Screen Kit Installation Instructions · the vertical orientation of the handle bar and help prevent the mesh from blowing out of its channel in windy conditions. Should the screen

NOTE: SHARP ALUMINUM BLADE ONLY

Screen Kit Installation InstructionsRetractable Insect Pleated Screen

Read Installation Instructions carefully before proceeding

Ensure that Installation Instructions and Hex Drive remain with Householder

WARNINGScreen will not stop children from falling out window

Keep children away from open windowA safety initiative from the Australian Window Association

®

Recommended Tools

Screen Kit Components

x2

WS-M

S

x1

WS-P

K-T

x1

WS-P

K-B

x2

WS-C

S

INSTSCREEN | Rev J | February 2015 |1

x2W

S-G

R-2

x2

WS-A

B-A

x1

WS-F

B-2

x2

WS-C

EIN

x1

WS-A

K

x26

20

20

CX

x9

SC

3G

X7

S

x1SCREEN ASSEMBLY

x1

WS-M

ST

* used for a doublescreen only

Screen Kit Components

x3

WS-M

P



HANDLE BAR COVER

HANDLE BAR TRIM

x1 WS-H

DC

EX

P

PB

48850

x2 WS-H

DPEX

x1,2or 3 W

S-C

OV

EX

P

DUST COVER

SEAL

x1

INSTSCREEN | |2Rev J | February 2015

1. Cutting Screen Assembly

TOP

BOTTOM

CUT TO SIZETHIS END

H - 33 [1.29]

PRE-ASSEMBLED

MAX 200 [7.87]

*include fromtop of plastic

*

2. Inserting the Handle

BOTTOM

CENTER OF

SCREENASSEMBLY

INSERT

WS-GR-2

Ensure the SCREEN ASSEMBLY is tightly bound as suppliedDo not remove wrapping before cutting.

BEFORE CUTTING ENSURE BOTH

“CASSETTE ASSEMBLIES” AND

“CORDS” ARE LOCATED AWAY FROM

THE BOTTOM CUT AREA

Length of Screen Assembly

H

=

- 33 [1.29]

CUT

or


HEAD

REBATE

30.4 [1.20] (US)

THRESHOLD

REBATE

30.4 [1.20] (US)

H

30 [1.18]

30 [1.18]

3. Inserting the Adjustment Block

WS-AB-A

WS-CS

INSERT

WS-AB-A

WS-CS

ROLLER

GUIDE WS-A

K

INSERT

Looselyapplyscrews

INSERT

WS-M

S

BOTTOM

i

ii

INSERT

4. Inserting the Friction Block

5. Inserting the Mesh Retainer

INSERT

TOP

WS-M

S


6. Installing Screen

Carefully remove wrapping.

Ensure that the screen assembly

is tightly compressed

Low adhesive tape

A

APPLYAPPLY

ALI

GN

CO

RD

SA

LIG

NC

OR

DS

B

SCREEN

ASSEMBLY

CHANNEL (RSC)

CASSETTE

ASSEMBLIES

MASKING

TAPE

ii SNAP

i IN

SERT

JA

MB

MO

UN

T (R

SJ)

CUT END (BOTTOM)

C

ALI

GN

CO

RD

SA

LIG

NC

OR

DS

ALI

GN

CO

RD

SA

LIG

NC

OR

DS

D

B A

B A

CASSETTE

ASSEMBLY

CORDS

JA

MB

MO

UN

T (R

SJ)

CHANNEL (RSC)

JA

MB

MO

UN

T(R

SJ)

B ACHANNEL (RSC)

Align Cords onindividual rollers

Align all Cords onend rollers

Ensure the cords

are not twisted

or tangled

TRACK (RST or RSTT)

B

A


7. Fitting Bottom Channel Cassette

i. ii.CASSETTE

ASSEMBLY

CH

AN

NEL

(RSC

)

INSER

T

CH

AN

NEL

(RSC

)

ROTATE

PIVOT

CH

AN

NEL

(RSC

)

iv.6

20

20

CX

B

A

B

AA

iii.

CH

AN

NEL

(RSC

)

JAMB

CH

AN

NEL

(RSC

)

JAMB

SLID

E

AA

BB

JAMB

NOTE: Fit WS-CEIN before fitting cassette into the top track (RST or RSTT)

8. Fitting Top Track Cassette

B A

JAM

BM

OU

NT

(RSJ)

CHANNEL (RSC)

CASSETTE

ASSEMBLY

WS-CEIN

WS-C

EIN

WS-CEIN

<3600 [141.73] x1PER CASSETTE ASSEMBLY

>3600 [141.73] x2PER CASSETTE ASSEMBLY

NOTE:

TRACK (RST or RSTT)

CASSETTE

ASSEMBLY

WS-CEIN

B

A

Ensure cords are

on top of the

cassette

CORDS


10. Preparing Handlebar

WS-H

DC

EX

P

H - 52 [2.04]

