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GETTING STARTED GUIDE
sbRIO-9687General Purpose Inverter Controller Universal Interface Board
This document describes how to install and begin using the sbRIO-9687 GPIC UniversalInterface Board.
ContentsSafety Guidelines...................................................................................................................... 1Unpacking the Kit..................................................................................................................... 2Verifying the Kit Contents........................................................................................................ 2Hardware Overview.................................................................................................................. 4Dimensions................................................................................................................................4Power........................................................................................................................................ 5Preparing the Environment....................................................................................................... 6Mounting the Hardware............................................................................................................ 6
Required Tools.................................................................................................................. 6Installing the Thermal Kit and the sbRIO-9607................................................................7Mounting the sbRIO-9683 or sbRIO-9684 ...................................................................... 8Mounting the sbRIO-9687................................................................................................ 9Surface Mounting Dimensions........................................................................................11
Connecting the sbRIO-9687....................................................................................................13Connecting the Power..................................................................................................... 13Powering on the sbRIO-9687..........................................................................................14Connecting the sbRIO-9607 to the Host Computer........................................................ 14
Troubleshooting...................................................................................................................... 14Where to Go Next................................................................................................................... 16Related Documentation...........................................................................................................16Worldwide Support and Services............................................................................................ 17
Safety GuidelinesCaution Do not operate the sbRIO-9687 in a manner not specified in thisdocument. Product misuse can result in a hazard. You can compromise the safetyprotection built into the product if the product is damaged in any way. If the productis damaged, return it to NI for repair.
Caution NI makes no product safety, electromagnetic compatibility (EMC), or CEmarking compliance claims for the sbRIO-9687. The end-product supplier isresponsible for conformity to any and all compliance requirements.
Caution Exercise caution when placing the sbRIO-9687 inside an enclosure.Auxiliary cooling may be necessary to keep the device under the maximum ambienttemperature rating for the sbRIO-9687. Refer to the sbRIO-9687 Specifications formore information about the maximum ambient temperature rating.
Caution The sbRIO-9687 is designed for non-hazardous live signals. You mustensure that all signals connected to the sbRIO-9687 are isolated from hazardous livecircuits and no unsafe voltages are present at the sbRIO-9687 inputs. Voltages thatexceed the specifications could result in damage to the sbRIO-9687.
Caution Use the sbRIO-9687 with only sbRIO-9683 or sbRIO-9684 devices. ThesbRIO-9687 is not electrically or mechanically compatible with other NI devices.
Caution The sbRIO-9683 or sbRIO-9684 simultaneous sampled isolated AI'scommon ground is short circuited to the main ground on the sbRIO-9687 interfaceboard when assembled, defeating the channel-to-common isolation ratings of thesecircuits.
Unpacking the KitCaution To prevent electrostatic discharge (ESD) from damaging the device,ground yourself using a grounding strap or by holding a grounded object, such asyour computer chassis.
1. Touch the antistatic package to a metal part of the computer chassis.2. Remove the device from the package and inspect the device for loose components or any
other sign of damage.
Caution Never touch the exposed pins of connectors.
Note Do not install a device if it appears damaged in any way.
3. Unpack any other items and documentation from the kit.
Store the device in the antistatic package when the device is not in use.
Verifying the Kit ContentsVerify the following components are in your kit.• sbRIO-9687• sbRIO power cable assembly, 9.5 in.• (QTY 2) 10-pin flat data cable• 2-pin power plug• 2-pin plug for display power
2 | ni.com | sbRIO-9687 Getting Started Guide
• 6-pin signal plug• 12-pin signal plug• (QTY 3) 24-pin signal plug• (QTY 3) 26-pin signal plug• (QTY 2) 36-pin signal plug• Aluminum mounting plate• (QTY 2) Handles• (QTY 4) 8-32 × 3/8 in. panhead screws (for handles)• (QTY 9) Standoffs and screws, I/F PCB to Panel, M3 × 43.36 mm M-F, 6 mm Hex,
M3 x 5 mm panhead screws• (QTY 4) Standoffs and screws, RMC to I/F PCB, M3 x 11.12 mm M-F, 6 mm Hex,
M3 x 5 mm panhead screws
Also included is an OEM kit with an sbRIO-9607 CompactRIO Single-Board Controller, ansbRIO-9683 or sbRIO-9684 General Purpose Inverter Controller (GPIC), and mountinghardware:• sbRIO-9607 controller• sbRIO-9683 or sbRIO-9684 GPIC• (QTY 4) Standoffs and screws, M3 × 43.36 mm M-F, 4.5 mm Hex, M3 × 5 mm panhead
screws1
• (QTY 4) Standoffs, RMC to Panel, M3 × 29.81 mm M-F, 4.5 mm Hex (no screws)• (QTY 4) Standoffs and screws, M3 × 11.12 mm M-F, 4.5 mm Hex, M3 × 5 mm panhead
screws1
• (QTY 4) Standoffs and screws, sbRIO to RMC, M3 × 9.65 mm M-F, 4.5 mm Hex,M3 × 5 mm panhead screws
• sbRIO power cable assembly, mini-fit pigtail, 2C, 12 in.1
• NI 9683 User Manual and Specifications or NI 9684 User Manual and Specifications• sbRIO Thermal Kit:
– Heat spreader– Gap pad– (QTY 4) Standoff, M3 × 16 mm, M-F, 4.5 Hex– (QTY 2) Standoff, M3 × 18 mm, M-F, 4.5 Hex1
– (QTY 6) M3 × 8 mm panhead screws1
– Thermal Kit for NI sbRIO-9607/9627/9637 Installation and Specifications Manual
1 Some of the mounting hardware included with the OEM kits and the sbRIO Thermal Kit is notrequired for this mounting procedure.
