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NOTE: SHARP ALUMINIUM BLADE ONLY
Rev E | January 2012 | 1
Screen Kit Installation InstructionsRetractable Insect Pleated Screen
Read Installation Instructions carefully before proceeding
Ensure that Installation Instructions and Allen Key remain with Householder
WARNINGScreen will not stop children from falling out window
Keep children away from open windowA safety initiative from the Australian Window Association
®
Recommended Tools
Screen Kit Components
x2
WS-M
S
x1
WS-P
K-T
x1
WS-P
K-B
x2
WS-C
S
x2W
S-G
R-2
x2
WS-A
B-A
x1
WS-F
B-2
x2
WS-C
EIN
x1
WS-A
K
x26
20
20
CX
x9
SC
3G
X7
S
x1SCREEN ASSEMBLY
x1
WS-M
ST
* used for a double screen only
Rev E | January 2012 | 2
Screen Kit Components
x3
WS-M
P
* used for a double screen only
* used for a double screen only
HANDLE BAR COVER
HANDLE BAR TRIM
x1 WS-H
DC
EX
P
PB
48
85
0
x2 WS-H
DPEX
x1,2 or 3 W
S-C
OV
EX
P
DUST COVER
SEAL
x1
1. Cutting Screen Assembly
TOP
BOTTOM
CUT TO SIZETHIS END
H - 33 [1.29]
PRE-ASSEMBLED
MAX 200 [7.87]
*include from top of plastic
*
2. Inserting the Handle
BOTTOM
CENTRE O
F
SCREEN ASSEMBLY
INSERT
WS-GR-2
Do not remove wrapping before cutting.Ensure the SCREEN ASSEMBLY is tightly bound as supplied
HEAD
REBATE
30 [1.18]
SILL
REBATE
30 [1.18]
HBEFORE CUTTING ENSURE BOTH “CASSETTE ASSEMBLIES” AND
“CORDS” ARE LOCATED AWAY FROM THE BOTTOM CUT AREA
Length of Screen Assembly = H - 33 [1.29]
CUT
Rev E | January 2012 | 3
or
3. Inserting the Adjustment Block
WS-AB-A
WS-CS
INSERT
WS-AB-A
WS-CS
ROLLER
GUIDE WS-AK
INSERT
Loosely apply screws
INSERT
WS-M
S
BOTTOM
i
ii
INSERT
4. Inserting the Friction Block
5. Inserting the Mesh Retainer
INSERT
TOP
WS-M
S
Rev E | January 2012 | 4
6. Installing Screen
Carefully remove wrapping. Ensure that the screen assembly is tightly compressed
Low adhesive tape
A
APPLYAPPLY
ALI
GN
CO
RD
SA
LIG
N C
OR
DS
B
SCREENASSEMBLY
CHANNEL (RSC)
CASSETTEASSEMBLIES
MASKINGTAPE
ii SNAP
i IN
SERT
JA
MB
MO
UN
T (R
SJ)
CUT END (BOTTOM)
C
ALI
GN
CO
RD
SA
LIG
N C
OR
DS
ALI
GN
CO
RD
SA
LIG
N C
OR
DS
D
B A
B A
CASSETTEASSEMBLY
CORDS
JA
MB
MO
UN
T (R
SJ)
CHANNEL (RSC)
JA
MB
MO
UN
T(R
SJ)
B ACHANNEL (RSC)
Align Cords on individual rollers
Align all Cords onend rollers
Rev E | January 2012 | 5
Ensure the cords are not twisted
or tangled
TRACK (RST OR RSTT)
B
A
7. Fitting Bottom Channel Cassette
i. ii.CASSETTEASSEMBLY
CH
AN
NEL
(RS
C)
INSER
T
CH
AN
NEL
(RSC
)
ROTATE
PIVOT
CH
AN
NEL
(RSC
)
iv.62020C
X
B
A
B
AA
iii.
