Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 1 XControl_gb

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11. April 2023 Seite 2

XControl_gb

Agenda

5

6

7

8

9

10

1

2

3

4

XControl

XControl and XIOC

Changing the baud rate of the programming port

Schedule for serial programming connection

XC200 Hardware Overview

Interrupt, Counter and Incremental decoder

Direct peripherals access

XC200 Programming connection via Ethernet

XControl

XC600 – Connection to the programming PC

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Agenda

15

16

17

18

19

20

11

12

13

14

XC600: Handling

Information: Web schedule1

Information: OPC-Server schedule1

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XControl XC600

The modular, open industry control with

IT functionality by Moeller

XControl

XControl

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High comfort of operation even without programming tool

Designed for industry in any detail

Ready for the most demanding control

tasks

Open for teleservice, supervisory system connection and field

communication

XControl: The Main Market Requirements

XControl

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Hardware

Handling

Software

1

2

3

XControl XC600: Agenda

XControl

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Hardware

1

XControl XC600

XC600: Hardware

XControl

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Robust, stapled

frames

Mounting without tools

Open for modern automation tasks

Motion control

Image processing

…

Secured

hardware

Lockable pins

Communication modules

Up to 3 extension modules

Open for extensions

Open for I/O‘s

XControl: Open Hardware Platform

XControl

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Basic Module Mechanical Mounting (DIN rail)

Alimentation ModuleVoltage

transformation

Extension ModuleUp to 3 Fieldbus Modules or

other extensions

CPU ModuleWindows NTe with real time PLC

system on Pentium processor

Operation ModuleDisplay, Function selector switch,

LED’s, Menue selector button

„Modular“, „without tools“ and „made for industry“aren‘t necessarily contrasts

XControl: The Modules

XControl

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Buffering the real time clockBattery

Load and export dataCompact Flash Card

LED’s Display of actual status

Display LCD 4 lines x 12 characters

Function selector switch

Menu selection button Menu selection

Run, Run-P, Stop, MRes

Easy access

XControl: The Operation Module

XControl

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XC600: Assembly

XControl

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Address setting of the optional modules

XControl

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CPU

• Pentium I

• Windows NT embedded

• OPC Server

• Real time PLC system …

free for application specific coupling

RAM

Operating system, data, 1 – 8 MB IEC code, other

programs

RS 232

Flash Disk

Hard disk without moving parts

Ethernet

Programming link

Network coupling

Web / Teleservice OPC for visualisation, ERP

systems etc.

Compact with highest performance: The head of XControl

XControl: The CPU Module

XControl

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…Up to 31 slaves on 1

line

… …

Via Repeater: Up to 124 slaves on 4 lines

…

…Up to 126 slaves on

1 Strang

Three Communication Modules can integrate up to 370 participants

Comm. Module Profibus-DP

Comm. Module CANopen

R R

Configuration completely via XSoft

RS 485

CAN

Slave = XI/ON as Gateway to analogue/digital signals or field equipment with fieldbus capability

or

XControl: The communication Modules

XControl

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Designed for industry

IP 20Protection degree

Acc. to EN61131-2Type testing

Acc. to EN50082-2 (Industry)EMC

Acc. to IEC 60 068-2-29Permanent shock strength

Acc. to IEC 60 068-2-27Shock strength

Acc. to IEC/EN 61 131Vibration strength

-25 .. 70°CStorage temperature

0 .. 55°CAmbient temperature (operation)

Mechanical Tests EMC Tests

XControl: Quality Data

XControl

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Handling

2

XControl XC600

XC600: Handling

XControl

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Comfortable diagnosis and handling even

without programming tool or external visualisation

4 lines with 12 digits

Choice of menue by turning1

Confirm by pushing

2

Cursor blinks

XControl: Display + Menu selection button

XControl

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PACK_8=ONHAUBE_2=AUFAUSSCHUSS=7

Diagnosis

Program

Receipt

Device

System

Back

Main Menu

User-specific DisplayBasic menue

Turn

Push

XControl: The Menus

XControl

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!

