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Contents
2
IntroductionIntroduction 3Applications 3Main constructional features 4
Performance rangePerformance range, S pumps 5Performance range, S pumps, range 54 5
IdentificationType key 6Pump nameplate 7FM approval plate 7
Selection of productOrdering a pump 8
Product rangeStandard range 9Standard range with stainless steel impeller 9Explosion proof range 10Explosion proof range with stainless steel impeller 10
VariantsList of variants 11
ConstructionSectional drawings, motors 12Sectional drawings, pumps 16Components and material specification 22
Product descriptionFeatures 23Operating conditions 24Motor range 24Explosion-proof pumps 25Pump controllers 25Wiring diagrams 26
Curve charts/Technical dataHow to read the curve charts 28Curve conditions 29Performance tests 29Certificates 29Witness test 29
Performance curvesTechnical dataS 54 low pressure, 4-pole 30S 54 medium pressure, 4-pole 32S 54 high pressure, 4-pole 34
AccessoriesAccessories (for installation) 36Other accessories 37
DimensionsInstallation on auto coupling 38Installation on ring stand 42Dry, vertical installation 44Dry, horisontal installation 46
Further product documentationWebCAPS 48WinCAPS 49
S pumps, range 54Introduction
IntroductionThis product guide deals with Grundfos heavy-duty sewage pumps called S pumps, range 54.
This product guide was printed in July 2010. A newer version might be available from Grundfos WebCAPS. Go to WebCAPS Literature to locate and download the latest version - or insert the link below directly in your browser to get to the download page:
http://net.grundfos.com/Appl/WebCAPS/
Using the PDF version of this data booklet offers extra features to the booklet. Double-clicking a product number listed in the data booklet will open an internet browser window displaying all technical information available on the product.
Fig. 1 S pump, range 54
The S pumps, range 54, are a range of free-flow (SuperVortex) and channel impeller pumps specifically designed for pumping sewage and wastewater in a wide range of municipal, private and industrial applica-tions.
The pumps are made of resistant materials, such as cast iron and stainless steel. These materials ensure a proper operation.
The pumps are fitted with motors from 20 hp up to 30 hp (15.5 kW up to 22.5 kW). The motors are 4-pole motors.
The free passage in the pumps is 3 to 4"(80 to 100 mm).
The pumps are available for:
• submerged installation on auto-coupling system• submerged installation, free-standing• dry-pit installation, vertical• dry-pit installation, horizontal.
ApplicationsThe S pumps, range 54, are designed for applications, such as:
• raw water intake• wastewater treatment plants• municipal pumping stations • public buildings • residential housing• blocks of apartments• industries• parking garages • underground car parks • car wash areas • restaurants and hotels. The pumps are suitable for both temporary and perma-nent installation. The lifting bracket fitted on the pumps facilitates easy transportation to as well as installation at the installation site.
GrA
7833
3
Introduction S pumps, range 54
4
Main constructional features• leak-proof connections via the Grundfos SmartSeal
gasket system• double mechanical shaft seal system for reliable
sealing between pumped liquid and motor• watertight cable entry of corrosion-resistant polya-
mide or cast iron for FM approved pumps• moisture switch for continuous monitoring of motor
housing and automatic cut-off of power in case liq-uid penetrates
• self-cleaning channel impeller with long vanes re-ducing the risk of jamming or clogging, or SuperVor-tex impeller with high pumping efficency and less downtime
• SmartTrim system allowing easy adjustment of im-peller clearance and maintaining maximum pump efficiency over pump lifetime
• motor in insulation class H (356 °F (180 °C)), enclo-sure class IP68 with three thermal sensors in stator windings
• seal condition monitoring via water-in-oil sensor (optional)
• explosion-proof motors for applications involving high risk of explosion
• stainless steel versions for use in corrosive or ag-gressive liquids:Q: stainless steel impeller, cast iron pump and mo-tor housing.
S pumps, range 54
5
Performance range
Performance range, S pumps
Performance range, S pumps, range 54
TM04
655
7 06
10
100 150 200 300 400 500 8001000 1500 2000 3000 5000 10000 15000
Q [US GPM]
6
8
10
15
20
30
40
60
80
100
150
200
300
[ft]H
1010 20 30 40 50 60 7080 100100 200 300 400 600 800Q [l/s]
2
3
4
5
6
8
1010
20
30
40
50
60
80
[m]H
60 Hz
50
54
58
62
66
70
20000
TM04
660
6 06
10
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800
Q [US GPM]
15
20
25
30
40
50
60
80
100
120
150
[ft]H
0 20 40 60 80 100 120 140 160 Q [l/s]
5
6
7
8
9
1010
20
30
40
[m]H
60 Hz
S PumpsRange 54
S1.40.A50 S1.40.A80
S1.30.A40
6
S pumps, range 54Identification
Type key
Code Example S 1 .30 .A40 .210 4 .54M .H .256 .G .N .D .Z
SST
Pump type:Grundfos sewage and wastewater pumpMulti-channel impeller pump installed in a column pipe
1V
Impeller type:Single-channel impellerSuperVortex (free-flow) impeller
Pump passage:Maximum solids size = Code number from type designation/10 [inch]
A40
Pump discharge:Nominal diameter of pump discharge port = Code number from type designation/10 [inch]4"
Output power, P2:P2 = Code number from type designation/10 [hp]
4Number of poles: 4-pole motor
54H54M54L
Pump range / Pressure version:High pressureMedium pressureLow pressure
SCDH
Installation:Submersible installation without cooling jacketSubmersible installation with cooling jacketDry installation, verticalDry installation, horizontal.
Actual impeller diameter:[mm]
GRSQ
Material code for impeller, pump and motor housing:Impeller, pump housing and motor housing: Cast ironImpeller, pump housing and motor housing: Stainless steel AISI 316 (DIN W.-Nr. 1.4408)Impeller and pump housing: Stainless steel AISI 316 (DIN W.-Nr. 1.4408)Impeller: Stainless steel AISI 316 (DIN W.-Nr. 1.4408)
NEx
Pump version:Non-explosion-proof pumpExplosion-proof pump
BCD
Sensor version:B = S pump with built-in SM 111 module. PTC sensors are connected directly to IO 111 or other PTC relay.C = Not in useD = S pump without built-in SM 111 module.
Z Custom-built products
Identification S pumps, range 54
Pump nameplate
Fig. 2 Pump nameplate
FM approval plate
Fig. 3 Ex approval plate
The approval plate gives the following details:
TM04
649
4 12
10
Pos. Description
1 Type designation2 SAP code 3 Serial number4 Maximum ambient temperature5 Maximum head6 Maximum flow7 Maximum installation depth8 Enclosure class9 Number of phases
10 Frequency11 Rated speed12 Voltage/current, delta connection13 Voltage/current, star connection14 Power input/output15 Service factor16 Power factor17 Insulation class18 Production code, year/week19 Weight of the pump20 Model
2
1
3579
1013141618
20468
1112
1719
15
TM04
649
5 02
10
FM symbol
II Equipment group (II = non-mining)2 Equipment category (high protection)G Type of explosive atmosphereCE CE mark1180 Number of quality assurance notified bodyEx Motor explosion-proof according to FM standardb Control of ignition sourcesc Constructional safetyd Motor withstands explosion pressureIIB Gas group (Ethylene)T3C Maximum surface temperature of the motor is
320 °F (160 °C)T4 Maximum surface temperature of the motor is
275 °F (135 °C)Gb Equipment protection level, zone 1Baseefa Certificate numberFM Certificate number
FM
7
S pumps, range 54
8
Selection of product
Ordering a pumpWhen ordering an S pump, range 54, you need to take the following four aspects into consideration.
1. Pump2. Custom-built variation (option)3. Accessories4. Controller.
PumpUse the selection tool in WebCAPS to find the best suited pump for your application or use the section Product range on page 9 and the section Type key on page 6 to identify the pump that best fulfils your needs. The list below is a detailed description of the product you get if you order the following pump:
• Pump as specified in the type key• 50 ft (15 m) cable• Paint: Graphic grey, NCS S8005-R80B, thickness
150 μ • Three thermal switches (Klixon), one in each phase,
or three thermal sensors (PTC)• One moisture switch below the motor top cover (two
moisture switches below the motor top cover on explosion-proof versions)
• ANSI-HI centrifugal pump test 1.6-2000, Acceptance level B.
