinery – Spent engine oil
4.7.10.1 Drip trays must be used for refuelling and oil changes. C A procedure for refuelling using the bowser was compiled for the
project and included in the SHE File. Proof of the usage of drip-
trays was captured by Sasol’s Environmental Specialist.
Evidence:
— M&R EMP 4.7.9 Refueling of vehicles using diesel bowser;
and,
— M&R EMP 4.7.9 Photo of diesel bowser and drip tray.
None.
4.7.10.2 In a case of spillages, contaminated soil will be removed and
disposed of properly.
Clean-up measures must be in place when spillages occur.
C No incidences of major contamination to soil were recorded for the
construction phase. If any minor spills occurred, they would have
been cleaned according to the Spill Prevention and Response Plan
compiled for the project.
Evidence:
— M&R EA 3.13 Spill prevention and response plan.
None.
4.7.11 Use of electricity/diesel generators – Noise
4.7.11.1 All attempts will be made to keep noise levels to a minimum
(not exceed 85 dB).
C Noise generated during the construction phase were limited to
general construction type noise and noise generated by
machinery/equipment used.
Ashreq Environmental and Occupational Hygiene Consultants
undertook an Occupational Hygiene Survey which included noise
assessments. Recommendations were provided in the report for
implementation by the contractor.
Noise zones were demarcated by means of signage; proof was
provided to the auditor in the form of photographs of the relevant
signage.
Evidence:
None.
4.7.11.2 No equipment causing excessive noise (above normal
standards for specified equipment) should be allowed on site. C None.
4.7.11.3 Hearing protection should be used where required (above 85
dB). C None.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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— M&R EMP 4.4 Report on occupational hygiene survey; and,
— M&R EMP 4.4 Photos of PPE signs.
4.7.12 Use of electricity/diesel generators – Smoke
4.7.12.1 Electricity generators used by the Contractor should be in
good working condition. C Generators were maintained on an as required basis and an
indicator noted on the generator to confirm it was working
properly.
Evidence:
— M&R EMP 4.7.13 Mechanic works order; and,
— M&R EMP 4.7.13 Photo of maintenance indicator panel on
generator:
None.
ENVIRONMENTAL AUTHORISATION AND ENVIRONMENTAL MANAGEMENT PLAN COMPLIANCE AUDIT REPORT Project No. 41101534 SECUNDA SYNFUELS OPERATIONS: TAR, PHENOSOLVAN & SULPHUR
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4.7.12.2 No equipment causing excessive smoke (above normal
standards for specified equipment) should be allowed on site. C Equipment was regularly serviced and if they were noted to be
malfunctioning, then a technician was called out to provide
maintenance/repairs.
Evidence:
— M&R EMP 4.7.13 Mechanic works order.
None.
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4.7.13 Smoking during construction phase
4.7.13.1 Use designated smoking areas. C A Smoking Policy document was implemented for the construction
phase; a dedicated smoking area was demarcated and was the only
area within which smoking was allowed.
Evidence:
— M&R EMP 4.7.15 Smoking policy; and,
— M&R EMP 4.7.15 Photo of smoking area:
None.
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5. PRE-COMMISSIONING PHASE
5.1 Leak Test of Tank and Pipeline:
5.1.1 Determine if water is contaminated and disposed of to the
right system. C According to the Environmental Specialist, the water used during
testing was discarded to the oily water (dirty water) system for
treatment. Water is tested prior to disposal, to establish if the water
is suitable for disposal to the API.
None.
5.2 Testing of Equipment: Hydraulic Testing (Management of Water)
5.2.1 Disposal of water should be disposed to the right systems. C The process description details that non-process drains include
effluent from plant washing, rain water, hydrostatic pressure
testing water, low point drains and draining of the process for
maintenance purposes. Effluent generated by the above mentioned
methods in the knock-out drum and extraction fan section is
drained to the existing drainage system. Any effluent generated is
tested to confirm if it can be directed to the storm water sewer. In
the event that it is determined to be contaminated, it is disposed of
with a vacuum truck.