! = non-acknoledged event

PLC mode

Loaded program

Informed at a

glance

Push: To main menu

Turn: To user-specific display

Position Function selector switch

S = Stop

P = Run-P

R = Run

XControl: The Basic Menu

XControl

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Control sends strings to display

3

When programming: Choice of important variables , definition of strings

1XSoft


Within each control cycle: interrogation of

chosen variables

2

Actual and specific information at a glance

XControl: User-specific display

XControl

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Displays errors and events

Reset, Copy, aktivate, Load, Delete

Define IP address, date/time, security, language, hardware configuration, software version

Shut down, new start

Back to basic menu

Diagnosis

Program

Receipt

Device

System

Back

Logic menu paths: Quick finding without manual

XControl: Main menu

XControl

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Error diagnosis:

All non-acknoledged program errors are shown with time of occurance

Battery empty, hardware module missing, program missing …

List of events:

Has the program been running without problems?

Was it stopped or started? When was that?

Starts / Stops

Strong support while commissioning, servicing

and operating

XControl: Menu diagnosis

XControl

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INTERNAL

EXTERNAL

RAM

Compact Flash (Plug-in at operation module)

Flash Disk (Hard memory on CPU

module)

Activated program /

receipt

ACTIVATE

LOAD

Program / receipt

RUN /

RUN-P

Simple and safe data management and program starting

COPY

Loaded program /

receipt

Start

STOP

Program / recipe

XControl: Menus „Program“ und „Recipe“

XControl

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Activate

Password

Security

Function selector switch at RUN

Device

Activating password via menus

+

Securing after commissioningProtection against unautorized menu

manipulation

Access only to Basic Menu and

User-specific Menu

“Lock switch”: Protection against unauthorized swich operation

Display shows: “Function

selector swich at RUN!”

Protection against unauthorized programming

Programming only with switch

position RUN-P

XControl: Security

XControl

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When performing a RESET some data is to be put back to its initial values while other data shall maintain their values

Example: Feed data of a shaft

Example: Statistic data

... are maintained

... are reset

VAR Persistant

... are maintained... are reset

... are maintained... are maintained

VAR Retain PersistantVAR Retain

WARM

COLD

Safe starts through correct initialization

STOP RUN RUN

M-RES

1

2 Within XSoft variables are declared precisely

3

Resets during operation bring about the desired initialization

Or power cycle

XControl: Menu „Program“ – Reset functionality

XControl

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SECURITY

Define password

Other network participants

GATEWAY Define IP address

IP ADDRESS

Definition as network participant

SUBNETMASK

NAME

SOFTWARE Interrogation of actual version

DATE / TIME

LANGUAGE (English, German, Italian, French)

Efficient configuration and

interrogation

HARDWARE Interrogation of actual modules

Router

XControl: Menu „Device“

XControl

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Operation

Removal or malfunction of a

hardware module

TimeCommissioning

AUTOcONFIG = OFF

“Freeze” of nominal configuration Error reported

SF-LED shows red

Perfect supervision of hardware

XControl: Menu „Device“ – Hardware configuration

XControl

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Transparency

Process monitoring

Visualisation

Efficiency

Process production data

Coupling manag. systems

Cost service

Updates + access

Remote Programming

Failure safety

Cost service

Remote supervision + diagnosis

TeleservicesRemote applications

Advantage machine builder

Advantage machine owner

Via OPC

OPC Server

Via TCP/IP + Router

TCP/IP

Via Web

WebserverNo additional hardware necessary

XControl: Integrated communication for remote applications

XControl

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XSoft

Remote programmingTCP/IP

Te

lep

ho

ne

ne

two

rk

Pro-vider

Router

Machine with control unit XControl

Remote supervision

Web

Web

Server

Email

GeneratorPLC

System

SMS

Data viewer: Specific information about the

machine

Error messages / preventive

maintenance

Router

TCP/IP

Router

ServiceSupport

Complete access

Telephone support for local service

Well planned visit by service specialist

Rem

ote d

iagn

osis

Perfect support of Teleservices eMail

XControl: Teleservices and Remote programming

XControl

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OPC = OLE for Process Control

World standard for open, safe and quick process data communication

No need of additional and expensive coupling hardware and software

Within XControl: OPC Server

Visualisation (HMI),

Management (ERP, SCADA…) etc.

Management level: OPC Client

XControl: Coupling of management systems

XControl

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Untested Software

Industrie-PC Hersteller XY

Software doesn’t fit to Windows

updates

Virusses

Real time problems

XControl:

Tested hardware und software

Safety and system stability have priority one!

