52
GRUNDFOS PRODUCT GUIDE S pumps, range 54 20 to 30 hp 60 Hz ANSI

S pumps, range 54 - Grundfos USA · PDF filePerformance range, S pumps, range 54 5 Identification Type key 6 Pump nameplate 7 FM approval plate 7 ... • ANSI-HI centrifugal pump test

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GRUNDFOS PRODUCT GUIDE

S pumps, range 54

20 to 30 hp60 Hz ANSI

Contents

2

IntroductionIntroduction 3Applications 3Main constructional features 4

Performance rangePerformance range, S pumps 5Performance range, S pumps, range 54 5

IdentificationType key 6Pump nameplate 7FM approval plate 7

Selection of productOrdering a pump 8

Product rangeStandard range 9Standard range with stainless steel impeller 9Explosion proof range 10Explosion proof range with stainless steel impeller 10

VariantsList of variants 11

ConstructionSectional drawings, motors 12Sectional drawings, pumps 16Components and material specification 22

Product descriptionFeatures 23Operating conditions 24Motor range 24Explosion-proof pumps 25Pump controllers 25Wiring diagrams 26

Curve charts/Technical dataHow to read the curve charts 28Curve conditions 29Performance tests 29Certificates 29Witness test 29

Performance curvesTechnical dataS 54 low pressure, 4-pole 30S 54 medium pressure, 4-pole 32S 54 high pressure, 4-pole 34

AccessoriesAccessories (for installation) 36Other accessories 37

DimensionsInstallation on auto coupling 38Installation on ring stand 42Dry, vertical installation 44Dry, horisontal installation 46

Further product documentationWebCAPS 48WinCAPS 49

S pumps, range 54Introduction

IntroductionThis product guide deals with Grundfos heavy-duty sewage pumps called S pumps, range 54.

This product guide was printed in July 2010. A newer version might be available from Grundfos WebCAPS. Go to WebCAPS Literature to locate and download the latest version - or insert the link below directly in your browser to get to the download page:

http://net.grundfos.com/Appl/WebCAPS/

Using the PDF version of this data booklet offers extra features to the booklet. Double-clicking a product number listed in the data booklet will open an internet browser window displaying all technical information available on the product.

Fig. 1 S pump, range 54

The S pumps, range 54, are a range of free-flow (SuperVortex) and channel impeller pumps specifically designed for pumping sewage and wastewater in a wide range of municipal, private and industrial applica-tions.

The pumps are made of resistant materials, such as cast iron and stainless steel. These materials ensure a proper operation.

The pumps are fitted with motors from 20 hp up to 30 hp (15.5 kW up to 22.5 kW). The motors are 4-pole motors.

The free passage in the pumps is 3 to 4"(80 to 100 mm).

The pumps are available for:

• submerged installation on auto-coupling system• submerged installation, free-standing• dry-pit installation, vertical• dry-pit installation, horizontal.

ApplicationsThe S pumps, range 54, are designed for applications, such as:

• raw water intake• wastewater treatment plants• municipal pumping stations • public buildings • residential housing• blocks of apartments• industries• parking garages • underground car parks • car wash areas • restaurants and hotels. The pumps are suitable for both temporary and perma-nent installation. The lifting bracket fitted on the pumps facilitates easy transportation to as well as installation at the installation site.

GrA

7833

3

Introduction S pumps, range 54

4

Main constructional features• leak-proof connections via the Grundfos SmartSeal

gasket system• double mechanical shaft seal system for reliable

sealing between pumped liquid and motor• watertight cable entry of corrosion-resistant polya-

mide or cast iron for FM approved pumps• moisture switch for continuous monitoring of motor

housing and automatic cut-off of power in case liq-uid penetrates

• self-cleaning channel impeller with long vanes re-ducing the risk of jamming or clogging, or SuperVor-tex impeller with high pumping efficency and less downtime

• SmartTrim system allowing easy adjustment of im-peller clearance and maintaining maximum pump efficiency over pump lifetime

• motor in insulation class H (356 °F (180 °C)), enclo-sure class IP68 with three thermal sensors in stator windings

• seal condition monitoring via water-in-oil sensor (optional)

• explosion-proof motors for applications involving high risk of explosion

• stainless steel versions for use in corrosive or ag-gressive liquids:Q: stainless steel impeller, cast iron pump and mo-tor housing.

S pumps, range 54

5

Performance range

Performance range, S pumps

Performance range, S pumps, range 54

TM04

655

7 06

10

100 150 200 300 400 500 8001000 1500 2000 3000 5000 10000 15000

Q [US GPM]

6

8

10

15

20

30

40

60

80

100

150

200

300

[ft]H

1010 20 30 40 50 60 7080 100100 200 300 400 600 800Q [l/s]

2

3

4

5

6

8

1010

20

30

40

50

60

80

[m]H

60 Hz

50

54

58

62

66

70

20000

TM04

660

6 06

10

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800

Q [US GPM]

15

20

25

30

40

50

60

80

100

120

150

[ft]H

0 20 40 60 80 100 120 140 160 Q [l/s]

5

6

7

8

9

1010

20

30

40

[m]H

60 Hz

S PumpsRange 54

S1.40.A50 S1.40.A80

S1.30.A40

6

S pumps, range 54Identification

Type key

Code Example S 1 .30 .A40 .210 4 .54M .H .256 .G .N .D .Z

SST

Pump type:Grundfos sewage and wastewater pumpMulti-channel impeller pump installed in a column pipe

1V

Impeller type:Single-channel impellerSuperVortex (free-flow) impeller

Pump passage:Maximum solids size = Code number from type designation/10 [inch]

A40

Pump discharge:Nominal diameter of pump discharge port = Code number from type designation/10 [inch]4"

Output power, P2:P2 = Code number from type designation/10 [hp]

4Number of poles: 4-pole motor

54H54M54L

Pump range / Pressure version:High pressureMedium pressureLow pressure

SCDH

Installation:Submersible installation without cooling jacketSubmersible installation with cooling jacketDry installation, verticalDry installation, horizontal.

Actual impeller diameter:[mm]

GRSQ

Material code for impeller, pump and motor housing:Impeller, pump housing and motor housing: Cast ironImpeller, pump housing and motor housing: Stainless steel AISI 316 (DIN W.-Nr. 1.4408)Impeller and pump housing: Stainless steel AISI 316 (DIN W.-Nr. 1.4408)Impeller: Stainless steel AISI 316 (DIN W.-Nr. 1.4408)

NEx

Pump version:Non-explosion-proof pumpExplosion-proof pump

BCD

Sensor version:B = S pump with built-in SM 111 module. PTC sensors are connected directly to IO 111 or other PTC relay.C = Not in useD = S pump without built-in SM 111 module.