Evidence:
— EMP 5.2.1 Hydrotesting in shop TEST_PACK_56
(hydrotesting in shop);
— WP EMP 5.3.1 Process description.
None.
5.2.2 Ensure that interface documentation is in place. C A detailed pressure testing procedure was compiled and included
specific measures and steps to follow during testing.
Evidence:
— M&R EMP 5.2 Pressure testing procedure.
None.
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5.3 Venting of Equipment (Odour, fire, risk, noise, emissions to atmosphere)
5.3.1 Quantify venting and route to Thermal Oxidiser. C Venting and the route to the Thermal Oxidiser are included in the
Process Descriptions document compiled by Worley Parsons for
the project.
Evidence:
— WP EMP 5.3.1 Process description;
— EA3.19, EMP4.3.1,EMP5.3.1 - Unit 213 Process safety file.
None.
6.2.4 Determine volumes of existing sumps. C The volumes of existing sumps were included in the Process
Descriptions document compiled by Worley Parsons for the
project.
Evidence:
— WP EMP 5.3.1 Process description.
None.
6.2.5 Sumps must be designed and managed properly – chemical
conservation sewer; use hard piping. C Sumps are included in the Process Descriptions document
compiled by Worley Parsons for the project, and were considered
appropriately designed.
Evidence:
— WP EMP 5.3.1 Process description.
None.
6. START-UP AND SHUTDOWN PHASE
6.1 Cleaning of Vessels (Incorrect disposal/ management of material)
6.1.1 Tar condensate formation in lines - All waste must be
disposed to the correct system. C Construction phase waste was managed by the principal
contractor; and evidence of waste receptacles and waste disposal
slips were provided to the auditor.
Nnoe.
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The RTO facilities are currently not operational. Furthermore, the
RTOs are within sites that operate in accordance to Sasol’s Waste
Management Procedure.
Sasol makes use of a SAP Sustainability Performance
Management Module (SUPM) as a database for tracking waste
volumes that are managed on and off site.
Sasol further reports the on-site waste management data into the
South African Waste Information System (SAWIS), on a quarterly
basis. The off-site management of waste is reported into SAWIS
by the accredited Waste Management Service Providers on a
quarterly basis.
Evidence:
— Waste Management Procedure_SGR-SHE-
000017_Rev10_2017-09;
— Sasol SAWIS upload-2018_Jul-Sep;
— M&R EA 3.14 Photo of waste bins; and,
— M&R EA 3.14 Waste disposal slips.
6.1.2 Sumps must be designed and managed properly (chemical
conservation sewer). C Sumps are included in the Process Descriptions document
compiled by Worley Parsons for the project, and were considered
appropriately designed.
Evidence:
— WP EMP 5.3.1 Process description.
None.
6.1.3 Prevent spillages. C The RTO facilities are currently not operational. No incidences of
major contamination to soil were recorded on the incident register.
If any minor spills occur, are attended to according to the Spill
Prevention and Response Plan compiled for the project.
Proof of appropriate storage of paints, solvents and chemicals,
within a lockable hazardous goods storage cage, was viewed by
the auditor.
None.
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Evidence:
— Environment Impact register_ New FY19_2019-02-18;
— Copy of Environment Impact register_ New FY17;
— M&R EMP 4.6.10 Refer to Spill prevention and response
plan.
6.1.4 Prevent incorrect disposal of organic and inorganic waste. C The RTO facilities are currently not operational. Furthermore, the
RTOs are within sites that operate in accordance to Sasol’s Waste
Management Procedure.
Sasol makes use of a SAP Sustainability Performance
Management Module (SUPM) as a database for tracking waste
volumes that are managed on and off site.
Sasol further reports the on-site waste management data into the
South African Waste Information System (SAWIS), on a quarterly
basis. The off-site management of waste is reported into SAWIS
by the accredited Waste Management Service Providers on a
quarterly basis.
Evidence:
— Waste Management Procedure_SGR-SHE-
000017_Rev10_2017-09;
— Sasol SAWIS upload-2018_Jul-Sep.