See section Performance curves Technical data for selection of a standard pump.
Note: Product specific data for the pump can also be seen in WebCAPS using the product number 97632103.
Custom-built variantsThe S pumps can be customised to meet individual requirements. Many pump features and options are available for customisation, e.g. explosion-proof versions, various cable lengths or special materials.
Variants can be seen in section List of variants on page 11. For requirements or designs not included in the list, contact Grundfos.
AccessoriesDepending on the installation type, you may need to order accessories. See section Accessories on page 36 for selection of the correct accessories.
Note: Ordered accessories are not fitted from factory.
ControllerThe following controllers are available:
Grundfos Dedicated Controls (DC).Pump Product noS1.40.A80.270.4.54L.H.245.G.N.D 97632103
S pumps, range 54Product range
Standard range
* Without hose connection.** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.*** The horizontal base stand is included in the pump product number.
Standard range with stainless steel impeller
* Without hose connection.** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.*** The horizontal base stand is included in the pump product number.
Pump type
Pump Accessories
3x460 V 3x230 V *** Horizontal base stand
To be ordered separatelyVertical base
stand** Auto-coupling
system* Ring stand for
portable useS1.30.A40.210.4.54H.S.256.G.N.D 97632075 97632076 - - 97626238 96848863S1.30.A40.210.4.54H.C.256.G.N.D 97632077 97632078 - 96308238 97626238 96848863S1.30.A40.210.4.54H.H.256.G.N.D 97632079 97632080 96776519 - - -S1.40.A80.210.4.54L.S.222.G.N.D 97632081 97632082 - - 97506541 96789480S1.40.A80.210.4.54L.C.222.G.N.D 97632083 97632084 - 96094523 97506541 96789480S1.40.A80.210.4.54L.H.222.G.N.D 97632085 97632086 96801089 - - -S1.40.A50.210.4.54M.S.237.G.N.D 97632087 97632088 - - 97626242 96848864S1.40.A50.210.4.54M.C.237.G.N.D 97632089 97632090 - 96308238 97626242 96848864S1.40.A50.210.4.54M.H.237.G.N.D 97632091 97632092 96776519 - - -S1.30.A40.270.4.54H.S.271.G.N.D 97632093 97632094 - - 97626238 96848863S1.30.A40.270.4.54H.C.271.G.N.D 97632095 97632096 - 96308238 97626238 96848863S1.30.A40.270.4.54H.H.271.G.N.D 97632097 97632098 96776519 - - -S1.40.A80.270.4.54L.S.245.G.N.D 97632099 97632100 - - 97506541 96789480S1.40.A80.270.4.54L.C.245.G.N.D 97632101 97632102 - 96094523 97506541 96789480S1.40.A80.270.4.54L.H.245.G.N.D 97632103 97632104 96801089 - - -S1.40.A50.270.4.54M.S.249.G.N.D 97632105 97632106 - - 97626242 96848864S1.40.A50.270.4.54M.C.249.G.N.D 97632107 97632108 - 96308238 97626242 96848864S1.40.A50.270.4.54M.H.249.G.N.D 97632109 97632110 96776519 - - -
Pump type
Pump Accessories
3x460 V 3x230 V *** Horizontal base stand
To be ordered separatelyVertical base
stand** Auto-coupling
system* Ring stand for
portable useS1.30.A40.210.4.54H.S.256.Q.N.D 97647723 97647724 - - 97626238 96848863S1.30.A40.210.4.54H.C.256.Q.N.D 97647725 97647726 - 96308238 97626238 96848863S1.30.A40.210.4.54H.H.256.Q.N.D 97647727 97647728 96776519 - - -S1.40.A80.210.4.54L.S.222.Q.N.D 97647729 97647730 - - 97506541 96789480S1.40.A80.210.4.54L.C.222.Q.N.D 97647781 97647782 - 96094523 97506541 96789480S1.40.A80.210.4.54L.H.222.Q.N.D 97647783 97647784 96801089 - - -S1.40.A50.210.4.54M.S.237.Q.N.D 97647785 97647786 - - 97626242 96848864S1.40.A50.210.4.54M.C.237.Q.N.D 97647787 97647788 - 96308238 97626242 96848864S1.40.A50.210.4.54M.H.237.Q.N.D 97647789 97647790 96776519 - - -S1.30.A40.270.4.54H.S.271.Q.N.D 97647791 97647792 - - 97626238 96848863S1.30.A40.270.4.54H.C.271.Q.N.D 97647793 97647794 - 96308238 97626238 96848863S1.30.A40.270.4.54H.H.271.Q.N.D 97647795 97647796 96776519 - - -S1.40.A80.270.4.54L.S.245.Q.N.D 97647797 97647798 - - 97506541 96789480S1.40.A80.270.4.54L.C.245.Q.N.D 97647799 97647800 - 96094523 97506541 96789480S1.40.A80.270.4.54L.H.245.Q.N.D. 97647801 97647802 96801089 - - -S1.40.A50.270.4.54M.S.249.Q.N.D 97647803 97647804 - - 97626242 96848864S1.40.A50.270.4.54M.C.249.Q.N.D 97647805 97647806 - 96308238 97626242 96848864S1.40.A50.270.4.54M.H.249.Q.N.D 97647807 97647808 96776519 - - -
9
Product range S pumps, range 54
10
Explosion proof range
* Without hose connection.** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.*** The horizontal base stand is included in the pump product number.
Explosion proof range with stainless steel impeller
* Without hose connection.** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.*** The horizontal base stand is included in the pump product number.
Pump type
Pump Accessories
3x460 V 3x230 V *** Horizontal base stand
To be ordered separatelyVertical base
stand** Auto-coupling
system* Ring stand for
portable useS1.30.A40.210.4.54H.S.256.G.N.D 97632075 97632076 - - 97626238 96848863S1.30.A40.210.4.54H.C.256.G.N.D 97632077 97632078 - 96308238 97626238 96848863S1.30.A40.210.4.54H.H.256.G.N.D 97632079 97632080 96776519 - - -S1.40.A80.210.4.54L.S.222.G.N.D 97632081 97632082 - - 97506541 96789480S1.40.A80.210.4.54L.C.222.G.N.D 97632083 97632084 - 96094523 97506541 96789480S1.40.A80.210.4.54L.H.222.G.N.D 97632085 97632086 96801089 - - -S1.40.A50.210.4.54M.S.237.G.N.D 97632087 97632088 - - 97626242 96848864S1.40.A50.210.4.54M.C.237.G.N.D 97632089 97632090 - 96308238 97626242 96848864S1.40.A50.210.4.54M.H.237.G.N.D 97632091 97632092 96776519 - - -S1.30.A40.270.4.54H.S.271.G.N.D 97632093 97632094 - - 97626238 96848863S1.30.A40.270.4.54H.C.271.G.N.D 97632095 97632096 - 96308238 97626238 96848863S1.30.A40.270.4.54H.H.271.G.N.D 97632097 97632098 96776519 - - -S1.40.A80.270.4.54L.S.245.G.N.D 97632099 97632100 - - 97506541 96789480S1.40.A80.270.4.54L.C.245.G.N.D 97632101 97632102 - 96094523 97506541 96789480S1.40.A80.270.4.54L.H.245.G.N.D 97632103 97632104 96801089 - - -S1.40.A50.270.4.54M.S.249.G.N.D 97632105 97632106 - - 97626242 96848864S1.40.A50.270.4.54M.C.249.G.N.D 97632107 97632108 - 96308238 97626242 96848864S1.40.A50.270.4.54M.H.249.G.N.D 97632109 97632110 96776519 - - -
Pump type
Pump Accessories
3x460 V 3x230 V *** Horizontal base stand
To be ordered separatelyVertical base
stand** Auto-coupling
system* Ring stand for