Z Custom-built products

Identification S pumps, range 54

Pump nameplate

Fig. 2 Pump nameplate

FM approval plate

Fig. 3 Ex approval plate

The approval plate gives the following details:

TM04

649

4 12

10

Pos. Description

1 Type designation2 SAP code 3 Serial number4 Maximum ambient temperature5 Maximum head6 Maximum flow7 Maximum installation depth8 Enclosure class9 Number of phases

10 Frequency11 Rated speed12 Voltage/current, delta connection13 Voltage/current, star connection14 Power input/output15 Service factor16 Power factor17 Insulation class18 Production code, year/week19 Weight of the pump20 Model

2

1

3579

1013141618

20468

1112

1719

15

TM04

649

5 02

10

FM symbol

II Equipment group (II = non-mining)2 Equipment category (high protection)G Type of explosive atmosphereCE CE mark1180 Number of quality assurance notified bodyEx Motor explosion-proof according to FM standardb Control of ignition sourcesc Constructional safetyd Motor withstands explosion pressureIIB Gas group (Ethylene)T3C Maximum surface temperature of the motor is

320 °F (160 °C)T4 Maximum surface temperature of the motor is

275 °F (135 °C)Gb Equipment protection level, zone 1Baseefa Certificate numberFM Certificate number

FM

7

S pumps, range 54

8

Selection of product

Ordering a pumpWhen ordering an S pump, range 54, you need to take the following four aspects into consideration.

1. Pump2. Custom-built variation (option)3. Accessories4. Controller.

PumpUse the selection tool in WebCAPS to find the best suited pump for your application or use the section Product range on page 9 and the section Type key on page 6 to identify the pump that best fulfils your needs. The list below is a detailed description of the product you get if you order the following pump:

• Pump as specified in the type key• 50 ft (15 m) cable• Paint: Graphic grey, NCS S8005-R80B, thickness

150 μ • Three thermal switches (Klixon), one in each phase,

or three thermal sensors (PTC)• One moisture switch below the motor top cover (two

moisture switches below the motor top cover on explosion-proof versions)

• ANSI-HI centrifugal pump test 1.6-2000, Acceptance level B.

See section Performance curves Technical data for selection of a standard pump.

Note: Product specific data for the pump can also be seen in WebCAPS using the product number 97632103.

Custom-built variantsThe S pumps can be customised to meet individual requirements. Many pump features and options are available for customisation, e.g. explosion-proof versions, various cable lengths or special materials.

Variants can be seen in section List of variants on page 11. For requirements or designs not included in the list, contact Grundfos.

AccessoriesDepending on the installation type, you may need to order accessories. See section Accessories on page 36 for selection of the correct accessories.

Note: Ordered accessories are not fitted from factory.

ControllerThe following controllers are available:

Grundfos Dedicated Controls (DC).Pump Product noS1.40.A80.270.4.54L.H.245.G.N.D 97632103

S pumps, range 54Product range

Standard range

* Without hose connection.** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.*** The horizontal base stand is included in the pump product number.

Standard range with stainless steel impeller

* Without hose connection.** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.*** The horizontal base stand is included in the pump product number.

Pump type

Pump Accessories

3x460 V 3x230 V *** Horizontal base stand

To be ordered separatelyVertical base

stand** Auto-coupling

system* Ring stand for

portable useS1.30.A40.210.4.54H.S.256.G.N.D 97632075 97632076 - - 97626238 96848863S1.30.A40.210.4.54H.C.256.G.N.D 97632077 97632078 - 96308238 97626238 96848863S1.30.A40.210.4.54H.H.256.G.N.D 97632079 97632080 96776519 - - -S1.40.A80.210.4.54L.S.222.G.N.D 97632081 97632082 - - 97506541 96789480S1.40.A80.210.4.54L.C.222.G.N.D 97632083 97632084 - 96094523 97506541 96789480S1.40.A80.210.4.54L.H.222.G.N.D 97632085 97632086 96801089 - - -S1.40.A50.210.4.54M.S.237.G.N.D 97632087 97632088 - - 97626242 96848864S1.40.A50.210.4.54M.C.237.G.N.D 97632089 97632090 - 96308238 97626242 96848864S1.40.A50.210.4.54M.H.237.G.N.D 97632091 97632092 96776519 - - -S1.30.A40.270.4.54H.S.271.G.N.D 97632093 97632094 - - 97626238 96848863S1.30.A40.270.4.54H.C.271.G.N.D 97632095 97632096 - 96308238 97626238 96848863S1.30.A40.270.4.54H.H.271.G.N.D 97632097 97632098 96776519 - - -S1.40.A80.270.4.54L.S.245.G.N.D 97632099 97632100 - - 97506541 96789480S1.40.A80.270.4.54L.C.245.G.N.D 97632101 97632102 - 96094523 97506541 96789480S1.40.A80.270.4.54L.H.245.G.N.D 97632103 97632104 96801089 - - -S1.40.A50.270.4.54M.S.249.G.N.D 97632105 97632106 - - 97626242 96848864S1.40.A50.270.4.54M.C.249.G.N.D 97632107 97632108 - 96308238 97626242 96848864S1.40.A50.270.4.54M.H.249.G.N.D 97632109 97632110 96776519 - - -

Pump type

Pump Accessories

3x460 V 3x230 V *** Horizontal base stand

To be ordered separatelyVertical base

stand** Auto-coupling

system* Ring stand for

portable useS1.30.A40.210.4.54H.S.256.Q.N.D 97647723 97647724 - - 97626238 96848863S1.30.A40.210.4.54H.C.256.Q.N.D 97647725 97647726 - 96308238 97626238 96848863S1.30.A40.210.4.54H.H.256.Q.N.D 97647727 97647728 96776519 - - -S1.40.A80.210.4.54L.S.222.Q.N.D 97647729 97647730 - - 97506541 96789480S1.40.A80.210.4.54L.C.222.Q.N.D 97647781 97647782 - 96094523 97506541 96789480S1.40.A80.210.4.54L.H.222.Q.N.D 97647783 97647784 96801089 - - -S1.40.A50.210.4.54M.S.237.Q.N.D 97647785 97647786 - - 97626242 96848864S1.40.A50.210.4.54M.C.237.Q.N.D 97647787 97647788 - 96308238 97626242 96848864S1.40.A50.210.4.54M.H.237.Q.N.D 97647789 97647790 96776519 - - -S1.30.A40.270.4.54H.S.271.Q.N.D 97647791 97647792 - - 97626238 96848863S1.30.A40.270.4.54H.C.271.Q.N.D 97647793 97647794 - 96308238 97626238 96848863S1.30.A40.270.4.54H.H.271.Q.N.D 97647795 97647796 96776519 - - -S1.40.A80.270.4.54L.S.245.Q.N.D 97647797 97647798 - - 97506541 96789480S1.40.A80.270.4.54L.C.245.Q.N.D 97647799 97647800 - 96094523 97506541 96789480S1.40.A80.270.4.54L.H.245.Q.N.D. 97647801 97647802 96801089 - - -S1.40.A50.270.4.54M.S.249.Q.N.D 97647803 97647804 - - 97626242 96848864S1.40.A50.270.4.54M.C.249.Q.N.D 97647805 97647806 - 96308238 97626242 96848864S1.40.A50.270.4.54M.H.249.Q.N.D 97647807 97647808 96776519 - - -

9

Product range S pumps, range 54

10

Explosion proof range

* Without hose connection.** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.*** The horizontal base stand is included in the pump product number.