None.
6.2 Draining of Vessels during Shut Downs
6.2.1 Sumps must be designed and managed properly – Determine
volume of sump; use hard piping. C The volumes of existing sumps were included in the Process
Descriptions document compiled by Worley Parsons for the
project.
Evidence:
— WP EMP 5.3.1 Process description.
None.
6.2.2 Prevent spillages. C The RTO facilities are currently not operational. No incidences of
major contamination to soil were recorded on the incident register.
None.
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If any minor spills were to occur, these are attended to according
to the Spill Prevention and Response Plan compiled for the project.
Evidence:
— Environment Impact register_ New FY19_2019-02-18;
— Copy of Environment Impact register_ New FY17;
— M&R EMP 4.6.10 Refer to Spill prevention and response
plan.
6.2.3 Prevent incorrect disposal of effluent. C The process description details that non-process drains include
effluent from plant washing, rain water, hydrostatic pressure
testing water, low point drains and draining of the process for
maintenance purposes. Effluent generated by the above mentioned
methods in the knock-out drum and extraction fan section is
drained to the existing drainage system. Any effluent generated is
tested to confirm if it can be directed to the storm water sewer. In
the event that it is determined to be contaminated, it is disposed of
with a vacuum truck.
Evidence:
— WP EMP 5.3.1 Process description.
None.
6.2.4 Determine volumes of existing sumps. C The volumes of existing sumps were included in the Process
Descriptions document compiled by Worley Parsons for the
project.
Evidence:
— WP EMP 5.3.1 Process description.
None.
6.2.5 Sumps must be designed and managed properly – chemical
conservation sewer; use hard piping. C Sumps are included in the Process Descriptions document
compiled by Worley Parsons for the project, and were considered
appropriately designed.
Evidence:
— WP EMP 5.3.1 Process description.
None.
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6.3 Filling up of Vessels (Displacement of air/ nitrogen, etc)
6.3.1 Identify, evaluate and mitigate if possible. C Mitigation, venting and the route to the Thermal Oxidiser are
included in the Process Descriptions document compiled by
Worley Parsons for the project.
Evidence:
— WP EMP 5.3.1 Process description.
None.
6.3.2 Route to Thermal Oxidiser. C
6.4 Purging of Vessels during Shut Downs (Releasing of VOCs etc into the atmosphere)
6.4.1 Identify, evaluate and mitigate if possible. C Shutdown is covered in the Process Descriptions document
compiled by Worley Parsons for the project. Four scenarios are
available when stopping the RTO, all of which start with stopping
the flow of VOC gas. In the event that any gas must be released,
this is directed via the stack for emission control.
Evidence:
— WP EMP 5.3.1 Process description.
None.
6.4 Replacement of Equipment (Incorrect reclaiming/ disposal of redundant equipment)
6.4.1 Prevent the contaminated equipment from being incorrectly
disposed. C Any contaminated material (including equipment) generated is
managed in accordance to the WMP and Waste Procedure, and
safely disposed with proof of safe disposal retained by Sasol.
Redundant equipment is sent to a reclamation yard within Sasol,
which is authorised under separate environmental exemption (Ref:
17.2.17 EV40).
None.
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6.5 Stack Design (Stack emissions to atmosphere)
6.5.1 Identify, evaluate, quantify and minimise. C Mitigation, venting and stack emission information is included in
the Process Descriptions document compiled by Worley Parsons
for the project.
Evidence:
— WP EMP 5.3.1 Process description.
None.
6.5.2 Not to exceed permit conditions and ground level
concentrations. C The RTO facilities are currently not operational.
The RTOs were authorised to be constructed at Units 213, 13,
96/296, 11/214, and 86. Consequently the following units were
Gas Liquor Separation (Tar plant), Coal Tar Filtration, Tar
distillation, and Feed Preparation Plant. Atmospheric emissions
from these facilities are controlled under the facility’s AEL.
Evidence:
— AEL Sasol Synfuels 0016-2018-F03 (2018).