CH
AN
NEL
(RSC
)
JAMB
CH
AN
NEL
(RSC
)
JAMB
SLID
E
AA
BB
JAMB
NOTE: Fit WS-CEIN before fitting cassette into the top track (RST or RSTT)
Rev E | January 2012 | 6
8. Fitting Top Track Cassette
B A
JA
MB
MO
UN
T (R
SJ)
CHANNEL (RSC)
CASSETTEASSEMBLY
WS-CEIN
WS-C
EIN
WS-CEIN
<3600 [141.73] x1 PER CASSETTE ASSEMBLY
>3600 [141.73] x2 PER CASSETTE ASSEMBLY
NOTE:
TRACK (RST or RSTT)
CASSETTEASSEMBLY
WS-CEIN
B
A
Ensure cords are on top of the
cassette
CORDS
10. Preparing Handlebar
WS-H
DC
EX
P
H - 47 [1.85]
AHEAD
REBATE
30 [1.18]
SILL
REBATE
30 [1.18]
H
PB48850i INSERT
with REBATE without REBATE
HANDLEBARWS-HDCEXP HANDLEBARWS-HDCEXP
or
ii CUTFULL LENGTH
PB48850
i INSERT
15 [0.59]
ii CUT
B
NOTE: See Page 11 for DOUBLE SCREENSee Page 12 for CORNER SCREEN
CUT
Rev E | January 2012 | 7
ADJUSTABLEANCHORS
CO
RD
AN
CH
OR -
SLI
DE
TIGHTEN
CH
AN
NEL
(RSC
)
Ensure that the screen assembly is tightly compressed. Slide cord anchors to take up the slack and stretch a further 15mm
9. Cord Tensioning
B
B
CASSETTEASSEMBLY
JA
MB
MO
UN
T(R
SJ)
CHANNEL (RSC)
TRACK (RST or RSTT)JAMB
KEEP COMPRESSED
A
A
A
A
ADJUSTABLEANCHORS
TIGHTEN
AD
JUST
INSER
TIN
SER
T
WS-H
DC
EX
PW
S-P
K-T
WS-P
K-B
SCREENASSEMBLY
CHANNEL (RSC)ii
INSE
RT
WS-
HD
CEX
P
iii SNAP
C
HANDLEBAR WS-HDCEXP
i REMOVE
11. Handlebar Adjustment
gap at TOP gap at BOTTOM
Rev E | January 2012 | 8
10. Fitting the Handlebar Cover
ADJUSTABLEANCHORS
CO
RD
AN
CH
OR -
SLI
DE
TIGHTEN
AD
JUST
release tension
ADJUSTABLEANCHORS
CO
RD
AN
CH
OR - SLID
E
TIGHTEN
AD
JUST
increase tension
ADJUSTABLEANCHORS
CO
RD
AN
CH
OR -
SLI
DE
TIGHTEN
AD
JUST
release tension
ADJUSTABLEANCHORS
CO
RD
AN
CH
OR - SLID
E
TIGHTEN
AD
JUST
increase tension
iii SNAP
Before fitting Handlebar Cover,
ensure the cords are not twisted or tangled
Align Cords on individual
rollers
Align all Cords on end rollers
Align all Cords on end rollers
ENSURE STICKER IS COMPLETELYREMOVED AFTER CHECKING
12. Screen Adjustment
Rev E | January 2012 | 9
H
+5
[0
.19
] M
AX
H
+5
[0
.19
] M
AX
H
+5
[0
.19
] M
AX
-5 [
0.1
9]
MA
X
H
ADJUST A TOUCH AT HIGHEST POINT
ADJUSTand LEVEL
ADJUST A TOUCHTO WHICH EVERSIDE IS GREATER
ADJUST A TOUCHTO WHICH EVERSIDE IS GREATER
ADJUST A TOUCH AT HIGHEST POINTADJUST A TOUCH AT HIGHEST POINT
LOOSEN
LOOSEN
TIGHTEN
TIGHTEN
iiii
LOOSEN
LOOSEN
TIGHTEN
TIGHTEN
iiii
ii
NOTE: TO BE ADJUSTED ON BOTHSIDES OF THE HANDLEBAR
LOOSEN
LOOSEN
TIGHTEN
TIGHTEN
iiii
TIGHTEN
TIGHTEN
LOOSEN
LOOSEN
iiiI
ii
NOTE: TO BE ADJUSTED ON BOTHSIDES OF THE HANDLEBAR
LOOSEN
LOOSEN
TIGHTEN
TIGHTEN
iiii
LOOSEN
LOOSEN
TIGHTEN
TIGHTEN
iiii
ii
NOTE: TO BE ADJUSTED ON BOTHSIDES OF THE HANDLEBAR
LOOSEN
LOOSEN
TIGHTEN
TIGHTEN
iiii
LOOSEN
LOOSEN
TIGHTEN
TIGHTEN
iiii
ii
NOTE: TO BE ADJUSTED ON BOTHSIDES OF THE HANDLEBAR
i. ii.CASSETTEASSEMBLY
CH
AN
NEL
(RS
C)
INSER
T
CH
AN
NEL
(RSC
)
ROTATE
PIVOT
iii.