Explosion proof range with stainless steel impeller

* Without hose connection.** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.*** The horizontal base stand is included in the pump product number.

Pump type

Pump Accessories

3x460 V 3x230 V *** Horizontal base stand

To be ordered separatelyVertical base

stand** Auto-coupling

system* Ring stand for

portable useS1.30.A40.210.4.54H.S.256.G.N.D 97632075 97632076 - - 97626238 96848863S1.30.A40.210.4.54H.C.256.G.N.D 97632077 97632078 - 96308238 97626238 96848863S1.30.A40.210.4.54H.H.256.G.N.D 97632079 97632080 96776519 - - -S1.40.A80.210.4.54L.S.222.G.N.D 97632081 97632082 - - 97506541 96789480S1.40.A80.210.4.54L.C.222.G.N.D 97632083 97632084 - 96094523 97506541 96789480S1.40.A80.210.4.54L.H.222.G.N.D 97632085 97632086 96801089 - - -S1.40.A50.210.4.54M.S.237.G.N.D 97632087 97632088 - - 97626242 96848864S1.40.A50.210.4.54M.C.237.G.N.D 97632089 97632090 - 96308238 97626242 96848864S1.40.A50.210.4.54M.H.237.G.N.D 97632091 97632092 96776519 - - -S1.30.A40.270.4.54H.S.271.G.N.D 97632093 97632094 - - 97626238 96848863S1.30.A40.270.4.54H.C.271.G.N.D 97632095 97632096 - 96308238 97626238 96848863S1.30.A40.270.4.54H.H.271.G.N.D 97632097 97632098 96776519 - - -S1.40.A80.270.4.54L.S.245.G.N.D 97632099 97632100 - - 97506541 96789480S1.40.A80.270.4.54L.C.245.G.N.D 97632101 97632102 - 96094523 97506541 96789480S1.40.A80.270.4.54L.H.245.G.N.D 97632103 97632104 96801089 - - -S1.40.A50.270.4.54M.S.249.G.N.D 97632105 97632106 - - 97626242 96848864S1.40.A50.270.4.54M.C.249.G.N.D 97632107 97632108 - 96308238 97626242 96848864S1.40.A50.270.4.54M.H.249.G.N.D 97632109 97632110 96776519 - - -

Pump type

Pump Accessories

3x460 V 3x230 V *** Horizontal base stand

To be ordered separatelyVertical base

stand** Auto-coupling

system* Ring stand for

portable useS1.30.A40.210.4.54H.S.256.Q.N.D 97647723 97647724 - - 97626238 96848863S1.30.A40.210.4.54H.C.256.Q.N.D 97647725 97647726 - 96308238 97626238 96848863S1.30.A40.210.4.54H.H.256.Q.N.D 97647727 97647728 96776519 - - -S1.40.A80.210.4.54L.S.222.Q.N.D 97647729 97647730 - - 97506541 96789480S1.40.A80.210.4.54L.C.222.Q.N.D 97647781 97647782 - 96094523 97506541 96789480S1.40.A80.210.4.54L.H.222.Q.N.D 97647783 97647784 96801089 - - -S1.40.A50.210.4.54M.S.237.Q.N.D 97647785 97647786 - - 97626242 96848864S1.40.A50.210.4.54M.C.237.Q.N.D 97647787 97647788 - 96308238 97626242 96848864S1.40.A50.210.4.54M.H.237.Q.N.D 97647789 97647790 96776519 - - -S1.30.A40.270.4.54H.S.271.Q.N.D 97647791 97647792 - - 97626238 96848863S1.30.A40.270.4.54H.C.271.Q.N.D 97647793 97647794 - 96308238 97626238 96848863S1.30.A40.270.4.54H.H.271.Q.N.D 97647795 97647796 96776519 - - -S1.40.A80.270.4.54L.S.245.Q.N.D 97647797 97647798 - - 97506541 96789480S1.40.A80.270.4.54L.C.245.Q.N.D 97647799 97647800 - 96094523 97506541 96789480S1.40.A80.270.4.54L.H.245.Q.N.D 97647801 97647802 96801089 - - -S1.40.A50.270.4.54M.S.249.Q.N.D 97647803 97647804 - - 97626242 96848864S1.40.A50.270.4.54M.C.249.Q.N.D 97647805 97647806 - 96308238 97626242 96848864S1.40.A50.270.4.54M.H.249.Q.N.D 97647807 97647808 96776519 - - -

S pumps, range 54

11

Variants

List of variants

Motor

Various cable lengths82 ft (25 m)165 ft (50 m)

EMC power cables Screened power cables for variable speed drives

33 ft (10 m)50 ft (15 m)82 ft (25 m)165 ft (50 m)

Special motor Special voltagePTC thermistors in windingsSpecial oil Non-toxic Shell Ondina 917

Motor protectionPTC + moisture switch FPV1Klixon + moisture switch + WIO FPV2aPTC + moisture switch + WIO FPV2bKlixon + moisture switch + WIO + PT100 at lower bearing FPV3aPTC + moisture switch + WIO + PT100 at lower bearing FPV3b

MaterialsStainless steel lifting bracket AISI 316Stainless steel impeller Variant QStainless steel impeller and pump housing Variant S Stainless steel Impeller, pump housing and motor housing Variant R

TestsTest at specified duty on standard impeller curve Trimmed impeller for specified duty test Additional test of entire QH curve (incl. report) 5-10 flows from pump performance curve

Different test standard Efficiency guaranteed by GrundfosISO 9906 grade 1 tolerancesISO 9906 grade 2 tolerances

Vibration test (incl. report) According to Grundfos factory quality standardPerformance test on dry test stand Not yet availableNPSHr test Not yet availableString test Contact GrundfosWitness test Contact Grundfos

MiscellaneousSpecial packaging Contact GrundfosSpecial nameplate Contact GrundfosOther variants Contact Grundfos