None.
6.5.3 Modelling will be done (in Basic Engineering) to determine
exposures on ground downtime – then further risk
assessments to determine PPE requirements.
N/A The Basic Engineering process would have occurred prior to this
audit period and is therefore deemed not applicable.
None.
6.6 Venting of Vessels under Positive Pressure during Shut Downs (Venting to atmosphere to de-pressurise)
6.6.1 Identify, evaluate and eliminate if necessary. C Shutdown is covered in the Process Descriptions document
compiled by Worley Parsons for the project. Four scenarios are
available when stopping the RTO, all of which start with stopping
the flow of VOC gas. In the event that any gas must be released,
this is directed via the stack for emission control.
Evidence:
— WP EMP 5.3.1 Process description.
None.
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6.6.2 Venting from release valve – emergency venting not routed
to Thermal Oxidiser. C Venting and the route to the Thermal Oxidiser are included in the
Process Descriptions document compiled by Worley Parsons for
the project.
Evidence:
— WP EMP 5.3.1 Process description.
None.
7. OPERATION AND MAINTENANCE
7.1 Additional Permanent Employment
7.1.1 Local labour and contractors must be used wherever
possible. C Sasol have implemented a preferential recruitment programme; a
minimum of 70% of general works (up to semi-skilled) must be
recruited from citizens residing within the local municipal district.
Evidence:
— Labour_Sasol SA_PreferentialRecruitPractices_2018-03-15;
and,
— Labour_Sasol IRM Suppliers Industrial Relations Procedure.
None.
7.1.2 Basic skills development and capacity building must be
incorporated. C Sasol have a detailed procedure which includes provision for
ongoing skills development and capacity building.
Evidence:
— SA Regional Procedure - Generic SHE Training.docx Rev.01
July 2018.
None.
7.1.3 Employees will be subject to the necessary basic skills
training. C Sasol have a detailed procedure which includes provision for
ongoing skills development and capacity building.
Evidence:
— SA Regional Procedure - Generic SHE Training.docx Rev.01
July 2018.
None.
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7.1.4 All reasonable attempts will be made to appoint people from
the local communities as temporary labourers for non-
specialised tasks.
C Sasol have implemented a preferential recruitment programme; a
minimum of 70% of general works (up to semi-skilled) must be
recruited from citizens residing within the local municipal district.
Evidence:
— Labour_Sasol SA_PreferentialRecruitPractices_2018-03-15;
and,
— Labour_Sasol IRM Suppliers Industrial Relations Procedure.
None.
7.2 Emergency and Risk (Emergency plan and safety risks)
7.2.1 Emergency plan must be in place before the commissioning
of the abatement units.
C Area and Site-Specific Emergency Procedures are compiled by
Sasol.
Evidence:
— M&R EMP 4.3.1 Plant Emergency response plan; and,
— M&R EMP 4.3.1 Plant Emergency response plan2.
None.
7.2.2 Reduction of the probability of occurrence of an event by
considering the integrity of equipment and safe guards in
place to prevent failure of equipment should be addressed
during Basic Engineering.
N/A Statement noted by Sasol.
The Basic Engineering process would have occurred prior to this
audit period and is therefore deemed not applicable.
None.
7.2.3 Prevent environmental contamination. C The Sasol Complex operates with a dedicated environmental team
and have detailed procedures and monitoring measures in place to
prevent contamination and detect if any contamination sources
occur. No environmental contamination incidents were recorded
for this audit period.
Evidence:
— Copy of Environment Impact register_ New FY17; and,
— Environment Impact register_ New FY19_2019-02-18.
None.
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7.2.4 Occupational health practices and operating procedures
currently conducted will be maintained and continually
improved in keeping with the current approach.
Requirements of the OHS Act (85 of 1993) and its
Regulations, Sasol SH&E Minimum Requirements, the
requirements of the International Risk Control Africa
(IRCA) Occupational Health auditing system, principles of
the OHSAS 18000 standard, World Health Organisation
(WHO) guidelines and practices currently embedded in the
Synfuels Occupational Health system will apply to the
proposed project.