A

PB48850i INSERT

with REBATE without REBATE

HANDLEBARWS-HDCEXP HANDLEBARWS-HDCEXP

or

ii CUTFULL LENGTH

PB48850

i INSERT

15 [0.59]

ii CUT

B

NOTE: See Page 11 for DOUBLE SCREEN

See Page 12 for CORNER SCREEN

CUT

ADJUSTABLE

ANCHORS

CO

RD

AN

CH

OR -

SLI

DE

TIGHTEN

CH

AN

NEL

(RSC

)

Ensure that the screen assembly is tightly

compressed. Slide cord anchors to take up

the slack and stretch a further 15mm [0.59]

9. Cord Tensioning

B

B

CASSETTE

ASSEMBLY

JA

MB

MO

UN

T(R

SJ)

CHANNEL (RSC)

TRACK (RST or RSTT)JAMB

KEEP COMPRESSED

A

A

A

A

ADJUSTABLE

ANCHORS

TIGHTEN

AD

JUST


HEAD

REBATE

30.4 [1.20] (US)

THRESHOLD

REBATE

30.4 [1.20] (US)

H

30 [1.18]

30 [1.18]

INSER

TIN

SER

T

WS-H

DC

EX

PW

S-P

K-T

WS-P

K-B

SCREEN

ASSEMBLY

CHANNEL (RSC)

ii IN

SERT

WS-H

DC

EX

P

iii SNAP

C

HANDLEBAR WS-HDCEXP

i REMOVE

12. Handlebar Adjustment

gap at TOP gap at BOTTOM

11. Fitting the Handlebar Cover

ADJUSTABLE

ANCHORS

CO

RD

AN

CH

OR -

SLI

DE

TIGHTEN

AD

JUST

release tension

ADJUSTABLE

ANCHORS

CO

RD

AN

CH

OR - SLID

E

TIGHTEN

AD

JUST

increase tension

ADJUSTABLE

ANCHORS

CO

RD

AN

CH

OR -

SLI

DE

TIGHTEN

AD

JUST

release tension

ADJUSTABLE

ANCHORS

CO

RD

AN

CH

OR - SLID

E

TIGHTEN

AD

JUST

increase tension

iii SNAP

Before fitting

Handlebar Cover,

ensure the cords are

not twisted or tangled

Align Cordson individual

rollers

Align allCords onend rollers

Align allCords onend rollers

ENSURE STICKER IS COMPLETELYREMOVED AFTER CHECKING


13. Screen Adjustment

H

+5 [

0.1

9]

MA

X

H

+5 [

0.1

9]

MA

X

H

+5 [

0.1

9]

MA

X

-5 [

0.1

9]

MA

X

H

ADJUST A TOUCHAT HIGHEST POINT

ADJUSTand LEVEL

ADJUST A TOUCHTO WHICH EVERSIDE IS GREATER



ADJUST A TOUCHAT HIGHEST POINTADJUST A TOUCHAT HIGHEST POINTADJUST A TOUCHAT HIGHEST POINT

LOOSEN

LOOSEN

TIGHTEN

TIGHTEN

iiii

LOOSEN

LOOSEN

TIGHTEN

TIGHTEN

iiii

ii

NOTE: TO BE ADJUSTED ON BOTH

SIDES OF THE HANDLEBAR

LOOSEN

LOOSEN

TIGHTEN

TIGHTEN

iiii

TIGHTEN

TIGHTEN

LOOSEN

LOOSEN

iiiI

ii



LOOSEN

LOOSEN

TIGHTEN

TIGHTEN

iiii

LOOSEN

LOOSEN

TIGHTEN

TIGHTEN

iiii

ii



LOOSEN

LOOSEN

TIGHTEN

TIGHTEN

iiii

LOOSEN

LOOSEN

TIGHTEN

TIGHTEN

iiii

ii




i. ii.CASSETTE

ASSEMBLY

CH

AN

NEL

(RSC

)

INSER

T

CH

AN

NEL

(RSC

)

ROTATE

PIVOT

iii.

SLID

E TO

MEE

TIN

G P

OIN

T

CH

AN

NEL

(RSC

)

meeting point*

CASSETTE

ASSEMBLY

ANCHOR

BLOCKS

CASSETTE

ASSEMBLY

MEETING POIN

T

SLIDE

SLIDE

iv.

ANCHOR BLOCKS

CHANNEL (RSC)

TRACK(RST or RSTT)

JA

MB

MO

UN

T (R

SJ)

JA

MB

MO

UN

T (R

SJ)

14. Fitting Cassettes for Double Screens

NOTE: Refer to Page 6 “Securing Cassette” before repeating Step for RST or RSTT

meetingpoint

15. Fitting Magnet & Magnet Plates for Double Screens

HANDLEBARHANDLEBAR

WS-M

ST

A

WS-MSTi INSERT

ii CUT FULLLENGTH

HANDLEBAR

COVER

(WS-HDCEXP)

MAGNET

(WS-MST)