12

S pumps, range 54Construction

Sectional drawings, motors

Fig. 4 Non-explosion-proof motor without cooling jacket

TM04

171

9 10

08

Construction S pumps, range 54

Fig. 5 Non-explosion-proof motor with cooling jacket

TM04

172

0 10

08

13

Construction S pumps, range 54

14

Fig. 6 Explosion-proof motor without cooling jacket

TM04

172

1 10

08

Construction S pumps, range 54

Fig. 7 Explosion-proof motor with cooling jacket

TM04

172

2 10

08

15

Construction S pumps, range 54

16

Sectional drawings, pumps

Fig. 8 S1 pump

TM04

171

5 10

08

Construction S pumps, range 54

Fig. 9 SV pump

TM04

171

6 10

08

17

Construction S pumps, range 54

18

Fig. 10 Installation type S and C pump on auto coupling

TM04

194

0 14

08

Construction S pumps, range 54

Fig. 11 Installation type D pump

TM04

194

1 14

08

19

Construction S pumps, range 54

20

Fig. 12 Installation type S and C pump, free-standing

TM04

194

2 14

08

Construction S pumps, range 54

Fig. 13 S1 pump, installation type H

Fig. 14 SV pump, installation type H

TM04

171

4 10

08TM

04 1

718

1008

21

Construction S pumps, range 54

22

Components and material specification

Motor

Pump

Accessories

* Ex versions have cast iron cable entry and two moisture switches.** Available of stainless steel (custom-built option).

Pos. Component Material (AISI/DIN W.-Nr.)7a Rivet Stainless steel (316/1.4436)

25a Screw Stainless steel (316/1.4436)

25 Pressure test plug Stainless steel (316/1.4436)

48 Stator lamination

**55 Stator housing Cast iron (EN-JL 1040/A48 30)

58 Seal housing Cast iron

60 Bearing bracket cover Cast iron

61c Upper bearing bracket Cast iron

72a O-ring NBR rubber

72 O-ring NBR rubber

76a Approval plate

100 O-ring NBR rubber

105b Mechanical seal SiC/SiC or SiC/carbon

105 Mechanical seal SiC/SiC or SiC/carbon

150c Cooling jacket Galvanised steel

153 Ball bearing Stainless steel

154 Ball bearing Stainless steel

**155 Lower bearing bracket Cast iron

157b O-ring NBR rubber

157 O-ring NBR rubber

**164a Motor top cover Cast iron

*168 Cable entry PA or cast iron

172 Shaft with rotor Stainless steel (329/1.4462)

173b Earth terminal

173c Washer Stainless steel (316/1.4436)

173e Screw Stainless steel (316/1.4436)

173f Spring washer Stainless steel (316/1.4436)

173g Earth connector

173 Screw Stainless steel (316/1.4436)

176a Terminal block

176b Screw Stainless steel (316/1.4436)

176c Terminal block

176d Terminal block

178 Screw Stainless steel (316/1.4436)

180 Cable clamp PA or cast iron

181a Screw Stainless steel (316/1.4436)

181 Cable ATON

182b Hexagon socket head cap screw Stainless steel (316/1.4436)

184b Screw Stainless steel (316/1.4436)

184 Screw Stainless steel (316/1.4436)

187a Washer Stainless steel (316/1.4436)

187 Circlip

188 Circlip

190 Lifting bracket Stainless steel (316/1.4408)

193 Plug Stainless steel (316/1.4408)

194 O-ring NBR rubber

197 Washer Stainless steel (316/1.4436)

198 Rubber seal

248 Screw Stainless steel (316/1.4436)

250a Cable entry PA or cast iron

250b Rubber seal

250 Cable clamp PA or cast iron

252 Cable ATON

520a Screw Stainless steel (316/1.4436)

520b Nut Stainless steel (316/1.4436)

*520 Moisture switch

522 Holder

Pos. Component Material (AISI/DIN W.-Nr.)7a Rivet

9a Key (for keyway) Stainless steel (316/1.4436)

12c Adjusting screw Stainless steel (316/1.4436)

26 Screw Stainless steel (316/1.4436)

37 O-ring NBR rubber

37b O-ring NBR rubber

**49 Impeller Cast iron EN-JL 1050

**50 Volute casing Cast iron EN-JS 1050

67 Impeller screw Stainless steel (316/1.4436)

76 Nameplate

301 Motor housing

494 Plug Stainless steel (316/1.4436)

495 O-ring NBR rubber

Pos. Component Material

**701 Auto-coupling base unit Cast iron

**702 Guide rail bracket Cast iron

**703 Guide claw Cast iron

731 Base stand, vertical Galvanised steel

749 Bend Cast iron

751 Ring stand Galvanised steel

**761 Hose connector Cast iron or stainless steel

487 Base stand, horizontal Galvanised steel

799 Anchor bolt

Pos. Component Material (AISI/DIN W.-Nr.)

S pumps, range 54Product description

FeaturesSmartTrimOn conventional pumps, maintaining factory-set impeller clearance is a time-consuming and costly task. The pumps need to be disconnected from the pipework and to be totally dismantled, and new parts need to be mounted in order to maintain full pumping efficiency. Not so with Grundfos SmartTrim!

All Grundfos heavy-duty channel-impeller pumps, whether for submerged or dry installation, are equipped with the unique SmartTrim impeller clearance adjustment system. This enables you to easily restore factory-set impeller clearance and maintain peak pumping efficiency. All you need to do is to tighten the adjustment screws on the exterior of the impeller housing. This can be done on site, quickly and easily, without dismantling the pump and without using special tools.

A: With Grundfos SmartTrim impeller clearance adjustment system

B: Without impeller clearance adjustment system

SmartSealFor pumps with 10" discharge or larger, the Grundfos SmartSeal auto-coupling gasket mounted on the pump discharge flange provides a completely leak-proof connection between the pump and the base unit of the auto-coupling system. This optimises the efficiency of the entire pumping system and keeps operating costs at a minimum.

Ball bearingsThe bearings are greased for life.

Main bearings: Double-row angular contact ball bearing

Support bearings: Single-row deep-groove ball bearing.

Shaft sealThe pumps have a shaft seal consisting of a primary and a secondary shaft seal.

The material combination of the primary shaft seal of all pump types is silicon carbide/silicon carbide. For the secondary shaft seal, the mateial combination is silicon carbide/carbon.

The shaft seals are placed in the oil chamber of the pump. The oil chamber provides reliable sealing between the pumped liquid and the motor.

The shaft seals have no springs or other parts in direct contact with the pumped liquid. This prevents rags and fibres from getting caught. The shaft seals are bidirectional, meaning that they can operate in either direction thus allowing for opposite rotation caused by back-flow of liquid through the pump.