Hardware components don’t change

Service problems

Operating system has to be implemented by user

Waste of time

XControl:

Operating system installed + stable hardware

XControl: Open, but safe

XControl

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Fieldbus modules

Open for remote applications, system

coupling and field communication

OPC Server

Webserver

Very large memory

Highest speed

Extension modules

Strong for the most demanding

control tasks

Display + menus

High comfort operation even without programmer or external

visualization

No moving parts

Fan-less operation

Designed for industry

XControl: The professional industrial control

XControl

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XControl XC100 +XI/OC I/O-Modules + XVision

Text-Display

The convincing machine and system control by Moeller

XControl and XIOC

XControl

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Control XControl XC100

Visualization XVision Text Display

Input and Output with XI/OC Modules

Software XSoft for all Xsystem applications

The components for small and medium applications

XControl

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The compact controls with integrated I/O

XControl XC100

XC100

XControl

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Display PLC-Status: Run / Stop, SFOperating mode switch: Run / Stop

Status display local I/O

Local I/O8 DI 24 VDC6 DO 24 VDC

Battery for Retention and Real time clock

CAN-interface

with integrated T-connector

(Connection of two CAN-lines via cage-clamp terminal)

Slot for Multi-Media-memory card

RS232(RJ45-socket)

LEDs

(16 or 32 MB)

XControl XC100: The operation elements

XControl

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Inputs / Outputs8 DI 24 VDC6 DO 24 VDC

Flexible Connection - Screw or cage clamp terminals- Terminal blocks completely removable

XControl XC100: Local I/O

XControl

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CPU• XC100 = 0.5 ms / 1000 instructions

• PLC real time system

Working memory SRAM

- Program

- Recipes

- Visu-Texts

CANopen

Real time clock

Battery

Multi-Media-Card- Fieldbus-Master

- Control networking

(XControl to XControl)

- Programming port

- Modem, Printer etc.

- configurable: 1.2 thru

115 kBaud

RS 232

- Program 64 / 128 kB

- Retentive Data 4 / 8 kB

- Data 60 / 120 kB

Internal Flash memory- Operating system

- Data of the operating system

XV-Flash- with XV devices

- 512 kB for Visu-Texts

- 8 digital Inputs

- 6 digital Outputs

- galvanically separated

Locale I/O

XControl XC100: Setup of the CPU

XControl

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CPU

Working memory SRAM

- 1 Program

- Recipes

- Visualization Texts

Multi-Media-Card

- Programming access

- Modem

- Barcode reader etc.

- 1.2 .. 115 kBaud

RS 232 (XC100/200) Ethernet (XC200)

- 1 Program 64-128 kB

- Retentive Data 4-8 kB

- Data 60 / 120 kB

Create boot project

Download

Program on Multi-Media-Card has priority

STOP RUN

The program in the SRAMis started

Battery

XControl XC100: Load, Backup and Start

XControl

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High performance PLC with IT-Functions in compact design

XControl XC200

XControl

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CAN

CAN

Ethernet

Ethernet

CAN

Profibus DP

XC100

XC200XC600

Memory

Processing speed

•128K (256K)

•0,5ms/K

•512K

•0,05ms/K

•8MB

•0,02ms/K

XC200: The compact high performance machine controller

XControl

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Decentralized HMI-machine controller in Ethernet network

Data logger for QM or production data on MC,

access directly via Ethernet

Fast PLC in compact design

0,05ms/K

2 integr. Counters

2 Interrupt inputs

Gateway CAN -Ethernet

Solves positioning tasks with integrated incremental decoder

Ethernet

MMC

Ethernet

Ethernet

QS

Specialities

XControl

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- Compact PLC for machine builders

- Assembly on hat rail

- Power supply 24V DC

- Elements for display and operation

- Real time clock

- Memory card for data backup, recipe handling and Data logging

Features (1)

XControl

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- Two memory sizes

- 256K/128K memory for user-program/-data

- 512K/ 256K memory for user-program/-data

- RS232 Programming interface

-10/100MBit Ethernet interface for programming, network data communication or service access -Onboard local I/O

- CANopen fieldbus interface

- Battery for data buffering and real time clock

- High processing speed

- 32 Bit Processor with 0,05 ms/K instructions

Features (2)

XControl

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Display PLC status: Run / Stop, SFOperation mode switch: Run / Stop