N/A Statement noted by Sasol. None.
7.3 Fire Water – Routing (Water used to extinguish a fire not routed/ disposed of)
7.3.1 Ensure correct disposal of fire water. C Fire water would be routed within the hard surfaced area to the
oily water system and would therefore be contained.
None.
7.4 Maintenance – Replace Old Equipment (Removing redundant/ contaminated equipment and not disposed of correctly)
7.4.1 Prevent the contaminated equipment from being incorrectly
disposed. C Any contaminated material (including equipment) generated is
managed in accordance to the WMP and Waste Procedure, and
safely disposed with proof of safe disposal retained by Sasol.
Redundant equipment is sent to a reclamation yard within Sasol,
which is authorised under separate environmental exemption (Ref:
17.2.17 EV40).
None.
7.5 Stormwater Management: Contaminated Stormwater (Contaminated stormwater not disposed of/routed correctly)
7.5.1 Ensure proper disposal of storm water. C Surface water is managed at the site; the area is within a hard
surfaced and bunded area that drains to an enclosed system that
pumps the water for treatment. This was verified by the auditor
during the site walkover.
None.
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7.6 Stormwater Management: Uncontaminated Stormwater (Uncontaminated stormwater not disposed of/routed correctly)
7.6.1 Uncontaminated stormwater will be routed to the existing
stormwater system.
C Any stormwater falling outside the bunded area drains to a sump
and thereafter to the clean water system. This was verified during
the site walkover.
None.
7.7 Testing of Equipment: Hydraulic Testing (Management of used water)
7.7.1 Water will be routed to the correct sewer system according
to the Synfuels Water Management Procedure. C The process description details that non-process drains include
effluent from plant washing, rain water, hydrostatic pressure
testing water, low point drains and draining of the process for
maintenance purposes. Effluent generated by the above mentioned
methods in the knock-out drum and extraction fan section is
drained to the existing drainage system. Any effluent generated is
tested to confirm if it can be directed to the storm water sewer. In
the event that it is determined to be contaminated, it is disposed of
with a vacuum truck.
Evidence:
— WP EMP 5.3.1 Process description.
None.
7.7.2 Prevent incorrect disposal of effluents. C None.
7.8 Other
7.8.1 Determine if there is enough crane access for construction. C Sufficient crane access was provided, and the construction was
completed without crane-related concerns. No incidents relating to
crane access were noted on the incident registers.
Evidence:
— M&R EA 3.20 Complaints register;
— Copy of Environment Impact register_ New FY17; and,
— Environment Impact register_ New FY19_2019-02-18
None.
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7.8.2 Process safety when combining existing and new collection
ducting - most concentrated streams will be in smallest
pipes.
C A sample of process safety documentation was provided, which
cover the ducting.
Evidence:
— WP EMP 5.3.1 Process description;
— EA 3.19, EMP4.6.7&4.7.14
Unit_014_&_214_process_safety_file_-_Rev_A_-_2013-02-
27;
— EA 3.19, EMP4.6.7&4.7.14 Unit_086_process_safety_file_-
_Rev_A_-_2013-02-14;
— EA 3.19, EMP4.6.7&4.7.14 Unit_213_Process_safety_file_-
_2012-09-12;
— EA 3.19, EMP4.6.7&4.7.14_Unit_013_Process_safety_file_-
_2012-09-12.
None.
7.8.3 Provide adequate steam out lines and flanged lines for
cleaning. C A sample of process safety documentation was provided, which
coves venting.
Evidence:
— WP EMP 5.3.1 Process description;
— EA 3.19, EMP4.6.7&4.7.14
Unit_014_&_214_process_safety_file_-_Rev_A_-_2013-02-
27;
— EA 3.19, EMP4.6.7&4.7.14 Unit_086_process_safety_file_-
_Rev_A_-_2013-02-14;
— EA 3.19, EMP4.6.7&4.7.14 Unit_213_Process_safety_file_-
_2012-09-12;
— EA 3.19, EMP4.6.7&4.7.14_Unit_013_Process_safety_file_-
_2012-09-12.