portable useS1.30.A40.210.4.54H.S.256.Q.N.D 97647723 97647724 - - 97626238 96848863S1.30.A40.210.4.54H.C.256.Q.N.D 97647725 97647726 - 96308238 97626238 96848863S1.30.A40.210.4.54H.H.256.Q.N.D 97647727 97647728 96776519 - - -S1.40.A80.210.4.54L.S.222.Q.N.D 97647729 97647730 - - 97506541 96789480S1.40.A80.210.4.54L.C.222.Q.N.D 97647781 97647782 - 96094523 97506541 96789480S1.40.A80.210.4.54L.H.222.Q.N.D 97647783 97647784 96801089 - - -S1.40.A50.210.4.54M.S.237.Q.N.D 97647785 97647786 - - 97626242 96848864S1.40.A50.210.4.54M.C.237.Q.N.D 97647787 97647788 - 96308238 97626242 96848864S1.40.A50.210.4.54M.H.237.Q.N.D 97647789 97647790 96776519 - - -S1.30.A40.270.4.54H.S.271.Q.N.D 97647791 97647792 - - 97626238 96848863S1.30.A40.270.4.54H.C.271.Q.N.D 97647793 97647794 - 96308238 97626238 96848863S1.30.A40.270.4.54H.H.271.Q.N.D 97647795 97647796 96776519 - - -S1.40.A80.270.4.54L.S.245.Q.N.D 97647797 97647798 - - 97506541 96789480S1.40.A80.270.4.54L.C.245.Q.N.D 97647799 97647800 - 96094523 97506541 96789480S1.40.A80.270.4.54L.H.245.Q.N.D 97647801 97647802 96801089 - - -S1.40.A50.270.4.54M.S.249.Q.N.D 97647803 97647804 - - 97626242 96848864S1.40.A50.270.4.54M.C.249.Q.N.D 97647805 97647806 - 96308238 97626242 96848864S1.40.A50.270.4.54M.H.249.Q.N.D 97647807 97647808 96776519 - - -
S pumps, range 54
11
Variants
List of variants
Motor
Various cable lengths82 ft (25 m)165 ft (50 m)
EMC power cables Screened power cables for variable speed drives
33 ft (10 m)50 ft (15 m)82 ft (25 m)165 ft (50 m)
Special motor Special voltagePTC thermistors in windingsSpecial oil Non-toxic Shell Ondina 917
Motor protectionPTC + moisture switch FPV1Klixon + moisture switch + WIO FPV2aPTC + moisture switch + WIO FPV2bKlixon + moisture switch + WIO + PT100 at lower bearing FPV3aPTC + moisture switch + WIO + PT100 at lower bearing FPV3b
MaterialsStainless steel lifting bracket AISI 316Stainless steel impeller Variant QStainless steel impeller and pump housing Variant S Stainless steel Impeller, pump housing and motor housing Variant R
TestsTest at specified duty on standard impeller curve Trimmed impeller for specified duty test Additional test of entire QH curve (incl. report) 5-10 flows from pump performance curve
Different test standard Efficiency guaranteed by GrundfosISO 9906 grade 1 tolerancesISO 9906 grade 2 tolerances
Vibration test (incl. report) According to Grundfos factory quality standardPerformance test on dry test stand Not yet availableNPSHr test Not yet availableString test Contact GrundfosWitness test Contact Grundfos
MiscellaneousSpecial packaging Contact GrundfosSpecial nameplate Contact GrundfosOther variants Contact Grundfos
12
S pumps, range 54Construction
Sectional drawings, motors
Fig. 4 Non-explosion-proof motor without cooling jacket
TM04
171
9 10
08
Construction S pumps, range 54
Fig. 5 Non-explosion-proof motor with cooling jacket
TM04
172
0 10
08
13
Construction S pumps, range 54
14
Fig. 6 Explosion-proof motor without cooling jacket
TM04
172
1 10
08
Construction S pumps, range 54
18
Fig. 10 Installation type S and C pump on auto coupling
TM04
194
0 14
08
Construction S pumps, range 54
20
Fig. 12 Installation type S and C pump, free-standing
TM04
194
2 14
08
Construction S pumps, range 54
Fig. 13 S1 pump, installation type H
Fig. 14 SV pump, installation type H
TM04
171
4 10
08TM
04 1
718
1008
21
Construction S pumps, range 54
22
Components and material specification
Motor
Pump
Accessories
* Ex versions have cast iron cable entry and two moisture switches.** Available of stainless steel (custom-built option).
Pos. Component Material (AISI/DIN W.-Nr.)7a Rivet Stainless steel (316/1.4436)
25a Screw Stainless steel (316/1.4436)
25 Pressure test plug Stainless steel (316/1.4436)
48 Stator lamination
**55 Stator housing Cast iron (EN-JL 1040/A48 30)
58 Seal housing Cast iron
60 Bearing bracket cover Cast iron
61c Upper bearing bracket Cast iron
72a O-ring NBR rubber
72 O-ring NBR rubber
76a Approval plate
100 O-ring NBR rubber
105b Mechanical seal SiC/SiC or SiC/carbon
105 Mechanical seal SiC/SiC or SiC/carbon
150c Cooling jacket Galvanised steel
153 Ball bearing Stainless steel
154 Ball bearing Stainless steel
**155 Lower bearing bracket Cast iron
157b O-ring NBR rubber
157 O-ring NBR rubber
**164a Motor top cover Cast iron
*168 Cable entry PA or cast iron
172 Shaft with rotor Stainless steel (329/1.4462)
173b Earth terminal
173c Washer Stainless steel (316/1.4436)
173e Screw Stainless steel (316/1.4436)
173f Spring washer Stainless steel (316/1.4436)
173g Earth connector
173 Screw Stainless steel (316/1.4436)
176a Terminal block
176b Screw Stainless steel (316/1.4436)
176c Terminal block
176d Terminal block
178 Screw Stainless steel (316/1.4436)
180 Cable clamp PA or cast iron
181a Screw Stainless steel (316/1.4436)
181 Cable ATON
182b Hexagon socket head cap screw Stainless steel (316/1.4436)
184b Screw Stainless steel (316/1.4436)
184 Screw Stainless steel (316/1.4436)
187a Washer Stainless steel (316/1.4436)
187 Circlip
188 Circlip
190 Lifting bracket Stainless steel (316/1.4408)
193 Plug Stainless steel (316/1.4408)
194 O-ring NBR rubber
197 Washer Stainless steel (316/1.4436)
198 Rubber seal
248 Screw Stainless steel (316/1.4436)
250a Cable entry PA or cast iron
250b Rubber seal
250 Cable clamp PA or cast iron
252 Cable ATON
520a Screw Stainless steel (316/1.4436)
520b Nut Stainless steel (316/1.4436)
*520 Moisture switch
522 Holder
Pos. Component Material (AISI/DIN W.-Nr.)7a Rivet
9a Key (for keyway) Stainless steel (316/1.4436)
12c Adjusting screw Stainless steel (316/1.4436)
26 Screw Stainless steel (316/1.4436)
37 O-ring NBR rubber
37b O-ring NBR rubber
**49 Impeller Cast iron EN-JL 1050
**50 Volute casing Cast iron EN-JS 1050
67 Impeller screw Stainless steel (316/1.4436)
76 Nameplate
301 Motor housing
494 Plug Stainless steel (316/1.4436)
495 O-ring NBR rubber
Pos. Component Material
**701 Auto-coupling base unit Cast iron
**702 Guide rail bracket Cast iron
**703 Guide claw Cast iron
731 Base stand, vertical Galvanised steel
749 Bend Cast iron
751 Ring stand Galvanised steel
**761 Hose connector Cast iron or stainless steel
487 Base stand, horizontal Galvanised steel
799 Anchor bolt
Pos. Component Material (AISI/DIN W.-Nr.)
S pumps, range 54Product description
FeaturesSmartTrimOn conventional pumps, maintaining factory-set impeller clearance is a time-consuming and costly task. The pumps need to be disconnected from the pipework and to be totally dismantled, and new parts need to be mounted in order to maintain full pumping efficiency. Not so with Grundfos SmartTrim!
All Grundfos heavy-duty channel-impeller pumps, whether for submerged or dry installation, are equipped with the unique SmartTrim impeller clearance adjustment system. This enables you to easily restore factory-set impeller clearance and maintain peak pumping efficiency. All you need to do is to tighten the adjustment screws on the exterior of the impeller housing. This can be done on site, quickly and easily, without dismantling the pump and without using special tools.