Status display local I/O LEDs

Local I/O8 DI 24 VDC - 2 Interrupt - 2 Counter - 1 incremental encoder6 DO 24 VDC

Battery for retentive data and real time clock

CAN-interface

Plugable, with integrated T-connector

(connection via cage clamps)

_Interface slot for Multi-Media-memory cards

RS232/EthernetProgramming / communication(RJ45-socket)

USB-interface

Operating / display elements

XControl

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0, 1, 2 , 3 , ......... , 13, 14 , 15

<- max. 510 mm ->

Flexible connectivity:

- Pluggable terminals

- tension cage clamp or screw

Digital inputs / outputs

- 24VDC 8 and 16 point I/Q

- 24VDC configurable (4DI, 12 DI/DO, 4DO as 2A)

- 230VAC 16 DI

Analoge inputs / outputs

-Current, Voltage, Temperature up to 8 channels per module

-Fast (1ms) 2AI-1AO or 4AI-2AO

Many technology modules

Counters, Incremental encoder inputs, Communication

Generous extensibility:

- Up to 15 XI/OC modules, only 510mm wide

- Max. 254 digital I/O

- Max. 112 Analog I/O

Locale I/O extension

XControl

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- Flexible combination of XC200 + Xvision

Textdisplay for HMI control

- 2 Display types (4*20, 8*40 characters)

- Cursor block, Numeric keyboard,

Function keys

- 3 XI/OC extensions plugable

- Especially suited as a remote operating panel

via ethernet

XVision

XControl

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XC200 asCAN slave

XC200 as CAN masterCANOpen fieldbus master

- up to 500 KBaud

- Also usable as slave

- SDO communication

- Programmable via CAN

- Simple data exchange between controllers via network variables

-cyclic

-Event triggered

CANopen networking with XC200

XC200 in Multimaster configuration

XControl

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10/100MBit Ethernet

- Network communication with network global variables

-Cyclic

-Event triggered

-Data communication via UDP telegrams

-Between controllers

-To PC applications

-To all devices with Ethernet interface

ETHERNET

Ethernet networking with XC200

XControl

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Access via OPC

•Visualisation

•EXCEL

•Visual Basic

Data exchange via OPC

•Access to all process variables

•Connection to all standard SCADA packages

•Connection to Office applications (EXCEL, ..)

•Connection to user-created WINDOWS applications (Visual Basic, ...)

ETHERNET

OPC Client

XSoft OPC Server

Open interfaces

XControl

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Extremely powerful and fast machine control with very compact dimensions

Saving of large amounts of data on MultiMediaCard

A powerful IEC- Software package for all XControl PLCs

Very good Expandability

•Locally up to 15 modules

•Decentrally via integrated CANopen interface

OPC Server supports direct connection to all OPC client

applications

Fast 100MBit/s Ethernetinterface

Web Server for easy data access with standard WEB browsers

USB interface for attaching printers and external memory

XControl XC200: Summary

XControl

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The user-friendly Text- Visualization for XControl

Xvision Text Display

XControl

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Display:

• Character height: 5 mm/10 mm selectable

• LCD-Display with STN-Technology

• Back lighting switchable on and off via software

• Contrast control 0..100%

Robust metal frame: front design customer specific on demand; protection class IP65

Function keys with inscription strips

Display PLC-Status:Run / Stop / SF

8 lines à 40 characters

4 lines à 20 characters

XV-101-K84

XV-101-K42

XVision Text-Displays

XControl

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IEC-Programm

Variable declaration

Declare Instanceof the

function block

Call-up ofthe instance

in the program

Eventually includingof the hardware inputs

XSoft: Programming the Text-Display

XControl

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XSoft: Function blocks of the visualization library

XControl

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WRITEVALUE

Strobe

Row

Column

Font

Digits

Precision

LeadingZero

DataType

IntValue

FloatValue

Reverse

Blink

Active

Error

CAL Value_output(Strobe:=TRUE , Row:=7 , Column:=30 , Digits:= 8, LeadingZero:=TRUE, DataType:=WRITE_INT, IntValue:=Input_value)

CAL Value_output(Strobe:=FALSE)

Value_output : WriteValue;

IEC-Program

Variable declaration[0...7]

[0...39]

[0...5]

[0...39]

digits beh. dec.point [0...39]

[0,1]

[INT, UINT,..., REAL]

Variable to be written

Variable to be written

Inverting [0,1]

[0,1]

Function block

XSoft: Example „Write variable value“

XControl

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Up to 4 Fonts per Program Download

XSoft: Open text and font editor

XControl

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... or loading of predefined fonts

Manual Font creation ...