MotorThe motor is a watertight, totally encapsulated motor with:

• insulation class H (356 °F (180 °C))• temperature rise class F (221 °F (105 °C))• enclosure class IP68.For motor protection and sensors, see section Sensors below.

Power cables

Standard cable

EMC cable

Control cable

The cables are 40 ft (15 m) long as standard. Other cable lengths are available on request. See section List of variants on page 11.

TM04

239

1 25

08

Factory-set impeller clearance

Efficiency drop in %

Years

B

A

0

3

6

9

12

15

1 2 3 4 5 Cable type[mm2]

Outer cable diameter[inch (mm)]

Bending radius

min. max. [inch (mm)]4 x 6 0.62 (15.7) 0.68 (17.2) 4.3 (110)4 x 10 0.82 (20.9) 0.92 (23.4) 5.5 (140)

Cable type[mm2]

Outer cable diameter[inch (mm)]

Bending radius

min. max. [inch (mm)]3 x 6 0.54 (13.6) 0.6 (15.2) 0.3 (76)3 x 10 0.7 (17.8) 0.78 (19.8) 3.9 (99)

Cable type[mm2]

Outer cable diameter[inch (mm)]

Bending radius

min. max. [inch (mm)]

7 x 1.5 0.57 (14.4) 0.63 - 0.65(16.0 - 16.4) 4 (100)

23

Product description S pumps, range 54

24

The number and dimension of cables depend on the motor size.

Cable entryWatertight PA or cast iron cable entry with soft shape and sealing rings to prevent damage of the cable or leaks.

SensorsAs standard the pump is equipped with:

• Three thermal switches (Klixon), one in each phase.• One moisture switch in terminal block.

Customised sensor options1. WIO (water-in-oil) sensor

The WIO sensor measures the water content in the oil and converts the value into an analogue current signal. The two sensor conductors are for power supply as well as for carrying the signal to the mea-suring device or controller. The sensor measures the water content from 0 to 20 %. It also sends a signal if the water content is outside the normal range (warning), or if there is air in the oil chamber (alarm). The sensor is fitted in a stainless steel tube for mechanical protection.The WIO sensor is connected to the Grundfos IO 111 module.

2. Bearing temperature sensor.

TestingAll pumps are tested before leaving the factory. The factory test report is based on ANSI-HI centrifugal pump test 1.6-2000, Acceptance level B. Test reports can be ordered directly with the pump or can be ordered separately based on the pump serial number.

Other tests or third party inspection certificates are available on request including HI B & A standards.See section List of variants on page 11.

Operating conditionsPumps without cooling jacket in submerged installation:• Continuous operation when pump is fully sub-

merged to top of motor.• Intermittent operation with max. 20 starts per hour

when pump is submerged to middle of motor and with short periods of operation down to the top of the pump housingNote: Explosion proof pumps must always be fully submerged

Pumps with cooling jacket in submerged and dry installation:• Continuous and intermittent operation with max. 20

starts per hour with water level down to the top of the pump housing.

Pumped liquidspH value: 4-10

Liquid temperature: 32 °F - 104 °F (0 °C - +40 °C)

When pumping liquids with a density and/or a kinematic viscosity higher than that of water, use motors with correspondingly higher outputs.

Sound pressureThe sound pressure level of the pump is lower than the limiting values stated in the EC Council directive 2006/42/EC relating to machinery (the EC Machinery Directive).

Motor rangeShaft power [hp (kW)] No. of poles

21 (15.5) 427 (20) 4

Product description S pumps, range 54

Explosion-proof pumps

Approval standardsThese pumps are approved by FM according to FM3600, FM3615 and FM3615.80.

Explanation to FM approvalThe S pumps have the following explosion protection classification: Class I, Division 1, Groups C and D, T4, T3, IP68

Pump controllersS pumps, range 54, can be controlled by Grundfos Dedicated Controls (DC).

The Grundfos Dedicated Controls system can control from one to six pumps.

The Dedicated Controls system starts/stops the S pumps by means of:

• float switches,• pressure sensor or• ultrasonic sensor.Furthermore, it is possible to control the water level by both float switches and an analog pressure sensor or ultrasonic sensor.

Optionally, it can control a mixer and/or a flush valve. The Dedicated Controls system can be extended with an IO 111 module per pump (for S pumps with built-in analog sensor).

For further settings, see the installation and operating instructions for the pump controller selected.

Standards Code Description

FM3600FM3615FM3615.80

Class I Explosive atmosphere is caused by gas or vapours.

Division 1 Area classification

Groups C and D

Classification of gases

T4/T3 Maximum surface temperature is 275 °F (135 °C) and 392 °F (200 °C)

IP68 Enclosure class according to IEC 60529.

25

Product description S pumps, range 54

26

Wiring diagrams

Fig. 15 Wiring diagrams, Y-connected (230 V)

TM04

672

0 0

810

Sens

ors

Ther

mal

sw

itch

Moi

stur

e sw

itche

s

PT1

00 lo

wer

bea

ring

PT1

00 s

tato

r

Ther

mis

tor

Pow

er c

able M

otor

Product description S pumps, range 54

Fig. 16 Wiring diagrams, Y-connected (460 V)

TM04

671

9 0

810

Sens

ors

Ther

mal

sw

itch

Moi

stur

e sw

itche

s

PT1

00 lo

wer

bea

ring

PT1

00 s

tato

r

Ther

mis

tor

Pow

er c

able M

otor

27

28

Curve charts/Technical data

The following many pages are divided into sections:

How to read the curve charts

Pages 28 and 29 A brief explanation of how to read the curve charts, the curve conditions, etc.

Performance curves and technical data:Page 34 Extra-low pressurePage 36 Low pressurePage 38 Medium pressurePage 40 High pressure

TM04

656

7 06

10

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Q [US GPM]

0

10

20

30

40

50

60

70

80

[ft]H

0 20 40 60 80 100 120 140 160 180 Q [l/s]

0

5

10

15

20

25

[m]H

0

10

20

30

40

[ft]NPSH

54L.S

60 Hz

ISO 9906 Annex A

S1.40.A80.210.4.S1.40.A80.270.4.

S140

A80210

4

S140A802704

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Q [US GPM]

0

5

10

15

20

25

30

[hp]

P2

0

5

10

15

20

[kW]

P2

S1.40.A80.210.4.

S1.40.A80.270.4.

Pump type:

54: Range 54L: Pressure range (Low pressure)S: Installation type

Total pump head H = Htotal

The power curves indicate shaft power [P2] for the pumps shown

Max. efficiency mark

NPSH curve for all variants shown. When sizing the pumps, add a safety margin of at least1.6 ft (0.5 m).