None.
7.8.4 Design sumps to contain all water effluent, which will then
be routed to API (oily sewer) dams. C The process description details that non-process drains include
effluent from plant washing, rain water, hydrostatic pressure
testing water, low point drains and draining of the process for
maintenance purposes. Effluent generated by the above mentioned
None.
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methods in the knock-out drum and extraction fan section is
drained to the existing drainage system. Any effluent generated is
tested to confirm if it can be directed to the storm water sewer. In
the event that it is determined to be contaminated, it is disposed of
with a vacuum truck.
Evidence:
— WP EMP 5.3.1 Process description.
8. DECOMMISSIONING PHASE
8.1 Upon site closure and decommissioning of the authorised
activity, apply in terms of Government Notice R. 386 of
2006 (23) for the relevant Environmental Authorisation.
N/A There is currently no proposal for imminent decommissioning of
this facility. This condition is therefore not applicable.
None.
8.2 All structures, foundations and concrete and tarred areas are
demolished, removed and waste material recycled or
disposed of at an appropriately licensed waste disposal site.
N/A There is currently no proposal for imminent decommissioning of
this facility. This condition is therefore not applicable.
None.
8.3 All access/service roads not required are closed and fully
rehabilitated. N/A There is currently no proposal for imminent decommissioning of
this facility. This condition is therefore not applicable.
None.
8.4 All disturbed areas are compacted, sloped and contoured to
ensure drainage and runoff and to minimise the risk of
erosion.
N/A There is currently no proposal for imminent decommissioning of
this facility. This condition is therefore not applicable.
None.
8.5 All rehabilitated areas are monitored for erosion. N/A There is currently no proposal for imminent decommissioning of
this facility. This condition is therefore not applicable.
None.
8.6 Ensure a long term monitoring system is in place to ensure
total rehabilitation of the site after decommissioning. N/A There is currently no proposal for imminent decommissioning of
this facility. This condition is therefore not applicable.
None.
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5 SUMMARY OF THE AUDIT FINDINGS
5.1 ENVIRONMENTAL AUTHORISATION
The audit findings have been summarised into the following categories: compliance, non-compliance and not
applicable. The overall audit findings concerning compliance to the EA conditions are as listed in Table 4
below.
Table 4: Summary of EA Compliance Audit Findings
SECTION OF THE EA NO. COMMITMENTS C NC N/A
SCOPE OF AUTHORISATION 6 4 0 2
APPEAL OF AUTHORISATION 2 0 0 2
MANAGEMENT AND MONITORING OF ACTIVITY 3 2 0 1
COMMISSIONING AND OPERATION OF THE ACTIVITY 16 15 0 1
SITE CLOSURE AND COMMISSIONING 3 1 0 2
GENERAL 5 4 0 1
Total Count 35 26 0 9
Total Percentage - 74% 0% 26%
Percentage Compliance with Applicable Conditions 100%
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Figure 2 illustrates the number/count contribution of the findings of the EA per section while Figure 3 presents
the total proportion of compliance for the facility.
Figure 2: Number/Count contribution of findings made to the EA conditions per Section
Figure 3: Overall count findings on compliance to the EA conditions
02468
1012141618
Sectional Count Contribution
C
NC
N/A
26
0
9
Total Compliance
C
NC
N/A
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Figure 4 illustrates the percentage contribution of the findings of the EA conditions. Figure 5 presents the total
percentage compliance for the facility.
Figure 4: Percentage contribution of findings made to the EA conditions per Section
Figure 5: Overall percentage findings on compliance to the EA conditions
0102030405060708090
100
Scope ofAuthorisation
Appeal ofAuthorisation
Managementand Monitoring
of Activity
Commissioningand Operationof the Activity
Site Closureand
Commissioning
General
Sectional Percentage Contribution
C
NC
N/A
74%
0%
26%
Total Percentage Compliance
C
NC
N/A
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5.2 ENVIRONMENTAL MANAGEMENT PLAN
The audit findings have been summarised into the following categories: compliance, non-compliance and not
applicable. The overall audit findings concerning compliance to the EMP conditions are as listed in Table 5
below.