sbRIO-9687 Getting Started Guide | © National Instruments | 3
Hardware OverviewThe sbRIO-9687 is intended to be used together with the sbRIO-9683 or sbRIO-9684 GeneralPurpose Inverter Controller and the sbRIO-9607 CompactRIO Single-Board Controller. Theseboards are designed to be stacked with board-to-board connectors.
The following figure shows the components of the sbRIO-9687.
Figure 1. sbRIO-9687 Components
9
9
10
1213
1415
16
1
34
2
5
7
8
11
6
1. Power connector2. Inverter connectors3. Thermistor connector4. Display RS232 connector5. Display power connector6. AO breakout connector7. AI connectors8. RS232 input
9. Expansion board connectors10. HB signals breakout connector11. DI breakout connector12. CAN input13. sbRIO-9607 power14. Relay outputs15. Feedback connectors16. DO breakout connector
DimensionsThe following figures show the board dimensions and connector height for the sbRIO-9687.For detailed dimensional drawings and 3D models, visit ni.com/dimensions and search for9687.
4 | ni.com | sbRIO-9687 Getting Started Guide
Figure 2. Primary Side Dimensions, Millimeters (Inches)
4X Ø 4.37 mm(0.172 in.)
20.8
3 m
m (
0.82
0 in
.)
84.8
4 m
m (
3.34
0 in
.)
0.0 mm (0.00 in.)
13X Ø 3.68 mm (0.145 in.)
5.08 mm (0.200 in.)
7.62 mm (0.300 in.)
39.37 mm (1.550 in.)
69.85 mm (2.750 in.)
109.22 mm (4.300 in.)
134.62 mm (5.300 in.)
218.44 mm (8.600 in.)
269.24 mm (10.600 in.)274.32 mm (10.800 in.)
105.
66 m
m (
4.16
0 in
.)10
0.58
mm
(3.
960
in.)
12.7
mm
(0.
500
in.)
0.0
mm
(0.
00 in
.)
28.8
5 m
m (
1.13
6 in
.)
140.
82 m
m (
5.54
4 in
.)
169.
67 m
m (
6.68
0 in
.)
182.
37 m
m (
7.18
0 in
.)
270.
26 m
m (
10.6
40 in
.)27
5.34
mm
(10
.840
in.)
Figure 3. Height of Expansion Board Connectors, Millimeters (Inches)
9.1 mm (0.358 in.)
PowerInput voltage (+24 V)
Typical +24 V
Maximum +28.8 V
Minimum +19.2 V
sbRIO-9687 Getting Started Guide | © National Instruments | 5
Maximum DC input current 8 A
F4 Fuse 10 A, 250 VAC, Fast Acting, .25 in. × 1.25 in.
Onboard current consumption 0.1 A max
GPIC current consumption 0.75 A max
Preparing the EnvironmentEnsure that the environment in which you are using the sbRIO-9687 meets the followingspecifications.
Operating temperature2 (IEC 60068-2-1,IEC 60068-2-2)
-40 °C to 85 °C
Storage temperature (IEC 60068-2-1, IEC60068-2-2)
-40 °C to 85 °C
Operating humidity (IEC 60068-2-78) 10% RH to 90% RH, noncondensing
Storage humidity (IEC 60068-2-78) 5% RH to 95% RH, noncondensing
Pollution degree 2
Maximum altitude 2,000 m
Indoor use only.