SLID
E TO
M
EETI
NG
PO
INT
CH
AN
NEL
(RSC
)
meeting point*
CASSETTEASSEMBLY
ANCHORBLOCKS
CASSETTEASSEMBLY
MEETING POIN
T
SLIDE
SLIDE
iv.
ANCHOR BLOCKS
CHANNEL (RSC)
TRACK (RST OR RSTT)
JA
MB
MO
UN
T (R
SJ)
JA
MB
MO
UN
T (R
SJ)
13. Fitting Cassettes for Double Screens
NOTE: Refer to Page 6 “Securing Cassette” before repeating Step for RST or RSTT
meetingpoint
Rev E | January 2012 | 10
14. Fitting Magnet & Magnet Plates for Double Screens
HANDLEBARHANDLEBAR
WS-M
ST
A
WS-MSTi INSERT
ii CUT FULLLENGTH
HANDLEBARCOVER
(WS-HDCEX)
MAGNET(WS-MST)
B
SC
3G
X7
S
WS-MP
PRE-DRILL Ø1.5 (1/16in) HOLESPRE-DRILL Ø1.5 [1/16] HOLES
=
=
Bottom
Top
=x2<1500 [59.05]
Centre
100[3.93]
Bottom
Top
100[3.93]
x3>1500 [59.05]
WS-MP
Rev E | January 2012 | 11
HA
ND
LEB
AR
CO
VER
15. Corner Screen Application
OPENED JOINT FRAME
ANCHORBLOCKS
CASSETTE FITTING
W1
W2PB48850
i INSERT
15 [0.59]
CUT
PB48850
i INSERT
15 [0.59]
CUT
W1
W2
HANDLEBAR & SEAL FITTING
WS-HDCEX
HANDLEBAR
TIMBER FASCIA
TIMB
ER
FASC
IA
Rev E | January 2012 | 12
16. Commissioning
1. Ensure Channel (RSC) is free from dirt and debris.2. Ensure screen slides freely from side to side.3. Ensuren Screen meets at the Jamb or meeting Screen (double or corner applications) without any gaps. (If not Refer to Step 11 Handle Adjustment)4. Once Screen is operating correctly fit the remaining components (as shown below).
17. Fitting Channel Covers
CHANNEL (RSC)
JA
MB
MO
UN
T (R
SJ)
TRACK (RST OR RSTT)ii SQUEEZE
iii S
NA
P
WS-C
OV
EX
P RSC
i ALIG
N
i SQUEEZE
ii INSERT
CORDS pass aboveCOVER Extrusion
JA
MB
MO
UN
T (R
SJ)
iv SLIDE UNDERNEATHHANDLEBAR (approx 15mm)
CHANNEL (RSC)
CORDS
18. Fitting Handlebar Trim
AB
WS-H
DPEX
A+8= CUT LENGTHB+8= CUT LENGTH
i SQUEEZE
NOTE: REPEAT OTHER SIDE NOTE: REPEAT OTHER SIDE
i LIFTHANDLEBAR
Care / Maintenance
Cleaning the TRACK & CHANNEL
Cleaning the SCREEN MESH
Operating Tips
SERVICING
Dust and debris can collect in the CHANNEL(RSC) overtime. Removal of such build up is easy and important to the screen’s
smooth movement. While the screen is retracted, remove any debris with a soft cloth or a vacuum cleaner with a soft brush
nozzle. Dusty or coastal environments will require regular cleaning.