A: With Grundfos SmartTrim impeller clearance adjustment system
B: Without impeller clearance adjustment system
SmartSealFor pumps with 10" discharge or larger, the Grundfos SmartSeal auto-coupling gasket mounted on the pump discharge flange provides a completely leak-proof connection between the pump and the base unit of the auto-coupling system. This optimises the efficiency of the entire pumping system and keeps operating costs at a minimum.
Ball bearingsThe bearings are greased for life.
Main bearings: Double-row angular contact ball bearing
Support bearings: Single-row deep-groove ball bearing.
Shaft sealThe pumps have a shaft seal consisting of a primary and a secondary shaft seal.
The material combination of the primary shaft seal of all pump types is silicon carbide/silicon carbide. For the secondary shaft seal, the mateial combination is silicon carbide/carbon.
The shaft seals are placed in the oil chamber of the pump. The oil chamber provides reliable sealing between the pumped liquid and the motor.
The shaft seals have no springs or other parts in direct contact with the pumped liquid. This prevents rags and fibres from getting caught. The shaft seals are bidirectional, meaning that they can operate in either direction thus allowing for opposite rotation caused by back-flow of liquid through the pump.
MotorThe motor is a watertight, totally encapsulated motor with:
• insulation class H (356 °F (180 °C))• temperature rise class F (221 °F (105 °C))• enclosure class IP68.For motor protection and sensors, see section Sensors below.
Power cables
Standard cable
EMC cable
Control cable
The cables are 40 ft (15 m) long as standard. Other cable lengths are available on request. See section List of variants on page 11.
TM04
239
1 25
08
Factory-set impeller clearance
Efficiency drop in %
Years
B
A
0
3
6
9
12
15
1 2 3 4 5 Cable type[mm2]
Outer cable diameter[inch (mm)]
Bending radius
min. max. [inch (mm)]4 x 6 0.62 (15.7) 0.68 (17.2) 4.3 (110)4 x 10 0.82 (20.9) 0.92 (23.4) 5.5 (140)
Cable type[mm2]
Outer cable diameter[inch (mm)]
Bending radius
min. max. [inch (mm)]3 x 6 0.54 (13.6) 0.6 (15.2) 0.3 (76)3 x 10 0.7 (17.8) 0.78 (19.8) 3.9 (99)
Cable type[mm2]
Outer cable diameter[inch (mm)]
Bending radius
min. max. [inch (mm)]
7 x 1.5 0.57 (14.4) 0.63 - 0.65(16.0 - 16.4) 4 (100)
23
Product description S pumps, range 54
24
The number and dimension of cables depend on the motor size.
Cable entryWatertight PA or cast iron cable entry with soft shape and sealing rings to prevent damage of the cable or leaks.
SensorsAs standard the pump is equipped with:
• Three thermal switches (Klixon), one in each phase.• One moisture switch in terminal block.
Customised sensor options1. WIO (water-in-oil) sensor
The WIO sensor measures the water content in the oil and converts the value into an analogue current signal. The two sensor conductors are for power supply as well as for carrying the signal to the mea-suring device or controller. The sensor measures the water content from 0 to 20 %. It also sends a signal if the water content is outside the normal range (warning), or if there is air in the oil chamber (alarm). The sensor is fitted in a stainless steel tube for mechanical protection.The WIO sensor is connected to the Grundfos IO 111 module.
2. Bearing temperature sensor.
TestingAll pumps are tested before leaving the factory. The factory test report is based on ANSI-HI centrifugal pump test 1.6-2000, Acceptance level B. Test reports can be ordered directly with the pump or can be ordered separately based on the pump serial number.
Other tests or third party inspection certificates are available on request including HI B & A standards.See section List of variants on page 11.
Operating conditionsPumps without cooling jacket in submerged installation:• Continuous operation when pump is fully sub-
merged to top of motor.• Intermittent operation with max. 20 starts per hour
when pump is submerged to middle of motor and with short periods of operation down to the top of the pump housingNote: Explosion proof pumps must always be fully submerged
Pumps with cooling jacket in submerged and dry installation:• Continuous and intermittent operation with max. 20
starts per hour with water level down to the top of the pump housing.
Pumped liquidspH value: 4-10
Liquid temperature: 32 °F - 104 °F (0 °C - +40 °C)
When pumping liquids with a density and/or a kinematic viscosity higher than that of water, use motors with correspondingly higher outputs.
Sound pressureThe sound pressure level of the pump is lower than the limiting values stated in the EC Council directive 2006/42/EC relating to machinery (the EC Machinery Directive).
Motor rangeShaft power [hp (kW)] No. of poles
21 (15.5) 427 (20) 4
Product description S pumps, range 54
Explosion-proof pumps
Approval standardsThese pumps are approved by FM according to FM3600, FM3615 and FM3615.80.
Explanation to FM approvalThe S pumps have the following explosion protection classification: Class I, Division 1, Groups C and D, T4, T3, IP68
Pump controllersS pumps, range 54, can be controlled by Grundfos Dedicated Controls (DC).
The Grundfos Dedicated Controls system can control from one to six pumps.
The Dedicated Controls system starts/stops the S pumps by means of:
• float switches,• pressure sensor or• ultrasonic sensor.Furthermore, it is possible to control the water level by both float switches and an analog pressure sensor or ultrasonic sensor.
Optionally, it can control a mixer and/or a flush valve. The Dedicated Controls system can be extended with an IO 111 module per pump (for S pumps with built-in analog sensor).
For further settings, see the installation and operating instructions for the pump controller selected.
Standards Code Description
FM3600FM3615FM3615.80
Class I Explosive atmosphere is caused by gas or vapours.
Division 1 Area classification
Groups C and D
Classification of gases
T4/T3 Maximum surface temperature is 275 °F (135 °C) and 392 °F (200 °C)
IP68 Enclosure class according to IEC 60529.
25
Product description S pumps, range 54
26
Wiring diagrams
Fig. 15 Wiring diagrams, Y-connected (230 V)
TM04
672
0 0
810
Sens
ors
Ther
mal
sw
itch
Moi
stur
e sw
itche
s
PT1
00 lo
wer
bea
ring
PT1
00 s
tato
r
Ther
mis
tor
Pow
er c
able M
otor
Product description S pumps, range 54
Fig. 16 Wiring diagrams, Y-connected (460 V)
TM04
671
9 0
810
Sens
ors
Ther
mal
sw
itch
Moi
stur
e sw
itche
s
PT1
00 lo
wer
bea
ring
PT1
00 s
tato
r
Ther
mis
tor
Pow
er c
able M
otor
27
28
Curve charts/Technical data
The following many pages are divided into sections:
How to read the curve charts
Pages 28 and 29 A brief explanation of how to read the curve charts, the curve conditions, etc.
Performance curves and technical data:Page 34 Extra-low pressurePage 36 Low pressurePage 38 Medium pressurePage 40 High pressure
TM04
656
7 06
10
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Q [US GPM]
0
10
20
30
40
50
60
70
80
[ft]H
0 20 40 60 80 100 120 140 160 180 Q [l/s]
0
5
10
15
20
25
[m]H
0
10
20
30
40
[ft]NPSH
54L.S
60 Hz
ISO 9906 Annex A
S1.40.A80.210.4.S1.40.A80.270.4.
S140
A80210
4
S140A802704
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Q [US GPM]
0
5
10
15
20
25
30
[hp]
P2
0
5
10
15
20
[kW]
P2
S1.40.A80.210.4.
S1.40.A80.270.4.
Pump type:
54: Range 54L: Pressure range (Low pressure)S: Installation type
Total pump head H = Htotal
The power curves indicate shaft power [P2] for the pumps shown
Max. efficiency mark
NPSH curve for all variants shown. When sizing the pumps, add a safety margin of at least1.6 ft (0.5 m).
QH curve for the individual pump.
S pumps, range 54
Curve charts/Technical data
Curve conditionsThe guidelines below apply to the curves shown in the performance charts on page 32 to page 40.
• ANSI-HI centrifugal pump test 1.6-2000, Accep-tance level B.