QH curve for the individual pump.

S pumps, range 54

Curve charts/Technical data

Curve conditionsThe guidelines below apply to the curves shown in the performance charts on page 32 to page 40.

• ANSI-HI centrifugal pump test 1.6-2000, Accep-tance level B.

• The curves show pump performance with different impeller diameters at rated speed.

• The bold part of the curves show the recom-mended operating range.

• The curves apply to the pumping of airless water at a temperature of 68 °F (+20 °C) and a kinematic vis-cosity of 1 cSt (1 mm2/s).

• NPSH: The curves show average values measured under the same conditions as the performance curves.When dimensioning the pump, add a safety margin of at least 1.6 ft (0.5 m).

• In case of other densities than 133.5 ounces/gallon (1000 kg/m3), the discharge pressure is proportional to the density.

• When pumping liquids with a density higher than 133.5 ounces/gallon (1000 kg/m3), motors with cor-respondingly higher outputs must be used.

Calculation of total headThe total pump head consists of the height difference between the measuring points + the differential head + the dynamic head.

Performance testsThe requested duty point for every pump is tested according to ISO 9906, Annex A, and without certifica-tion.

In case of pumps ordered on the basis of impeller diam-eter only (no requested duty point), the pump will be tested close to the best efficiency point (BEP) of the published performance curve which is related to the ordered impeller diameter (according to ISO 9906, Annex A).

If the customer requires either more points on the curve to be checked or certain minimum performances or cer-tificates, individual measurements must be made, and a certificate can be ordered.

CertificatesCertificates have to be confirmed for every order and are available on request as follows:

• Certificate of compliance with the order (EN 10204 - 2.1)

• Pump test sheet.

Witness testWhen the pumps are being tested or are tested with a certification it is possible for the customer to witness the testing procedure according to ISO 9906.

The witness test is not a certificate and will not result in a written statement from Grundfos. The witness itself is the only guarantee that everything is carried out as pre-scribed in the testing procedure.

If the customer wants to witness test the pump perfor-mance, place this request on the order.

Hgeo: Height difference between measuring points.

Hstat: Differential head between suction and the dis-charge side of the pump.

Hdyn: Calculated values based on the velocity of the pumped liquid on the suction and the discharge side of the pump.

Htotal Hgeo Hstat Hdyn+ +=

29

30

S pumps, range 54Performance curvesTechnical dataS 54 low pressure, 4-pole

S1.40.A80.210 and S1.40.A80.270

TM04

656

7 06

10

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Q [US GPM]

0

10

20

30

40

50

60

70

80

[ft]H

0 20 40 60 80 100 120 140 160 180 Q [l/s]

0

5

10

15

20

25

[m]H

0

10

20

30

40

[ft]NPSH

54L.S

60 Hz

ISO 9906 Annex A

S1.40.A80.210.4.S1.40.A80.270.4.

S140

A80210

4

S140A802704

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Q [US GPM]

0

5

10

15

20

25

30

[hp]

P2

0

5

10

15

20

[kW]

P2

S1.40.A80.210.4.

S1.40.A80.270.4.

TM04

656

8 06

10

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Q [US GPM]

0

10

20

30

40

50

60

70

80

90

100

[ft]H

0 20 40 60 80 100 120 140 160 180 Q [l/s]

0

5

10

15

20

25

30

[m]H

0

10

20

30

40

[ft]NPSH

54L.C/H

60 Hz

ISO 9906 Annex A

S1.40.A80.210.4.

S1.40.A80.270.4.

S1.40.A80.210.4.

S140A802704

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Q [US GPM]

0

5

10

15

20

25

30

[hp]

P2

0

5

10

15

20

[kW]

P2

S1.40.A80.210.4.

S1.40.A80.270.4.

Performance curves Technical data

S pumps, range 54

Electrical data

Note: Enclosure class: IP68

Pump data

* With 50 ft (15 m) cable

Pump type Voltage[V]

P1 [kw]

P2 [hp]

No. of poles RPM Con-

nection

IN Istart hmotor [%] Cos φ Moment of inertia

[lbft2 (kgm2)]

Breakdown torque Mmax [lbf*ft (Nm)][A] [A] 1/2 3/4 1/1 1/2 3/4 1/1

S1.40.A80.210.4.54L 3 x 460 18 21 4 1749 DOL 32 155 76 82 84 0.52 0.64 0.73 1.19 (0.05) 176.3 (239)S1.40.A80.210.4.54L 3 x 230 18 21 4 1749 DOL 64 310 76 82 84 0.52 0.64 0.73 1.19 (0.05) 176.3 (239)S1.40.A80.270.4.54L 3 x 460 23 27 4 1746 DOL 35 199 85 87 87 0.64 0.77 0.84 0.95 (0.04) 230.1 (312)S1.40.A80.270.4.54L 3 x 230 23 27 4 1746 DOL 69 398 85 87 87 0.64 0.77 0.84 0.95 (0.04) 230.1 (312)

Pump typeMax. solids size Max. installation depth Weight*

[inch (mm)] [feet (m)] [lbs (kg)]S1.40.A80.210.4.54L.S.222 4 (100) 66 (20) 794 (360)S1.40.A80.210.4.54L.C.222 4 (100) 66 (20) 860 (390)S1.40.A80.210.4.54L.H.222 4 (100) 66 (20) 948 (430)S1.40.A80.270.4.54L.S.245 4 (100) 66 (20) 816 (370)S1.40.A80.270.4.54L.C.245 4 (100) 66 (20) 904 (410)S1.40.A80.270.4.54L.H.245 4 (100) 66 (20) 970 (440)

31

Performance curves Technical data

S pumps, range 54

32

S 54 medium pressure, 4-pole

S1.40.A50.210 and S1.40.A50.270

TM04

656

9 06

10TM

04 6

570

0610

0 200 400 600 800 1000 1200 1400 1600 1800 Q [US GPM]

0

10

20

30

40

50

60

70

80

90

100

110

[ft]H

0 20 40 60 80 100 120 Q [l/s]

0

5

10

15

20

25

30

[m]H

0

10

20

30

[ft]

NPSH

54M.S

60 Hz

ISO 9906 Annex A

S1.40.A50.210.4. S1.40.A50.270.4.

S1.40.A50.210.4.

S1.40.A50.270.4.

0 200 400 600 800 1000 1200 1400 1600 1800 Q [US GPM]

0

5

10

15

20

25

30

[hp]

P2

0

5

10

15

20

[kW]

P2

S1.40.A50.210.4.

S1.40.A50.270.4.