The SCREEN MESH should be lightly dusted to maintain an unobstructed view and air flow. While the screen is extended,
remove any build up with a vacuum cleaner with a soft brushnozzle, care should be taken not to tear or rip the mesh.
The screen is fitted with ‘tensioning’ CORDS located within the CHANNEL & TRACK that not only provide stability to the
screen, but control the vertical orientation of the HANDLEBAR and help prevent the mesh from blowing out of the CHANNEL
& TRACK in windy conditions.
Should the SCREEN MESH blow out gently retract the screen and the mesh should self-feed back into the CHANNEL & TRACK,
if not simply pop the mesh back by hand.
On large openings the screen mesh acts like a sail. In gusty or windy conditions it is recommended to keep the SCREEN
retracted to reduce possibility of damage occurring.
If the mesh is damaged or a tension cord breaks, the screen will need to be replaced. The screen has been designed to be
interchangeable with a replacement. It is recommended you contact the original installer.
Rev E | January 2012 | 13
The product ‘Retractable Pleated Insect Screen’ is warranted fit for the intended purpose and free of manufacturing defects
and material flaws. Should any defect in materials and/or workmanship become apparent within 5 years from the date of
purchase, the Supplier will repair or replace the product free of charge.
The warranty does not cover:
• Improper screen assembly, installation and /or adjustment provided by others
• Damage as a result of environmental conditions, strong winds, natural disasters or other events beyond the control or the Supplier
• Damage to the screen mesh, tensioning cords and / or channels caused by deliberate or accidental misuse,
abuse or neglect
• Damage caused by humans or pets accidentally running or walking into the screen when in use
• Damage caused to the screen components by inadequate maintenance, i.e. failure to routinely remove dirt, dust
and debris from the channel and mesh
• Normal fair wear and tear
• Progressive deterioration of finishes and materials due to exposure to sun, rain, abrasion, heat and /or cold
• Damage caused by the contamination of the screen mesh due to excessive moisture, construction dust or debris,
and aggressive cleaning agents
• Damage to the mesh caused by contact with excessive heat surfaces including, but not limited to construction
equipment, cigarette ash, matches, cigarette lighters, sparks or hot cooking utensils
• Damage caused by another trade and / or other people on the building site
This warranty does not cover general deterioration in appearance or performance that occurs as a result of normal operation.
The liability of the Supplier shall be limited to the repair or replacement (at the Suppliers option) of thedefective product. The Supplier will not be liable for any other direct or indirect costs, loss or damage to person or property, or any consequential losses.
The Supplier excludes, to the extent permitted by law, all other warranties, whether expressed, implied or statutory.
Warranty
Screen Replacement
Rev E | January 2012 | 14
1. Remove Channel Covers
CHANNEL (RSC)
JA
MB
MO
UN
T (R
SJ)
TRACK (RST OR RSTT)
REM
OV
E
WS-COVEXP
iv.CASSETTEASSEMBLY
CH
AN
NEL
(RS
C)
REM
OV
E
B
A
iii.
CH
AN
NEL
(RSC
)
ROTATE
PIVOT
B
AA
CH
AN
NEL
(RSC
)
i.
JAMB
ii.
CH
AN
NEL
(RSC
)
JAMB
CH
AN
NEL
(RSC
)
JAMB
SLID
E
AA
BB
2. Remove Cassettes
3. Remove Screen Assembly
SCREENASSEMBLY
CHANNEL (RSC)
CASSETTEASSEMBLIES
MASKINGTAPE
ii REMOVE
iii L
IFT
JA
MB
MO
UN
T (R
SJ)
i WEDGE BETWEEN
ii REMOVE
RSC
PIVOT
CH
AN
NEL
(RSC
)
JAMB
WS-
CO
VEX
P
CH
AN
NEL
(RSC
)SLID
E
JAMB
WS-
CO
VEX
P
i. ii.
4. Replace with new SCREEN KIT and follow instructions supplied.