• The curves show pump performance with different impeller diameters at rated speed.
• The bold part of the curves show the recom-mended operating range.
• The curves apply to the pumping of airless water at a temperature of 68 °F (+20 °C) and a kinematic vis-cosity of 1 cSt (1 mm2/s).
• NPSH: The curves show average values measured under the same conditions as the performance curves.When dimensioning the pump, add a safety margin of at least 1.6 ft (0.5 m).
• In case of other densities than 133.5 ounces/gallon (1000 kg/m3), the discharge pressure is proportional to the density.
• When pumping liquids with a density higher than 133.5 ounces/gallon (1000 kg/m3), motors with cor-respondingly higher outputs must be used.
Calculation of total headThe total pump head consists of the height difference between the measuring points + the differential head + the dynamic head.
Performance testsThe requested duty point for every pump is tested according to ISO 9906, Annex A, and without certifica-tion.
In case of pumps ordered on the basis of impeller diam-eter only (no requested duty point), the pump will be tested close to the best efficiency point (BEP) of the published performance curve which is related to the ordered impeller diameter (according to ISO 9906, Annex A).
If the customer requires either more points on the curve to be checked or certain minimum performances or cer-tificates, individual measurements must be made, and a certificate can be ordered.
CertificatesCertificates have to be confirmed for every order and are available on request as follows:
• Certificate of compliance with the order (EN 10204 - 2.1)
• Pump test sheet.
Witness testWhen the pumps are being tested or are tested with a certification it is possible for the customer to witness the testing procedure according to ISO 9906.
The witness test is not a certificate and will not result in a written statement from Grundfos. The witness itself is the only guarantee that everything is carried out as pre-scribed in the testing procedure.
If the customer wants to witness test the pump perfor-mance, place this request on the order.
Hgeo: Height difference between measuring points.
Hstat: Differential head between suction and the dis-charge side of the pump.
Hdyn: Calculated values based on the velocity of the pumped liquid on the suction and the discharge side of the pump.
Htotal Hgeo Hstat Hdyn+ +=
29
30
S pumps, range 54Performance curvesTechnical dataS 54 low pressure, 4-pole
S1.40.A80.210 and S1.40.A80.270
TM04
656
7 06
10
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Q [US GPM]
0
10
20
30
40
50
60
70
80
[ft]H
0 20 40 60 80 100 120 140 160 180 Q [l/s]
0
5
10
15
20
25
[m]H
0
10
20
30
40
[ft]NPSH
54L.S
60 Hz
ISO 9906 Annex A
S1.40.A80.210.4.S1.40.A80.270.4.
S140
A80210
4
S140A802704
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Q [US GPM]
0
5
10
15
20
25
30
[hp]
P2
0
5
10
15
20
[kW]
P2
S1.40.A80.210.4.
S1.40.A80.270.4.
TM04
656
8 06
10
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Q [US GPM]
0
10
20
30
40
50
60
70
80
90
100
[ft]H
0 20 40 60 80 100 120 140 160 180 Q [l/s]
0
5
10
15
20
25
30
[m]H
0
10
20
30
40
[ft]NPSH
54L.C/H
60 Hz
ISO 9906 Annex A
S1.40.A80.210.4.
S1.40.A80.270.4.
S1.40.A80.210.4.
S140A802704
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Q [US GPM]
0
5
10
15
20
25
30
[hp]
P2
0
5
10
15
20
[kW]
P2
S1.40.A80.210.4.
S1.40.A80.270.4.
Performance curves Technical data
S pumps, range 54
Electrical data
Note: Enclosure class: IP68
Pump data
* With 50 ft (15 m) cable
Pump type Voltage[V]
P1 [kw]
P2 [hp]
No. of poles RPM Con-
nection
IN Istart hmotor [%] Cos φ Moment of inertia
[lbft2 (kgm2)]
Breakdown torque Mmax [lbf*ft (Nm)][A] [A] 1/2 3/4 1/1 1/2 3/4 1/1
S1.40.A80.210.4.54L 3 x 460 18 21 4 1749 DOL 32 155 76 82 84 0.52 0.64 0.73 1.19 (0.05) 176.3 (239)S1.40.A80.210.4.54L 3 x 230 18 21 4 1749 DOL 64 310 76 82 84 0.52 0.64 0.73 1.19 (0.05) 176.3 (239)S1.40.A80.270.4.54L 3 x 460 23 27 4 1746 DOL 35 199 85 87 87 0.64 0.77 0.84 0.95 (0.04) 230.1 (312)S1.40.A80.270.4.54L 3 x 230 23 27 4 1746 DOL 69 398 85 87 87 0.64 0.77 0.84 0.95 (0.04) 230.1 (312)
Pump typeMax. solids size Max. installation depth Weight*
[inch (mm)] [feet (m)] [lbs (kg)]S1.40.A80.210.4.54L.S.222 4 (100) 66 (20) 794 (360)S1.40.A80.210.4.54L.C.222 4 (100) 66 (20) 860 (390)S1.40.A80.210.4.54L.H.222 4 (100) 66 (20) 948 (430)S1.40.A80.270.4.54L.S.245 4 (100) 66 (20) 816 (370)S1.40.A80.270.4.54L.C.245 4 (100) 66 (20) 904 (410)S1.40.A80.270.4.54L.H.245 4 (100) 66 (20) 970 (440)
31
Performance curves Technical data
S pumps, range 54
32
S 54 medium pressure, 4-pole
S1.40.A50.210 and S1.40.A50.270
TM04
656
9 06
10TM
04 6
570
0610
0 200 400 600 800 1000 1200 1400 1600 1800 Q [US GPM]
0
10
20
30
40
50
60
70
80
90
100
110
[ft]H
0 20 40 60 80 100 120 Q [l/s]
0
5
10
15
20
25
30
[m]H
0
10
20
30
[ft]
NPSH
54M.S
60 Hz
ISO 9906 Annex A
S1.40.A50.210.4. S1.40.A50.270.4.
S1.40.A50.210.4.
S1.40.A50.270.4.
0 200 400 600 800 1000 1200 1400 1600 1800 Q [US GPM]
0
5
10
15
20
25
30
[hp]
P2
0
5
10
15
20
[kW]
P2
S1.40.A50.210.4.
S1.40.A50.270.4.
0 200 400 600 800 1000 1200 1400 1600 Q [US GPM]
0
10
20
30
40
50
60
70
80
90
100
110
[ft]H
0 20 40 60 80 100 Q [l/s]
0
5
10
15
20
25
30
[m]H
0
10
20
30
[ft]
NPSH
54M.C/H
60 Hz
ISO 9906 Annex A
S1.40.A50.210.4.S1.40.A50.270.4.
S1.40.A50.210.4.
S1.40.A50.270.4.
0 200 400 600 800 1000 1200 1400 1600 Q [US GPM]
0
5
10
15
20
25
30
[hp]
P2
0
5
10
15
20
[kW]
P2
S1.40.A50.210.4.
S1.40.A50.270.4.
Performance curves Technical data
S pumps, range 54
Electrical data
Note: Enclosure class: IP68
Pump data
* With 50 ft (15 m) cable
Pump type Voltage[V]
P1 [kw]
P2 [hp]
No. of poles RPM Con-
nection
IN Istart ηmotor [%] Cos φ Moment of inertia
[lbft2 (kgm2)]
Breakdown torque Mmax [lbf*ft (Nm)][A] [A] 1/2 3/4 1/1 1/2 3/4 1/1
S1.40.A50.210.4.54M 3 x 460 18 21 4 1749 DOL 32 155 76 82 84 0.52 0.64 0.73 1.19 (0.05) 176.3 (239)S1.40.A50.210.4.54M 3 x 230 18 21 4 1749 DOL 64 310 76 82 84 0.52 0.64 0.73 1.19 (0.05) 176.3 (239)S1.40.A50.270.4.54M 3 x 460 23 27 4 1746 DOL 35 199 85 87 87 0.64 0.77 0.84 0.95 (0.04) 230.1 (312)S1.40.A50.270.4.54M 3 x 230 23 27 4 1746 DOL 69 398 85 87 87 0.64 0.77 0.84 0.95 (0.04) 230.1 (312)
Pump typeMax. solids size Max. installation depth Weight*
[inch (mm)] [feet (m)] [lbs (kg)]S1.40.A50.210.4.54M.S 4 (100) 66 (20) 661 (300)S1.40.A50.210.4.54M.C 4 (100) 66 (20) 728 (330)S1.40.A50.210.4.54M.H 4 (100) 66 (20) 794 (360)S1.40.A50.270.4.54M.S 4 (100) 66 (20) 705 (320)S1.40.A50.270.4.54M.C 4 (100) 66 (20) 772 (350)S1.40.A50.270.4.54M.H 4 (100) 66 (20) 838 (380)
33
Performance curves Technical data
S pumps, range 54
34
S 54 high pressure, 4-pole
S1.30.A40.210 and S1.30.A40.270
TM04
656
5 06
10
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 Q [US GPM]
0
20
40
60
80
100
120
140
[ft]H
0 10 20 30 40 50 60 70 80 90 Q [l/s]
0
10
20
30
40
[m]H
0
10
20
30
40
50
[ft]
NPSH
54H.S
60 Hz
ISO 9906 Annex A
S1.30.A40.210.4.