Table 5: Summary of EMPr Compliance Audit Findings
SECTION OF THE EMPR NO. COMMITMENTS C NC N/A
4. CONSTRUCTION PHASE 61 53 0 8
5. PRE-COMMISSIONING PHASE 6 6 0 0
6. START-UP AND SHUT DOWN PHASE 18 17 0 1
7. OPERATION AND MAINTENANCE 18 16 0 2
8. DECOMMISSIONING PHASE 6 0 0 6
Total Count 109 92 0 17
Total Percentage - 84% 0% 16%
Percentage Compliance with Applicable Conditions 100%
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Figure 6 illustrates the number/count contribution of the findings of the EMPr per section while Figure 7
presents the total proportion of compliance for the facility.
Figure 6: Number/Count contribution of findings made to the EMPr conditions per Section
Figure 7: Overall count findings on compliance to the EMPr conditions
0
10
20
30
40
50
60
70
Sectional Count Contribution
C
NC
N/A
92
0
17
Total Compliance
C
NC
N/A
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Figure 8 illustrates the percentage contribution of the findings of the EMPr conditions. Figure 9 presents the
total percentage compliance for the facility.
Figure 8: Percentage contribution of findings made to the EMPr conditions per Section
Figure 9: Overall percentage findings on compliance to the EMPr conditions
5.2.1 EFFECTIVENESS OF THE EMPR
Section 34 and Appendix 7 of the EIA Regulations 2014 (as amended) requires an assessment of the adequacy
and effectiveness of the EMPr as part of the audit scope, as follows:
— Assess the extent to which the avoidance, management and mitigation measures provided for in the EMPr,
achieve the objectives and outcomes laid out in these documents;
0102030405060708090
100
Sectional Percentage Contribution
C
NC
N/A
84%
0%
16%
Total Percentage Compliance
C
NC
N/A
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— Identify and assess any new impacts and risks that result from undertaking the activity;
— Critically evaluate the effectiveness of the EMPr;
— Identify shortcomings in the EMPr; and
— Identify the need for any changes to the avoidance, management and mitigation measures provided for in
the EMPr.
The EMPr compliance audit has identified that the approximately half of the listed measures are now no longer
applicable going forwards, as these related to the construction-phase only. The original EMPr document was
designed pre-operation principally to govern these construction phase impacts, and has been superseded during
the operational phase by Sasol Business Unit-specific risk assessments; compliance with the EA, relevant WUL
and AEL; and through Sasol’s choice to comply with the ISO 14001 Environmental Management international
standard.
The EIA Regulations 2014 (as amended) requires that the EA and EMPr is audited only at least every five years,
and Sasol has systems in place which are considered to be more robust for monitoring compliance and
implementing changes than through the EMPr audits; including the annual audit of each business unit to
meeting ISO 14001 standards.
New impacts and risks are continually identified and assessed by Sasol by its Governance SHE Risk and
Assurance department; which assesses environmental risks and drives improvement implementation. The SHE
Environment department facilitates Environmental Risk Assessments per business entity to ensure that gaps are
addressed through implementation of mitigation measures via the Integrated Management System. Sasol further
addresses all Key Undesirable Events (KUEs) from a group perspective. Risk documentation is hosted on
Sasol’s Information Management System.
In conclusion, WSP considers that for the duration that Sasol continues to operate each business unit under ISO
14001 standards and meet licence compliance (EA, WUL, AEL), this is effective as mitigation against any gaps
in the EMPr and as a means to regularly identify new impacts and risks. In the event that Sasol elects to no
longer comply with ISO standards, an alternative system must be implemented. Such an alternative may involve
updates to the EMPr and regular (annual) audits against these updates.
APPENDIX
A ENVIRONMENTAL AUTHORISATION
(17.2.1.25 MP-16)