Note Refer to the device specifications on ni.com/manuals for completespecifications.
Mounting the HardwareBefore you mount the sbRIO-9687, the thermal kit, sbRIO-9607 controller, and sbRIO-9683 orsbRIO-9684 GPIC must be mounted to a thermally conductive surface at least 3 mm thick.The thermally conductive surface acts as a heat spreader for the sbRIO-9607; ensure a goodthermal contact.
Required ToolsThe following tools are required for mounting the sbRIO-9687:• Screwdriver, Phillips #1• Socket driver, 4.5 mm
2 Measure the local ambient temperature by placing thermocouples on both sides of the PCB, 5 mm(0.2 in.) from the board surface. Users populating the sbRIO-9687 input termination resistorsshould thermally validate that, in the vicinity of the resistors, the local ambient temperature doesnot exceed 85 °C and the input termination resistor case temperatures and local PCB surfacetemperatures do not exceed 125 °C.
6 | ni.com | sbRIO-9687 Getting Started Guide
• Socket driver, 6 mm• Thermal interface material
Note Eight M3 nuts are included with sbRIO-9684 mounting hardware. These M3nuts are provided to secure the board assembly for temporary mountingconfigurations where holes are not tapped into the mounting surface. To preventpossible damage to the device, use caution when installing the M3 nuts.
Installing the Thermal Kit and the sbRIO-9607Complete the following steps to install the sbRIO Thermal Kit and the sbRIO-9607.1. Prepare the mounting surface by tapping holes according to the Surface Mounting
Dimensions.2. Install the heat spreader to the mounting surface or use the aluminum plate to mount the
heat spreader.a) Apply a thermal interface material, such as grease, to the flat side of the heat
spreader.b) Align the heat spreader with the tapped holes for the sbRIO-9607. Refer to Figure 5,
Installing the sbRIO-9607, for orientation.c) Fasten the four M3×16 mm, M-F standoffs through the heat spreader to the tapped
holes for the sbRIO-9607.
Tip Tighten all standoffs and screws to a maximum torque of 0.56 N · m(5 lb · in.).
Figure 4. Mounting the Heat Spreader
3. Attach cables to the sbRIO-9607.a) Attach a data cable to the sbRIO-9607 RS232 connector.b) Attach a data cable to the sbRIO-9607 CAN connector.c) Attach the power cable to the sbRIO-9607 power connector.
4. Apply the gap pad to the sbRIO-9607. Refer to the Thermal Kit for NIsbRIO-9607/9627/9637 Installation and Specifications Manual for information about gappad placement.
5. Align the sbRIO-9607 with the heat spreader.6. Fasten the four M3×9.65 mm, M-F standoffs through the sbRIO-9607 to the M3×16 mm,
M-F standoffs.
sbRIO-9687 Getting Started Guide | © National Instruments | 7
Caution The gap pad is a viscoelastic material and compressing it too quicklyplaces a large amount of stress on board components. If you must use anautomatic screwdriver, fasten these screws at a rate less than 4.23 mm/s(10 in./min.) to prevent damage during assembly.
Figure 5. Installing the sbRIO-9607
Mounting the sbRIO-9683 or sbRIO-9684Once the sbRIO-9607 and Thermal Kit are installed, the next step is to install the sbRIO-9683or sbRIO-9684 mezzanine board.1. Install the M3 × 29.81 mm, M-F standoffs to the tapped holes for the sbRIO-9683 or
sbRIO-9684 .2. Align the sbRIO-9683 or sbRIO-9684 with the M3 × 29.81 mm, M-F standoffs and the
sbRIO-9607.3. Seat the mezzanine card connectors on the sbRIO-9683 or sbRIO-9684 and the
sbRIO-9607 to connect the boards.4. Fasten the M3 × 11.12 mm, M-F, 6 mm Hex standoffs through the sbRIO-9683 or
sbRIO-9684 to the M3 × 29.81 mm, M-F standoffs.5. Insert four M3 × 5 mm panhead screws through the sbRIO-9683 or sbRIO-9684 to the
M3 × 9.65 mm, M-F standoffs.
8 | ni.com | sbRIO-9687 Getting Started Guide
Figure 6. Mating the sbRIO-9683 or sbRIO-9684 to the sbRIO-9607
Mounting the sbRIO-96871. Install the sbRIO-9687 handles.
a) Align the handles with the dedicated fixing holes on the sbRIO-9687.b) Insert two 8-32 × 3/8 in. panhead screws for each handle through the sbRIO-9687.
