SAMON ONION LOADERsamon.nl/assets/Uploads/Manual-Parts-list-SU1LH3-V1-2016-EN.pdf · The SAMON Onion loader is equipped with rotating sieve/elevator belts that can entrap body parts

Dealer:

Ploegstraat 4 8308 AA Nagele The Netherlands Tel (+31) 527 – 652 500

Fax (+31) 527 – 652 916 www.samon.nl [email protected]

SAMON

ONION LOADER

Manual & Parts list Type: SU1LH3

V1-2016-EN

Table of Contents

1. Introduction ...................................................................................................................................................... H1 2. Warranty and liability ...................................................................................................................................... H2 2.1 Warranty ........................................................................................................................................... H2 2.2 Liability .............................................................................................................................................. H2 3. Safety and environment ................................................................................................................................... H3 3.1 General safety ................................................................................................................................... H3 3.2 Environment ...................................................................................................................................... H3 3.3 Warning labels and pictograms ......................................................................................................... H4 4. Checks before and during use .......................................................................................................................... H5 4.1 Checks needed before use ................................................................................................................ H5 4.2 Checks needed during use ................................................................................................................ H5 5. Operating .......................................................................................................................................................... H6 5.1 Connecting the SAMON Onion loader and setting sieve/elevator belt speed .................................. H7 5.2 Setting wheel track ........................................................................................................................... H6 6. Maintenance ..................................................................................................................................................... H7 6.1 Lubricating schedule ......................................................................................................................... H7 6.2 Tensioning elevator belt ................................................................................................................... H8 7. Transport and storage ...................................................................................................................................... H9 7.1 Placing the elevator into loading/transport position ........................................................................ H9 7.2 Transport by transport vehicles ...................................................................................................... H10

7.2 Transport by tractor ....................................................................................................................... H10 7.3 Storage ............................................................................................................................................ H10 8. Technical data ................................................................................................................................................. H11 9. Ordering parts ................................................................................................................................................ H12 10. Troubleshooting ........................................................................................................................................... H13 11. EG declaration of conformity ....................................................................................................................... H14

H1

www.samon.nl - [email protected]

V1-2016-NL

1. Introduction. This edition of the manual is intended for buyers of a SAMON Onion loader. It contains information for the use and maintenance of this machine. When this guide was compiled the utmost care was taken to ensure that the illustrations and technical data are correct and current for this manual. Ellens Landbouwtechniek BV recommends users to carefully read this manual, instructions, directions and comments before using the machine. References to the left or right side of the machine are determined based on the driving direction of the machine. Ellens Landbouwtechniek BV reserves the right to change the content of this manual without notice. This machine was designed in accordance with the provisions of the machinery directive 89/392/EEC + amendments.

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2. Warranty and liability. 2.1 Warranty. SAMON agricultural machinery comes with a warranty period of 1 season. SAMON Onion loaders are designed and intended for loading onions.* If the SAMON Onion loader is used in a manner other than intended such will be considered to be improper use. * For loading any other type crops, always first check with your Samon dealer. This warranty is provided on construction defects in the machine encountered during normal use. Parts that are subject to wear are not covered by this warranty, these are:

Sprockets, chains, guide wheels,

Sieve belts,

Harvest knifes

Bearings,

Other parts subject to wear. The Warranty on hydraulic components, PRO shafts and gear drives is given only on construction defects of the components, which result in failure, in the opinion of the producer.

This warranty lapses in the following instances:

Constructive adjustments and changes to the machine without permission from Ellens Agricultural Engineering BV.

Installation and use of components on or to the Onion loader that has an adverse impact on the solidity of the construction.

Failure of components due to maintenance intervals not being observed.

Changes to or non-adherence to adjustments and settings prescribed, which could result in damage. Our dealers and manufacturing service points are all available to provide information and guidance. 2.2 Liability. Ellens agricultural engineering BV is not liable for damage to Samon agricultural machinery; tractors; machines of third parties; injuries to humans, animals and products as a result of:

improper use.

not following instructions and instructions described in the manual.

NOTE!!!

The SAMON Onion loader must be operated, maintained and repaired by persons who are familiar with the machine and its safety procedures.

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3. Safety and the environment. 3.1 General safety.

NOTE!!!

Make sure that all persons that work with the SAMON Onion loader and/or that perform maintenance on it read this manual carefully and take the required precautions for their own safety and others in the area while operating the SAMON Onion loader.

Always keep the following points in mind when working with or on the SAMON Onion loader.

The SAMON Onion loader must only be operated, maintained and repaired by persons who are familiar with the machine and who are familiar with the safety procedures.