0 200 400 600 800 1000 1200 1400 1600 Q [US GPM]

0

10

20

30

40

50

60

70

80

90

100

110

[ft]H

0 20 40 60 80 100 Q [l/s]

0

5

10

15

20

25

30

[m]H

0

10

20

30

[ft]

NPSH

54M.C/H

60 Hz

ISO 9906 Annex A

S1.40.A50.210.4.S1.40.A50.270.4.

S1.40.A50.210.4.

S1.40.A50.270.4.

0 200 400 600 800 1000 1200 1400 1600 Q [US GPM]

0

5

10

15

20

25

30

[hp]

P2

0

5

10

15

20

[kW]

P2

S1.40.A50.210.4.

S1.40.A50.270.4.

Performance curves Technical data

S pumps, range 54

Electrical data

Note: Enclosure class: IP68

Pump data

* With 50 ft (15 m) cable

Pump type Voltage[V]

P1 [kw]

P2 [hp]

No. of poles RPM Con-

nection

IN Istart ηmotor [%] Cos φ Moment of inertia

[lbft2 (kgm2)]

Breakdown torque Mmax [lbf*ft (Nm)][A] [A] 1/2 3/4 1/1 1/2 3/4 1/1

S1.40.A50.210.4.54M 3 x 460 18 21 4 1749 DOL 32 155 76 82 84 0.52 0.64 0.73 1.19 (0.05) 176.3 (239)S1.40.A50.210.4.54M 3 x 230 18 21 4 1749 DOL 64 310 76 82 84 0.52 0.64 0.73 1.19 (0.05) 176.3 (239)S1.40.A50.270.4.54M 3 x 460 23 27 4 1746 DOL 35 199 85 87 87 0.64 0.77 0.84 0.95 (0.04) 230.1 (312)S1.40.A50.270.4.54M 3 x 230 23 27 4 1746 DOL 69 398 85 87 87 0.64 0.77 0.84 0.95 (0.04) 230.1 (312)

Pump typeMax. solids size Max. installation depth Weight*

[inch (mm)] [feet (m)] [lbs (kg)]S1.40.A50.210.4.54M.S 4 (100) 66 (20) 661 (300)S1.40.A50.210.4.54M.C 4 (100) 66 (20) 728 (330)S1.40.A50.210.4.54M.H 4 (100) 66 (20) 794 (360)S1.40.A50.270.4.54M.S 4 (100) 66 (20) 705 (320)S1.40.A50.270.4.54M.C 4 (100) 66 (20) 772 (350)S1.40.A50.270.4.54M.H 4 (100) 66 (20) 838 (380)

33

Performance curves Technical data

S pumps, range 54

34

S 54 high pressure, 4-pole

S1.30.A40.210 and S1.30.A40.270

TM04

656

5 06

10

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 Q [US GPM]

0

20

40

60

80

100

120

140

[ft]H

0 10 20 30 40 50 60 70 80 90 Q [l/s]

0

10

20

30

40

[m]H

0

10

20

30

40

50

[ft]

NPSH

54H.S

60 Hz

ISO 9906 Annex A

S1.30.A40.210.4.

S1.30.A40.270.4.

S1.30.A40.210.4.

S1.30.A40.270.4.

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 Q [US GPM]

0

5

10

15

20

25

30

[hp]

P2

0

5

10

15

20

[kW]

P2

S1.30.A40.210.4.

S1.30.A40.270.4.

TM04

656

6 06

10

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 Q [US GPM]

0

20

40

60

80

100

120

140

[ft]H

0 10 20 30 40 50 60 70 80 90 Q [l/s]

0

10

20

30

40

[m]H

0

10

20

30

40

50

[ft]

NPSH

54H.C/H

60 Hz

ISO 9906 Annex A

S1.30.A40.210.4.

S1.30.A40.270.4.

S1.30.A40.210.4.

S1.30.A40.270.4.

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 Q [US GPM]

0

5

10

15

20

25

30

[hp]

P2

0

5

10

15

20

[kW]

P2

S1.30.A40.210.4.

S1.30.A40.270.4.

Performance curves Technical data

S pumps, range 54

Electrical data

Note: Enclosure class: IP68

Pump data

* With 50 ft (15 m) cable

Pump type Voltage[V]

P1 [kw]

P2 [hp]

No. of poles RPM Con-

nection

IN Istart ηmotor [%] Cos φ Moment of inertia

[lbft2 (kgm2)]

Breakdown torque Mmax [lbf*ft (Nm)][A] [A] 1/2 3/4 1/1 1/2 3/4 1/1

S1.30.A40.210.4.54H 3 x 460 18 21 4 1749 DOL 32 155 76 82 84 0.52 0.64 0.73 1.19 (0.05) 176.3 (239)S1.30.A40.210.4.54H 3 x 230 18 21 4 1749 DOL 64 310 76 82 84 0.52 0.64 0.73 1.19 (0.05) 176.3 (239)S1.30.A40.270.4.54H 3 x 460 23 27 4 1746 DOL 35 199 85 87 87 0.64 0.77 0.84 0.95 (0.04) 230.1 (312)S1.30.A40.270.4.54H 3 x 230 23 27 4 1746 DOL 69 398 85 87 87 0.64 0.77 0.84 0.95 (0.04) 230.1 (312)

Pump typeMax. solids size Max. installation depth Weight*

[inch (mm)] [feet (m)] [lbs (kg)]S1.30.A40.210.4.54H.S 3 (80) 66 (20) 661 (300)S1.30.A40.210.4.54H.C 3 (80) 66 (20) 728 (330)S1.30.A40.210.4.54H.H 3 (80) 66 (20) 794 (360)S1.30.A40.270.4.54H.S 3 (80) 66 (20) 705 (320)S1.30.A40.270.4.54H.C 3 (80) 66 (20) 772 (350)S1.30.A40.270.4.54H.H 3 (80) 66 (20) 838 (380)

35

36

S pumps, range 54Accessories

Accessories (for installation)

* Installation type S and C pumps with discharge flange size DN 250 and higher are supplied with guide claw mounted on the flange.

Pump type Installation accessoriesS 50-70 S and C NPS 3-8 (DN 80-200) without guide claw (guide claw included in auto-coupling kit)S 50-70 S and C NPS 10-24 (DN 250-600) with guide claw mounted on the pumpS 50-70 D Pump without installation accessories (accessories as separate kit)S 50-70 H Base stand for horizontal, dry installation supplied together with the pump

Pictures Description Size Weight [lb (kg)] PN Product

numberG

R81

26

Cast-iron, epoxy-coated auto-coupling system complete with:• guide claw *• base unit• upper guide rail bracket• gaskets and bolts.