2. Install the sbRIO-9687.a) Install the M3 x 43.36, M-F 6 mm Hex standoffs (x9) in the tapped holes for the
sbRIO-9687.
sbRIO-9687 Getting Started Guide | © National Instruments | 9
b) Align the sbRIO-9687 with the M3 x 43.36, M-F standoffs and the four M3 x 11.12,M-F standoffs.
c) Seat the sbRIO-9687 connectors and the sbRIO-9683 or sbRIO-9684 connectors toconnect the boards.
d) Insert and tighten M3 x 5 panhead screws through the sbRIO-9687 to the installedM3 x 43.36, M-F standoffs and to the M3 x 11.12, M-F standoffs.
e) Connect the CAN input cable and the RS232 input cable to sbRIO-9687 connectorsJ1 and J2, respectively.
f) Connect the power cable between the sbRIO-9687 and the sbRIO-9607.
Figure 7. Mating the sbRIO-9687 to the sbRIO-9683 or sbRIO-9684
10 | ni.com | sbRIO-9687 Getting Started Guide
The following figure shows the completed assembly of the sbRIO-9607 controller,sbRIO-9683 or sbRIO-9684 mezzanine board, and the sbRIO-9687 GPIC universalinterface board.
Figure 8. Complete Assembly
Surface Mounting DimensionsThe following figures depict the mounting dimensions for the sbRIO-9687.
sbRIO-9687 Getting Started Guide | © National Instruments | 11
Figure 9. Mounting Plate, Inches (Millimeters)
8.0 in(203.2 mm)
11.0 in(279.4 mm)
16.97 in(430.91 mm)
16.47 in(418.21 mm)
4X Ø .250 in(6.35 mm)
.53 in(13.34 mm)
12 | ni.com | sbRIO-9687 Getting Started Guide
Figure 10. Standoffs, Inches (Millimeters)
3.34 in (84.84 mm
)
0.0 in (0.0 mm)
0.85 in (21.6 mm)
3.67 in (93.33 mm)
4.3 in (109.22 mm)
5.3 in (134.62 mm)
8.6 in (218.44 mm)
10.6 in (269.24 mm)
Tap with M3 x 0.5 threads5mm minimum thread depth0.82 in (20.83 m
m)
3.96 in (100.58 mm
)
0.0 in (0.0 mm
)
2.83 in (71.76 mm
)
5.72 in (145.39 mm
)
6.68 in (169.67 mm
)
10.64 in (270.26 mm
)
Connecting the sbRIO-9687The top side of the PCB is the primary side of the sbRIO-9687 and contains connectors forinverter modules, simultaneous AI, scanned AI and AO, feedback inputs, digital inputs, digitaloutputs, relay outputs, display interface, expansion board, and power.
The bottom of the PCB, secondary side of the sbRIO-9687, contains the connectors forinterfacing with the sbRIO-9683 or sbRIO-9684 GPIC controller.
Connecting the PowerThe sbRIO-9687 requires a 24 V DC power supply.
sbRIO-9687 Getting Started Guide | © National Instruments | 13
The power supply should have a maximum output current higher than the current consumptionof the interface board and attached inverters. Refer to the sbRIO-9687 Specifications for thesbRIO-9687 maximum current consumption.
Complete the following steps to connect a power supply to the device.
Caution Do not mate or unmate the power supply connectors while power isapplied.
1. Ensure that the power supply is powered off.2. Insert the power connector plug into the power connector receptacle of the sbRIO device
until the connector latches into place.3. Turn on the power supply.
Powering on the sbRIO-9687The sbRIO-9687 turns ON immediately after the input power is present. One green LED isalways ON when power is present.
The sbRIO-9607 is powered through sbRIO-9687. The sbRIO-9607 runs a power-on self test(POST) when it is powered on. During the POST, the Power and Status LEDs activate. TheStatus LED turns off when the POST is complete. If the LEDs do not behave in this way whenthe system powers on, refer to Troubleshooting.
Connecting the sbRIO-9607 to the Host ComputerComplete the following steps to connect the sbRIO-9607 to the host computer using the RJ-45Ethernet port.1. Power on the host computer.2. Connect the sbRIO-9607 to the host computer using a standard Category 5 (CAT-5) or
better shielded, twisted-pair Ethernet cable.
Caution To prevent data loss and to maintain the integrity of your Ethernetinstallation, do not use a cable longer than 100 m.
The first time you power up the device, it attempts to initiate a DHCP network connection. Ifthe device is unable to initiate a DHCP connection, it connects to the network with a link-localIP address with the form 169.254.x.x. After the device has powered up, you must installsoftware on the device and configure the network settings in MAX.