XSoft: Font editor

XControl

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WriteText

StrobeRowColumn

Text_column

LD 2ST Text_column...LD 1ST Text_row

Text_row

Active

File in Excel Format

Integration into thePLC-Program

XSoft: Text editor

XControl

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XControl XC100 +XI/OC I/O-Modules + XVision

Text-Display

The convincing machine and system control by Moeller

XControl and XIOC

XControl and XIOC

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Control XControl XC100

Visualization XVision Text Display

Input and Output with XI/OC Modules

Software XSoft for all Xsystem applications

The components for small and medium applications

XControl and XIOC

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The compact controls with integrated I/O

XControl XC100

XC100

XControl and XIOC

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Display PLC-Status: Run / Stop, SFOperating mode switch: Run / Stop

Status display local I/O

Local I/O8 DI 24 VDC6 DO 24 VDC

Battery for Retention and Real time clock

CAN-interface

with integrated T-connector

(Connection of two CAN-lines via cage-clamp terminal)

Slot for Multi-Media-memory card

RS232(RJ45-socket)

LEDs

(16 or 32 MB)

XControl XC100: The operation elements

XControl and XIOC

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XControl_gb

Inputs / Outputs8 DI 24 VDC6 DO 24 VDC

Flexible Connection - Screw or cage clamp terminals- Terminal blocks completely removable

XControl XC100: Local I/O

XControl and XIOC

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0, 1, 2 , 3 , ......... , 13, 14 , 15

<- max. 510 mm ->





- 24VDC 8, 16 and 32 point I/Q


- 230VAC 16 DI

Analog inputs / outputs







- Max. 494 digital I/O (15 * 32 +14)

- Max. 40 Analog I/O (at present max 5 modules due to max. power consumption)


XControl and XIOC

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XControl_gb

CPU• XC100 = 0.5 ms / 1000 instructions

• PLC real time system

Working memory SRAM

- Program

- Recipes

- Visu-Texts

CANopen

Real time clock

Battery

Multi-Media-Card- Fieldbus-Master

- Control networking

(XControl to XControl)

- Programming port

- Modem, Printer etc.

- configurable: 1.2 thru

115 kBaud

RS 232

- Program 64 / 128 kB

- Retentive Data 4 / 8 kB

- Data 60 / 120 kB

Internal Flash memory- Operating system

- Data of the operating system

XV-Flash- with XV devices

- 512 kB for Visu-Texts

- 8 digital Inputs

- 6 digital Outputs

- galvanically separated

Locale I/O

XControl XC100: Setup of the CPU

XControl and XIOC

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XControl_gb

CPU

Working memory SRAM

- 1 Program

- Recipes

- Visualization Texts

Multi-Media-Card

- Programming access

- Modem

- Barcode reader etc.

- 1.2 .. 115 kBaud

RS 232 (XC100/200) Ethernet (XC200)

- 1 Program 64-128 kB

- Retentive Data 4-8 kB

- Data 60 / 120 kB

Create boot project

Download

Program on Multi-Media-Card has priority

STOP RUN

The program in the SRAMis started

Battery

XControl XC100: Load, Backup and Start

XControl and XIOC

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XControl_gb



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XControl_gb

Wie ändere ich die Baudrate der Programmierschnittstelle?

38400 Bit/s 57600 Bit/s


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Information: Änderung der Programmierbaudrate


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Aufgabe: Ändern Sie die Baudrate auf 57600 Bit/s

38400 Bit/s 57600 Bit/s


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Fahrplan zur PC-XC100 Kopplung


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Online operation


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XControl_gb

High performance PLC with IT-Functions in compact design

XControl XC200


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CAN

CAN

Ethernet

Ethernet

CAN

Profibus DP

XC100

XC200XC600

Memory

Processing speed

•128K (256K)

