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SECTION 1 INTRODUCTION TO POSTTENSIONED CONCRETE DEVELOPED BY THE PTI EDC-130 EDUCATION COMMITTEE

SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

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Page 1: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

SECTION 1

INTRODUCTION TO POST‐TENSIONED 

CONCRETE

DEVELOPED BY THE PTI EDC-130 EDUCATION COMMITTEE

Page 2: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

NOTE: MOMENT DIAGRAM CONVENTION

• In PT design, it is preferable to draw moment diagrams to the tensile face of the concrete section. The tensile face indicates what portion of the beam requires reinforcing for strength.

• When moment is drawn on the tension side, the diagram matches the general drape of the tendons. The tendons change their vertical location in the beam to follow the tensile moment diagram. Strands are at the top of the beam over the support and near the bottom at mid span.

• For convenience, the following slides contain moment diagrams drawn on both the tensile and compressive face, denoted by (T) and (C), in the lower left hand corner. Please delete the slides to suit the presenter's convention.

Page 3: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

REVIEW: FUNDAMENTALS OF PRESTRESSED CONCRETE

NEW: DIFFERENCES BETWEEN PRE‐TENSIONING AND POST‐TENSIONING

Page 4: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

REVIEW OF REINFORCED CONCRETE

Critical Point for Cracking

Stages of BehaviorUncracked

σ

Cracked (~Elastic)

σ

Ultimate

σ

Page 5: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

REVIEW OF REINFORCED CONCRETE

Mcr

My

Mn

Mom

ent

Curvature

Large deflections due to cracking

Steel is not engaged until after cracking

Page 6: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

REVIEW OF REINFORCED CONCRETE

Reinforcement is PASSIVE

Steel crosses cracks, but does not prevent them

Page 7: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM
Page 8: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

QUESTION TO PONDERSuppose a R/C beam has too much cracking and too much deflection. How might you propose to fix it? (i.e. not replace it)

Tension (bending) + Compression (“squeezing”) =

Net Zero Stress“Sqeezed” Before Loading (Pre-compressed):

Pre-Compression (“prestressing”) + Tension (bending) =

Net Zero Stress

Page 9: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

HOW TO BUILD IT?

Prestressing: Concrete pre‐compressed before loading in bending (flexural tension)

1. Pre-Tensioning: Steel tensioned beforeconcrete is placed

2. Post-Tensioning: Steel tensioned afterconcrete is hardened

Prestressing is ACTIVE – can prevent cracks from forming

Page 10: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PRE‐TENSIONING

1. Tension Strands

2. Cast Concrete – Bond strands to concrete

3. Cut Strands – Transfer force to concrete

Page 11: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

POST‐TENSIONING

1. Cast Concrete with Duct

2. Feed Strands through Duct

3. Tension Strands

4. Grout Duct (or other corrosion protection)

Section

Page 12: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

POST‐TENSIONING• Post-tensioning can take on any profile

• Draped configurations are much more common than straight tendons• Why?

Page 13: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PRE‐TENSIONING

Post‐Tensioning

Force Transfer by Steel-Concrete bond

Force Transfer at end anchor

Strain Compatibility and Force Equilibrium:

Steel held at length longer than it “wants” to be: Tension

Concrete compressed shorter than it “wants” to be: Compression

Page 14: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

Pre‐Tensioned elements are often precast in a factory and shipped to the site

Post‐Tensioned elements can be cast and tensioned in the final location (cast‐in‐place).  They can also be precast.

Page 15: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PRE‐TENSIONINGINSTALL PRESTRESSING STRANDS

Page 16: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PRE‐TENSIONINGTENSION STRANDS

Page 17: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PRE‐TENSIONINGSTRANDS AFTER TENSIONING

Page 18: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PRE‐TENSIONINGINSTALL MILD REINFORCEMENT

Page 19: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PRE‐TENSIONINGINSTALL INSERTS AND ASSEMBLIES

Page 20: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PRE‐TENSIONINGSET FORM SIDES

Page 21: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PRE‐TENSIONINGPLACE CONCRETE

Page 22: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PRE‐TENSIONINGCURE CONCRETE WITH ACCELERATED METHODS 

Page 23: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PRE‐TENSIONINGREMOVE GIRDER FROM CASTING BED

Page 24: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PRE‐TENSIONINGMOVE GIRDER TO STORAGE

Page 25: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PRE‐TENSIONINGTRANSPORT TO JOBSITE

Page 26: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PRE‐TENSIONINGGIRDERS IN FINISHED STRUCTURE

Page 27: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

POST‐TENSIONINGDucts for Post-Tensioning

Page 28: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

POST‐TENSIONING

Page 29: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

POST‐TENSIONING

Page 30: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

POST‐TENSIONING

Page 31: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

POST‐TENSIONING

Page 32: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

POST‐TENSIONING

Page 33: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

POST‐TENSIONING

Page 34: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

POST‐TENSIONINGStressing Strands:

Multiple Strands: Multistrand

Single Strand: Monostrand

Page 35: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

HOW ARE STRANDS ANCHORED?