Note Installing software may change the network behavior of the device. Forinformation about network behavior by installed software version, visit ni.com/infoand enter the code ipconfigcrio.
TroubleshootingWhen the sbRIO-9687 is operating, the onboard power LED is ON. If the power LED is OFF,check if the input power is present and has the correct polarity.
The following figure shows the LEDs on the sbRIO-9687.
14 | ni.com | sbRIO-9687 Getting Started Guide
Figure 11. sbRIO-9687 LEDs
User LED(Red)
User LED(green)
User LED(green)
Power LED(always ON)
For details about troubleshooting the sbRIO-9607 or the sbRIO-9683 or sbRIO-9684 , consultthe related documentation.
If an issue persists after you complete a troubleshooting procedure, contact NI technicalsupport or visit ni.com/support.
sbRIO-9687 Getting Started Guide | © National Instruments | 15
Where to Go Next
SUPPORT
Servicesni.com/services
NI Communityni.com/community
NI Trainingni.com/training
Supportni.com/support
SOFTWARE
CompactRIO ExamplesNI Example Finder
Configuring a ProjectNI Compact RIO Device Help
Learn LabVIEW Basicsni.com/gettingstarted
NI Single-Board RIO CLIPGenerator Help–Referencefor the sbRIO CLIP Generatorapplication
ni.com/singleboard/setupTutorials, demos, and videosfor getting started withNI sbRIO devices
HARDWARE
NI 9683 User Manual andSpecifications, NI 9684 User Manual and Specificationsni.com/manuals
NI sbRIO-9607/9627RMC Design Guideni.com/manuals
sbRIO-9687 User Manualni.com/manuals
sbRIO-9687 Specificationsni.com/manuals
Software Supportni.com/info swsupport
Related DocumentationFor additional information, refer to the following documents.• sbRIO-9687 Specifications• sbRIO-9687 User Manual• NI sbRIO-9607 Getting Started Guide• Thermal Kit for NI sbRIO-9607/9627/9637 Installation and Specifications Manual• NI sbRIO-9607/9627 RIO Mezzanine Card Design Guide• NI 9683 User Manual and Specifications• NI 9684 User Manual and Specifications
Visit ni.com for the latest versions of these documents.
16 | ni.com | sbRIO-9687 Getting Started Guide
Worldwide Support and ServicesThe NI website is your complete resource for technical support. At ni.com/support, you haveaccess to everything from troubleshooting and application development self-help resources toemail and phone assistance from NI Application Engineers.
Visit ni.com/services for information about the services NI offers.
Visit ni.com/register to register your NI product. Product registration facilitates technicalsupport and ensures that you receive important information updates from NI.
A Declaration of Conformity (DoC) is our claim of compliance with the Council of theEuropean Communities using the manufacturer’s declaration of conformity. This systemaffords the user protection for electromagnetic compatibility (EMC) and product safety. Youcan obtain the DoC for your product by visiting ni.com/certification. If your product supportscalibration, you can obtain the calibration certificate for your product at ni.com/calibration.
NI corporate headquarters is located at 11500 North Mopac Expressway, Austin, Texas,78759-3504. NI also has offices located around the world. For support in the United States,create your service request at ni.com/support or dial 1 866 ASK MYNI (275 6964). Forsupport outside the United States, visit the Worldwide Offices section of ni.com/niglobal toaccess the branch office websites, which provide up-to-date contact information.
sbRIO-9687 Getting Started Guide | © National Instruments | 17
Information is subject to change without notice. Refer to the NI Trademarks and Logo Guidelines at ni.com/trademarks forinformation on NI trademarks. Other product and company names mentioned herein are trademarks or trade names of theirrespective companies. For patents covering NI products/technology, refer to the appropriate location: Help»Patents in yoursoftware, the patents.txt file on your media, or the National Instruments Patent Notice at ni.com/patents. You can findinformation about end-user license agreements (EULAs) and third-party legal notices in the readme file for your NI product. Referto the Export Compliance Information at ni.com/legal/export-compliance for the NI global trade compliance policy and howto obtain relevant HTS codes, ECCNs, and other import/export data. NI MAKES NO EXPRESS OR IMPLIED WARRANTIES ASTO THE ACCURACY OF THE INFORMATION CONTAINED HEREIN AND SHALL NOT BE LIABLE FOR ANY ERRORS. U.S.Government Customers: The data contained in this manual was developed at private expense and is subject to the applicablelimited rights and restricted data rights as set forth in FAR 52.227-14, DFAR 252.227-7014, and DFAR 252.227-7015.
© 2017 National Instruments. All rights reserved.
377230A-01 December 18, 2017