B

SC

3G

X7

S

WS-MP

PRE-DRILL Ø1.5

(1/16in) HOLES

PRE-DRILL Ø1.5

(1/16in) HOLES

PRE-DRILL Ø1.5

[1/16] HOLES

=

=

Bottom

Top

=x2<1500 [59.05]

Center

100[3.93]

Bottom

Top

100[3.93]

x3>1500 [59.05]

WS-MP

HA

ND

LEB

AR

CO

VER

16. Corner Screen Application

OPENED JOINT FRAME

ANCHOR

BLOCKS

CASSETTE FITTING

W1

W2PB48850

i INSERT

15 [0.59]

CUT

PB48850

i INSERT

15 [0.59]

CUT

W1

W2

HANDLEBAR & SEAL FITTING

WS-HDCEXP

HANDLEBAR

WOOD FASCIA

WO

OD

FASC

IA


17. Commissioning

1.

2.

3.

4.

Ensure Channel (RSC) is free from dirt and debris.

Ensure screen slides freely from side to side.

Ensuren Screen meets at the Jamb or meeting Screen (double or corner applications) without any gaps.(If not Refer to Step 11 Handle Adjustment)

Once Screen is operating correctly fit the remaining components (as shown below).

18. Fitting Channel Covers

CHANNEL (RSC)

JAM

BM

OU

NT

(RSJ)

TRACK (RST or RSTT)ii SQUEEZE

iiiSN

AP

WS-C

OV

EX

P RSC

i ALIG

N

i SQUEEZE

ii INSERT

CORDS pass aboveCOVER Extrusion

JA

MB

MO

UN

T (R

SJ)

iv SLIDE UNDERNEATH

HANDLEBAR (approx 15mm [0.59])

CHANNEL (RSC)

CORDS

19. Fitting Handlebar Trim

AB

WS-H

DPEX

A+8= CUT LENGTHB+8= CUT LENGTH

i SQUEEZE

NOTE: REPEAT OTHER SIDE NOTE: REPEAT OTHER SIDE

i LIFT

HANDLEBAR


Screen Care & Maintenance

The Brio 612 Retractable Pleated Insect Screen is designed to fit a variety of opening sizes and provides an effective barrieragainst insects entering your home. Once installed, Brio recommends the following steps should be taken to ensure manyyears of trouble free operation.

Dust and debris can collect in the guide channels over time. Removal of such build up is easy and important to the screen'ssmooth movement. While the screen is retracted, remove any debris with a soft cloth or a vacuum cleaner with a soft brushnozzle. Dusty or coastal environments will require regular cleaning.

The screen mesh should be lightly dusted to maintain an unobstructed view and air flow. While the screen is extended,remove any build up with a vacuum cleaner with a soft brush nozzle, care should be taken not to tear or rip the mesh.

The screen is fitted with tensioning cords running horizontally across the opening that provide stability to the screen, controlthe vertical orientation of the handle bar and help prevent the mesh from blowing out of its channel in windy conditions.Should the screen mesh blow out gently retract the screen, the mesh should self-feed back into the channels, if not simplypop the mesh back in the channel. On large openings the screen mesh acts like a sail, in gusty or windy conditions Briorecommends to keep the screen retracted to reduce possibility of damage occurring.

If the mesh is damaged or a tension cord breaks, the screen will need to be replaced. The screen has been designed to beinterchangeable with a replacement screen assembly which is reinstalled into the existing channels. Brio recommendscontacting the original installer to have the screen cut to size and refitted or please contact Brio for further assistance.

CLEANING THE TOP & BOTTOM CHANNELS

CLEANING THE SCREEN MESH

WIND & OPERATING TIPS

SERVICING


Screen Replacement

1. Remove Channel Covers

CHANNEL (RSC)

JAM

B M

OU

NT

(RSJ)

TRACK (RST or RSTT)

REM

OV

E

WS-COVEXP

iv.CASSETTE

ASSEMBLY

CH

AN

NEL

(RSC

)

REM

OV

E

B

A

iii.

CH

AN

NEL

(RSC

)

ROTATE

PIVOT

B

AA

CH

AN

NEL

(RSC

)

i.

JAMB

ii.

CH

AN

NEL

(RSC

)

JAMB

CH

AN

NEL

(RSC

)

JAMB

SLID

E

AA

BB

2. Remove Cassettes

3. Remove Screen Assembly

SCREEN

ASSEMBLY

CHANNEL (RSC)

CASSETTE

ASSEMBLIES

MASKING

TAPE

ii REMOVE

iii L

IFT

JA

MB

MO

UN

T (R

SJ)

i WEDGE BETWEEN

ii REMOVE

RSC

PIVOT

CH

AN

NEL

(RSC

)

JAMB

WS-

CO

VEX

P

CH

AN

NEL

(RSC

)SLID

E

JAMB

WS-

CO

VEX

P

i. ii.

4. Replace with new SCREEN KIT and follow instructions supplied.


Documents

Screen Kit Installation Instructions · the vertical orientation of the handle bar and help prevent the mesh from blowing out of its channel in windy conditions. Should the screen