S1.30.A40.270.4.
S1.30.A40.210.4.
S1.30.A40.270.4.
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 Q [US GPM]
0
5
10
15
20
25
30
[hp]
P2
0
5
10
15
20
[kW]
P2
S1.30.A40.210.4.
S1.30.A40.270.4.
TM04
656
6 06
10
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 Q [US GPM]
0
20
40
60
80
100
120
140
[ft]H
0 10 20 30 40 50 60 70 80 90 Q [l/s]
0
10
20
30
40
[m]H
0
10
20
30
40
50
[ft]
NPSH
54H.C/H
60 Hz
ISO 9906 Annex A
S1.30.A40.210.4.
S1.30.A40.270.4.
S1.30.A40.210.4.
S1.30.A40.270.4.
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 Q [US GPM]
0
5
10
15
20
25
30
[hp]
P2
0
5
10
15
20
[kW]
P2
S1.30.A40.210.4.
S1.30.A40.270.4.
Performance curves Technical data
S pumps, range 54
Electrical data
Note: Enclosure class: IP68
Pump data
* With 50 ft (15 m) cable
Pump type Voltage[V]
P1 [kw]
P2 [hp]
No. of poles RPM Con-
nection
IN Istart ηmotor [%] Cos φ Moment of inertia
[lbft2 (kgm2)]
Breakdown torque Mmax [lbf*ft (Nm)][A] [A] 1/2 3/4 1/1 1/2 3/4 1/1
S1.30.A40.210.4.54H 3 x 460 18 21 4 1749 DOL 32 155 76 82 84 0.52 0.64 0.73 1.19 (0.05) 176.3 (239)S1.30.A40.210.4.54H 3 x 230 18 21 4 1749 DOL 64 310 76 82 84 0.52 0.64 0.73 1.19 (0.05) 176.3 (239)S1.30.A40.270.4.54H 3 x 460 23 27 4 1746 DOL 35 199 85 87 87 0.64 0.77 0.84 0.95 (0.04) 230.1 (312)S1.30.A40.270.4.54H 3 x 230 23 27 4 1746 DOL 69 398 85 87 87 0.64 0.77 0.84 0.95 (0.04) 230.1 (312)
Pump typeMax. solids size Max. installation depth Weight*
[inch (mm)] [feet (m)] [lbs (kg)]S1.30.A40.210.4.54H.S 3 (80) 66 (20) 661 (300)S1.30.A40.210.4.54H.C 3 (80) 66 (20) 728 (330)S1.30.A40.210.4.54H.H 3 (80) 66 (20) 794 (360)S1.30.A40.270.4.54H.S 3 (80) 66 (20) 705 (320)S1.30.A40.270.4.54H.C 3 (80) 66 (20) 772 (350)S1.30.A40.270.4.54H.H 3 (80) 66 (20) 838 (380)
35
36
S pumps, range 54Accessories
Accessories (for installation)
* Installation type S and C pumps with discharge flange size DN 250 and higher are supplied with guide claw mounted on the flange.
Pump type Installation accessoriesS 50-70 S and C NPS 3-8 (DN 80-200) without guide claw (guide claw included in auto-coupling kit)S 50-70 S and C NPS 10-24 (DN 250-600) with guide claw mounted on the pumpS 50-70 D Pump without installation accessories (accessories as separate kit)S 50-70 H Base stand for horizontal, dry installation supplied together with the pump
Pictures Description Size Weight [lb (kg)] PN Product
numberG
R81
26
Cast-iron, epoxy-coated auto-coupling system complete with:• guide claw *• base unit• upper guide rail bracket• gaskets and bolts.
Dis
char
ge fl
ange NPS 4" (DN 100) 120
(54.45) 10 97626238
NPS 5" / NPS 6"(DN 125/150)
229.28 (104) 10 97626242
Intermediate guide rail bracket For guide rails longer than 19.5 feet (6 m)
NPS 4" (DN 100) 3 96825161
NPS 5"/6" (DN 125/150) 3 96829331
NPS 8"-24"(DN 200-600) 8 96255842
Guide rails Standard pipes. Not supplied by Grundfos
TM02
885
6 09
04 -
TM02
885
7 09
04
Cast iron, epoxy-coated ring stand.Supplied with bolts, nuts, gaskets and anchor bolts.
Stand/pump discharge - hose
NPS 6" (DN 150)-4" 96848863
NPS 6" (DN 150)-5" 10 96848864
NPS 8" (DN 200)-8" 10 96789480
TM04
403
5 05
09
Vertical base stand (without bend).
Suc
tion
flang
e
NPS 6" (DN 150) 96308238
NPS 8" (DN 200) 96094523
TM04
415
6 09
09
Base stand for horizontal, dry installation.Supplied with bolts, gaskets and anchor bolts.Material:* = galvanised steel** = stainless steel
NPS 6" (DN 150) 51* 96776519
NPS 8" (DN 200) 50* 96801089
Accessories S pumps, range 54
Other accessories
Pictures Description Dimensions Product number
TM02
612
6 51
0213 ft (4 m) galvanised lifting chain with lifting link and safety hook.With certificates.
Max. 1763 lbs (800 kg) S 34-58
96735550
20 ft (6 m) galvanised lifting chain with lifting link and safety hook.With certificates. 96735553
26 ft (8 m) galvanised lifting chain with lifting link and safety hook.With certificates. 96735554
33 ft (10 m) galvanised lifting chain with lifting link and safety hook. With certificates. 96735556
40 ft (12 m) galvanised lifting chain with lifting link and safety hook.With certificates. 96735557
13 ft (4 m) stainless steel lifting chain with lifting link and safety hook.With certificates.
Max. 1763 lbs(800 kg) S 34-58
96735559
20 ft (6 m) stainless steel lifting chain with lifting link and safety hook. With certificates. 96735564
26 ft (8 m) stainless steel lifting chain with lifting link and safety hook. With certificates. 96735566
33 ft (10 m) stainless steel lifting chain with lifting link and safety hook.With certificates. 96735567
40 ft (12 m) stainless steel lifting chain with lifting link and safety hook. With certificates. 96735569
TM01
698
2 39
99
Float switch with 33 ft (10 m) cable 96003332
Float switch with 66 ft (20 m) cable 96003695
TM02
886
2 09
04
Bracket for two float switches 96003338
TM02
067
0 50
00
Float switches with bracket, 33 ft (10 m) cable
2 switches, 1 pump without alarm 62500013
3 switches, 1 pump with alarm 62500014
3 switches, 2 pumps with alarm 62500014
4 switches, 2 pumps with alarm 62500015
37
38
S pumps, range 54Dimensions
Installation on auto coupling
Fig.
17
Dim
ensi
onal
ske
tche
s, in
stal
latio
n on
aut
o-co
uplin
g sy
stem
Z12a
is m
inim
um re
com
men
ded
dist
ance
from
pit
botto
m to
bot
tom
of p
ump
suct
ion
side
.