When performing inspections and maintenance on the SAMON Onion loader always switch the tractor engine off and remove the key from the ignition.

The SAMON Onion loader is equipped with rotating sieve/elevator belts that can entrap body parts.

Never come close to a SAMON Onion loader while in operation.

Always wait until the sieve belts have come to a complete halt before approaching the machine.

Keep in mind that the sieve belts will keep turning for a while after the SAMON Onion loader has been switched off.

When an object is hit, switch off the SAMON Onion loader and check for damage before switching back on again.

The SAMON Potato windrower contains a number of parts that are fitted locking pins and safety belts and/or chains. These must always be connected.

Damaged and broken safety devices and locking agents must be replaced immediately.

Protective covers, sleeves and rubber flaps must always be undamaged. Always replace when dented or cracked.

Always use original SAMON parts as they are specifically designed for the Samon Potato windrower.

3.2 Environment. For ecological reasons cleaning and maintenance to the SAMON Onion loader must take place on a hard, liquid-proof floor.

NOTE!!!

Dispose of used lubricants in an environmentally friendly manner. We recommend delivering old oil in a closed tank at a recycling centre or a collection point. Never dispose of old oil in a ditch, drain or sewer or on the soil.

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3.3 Warning labels and pictograms. Each SAMON Onion loader is fitted with the following stickers and warning pictograms:

Description: Measurements.: (w x h) (cm) Order no.

A: “Samon” sticker 24.8 x 7.8 TL6304

B: “Be careful with your hand/foot” sticker 19.3 x 6.4 TL6309

C: “Check the manual” sticker 13.3 x 6.4 TL6310

If any of these stickers should be missing or illegible you can order a replacement at your SAMON dealer.

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4. Inspect before and during use.

WARNING!!!

When performing maintenance on the SAMON Onion loader always switch the tractor engine off and remove the key from the ignition.

4.1 Checks needed before use.

Check the entire hydraulic system for leaks.

Check the tire pressure. (2.5 Bar)

Check if the locking clips and safety cords are in place.

Check the protection covers for damage.

Check the sieve and elevator belt for damage and wear.

Check the drive wheels and rollers for wear.

Check the safety bolts of the wheels.

Check the tension of the elevator belt. (6.2)

Check if the elevator is running correctly on the rollers.

Check the tension of the drive chain (between the hydraulic motor and elevator belt)

Check the scrapers for war. 4.2 Check needed during use.

Check the depth of the intake, make sure it goes about 1 cm through the ground.

Check the onions for damage.

Check the wheel track.

Check the tiller ends and the tillers for wear, particularly the bottom and inner sides. The tillers are there to protect the frame of the SAMON Onion Loader, so make sure to replace early to prevent damage to the frame or bearings.

WARNING!!!

Due to the various compositions of soil types it is possible that the tillers could wear out faster. Inspect them regularly to prevent damage to the SAMON Onion loader.

5. Operating.

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5.1 Connecting the SAMON Onion loader and setting sieve/elevator belt speed Connect the SAMON onion loader to the tractor. Make sure that the three locking pins are locked with the safety clips and safety cords.

A. On/off sieve belt B. Speed sieve belt C. Speed elevator belt D. On/off elevator belt

P. Press max. 50 liters R. Open retour.

WARNING!!!

When mounting the hydraulics, always use an pressure-free retour.

5.2 Setting wheel track. The wheel track can be adjusted with the rear right wheel.

Adjusting the track:

Lift the machine until the wheel is free from the ground.

Loosen the locking bolts.

Slide the wheel to obtain the required track.

Tighten the two locking bolts.

WARNING!!!

Always use all the locking bolts and make sure the wheel is not retracted too far!

A B C D

P

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6. Maintenance.

WARNING!!!

Make sure that the tractor's engine has been switched off and the key has been removed from the ignition before you carry out maintenance on the SAMON Onion Loader.

6.1 Lubrication schedule The SAMON Onion Loader needs to be lubricated regularly to achieve optimum performance.

Lubrication schedule for the SAMON Onion Loader

Lubricating point: Interval: Item:

A 2 to 3 hours Harvesting bar bearings

B 8 hours Bearings, tensioners, supporting wheels and joints.

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6.2 Tensioning elevator belt. If the inspection reveals that the elevator belt needs to be tensioned then the belt can be tensioned as follows.

Tensioning the elevator belt On both sides of the elevator belt are bots which can adjust the tension of the belt.

- Loose the safety nut (A) on both sides of the belt.

- Equally Tighten bolts (B) on both sides of the belt.

- Tighten safety nuts (A) on both sides again.