•0,5ms/K

•512K

•0,05ms/K

•8MB

•0,02ms/K

XC200: The compact high performance machine controller


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XControl_gb

Data logger for QM or production data on MC,

access directly via Ethernet

Fast PLC in compact design

0,04ms/K

2 integr. Counters

2 Interrupt inputs

Gateway CAN -Ethernet

Solves positioning tasks with integrated incremental decoder

Ethernet

MMC

Ethernet

QS

Specialities


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XControl_gb

- Compact PLC for machine builders

- Assembly on hat rail

- Power supply 24V DC

- Elements for display and operation

- Real time clock

- Memory card for data backup, recipe handling and Data logging

Features (1)


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- Two memory sizes

- 256K/128K memory for user-program/-data

- 512K/ 256K memory for user-program/-data

- RS232 Programming interface

-10/100MBit Ethernet interface for programming, network data communication or service access

-Onboard local I/O

- CANopen fieldbus interface

- Battery for data buffering and real time clock

- High processing speed

- 32 Bit Processor with 0,04 ms/K instructions

Features (2)


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XControl_gb

Display PLC status: Run / Stop, SFOperation mode switch: Run / Stop

Status display local I/O LEDs

Local I/O8 DI 24 VDC - 2 Interrupt - 2 Counter - 1 incremental encoder6 DO 24 VDC

Battery for retentive data and real time clock

CAN-interface

Plugable, with integrated T-connector

(connection via cage clamps)

_Interface slot for Multi-Media-memory cards

RS232/EthernetProgramming / communication(RJ45-socket)

USB-interface

Operating / display elements


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0, 1, 2 , 3 , ......... , 13, 14 , 15

<- max. 510 mm ->





- 24VDC 8, 16 and 32 point I/Q


- 230VAC 16 DI

Analog inputs / outputs







- Max. 494 digital I/O (15 * 32 +14)

- Max. 40 Analog I/O (at present max 5 modules due to max. power consumption)



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XControl_gb

XC200 asCAN slave

XC200 as CAN master

CANOpen fieldbus master

- up to 500 KBaud

- Also usable as slave

- SDO communication

- Programmable via CAN

- Simple data exchange between controllers via network variables

-cyclic

-Event triggered

CANopen networking with XC200

XC200 in Multimaster configuration


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XControl_gb

10/100MBit Ethernet

- Network communication with network global variables

-Cyclic

-Event triggered

-Data communication via UDP telegrams

-Between controllers

-To PC applications

-To all devices with Ethernet interface

ETHERNET

Ethernet networking with XC200


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XControl_gb

Access via OPC

•Visualisation

•EXCEL

•Visual Basic

Data exchange via OPC

•Access to all process variables

•Connection to all standard SCADA packages

•Connection to Office applications (EXCEL, ..)

•Connection to user-created WINDOWS applications (Visual Basic, ...)

ETHERNET

OPC Client

XSoft OPC Server

Open interfaces


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XControl_gb

Extremely powerful and fast machine control with very compact dimensions

Saving of large amounts of data on MultiMediaCard

A powerful IEC- Software package for all XControl PLCs

Very good Expandability

•Locally up to 15 modules

•Decentrally via integrated CANopen interface

OPC Server supports direct connection to all OPC client

applications

Fast 100MBit/s Ethernetinterface

Web Server for easy data access with standard WEB browsers

USB interface for attaching printers and external memory

XControl XC200: Summary


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More than just digital Inputs- Interrupt Inputs!

IX0.4IX0.5

If an Interrupt occurs, a special interrupt routine will be executed!


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What happens if the interrupt occurs?

Start PLC_PRG

Interrupt PLC_PRGJump into Interrupt-routine

Continuation PLC_PRG

Interrupt programs interrupt standard programs!


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What happens if the interrupt occurs?

Task configuration

IX0.5

1 Interrupt occurs!0 Definition of the interrupt input

2Execution of the Interrupt routine3


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XControl_gb

What to regard in connection with interrupts?- Cycle time

Interrupt routines are not monitored by a watchdog. Eternal loops will never be exited!

Cycle time trap


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XControl_gb

What to regard in connection with interrupts?- Breaks

PLC_PRG

Interrupt routines

Cycle time trap

Permanent occurance of interrupts leads to exceeding the cycle time limits!


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XControl_gb

What happens on simultaneous interrupts?

Interrupt 3Interrupt 2Interrupt 1Interrupt 4

Execution order

Simultaneous Interrupt routines will be executed one after the other.The order depends on priority. Interrupt1 has the highest priority!