Z11
is to
tal h
eigh
t of p
ump
inst
alle
d on
Gru
ndfo
s in
stal
latio
n ac
cess
ory
in th
e pi
t. N
OTE
: Thi
s fig
ure
mig
ht n
ot e
qual
Z12
a +
Z1.
Not
e:
TM04 2416 2508
Z17
G/S
Min
. lev
el,
nsta
llatio
n S
Min
. lev
el,
nsta
llatio
n C
Dimensions S pumps, range 54
S pu
mps
, ran
ge 5
4 [in
ch]
ZM
4 X
M16
4 X
M16
ZL2
4.1
4.1
ZL1
17.2
17.2
ZDt1
0.9
0.9
ZDN
1
4" 4"
ZDc1
7.1
7.1
Z17 S 0.
10.
1
G 0.1
0.1
Z16
16.3
16.3
Z15
8.7
8.7
Z14 - -
Z13
0.4
0.4
Z12b
9.4
9.4
Z12a
3.1
3.1
Z11
42.6
42.6
Z10
2.4
2.4
Z9 4.3
4.3
Z8 22.4
22.4
Z7 30.9
30.9
Z6 39.8
39.8
Z4 8.7
8.7
Z3 4.3
4.3
Z2 10.2
10.2
Z1 39.5
39.5
ZØ1
8 X
20
8 X
20
F
17.2
17.2
C 22.5
22.5
Pum
p ty
pe
S1.
30.A
40.2
10.4
.54H
S1.
30.A
40.2
70.4
.54H
S pu
mps
, ran
ge 5
4 [m
m]
ZM
4 X
M16
4 X
M16
ZL2
103
103
ZL1
438
438
ZDt1
22 22
ZDN
1
4" 4"
ZDc1
180
180
Z17 S 3.
03.
0
G 3.0
3.0
Z16
413
413
Z15
220
220
Z14 - -
Z13
10 10
Z12b
240
240
Z12a 79 79
Z11
1082
1082
Z10
60.3
60.3
Z9 110
110
Z8 568
568
Z7 785
785
Z6 1010
1010
Z4 220
220
Z3 110
110
Z2 260
260
Z1 1003
1003
ZØ1
8 X
20
8 X
20
F 437
437
C 572
572
Pum
p ty
pe
S1.
30.A
40.2
10.4
.54H
S1.
30.A
40.2
70.4
.54H
39
Dimensions S pumps, range 54
40
Fig.
18
Dim
ensi
onal
ske
tche
s, in
stal
latio
n on
aut
o-co
uplin
g sy
stem
(2)
Z12a
is m
inim
um re
com
men
ded
dist
ance
from
pit
botto
m to
bot
tom
of p
ump
suct
ion
side
.
Z11
is to
tal h
eigh
t of p
ump
inst
alle
d on
Gru
ndfo
s in
stal
latio
n ac
cess
ory
in th
e pi
t. N
OTE
: Thi
s fig
ure
mig
ht n
ot e
qual
Z12
a +
Z1.
Not
e:
TM04 2417 2508
Z14
Z17
G/S
Min
. lev
el,
nsta
llatio
n S
Min
. lev
el,
nsta
llatio
n C
Dimensions S pumps, range 54
S pu
mps
, ran
ge 5
4 [in
ch]
ZM
4 X
M16
4 X
M16
ZL2
5.8
5.8
ZL1
22.5
22.5
ZDt1
1.0
1.0
ZDN
1
6" 6"
ZDc1
9.4
9.4
Z17 S 0.
10.
1
G 0.1
0.1
Z16
22.6
22.6
Z15
11.0
11.0
Z14 - -
Z13 - -
Z12b
15.7
15.7
Z12a
5.5
5.5
Z11
48.8
48.8
Z10
3.5
3.5
Z9 4.3
4.3
Z8 24.3
24.3
Z7 32.8
32.8
Z6 45.2
45.2
Z4 11.0
11.0
Z3 4.8
4.8
Z2 11.8
11.8
Z1 41.4
41.4
ZØ1
8 X
23
8 X
23
F
17.6
17.6
C 22.7
22.7
Pum
p ty
pe
S1.
40.A
50.2
10.4
.54M
S1.
40.A
50.2
70.4
.54M
S pu
mps
, ran
ge 5
0 [m
m]
ZM
4 X
M16
4 X
M16
ZL2
147
147
ZL1
571
571
ZDt1
25 25
ZDN
1
6" 6"
ZDc1
240
240
Z17 S 3.
03.
0
G 3.0
3.0
Z16
575
575
Z15
280
280
Z14 - -
Z13 - -
Z12b
400
400
Z12a
139
139
Z11
1240
1240
Z10
88.0
88.0
Z9 110
110
Z8 617
617
Z7 834
834
Z6 1148
1148
Z4 280
280
Z3 123
123
Z2 300
300
Z1 1051
1051
ZØ1
8 X
23
8 X
23
F 446
446
C 577
577
Pum
p ty
pe
S1.
40.A
50.2
10.4
.54M
S1.
40.A
50.2
70.4
.54M
41
Dimensions S pumps, range 54
42
Installation on ring stand
Fig.
19
Dim
ensi
onal
ske
tch,
inst
alla
tion
on ri
ng s
tand
TM04 2419 2508
HC
L
Dimensions S pumps, range 54
S pu
mps
, ran
ge 5
4 [in
ch]
F
17.2
23.1
17.6
17.2
23.1
17.6
D 8.9
12.8
9.2
8.9
12.8
9.2
DST
H
7.3
6.3
7.3
7.3
6.3
7.3
HC
L
5.6
16.5
11.4
5.6
16.5
11.4
HC
H
5.7
17.1
11.0
5.7
17.1
11.0
Y5 17.7
21.7
17.7
17.7
21.7
17.7
Y4 28.4
47.0
34.4
28.4
47.0
34.4
Y3 19.8
31.3
26.7
19.8
31.3
26.7
Y2
14.1
14.1
15.6
14.1
14.1
15.6
Y1 46.8
47.6
48.7
46.8
47.6
48.7
Y Ø
2
0.16 8.1
0.24
0.16 8.1
0.24
Pum
p ty
pe
S1.
30.A
40.2
10.4
.54H
S1.
40.A
80.2
10.4
.54L
S1.
40.A
50.2
10.4
.54M
S1.
30.A
40.2
70.4
.54H
S1.
40.A
80.2
70.4
.54L
S1.
40.A
50.2
70.4
.54M
S pu
mps
, ran
ge 5
4 [m
m]
F 437
587
446
437
587
446
D 227
325
233
227
325
233
DST
H
186
160
186
186
160
186
HC
L
142
418
289
142
418
289
HC
H
145
435
280
145
435
280
Y5 450
550
450
450
550
450
Y4 722
1193
874
722
1193
874
Y3 502
794
677
502
794
677
Y2 357
359
397
357
359
397
Y1 1189
1209
1237
1189
1209
1237
Y Ø
2
4 205 6 4 205 6
Pum
p ty
pe
S1.
30.A
40.2
10.4
.54H
S1.
40.A
80.2
10.4
.54L
S1.
40.A
50.2
10.4
.54M
S1.
30.A
40.2
70.4
.54H
S1.
40.A
80.2
70.4
.54L
S1.
40.A
50.2
70.4
.54M
43
Dimensions S pumps, range 54
44
Dry, vertical installation
Fig.
20
Dim
ensi
onal
ske
tch,
dry
, ver
tical
inst
alla
tion
TM04 2422 2508
X13
X13
1
Dimensions S pumps, range 54
S pu
mps
, ran
ge 5
4 [in
ch]
XM1
M20
X6
M20
X6
M20
X6
M20
X6
M20
X6
M20
X6
Dt2 0.8
1.0
0.9
0.8
1.0
0.9
XDt1
0.9
1.0
0.9
0.9
1.0
0.9
XDc3
9.4
11.6
9.4
9.4
11.6
9.4
X17
31.2
36.1
32.8
31.2
36.1
32.8
X16
63.9
69.6
65.8
63.9
69.6
65.8
X15
20.5
23.9
20.5
20.5
23.9
20.5
X132
4.7
4.7
4.7
4.7
4.7
4.7
X131
5.9
6.9
5.9
5.9
6.9
5.9
X13
17.7
20.7
17.7
17.7
20.7
17.7
X10
6" 8" 6" 6" 8" 6"
X6 24.4
28.3
24.4
24.4
28.3
24.4
X5 11.7
13.5
11.7
11.7
13.5
11.7
X4 11.8
13.8
11.8
11.8
13.8
11.8
XØ5
0.9
0.9
0.9
0.9
0.9
0.9
XØ3
0.9
0.9
0.9
0.9
0.9
0.9
F
17.2
23.1
17.6
17.2
23.1
17.6
E 14.0
19.7
14.2
14.0
19.7
14.2
C 22.5
30.0
22.7
22.5
30.0
22.7
Pum
p ty
pe
S1.