Adjusting the elevator belt

- Loose the safety nut. - Adjust until the belt starts running onto the

center. - Tighten the safety nut again.

B

A

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7. Transport and storage. 7.1 Placing the elevator into loading/transportation position.

WARNING!!!

Only change to loading/transportation position when the tractor has been cut off.

Placing the SAMON Onion loader into loading position:

1. Place the machine on a well levelled ground. 2. Take out the safety clip from the transport-locking pin (A). 3. Turn the elevator to the rear of the machine. 4. Secure the elevator with click C. 5. Fix the transport licking pin A into fixing point B.

Placing the SAMON Onion loader into transportation position:

1. Place the machine on a well levelled ground. 2. Loosen click C. 3. Turn the elevator alongside the machine. 4. Take out the transport locking pin A from fixing point B. 5. Fix the safety clip.

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7.2 Transport on transportation vehicle.

Check the height and width of the SAMON Onion Loader and mark any projecting parts, where applicable.

Make sure that the machine is fastened securely with strong rope or tensioning belts before the transport.

Block the wheels with wheel blocks. 7.2 Transport behind a tractor

Observe the prevailing traffic regulations when you transport the SAMON Onion Loader behind a tractor on the public roads.

When you are steering the tractor bear in mind that the tail of the SAMON Onion Loader swings out in bends.

The driver's view is obstructed when the tractor is towing the SAMON Onion Loader. 7.4 Storage.

Clean the machine thoroughly.

NOTE!!!

When using a high pressure spray make sure that you do not direct the spray on or in bearings and any electronics, where relevant.

Check the tire pressure and inspect the tires for damage (2,5 bar).

Check all wearing parts and replace any worn parts in good time.

Check all bearings and replace when the play is excessive.

Inspect the sieve, hedgehog and conveyor belts for damage and breakage.

Inspect all guide and vibratory rollers.

Inspect the feed roller for damage and breakage.

Inspect the complete hydraulic system for damage and leaks.

Lubricate the entire machine (see the Lubrication Section for more details).

Inspect all protective covers and rubbers.

Inspect the safety cords and locking clips for damage and cracks.

Store the machine when it is dry.

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8. Technical data.

SAMON Onion loader “SU1LH3”

Sieve belt width: 1,35 m

Elevator width: 850mm

Drive: Hydraulic

Transport length: (m) 6,80 m*

Transport width: (m) 2,90 m*

Transport height: (m) 3,50 m*

Weight: 1650 kg

* Machine in transportation position.

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9. Ordering parts Follow the instructions shown below when you are ordering parts to make sure that you receive the correct parts quickly.

1. Order parts only from official SAMON dealers.

2. State the type, model and serial number of your machine shown on the type plate. The type plate is mounted on the frame near the drawbar.

3. Measure the width of the SAMON Onion Loader's sieve and conveyor belt, as the correct type

of many parts depends on the width of the sieve/conveyor belt.

4. Always state the full part number and description of the part.

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10. Troubleshooting General troubleshooting diagram

Storing: Cause: Solution:

Seal breaks out of the hydraulic motor.

Maximum pressure on the hydraulic system.

Use a pressure-free retour

Virtually no product is picked up and product is left behind by the machine

Intake too high Adjust height of intake to 1 cm under the soil

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12. EG Declaration of Conformity

We, Ellens Landbouwtechniek BV

Ploegstraat 4, 8308 AA Nagele, The Netherlands,

declare under our sole responsibility that the product:

SAMON Onion Loader Type: Serial number:

To which this declaration relates, is in accordance with the following standard(s):

NEN-EN 292-1, NEN-EN 292-2, prNEN 1050

In accordance with the Machinery Directive 89/392/EEC + amendments

Spare Parts List

Parts list index

Samon Onion loader SU1LH3: Index. Description. Page:

A. Tractor linkage triangle. S-1

B. Rotating bar and tillers. S-3

C. Intake roller and plates. S-5

D. Rotating bar drive. S-7

E. Wheels. S-9

F. Sieve belt and drive wheels. S-11

G. Sieve belt parts. S-13

H. Sieve belt rollers. S-15

I. Discharge belt rollers. S-17

J. Discharge belt and cylinder. S-19

S-1

Modifications for technical improvements reserved

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A. Tractor linkage triangle. SU1LH3

S-2


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A. Tractor linkage triangle. SU1LH3

Pos.: Description: Order no.:

01 Linkage triangle PE1243

02 Locking pin PE208

03 Safety pin TL880

04 Top link pin PE205

05 Safety pin TL860

06 Safety cord TL1086

07 Twisting point PE1242

08 Grease nipple TL2010

09 Safety pin TL1244

10 Twisting pin PE1239

11 Clamping ring PE1240

12 Key TL1241

S-3


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B. Rotating bar and tillers. SU1LH3

S-4


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B. Rotating bar and tillers. SU1LH3

Pos.: Description: Order no.