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Exercise: Interrupt

IX0.5

Program a cycle counter within an Interrupt program.The interrupt program shall be executed whenever %I0.5 is activated.What do you notice?


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How to access I/Qs faster than the PLC cycle

(*Program start*)LD InputST OutputLD InputST ValueLD PreSetOutputST Output

(*Program end*)

Output-table

OutputValue

Input-table

InputI/O table operation:

Hardware read Input

IX0.0...

Activate Hardware OutputQX0.0...

NextCycle

During standard I/Q table operation there is NO access within the cycle!


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How to access I/Qs faster than the PLC cycle

IX0.0

Direct Access


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Exercise: Direct Access

0..10VCreate a program for direct access of a digital and an analog Input.


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Information: Direct access


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Connecting the XControl via TCP/IP

Programming Diagnosis Monitoring Visualization

• Data exchange with TCP/UDP via Ethernet

TCP/IP via Ethernet

Router

TCP/IP via telephone networkRouter

Remote-{XC200 Programming connection via Ethernet

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XControl_gb

Point to point connection via Ethernet

Crosslink-Cable

10.2.12.221 10.2.12.222

=

0-255=

IP address IP address

Subnet mask255.255.255.0

Subnet mask255.255.255.0=


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XControl_gb

Point to point connection via Ethernet: Settings

Crosslink-Cable

IP addressSubnet mask

Communication parameters

1

3

2 Serial login;then „PLC Browser“


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XControl_gb

Settings


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Online operation


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XControl XC600

The modular, open industry control with

IT functionality by Moeller

XControl

XControl

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XControl_gb

High comfort of operation even without programming tool

Designed for industry in any detail

Ready for the most demanding control

tasks

Open for teleservice, supervisory system connection and field

communication

XControl: The Main Market Requirements

XControl

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XControl_gb

Robust, stapled

frames

Mounting without tools

Open for modern automation tasks

Motion control

Image processing

…

Secured

hardware

Lockable pins

Communication modules

Up to 3 extension modules

Open for extensions

Open for I/O‘s

XControl: Open Hardware Platform

XControl

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XControl_gb

Basic Module Mechanical Mounting (DIN rail)

Alimentation ModuleVoltage

transformation

Extension ModuleUp to 3 Fieldbus Modules or

other extensions

CPU ModuleWindows NTe with real time PLC

system on Pentium processor

Operation ModuleDisplay, Function selector switch,

LED’s, Menue selector button

„Modular“, „without tools“ and „made for industry“aren‘t necessarily contrasts

XControl: The Modules

XControl

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Buffering the real time clockBattery

Load and export dataCompact Flash Card

LED’s Display of actual status

Display LCD 4 lines x 12 characters

Function selector switch

Menu selection button Menu selection

Run, Run-P, Stop, MRes

Easy access

XControl: The Operation Module

XControl

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CPU

• Pentium I

• Windows NT embedded

• OPC Server

• Real time PLC system …

free for application specific coupling

RAM

Operating system, data, 1 – 8 MB IEC code, other

programs

RS 232

Flash Disk

Hard disk without moving parts

Ethernet

Programming link

Network coupling

Web / Teleservice OPC for visualisation, ERP

systems etc.

Compact with highest performance: The head of XControl

XControl: The CPU Module

XControl

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…Up to 31 slaves on 1

line

… …

Via Repeater: Up to 124 slaves on 4 lines

…

…Up to 126 slaves on

1 Strang

Three Communication Modules can integrate up to 370 participants

Comm. Module Profibus-DP

Comm. Module CANopen

R R

Configuration completely via XSoft

RS 485

CAN

Slave = XI/ON as Gateway to analogue/digital signals or field equipment with fieldbus capability

or

XControl: The communication Modules

XControl

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Connection to Xcontrol via TCP/IP

Programming Diagnosis Supervision Visualization

• data exchange via UDP and Ethernet

TCP/IP via Ethernet

Router

TCP/IP via telephone lineRouter

remote- {XC600 – Connection to the programming PC

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XControl_gb

Point to point connection via Ethernet

Crosslink-Cable

10.2.12.221 10.2.12.222

=

0-255=

IP-Address IP-Address

Subnet-Mask255.255.255.0

Subnet-Mask255.255.255.0=


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XControl_gb

Point to point connection via Ethernet: Settings

Crosslink-Cable

IP-ADDRESS: 010.002. 012.221>BACK

SUBNET MASK: 255.255. 255.000>BACK

IP-AddressSubnet mask

Communication parameters

1

3

2


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Connection via an existing Ethernet network

fixed IP-Address !