30.A
40.2
10.4
.54H
S1.
40.A
80.2
10.4
.54L
S1.
40.A
50.2
10.4
.54M
S1.
30.A
40.2
70.4
.54H
S1.
40.A
80.2
70.4
.54L
S1.
40.A
50.2
70.4
.54M
S pu
mps
, ran
ge 5
4 [m
m]
XM1
M20
X6
M20
X6
M20
X6
M20
X6
M20
X6
M20
X6
Dt2 20 26 22 20 26 22
XDt1
24 26 24 24 26 24
XDc3
240
295
240
240
295
240
X17
792
918
832
792
918
832
X16
1.62
41.
768
1.67
21.
624
1.76
81.
672
X15
520
606
520
520
606
520
X132
120
120
120
120
120
120
X131
150
175
150
150
175
150
X13
450
525
450
450
525
450
X10
6" 8" 6" 6" 8" 6"
X6 621
719
621
621
719
621
X5 296
344
296
296
344
296
X4 300
350
300
300
350
300
XØ5
24 24 24 24 24 24
XØ3
24 24 24 24 24 24
F 437
587
446
437
587
446
E 355
500
360
355
500
360
C 572
762
577
572
762
577
Pum
p ty
pe
S1.
30.A
40.2
10.4
.54H
S1.
40.A
80.2
10.4
.54L
S1.
40.A
50.2
10.4
.54M
S1.
30.A
40.2
70.4
.54H
S1.
40.A
80.2
70.4
.54L
S1.
40.A
50.2
70.4
.54M
45
Dimensions S pumps, range 54
46
Dry, horisontal installation
Fig.
21
Dim
ensi
onal
ske
tch,
dry
, hor
ison
tal i
nsta
llatio
n
TM04 2413 2508
QZ1
QZ1
Dimensions S pumps, range 54
S pu
mps
, ran
ge 5
4 [in
ch]
QØ
3
0.7
0.7
0.7
0.7
0.7
0.7
Dt2 0.8
1.0
0.9
0.8
1.0
0.9
Dc2 7.5
11.7
8.5
7.5
11.7
8.5
DØ
2
0.7
0.9
0.9
0.7
0.9
0.9
D2N 0.3
0.3
0.3
0.3
0.3
0.3
QZ1 0.7
0.7
0.7
0.7
0.7
0.7
QØ
1
M20
M20
M20
M20
M20
M20
QD
N1
0.3
0.3
0.3
0.3
0.3
0.3
QD
c1
9.5
11.7
9.5
9.5
11.7
9.5
Q10
32.1
32.1
32.1
32.1
32.1
32.1
Q8
15.4
15.4
15.4
15.4
15.4
15.4
Q6
19.7
19.7
19.7
19.7
19.7
19.7
Q5
4.5
4.5
4.5
4.5
4.5
4.5
Q4
14.8
14.8
14.8
14.8
14.8
14.8
Q3
28.7
34.4
28.9
28.7
34.4
28.9
Q2
7.4
8.5
9.0
7.4
8.5
9.0
Q1
40.2
42.0
42.1
40.2
42.0
42.1
QØ
3
0.7
0.7
0.7
0.7
0.7
0.7
F
17.2
23.1
17.6
17.2
23.1
17.6
D 8.9
12.8
9.2
8.9
12.8
9.2
Pum
p ty
pe
S1.
30.A
40.2
10.4
.54H
S1.
40.A
80.2
10.4
.54L
S1.
40.A
50.2
10.4
.54M
S1.
30.A
40.2
70.4
.54H
S1.
40.A
80.2
70.4
.54L
S1.
40.A
50.2
70.4
.54M
S pu
mps
, ran
ge 5
4 [m
m]
QØ
3
18 18 18 18 18 18
Dt2 20 26 22 20 26 22
Dc2 190
298
216
190
298
216
DØ
2
19 24 22 19 24 22
D2N 8 8 8 8 8 8
QZ1 18 18 18 18 18 18
QØ
1
M20
M20
M20
M20
M20
M20
QD
N1
8 8 8 8 8 8
QD
c1
241
298
241
241
298
241
Q10
815
815
815
815
815
815
Q8
390
390
390
390
390
390
Q6
500
500
500
500
500
500
Q5
115
115
115
115
115
115
Q4
375
375
375
375
375
375
Q3
730
875
735
730
875
735
Q2
189
217
229
189
217
229
Q1
1021
1067
1069
1021
1067
1069
QØ
3
18 18 18 18 18 18
F 437
587
446
437
587
446
D 227
325
233
227
325
233
Pum
p ty
pe
S1.
30.A
40.2
10.4
.54H
S1.
40.A
80.2
10.4
.54L
S1.
40.A
50.2
10.4
.54M
S1.
30.A
40.2
70.4
.54H
S1.
40.A
80.2
70.4
.54L
S1.
40.A
50.2
70.4
.54M
47
48
S pumps, range 54Further product documentation
WebCAPSWebCAPS is a Web-based Computer Aided Product Selection program available on www.grundfos.com.
WebCAPS contains detailed information on more than 185,000 Grundfos products in more than 20 languages.
In WebCAPS, all information is divided into 6 sections:
• Catalogue• Literature• Service• Sizing• Replacement• CAD drawings.
Catalogue
This section is based on fields of application and pump types, and contains • technical data• curves (QH, Eta, P1, P2, etc) which can be adapted to the den-
sity and viscosity of the pumped liquid and show the number of pumps in operation
• product photos• dimensional drawings• wiring diagrams• quotation texts, etc.
Literature
In this section you can access all the latest documents of a given pump, such as• data booklets• installation and operating instructions• service documentation, such as Service kit catalogue and
Service kit instructions• quick guides• product brochures, etc.
Service
This section contains an easy-to-use interactive service cata-logue. Here you can find and identify service parts of both existing and discontinued Grundfos pumps.Furthermore, this section contains service videos showing you how to replace service parts.
Further product documentation
S pumps, range 54
WinCAPS
Fig. 22 WinCAPS CD-ROM
WinCAPS is a Windows-based Computer Aided Prod-uct Selection program containing detailed information on more than 185,000 Grundfos products in more than 20 languages.
The program contains the same features and functions as WebCAPS, but is an ideal solution if no Internet con-nection is available.
WinCAPS is available on CD-ROM and updated once a year.
Sizing
This section is based on different fields of application and installa-tion examples, and gives easy step-by-step instructions in how to• select the most suitable and efficient pump for your installation• carry out advanced calculations based on energy consumption,
payback periods, load profiles, life cycle costs, etc.• analyse your selected pump via the built-in life cycle cost tool• determine the flow velocity in wastewater applications, etc.
Replacement
In this section you find a guide to selecting and comparing re-placement data of an installed pump in order to replace the pump with a more efficient Grundfos pump. The section contains replacement data of a wide range of pumps produced by other manufacturers than Grundfos.
Based on an easy step-by-step guide, you can compare Grund-fos pumps with the one you have installed on your site. When you have specified the installed pump, the guide will suggest a number of Grundfos pumps which can improve both comfort and efficiency.
CAD drawings
In this section it is possible to download 2-dimensional (2D) and 3-dimensional (3D) CAD drawings of most Grundfos pumps.
These formats are available in WebCAPS:
2-dimensional drawings:• .dxf, wireframe drawings• .dwg, wireframe drawings.
3-dimensional drawings:• .dwg, wireframe drawings (without surfaces)• .stp, solid drawings (with surfaces)• .eprt, E-drawings.
0 1
Subject to alterations.
49