Sadikun lube oil blending plant 2013

SADIKUN LUBE OIL BLENDING PLANT

PT. Sadikun Niagamas Raya Jalan Diponegoro Km. 43 No. 62

Tambun, Bekasi 17510

Jawa Barat - Indonesia

Menara Era #10-05 Jakarta, Indonesia P: 021-3862426 F: 021-3863448

CERTIFICATE QUALITY

PT. Sadikun Niagamas Raya 2 Lube Oil Blending Plant - Company Profile

PRODUCT INTRODUCTION

Our lubricant products :

• Automotive

• Industrial

• Metal Working Fluid

• Specialty Lubricant

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 3

AUTOMOTIVE LUBRICANTS

• Brake Fluid

• Automatic Transmission Fluid (ATF)

• Automotive Gear Oil

• Diesel Engine Oil

• Heavy Duty Diesel Engine Oil

• High Performance Diesel Engine Oil

• Mono/Multi grade Diesel Engine Oil

• Mono/Multi grade Gasoline Engine Oil

• Etc.


INDUSTRIAL LUBRICANTS

• Industrial Gear Lubricant

• Heat Transfer Oil

• Synthetic Turbine Oil

• Mineral Gas and Steam Turbine oils

• Fire Resistant Hydraulic Fluid

• Hydraulic Lubricant

• Mineral Compressor Lubricant

• Synthetic Compressor Lubricant

• Circulating Oil

• Etc.


METAL WORKING FLUID & SPECIALTY LUBRICANTS

• Metal Working Fluids

• Semi Synthetic Metal Working Fluids

• Grinding Fluid

• Electrical Discharge Machine

• Honing Metal Oil

• Metal Forming Lubricants

• Extreme Pressure Neat Cutting Oil

• Rust Guard

• Slideway Oil

• Etc.


BLENDING CAPACITY

• T Dec Ss 1 = 1.5 KL x 3 Shift = 4.5 KL

• T B Ss 1 = 3 KL x 3 Shift = 9 KL

• T B V & VI = 40 KL x 3 Shift = 120 KL

• T Dec 5 & 6 = 6 KL x 3 Shift = 18 KL

• T Dum 5 & 6 = 1.5 KL x 3 Shift = 4.5 KL

• Total Capacity = 156 KL x 300 working days

= 46,800 KL/Year

Produce base on demand, special order and minimum quantity stocks (Zero inventory and just in time order, minimum stocks maximum order).


BASE OIL STORAGE TANK

• T 3 = 60 KL

• T 4 = 60 KL

• T 5 = 120 KL

• T 6 = 500 KL

• T 7 = 120 KL

• T 8 = 120 KL

• T W = 30 KL

• Total = +/- 1.000 KL


FACILITY AND EQUIPMENTS • Office Building and Plant

• Tank Yard

• Pump House

• Generator Set

• Boiler

• Compressor

• Blending Plant with Load Cell’s

• Pipe Line

• Storage Tank / Finish Product Tank

• Truck Scale and Loading Arm

• Filling Drum


FACTORY LAYOUT


OFFICE BUILDING AND PLANT


STORAGE TANKYARD

Storage Tanks :

• 1 Tank HSD (Cap. 15 KL)

• 1 Tank MFO (Cap. 60 KL)

• 6 Tanks Base Oil (Total Cap. +/- 1,000 KL)


RAW MATERIAL & FINISHED PRODUCT

WAREHOUSE

Capacity:

Warehouse 1 = 800 drums

Warehouse 2 = 600 drums


OPEN SHED


HOUSE OF PUMP

HSD Pump

MFO Pump

Base Oil Pumps


GENERATOR SET

Capacity : 340 KVA

Engine : Mercedes Benz

Generator : Stanford


STEAM BOILER

Capacity : 5 ton saturated steam/hours


COMPRESSOR & AIR DRYER


BLENDING PLANT

Large to Small Capacity:

20 KL

3 KL

1.5 KL

0.8 KL


BLENDING TANK


LOAD CONTROLLER & PNEUMATIC VALVE


LOAD CELL BLENDING TANK & FLRXIBLE PIPE


TANK STIRRER


CIRCULATION PUMPS


BASE OIL PIPELINE FROM STORAGE TANK


TRUCK SCALE & LOADING ARM


DRUM FILLING FACILITY


LABORATORY EQUIPMENT

1. AAS (Atomic Absorption Spectrophotometer)

Determining metal content (Fe, Cu, Cr, Pb, Al and Si) in the oils.



2. CCS (Cold Cranking Simulator)

Determining the dynamic viscosity of the multigrade oils at the temperature of -5oC to -35oC.

Method : ASTM D5293



3. Density Meter

Determining relative density or specific gravity of the oils at temperature of 15oC

Method : ASTM D4052



4. Lovibond

Determining the ASTM color of the oils

Method : ASTM D1500



5. Foaming Tendency/Stability

Determining foaming characteristic of lubricating oils at 24°C and 93.5°C.

Method : ASTM D892



6. FTIR (Fourier Transfer Infra Red)

Determining the ‘Finger Print’ of the oils and detecting nitration, oxidation, soot, sulfation and water



7. Particle Size dan Distribusi Particle

Determining the amount of particle with diameter size of 0 to 50 mm in the oils.



8. Distillation – Water Content

Determining the amount of water content in the oils

Method : ASTM D95



9. pH Meter

Determining pH of emulsion or water base oils



10. Acid-Base Tritator

Determining Total Acid Number, Total Base Number and water content of the oils

Method : ASTM D664, ASTM D2896 and Karl Fisher.



11. Flash Point (COC and PMCC)

Determining the flash point of lubricating oils.

Cleveland Open Cup (COC) is used in open condition (79oC to 400oC)

Pensky-Martens Close Cup (PMCC) is used in equilibrium condition (40oC to 250oC)

Method : ASTM D92 and ASTM D93.

PMCC COC



12. Viscometer Bath

Determining Kinematic Viscosity of lubricating oils at 40oC and 100oC.

Method : ASTM D455

100oC 40oC



13. Water Separate-ability

Determining the water separation characteristics of oils subject to water contamination and turbulence

Method : ASTM D1401


THANKS FOR YOUR ATTENTION PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 41

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Sadikun lube oil blending plant 2013