Cast against concrete at end of beam

Page 36: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

HOW ARE STRANDS ANCHORED?

Concrete

Duct

Strand

Anchor cast in concrete

Page 37: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

POST‐TENSIONING:Bonded System(at high point)

Unbonded System

Grout“PT Coating” (grease)

Page 38: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

GROUTING POST‐TENSIONED SYSTEMS

Grout In

Vent

Vent

Page 39: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

POST‐TENSIONING

Page 40: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

STRUCTURAL EFFECT OF PRESTRESSING

True for Pre- and Post-Tensioning

Pre-Stressing

+

Applied Load

=

T C T C

Total Stress

T C

Stress Limits

Page 41: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

STRUCTURAL EFFECT OF PRESTRESSING

True for Pre- and Post-Tensioning

Pre-Stressing

+

Applied Load

=

T C T C

Total Stress

T C

+

T C

Service

Transfer

Page 42: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

ECCENTRIC PRESTRESSINGEccentricity in prestressing:

- Desirable at midspan- Not productive, even detrimental, at end of span

Strategies for pre-tensioned systems:- Draped / harped profiles

Temporarily held in place before concrete is hardened

- DebondingNot all strands are active at end of span

Strategies for post-tensioned systems:- Install ducts in desired profile

Page 43: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

COMMON CONFIGURATIONSPre-tensioning:

Draped

Debonded

Post-tensioning:

Page 44: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PROBLEM FOR THOUGHT…Where should the prestressing be placed?

Tension

Tension

Mom

ent D

iagr

am

(T)

Page 45: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PROBLEM FOR THOUGHT…Where should the prestressing be placed?

Tension

Tension

Mom

ent D

iagr

am

(C)

Page 46: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PROBLEM FOR THOUGHT…Where should the prestressing be placed?

Tension

Tension

Mom

ent D

iagr

am

Option 1

Good:•Efficient at midspan•Easy to construct

Bad:•Counter-productive over support(T)

Page 47: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PROBLEM FOR THOUGHT…Where should the prestressing be placed?

Tension

Tension

Mom

ent D

iagr

am

Option 1

Good:•Efficient at midspan•Easy to construct

Bad:•Counter-productive over support(C)

Page 48: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PROBLEM FOR THOUGHT…Where should the prestressing be placed?

Tension

Tension

Mom

ent D

iagr

am

Option 2

Good:•Efficient over support•Easy to construct

Bad:•Counter-productive at midspan(T)

Page 49: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PROBLEM FOR THOUGHT…Where should the prestressing be placed?

Tension

Tension

Mom

ent D

iagr

am

Option 2

Good:•Efficient over support•Easy to construct

Bad:•Counter-productive at midspan(C)

Page 50: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PROBLEM FOR THOUGHT…Where should the prestressing be placed?

Tension

Tension

Mom

ent D

iagr

am

Option 3

Good:•Efficient over support•Efficient at midspan

Bad:•Difficult to construct

(T)

Page 51: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PROBLEM FOR THOUGHT…Where should the prestressing be placed?

Tension

Tension

Mom

ent D

iagr

am

Option 3

Good:•Efficient over support•Efficient at midspan

Bad:•Difficult to construct

(C)

Page 52: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PROBLEM FOR THOUGHT…Where should the prestressing be placed?

Tension

Tension

Mom

ent D

iagr

am

Option 4

Requires post-tensioning; very difficult to achieve by pre-tensioning

No net eccentricity

No net eccentricity

(T)

Page 53: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

PROBLEM FOR THOUGHT…Where should the prestressing be placed?

Tension

Tension

Mom

ent D

iagr

am

Option 4

Requires post-tensioning; very difficult to achieve by pre-tensioning

No net eccentricity

No net eccentricity

(C)

Page 54: SECTION 1 INTRODUCTION TO POST TENSIONED CONCRETE · Microsoft PowerPoint - 130617-1-PTI EDC-130-PT Introduction-54.pptx Author: AMD Created Date: 2/4/2014 2:54:50 PM

SUMMARY: PRESTRESSED CONCRETE

Efficient use of materials – concrete maintained in compression, crack control

Smaller deflections/thinner members Longer spans Corrosion resistance Less material; reduced environmental impact