10.2.12.119

10.2.12.115

10.2.12.7

Serverassigns

IP-Addresses

variable IP-Address !

Network administrator

fixed IP-Address

var. IP-Address


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Online Operation


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Handling

2

XControl XC600

XC600: Handling

XC600: Handling

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XC600: Assembly

XC600: Handling

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Address setting of the optional modules

XC600: Handling

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XControl_gb

Comfortable diagnosis and handling even

without programming tool or external visualisation

4 lines with 12 digits

Choice of menue by turning1

Confirm by pushing

2

Cursor blinks

XControl: Display + Menu selection button

XC600: Handling

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XControl_gb


Diagnosis

Program

Receipt

Device

System

Back

Main Menu

User-specific DisplayBasic menue

Turn

Push

XControl: The Menus

XC600: Handling

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XControl_gb

!

! = non-acknoledged event

PLC mode

Loaded program

Informed at a

glance

Push: To main menu

Turn: To user-specific display

Position Function selector switch

S = Stop

P = Run-P

R = Run

XControl: The Basic Menu

XC600: Handling

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XControl_gb

Control sends strings to display

3

When programming: Choice of important variables , definition of strings

1XSoft


Within each control cycle: interrogation of

chosen variables

2

Actual and specific information at a glance

XControl: User-specific display

XC600: Handling

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XControl_gb

Displays errors and events

Reset, Copy, aktivate, Load, Delete

Define IP address, date/time, security, language, hardware configuration, software version

Shut down, new start

Back to basic menu

Diagnosis

Program

Receipt

Device

System

Back

Logic menu paths: Quick finding without manual

XControl: Main menu

XC600: Handling

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Error diagnosis:

All non-acknoledged program errors are shown with time of occurance

Battery empty, hardware module missing, program missing …

List of events:

Has the program been running without problems?

Was it stopped or started? When was that?

Starts / Stops

Strong support while commissioning, servicing

and operating

XControl: Menu diagnosis

XC600: Handling

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INTERNAL

EXTERNAL

RAM

Compact Flash (Plug-in at operation module)

Flash Disk (Hard memory on CPU

module)

Activated program /

receipt

ACTIVATE

LOAD

Program / receipt

RUN /

RUN-P

Simple and safe data management and program starting

COPY

Loaded program /

receipt

Start

STOP

Program / recipe

XControl: Menus „Program“ und „Recipe“

XC600: Handling

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Activate

Password

Security

Function selector switch at RUN

Device

Activating password via menus

+

Securing after commissioningProtection against unautorized menu

manipulation

Access only to Basic Menu and

User-specific Menu

“Lock switch”: Protection against unauthorized swich operation

Display shows: “Function

selector swich at RUN!”

Protection against unauthorized programming

Programming only with switch

position RUN-P

XControl: Security

XC600: Handling

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XControl_gb

When performing a RESET some data is to be put back to its initial values while other data shall maintain their values

Example: Feed data of a shaft

Example: Statistic data

... are maintained

... are reset

VAR Persistant

... are maintained... are reset

... are maintained... are maintained

VAR Retain PersistantVAR Retain

WARM

COLD

Safe starts through correct initialization

STOP RUN RUN

M-RES

1

2 Within XSoft variables are declared precisely

3

Resets during operation bring about the desired initialization

Or power cycle

XControl: Menu „Program“ – Reset functionality

XC600: Handling

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SECURITY

Define password

Other network participants

GATEWAY Define IP address

IP ADDRESS

Definition as network participant

SUBNETMASK

NAME

SOFTWARE Interrogation of actual version

DATE / TIME

LANGUAGE (English, German, Italian, French)

Efficient configuration and

interrogation

HARDWARE Interrogation of actual modules

Router

XControl: Menu „Device“

XC600: Handling

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XControl_gb

Operation

Removal or malfunction of a

hardware module

TimeCommissioning

AUTOcONFIG = OFF

“Freeze” of nominal configuration Error reported

SF-LED shows red

Perfect supervision of hardware

XControl: Menu „Device“ – Hardware configuration

XC600: Handling

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Documents

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 1 XControl_gb