08 Rotating bar PE6600/A

09 Bronze ring PE6602

10 Bronze bush PE6601

11 Bronze ring PE6603

12 Bearing TL6605


14 Shock adjustment PE6633

15 Share (L) PE6623

16 Share (R) PE6624

17 Bolts TL6684

18 Share end TL6622

19 Bolt for Share end PE6621

S-5


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C. Intake roller and plates. SU1LH3

S-6


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C. Intake roller and plates. SU1LH3

Pos.: Description.: Order no.

01 Intake roller TL1330

02 Bearing TL817

03 Spacer PE6646

04 Shaft PE1331


06 Clamping part PE6649

07 Holder intake plates invoerborden

PE1335

08 Support intake plates rborden

PE1336

09 Intake plate right PE1337

10 Intake plate left PE1338

11 PVC plate PE1339

S-7


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D. Rotating bar drive. SU1LH3

S-8


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D. Rotating bar drive. SU1LH3


01 Hydro motor TL1296

02 Key TL846

03 Chain wheel PE6615

04 Chain TL6617

05 Switch lock TL6618


07 Key TL6635

08 Ring PE6609

09 Bolt TL6636

10 Bearing TL6605

11 Tensioner PE6644

12 Shaft PE6614

13 Bearing TL2084

14 Circlip TL887


16 Circlip TL815

17 Chain casing rubber TL6617

18 Chain casing PE6639/H


-- Tensioner complete PE6689

S-9


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E. Wheels. SU1LH3

S-10


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E. Wheels. SU1LH3

Pos.: Description: Order no.

01 Clamp PE6649

02 - -

03 Turning arm PE729

04 Wheel housing PE6655

05 Bearing TL730

06 Spindle PE728

07 Wheel foot PE6658

08 Lamellar seal TL2008

09 Bearings TL684

10 Wheel TL632

11 Circlip TL891

12 Wheel cap TL987

S-11


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F. Sieve belt and drive wheels. SU1LH3

S-12


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F. Sieve belt and drive wheels. SU1LH3

Pos.: Description.: Sieve belt pitch 36 mm Sieve belt pitch 42 mm

01 Hydro motor TL1297

02 Key TL846

03 Hydro motor support On demand

04 Bearing TL6686

05 Shaft On demand

06 Bearing TL2425

07 Key TL855

08 Hub TL6702

09 Drive wheel TL6703 TL6701

10 Sieve belt TL5834 TL5835

S-13


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G. Sieve belt parts. SU1LH3

S-14


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G. Sieve belt parts. SU1LH3

Pos.: Description: Sieve belt pitch 36 mm Sieve belt pitch 42 mm

01 Lock bar TL6762/A

02 Lock (set) TL6713 TL6714

03 Latch plate TL105

04 Rivet TL104

05 Rivet bar TL155

S-15


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H. Sieve belt rollers. SU1LH3

S-16


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H. Sieve belt rollers. SU1LH3


01 Steel roller TL642

02 Steel roller flanged TL647

03 Rubber roller flanged TL650

04 Rubber roller TL2075

05 Shaker TL6710

06 Spacer PE1165


08 Cover TL5807

S-17


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I. Discharge belt rollers. SU1LH3

S-18


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I. Discharge belt rollers. SU1LH3

Pos.: Description.: Order no.:


02 Rubber roller TL2075

03 Steel roller flanged TL647

04 Rubber roller flanged TL650


06 Tensioner TL1291

07 Bearing and ring TL1292

08 Cover TL5807

09 Drive wheel TL6707

10 Hydraulic motor TL1296

S-19


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J. Discharge belt and cylinder.

S-20


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J. Discharge belt and cylinder. SU1LH3


01 Discharge belt TL1250

02 Flight TL1251

03 Single bar TL1252

04 Rivet bar TL6765

05 Lock bar TL6766

06 Lock (set) TL6714

07 Latch plate TL105

08 Rivet TL124

09 Rivet TL104

10 Discharge belt cylinder and

TL1312

11 Vent TL576

12 Cupper ring TL433

Documents

SAMON ONION LOADERsamon.nl/assets/Uploads/Manual-Parts-list-SU1LH3-V1-2016-EN.pdf · The SAMON Onion loader is equipped with rotating sieve/elevator belts that can entrap body parts