Dis

char

ge fl

ange NPS 4" (DN 100) 120

(54.45) 10 97626238

NPS 5" / NPS 6"(DN 125/150)

229.28 (104) 10 97626242

Intermediate guide rail bracket For guide rails longer than 19.5 feet (6 m)

NPS 4" (DN 100) 3 96825161

NPS 5"/6" (DN 125/150) 3 96829331

NPS 8"-24"(DN 200-600) 8 96255842

Guide rails Standard pipes. Not supplied by Grundfos

TM02

885

6 09

04 -

TM02

885

7 09

04

Cast iron, epoxy-coated ring stand.Supplied with bolts, nuts, gaskets and anchor bolts.

Stand/pump discharge - hose

NPS 6" (DN 150)-4" 96848863

NPS 6" (DN 150)-5" 10 96848864

NPS 8" (DN 200)-8" 10 96789480

TM04

403

5 05

09

Vertical base stand (without bend).

Suc

tion

flang

e

NPS 6" (DN 150) 96308238

NPS 8" (DN 200) 96094523

TM04

415

6 09

09

Base stand for horizontal, dry installation.Supplied with bolts, gaskets and anchor bolts.Material:* = galvanised steel** = stainless steel

NPS 6" (DN 150) 51* 96776519

NPS 8" (DN 200) 50* 96801089

Accessories S pumps, range 54

Other accessories

Pictures Description Dimensions Product number

TM02

612

6 51

0213 ft (4 m) galvanised lifting chain with lifting link and safety hook.With certificates.

Max. 1763 lbs (800 kg) S 34-58

96735550

20 ft (6 m) galvanised lifting chain with lifting link and safety hook.With certificates. 96735553

26 ft (8 m) galvanised lifting chain with lifting link and safety hook.With certificates. 96735554

33 ft (10 m) galvanised lifting chain with lifting link and safety hook. With certificates. 96735556

40 ft (12 m) galvanised lifting chain with lifting link and safety hook.With certificates. 96735557

13 ft (4 m) stainless steel lifting chain with lifting link and safety hook.With certificates.

Max. 1763 lbs(800 kg) S 34-58

96735559

20 ft (6 m) stainless steel lifting chain with lifting link and safety hook. With certificates. 96735564

26 ft (8 m) stainless steel lifting chain with lifting link and safety hook. With certificates. 96735566

33 ft (10 m) stainless steel lifting chain with lifting link and safety hook.With certificates. 96735567

40 ft (12 m) stainless steel lifting chain with lifting link and safety hook. With certificates. 96735569

TM01

698

2 39

99

Float switch with 33 ft (10 m) cable 96003332

Float switch with 66 ft (20 m) cable 96003695

TM02

886

2 09

04

Bracket for two float switches 96003338

TM02

067

0 50

00

Float switches with bracket, 33 ft (10 m) cable

2 switches, 1 pump without alarm 62500013

3 switches, 1 pump with alarm 62500014

3 switches, 2 pumps with alarm 62500014

4 switches, 2 pumps with alarm 62500015

37

38

S pumps, range 54Dimensions

Installation on auto coupling

Fig.

17

Dim

ensi

onal

ske

tche

s, in

stal

latio

n on

aut

o-co

uplin

g sy

stem

Z12a

is m

inim

um re

com

men

ded

dist

ance

from

pit

botto

m to

bot

tom

of p

ump

suct

ion

side

.

Z11

is to

tal h

eigh

t of p

ump

inst

alle

d on

Gru

ndfo

s in

stal

latio

n ac

cess

ory

in th

e pi

t. N

OTE

: Thi

s fig

ure

mig

ht n

ot e

qual

Z12

a +

Z1.

Not

e:

TM04 2416 2508

Z17

G/S

Min

. lev

el,

nsta

llatio

n S

Min

. lev

el,

nsta

llatio

n C

Dimensions S pumps, range 54

S pu

mps

, ran

ge 5

4 [in

ch]

ZM

4 X

M16

4 X

M16

ZL2

4.1

4.1

ZL1

17.2

17.2

ZDt1

0.9

0.9

ZDN

1

4" 4"

ZDc1

7.1

7.1

Z17 S 0.

10.

1

G 0.1

0.1

Z16

16.3

16.3

Z15

8.7

8.7

Z14 - -

Z13

0.4

0.4

Z12b

9.4

9.4

Z12a

3.1

3.1

Z11

42.6

42.6

Z10

2.4

2.4

Z9 4.3

4.3

Z8 22.4

22.4

Z7 30.9

30.9

Z6 39.8

39.8

Z4 8.7

8.7

Z3 4.3

4.3

Z2 10.2

10.2

Z1 39.5

39.5

ZØ1

8 X

20

8 X

20

F

17.2

17.2

C 22.5

22.5

Pum

p ty

pe

S1.

30.A

40.2

10.4

.54H

S1.

30.A

40.2

70.4

.54H

S pu

mps

, ran

ge 5

4 [m

m]

ZM

4 X

M16

4 X

M16

ZL2

103

103

ZL1

438

438

ZDt1

22 22

ZDN

1

4" 4"

ZDc1

180

180

Z17 S 3.

03.

0

G 3.0

3.0

Z16

413

413

Z15

220

220

Z14 - -

Z13

10 10

Z12b

240

240

Z12a 79 79

Z11

1082

1082

Z10

60.3

60.3

Z9 110

110

Z8 568

568

Z7 785

785

Z6 1010

1010

Z4 220

220

Z3 110

110

Z2 260

260

Z1 1003

1003

ZØ1

8 X

20

8 X

20

F 437

437

C 572

572

Pum

p ty

pe

S1.

30.A

40.2

10.4

.54H

S1.

30.A

40.2

70.4

.54H

39

Dimensions S pumps, range 54

40

Fig.

18

Dim

ensi

onal

ske

tche

s, in

stal

latio

n on

aut

o-co

uplin

g sy

stem

(2)

Z12a

is m

inim

um re

com

men

ded

dist

ance

from

pit

botto

m to

bot

tom

of p

ump

suct

ion

side

.

Z11

is to

tal h

eigh

t of p

ump

inst

alle

d on

Gru

ndfo

s in

stal

latio

n ac

cess

ory

in th

e pi

t. N

OTE

: Thi

s fig

ure

mig

ht n

ot e

qual

Z12

a +

Z1.

Not

e:

TM04 2417 2508

Z14

Z17

G/S

Min

. lev

el,

nsta

llatio

n S

Min

. lev

el,

nsta

llatio

n C

Dimensions S pumps, range 54

S pu

mps

, ran

ge 5

4 [in

ch]

ZM

4 X

M16

4 X

M16

ZL2

5.8

5.8

ZL1

22.5

22.5

ZDt1

1.0

1.0

ZDN

1

6" 6"

ZDc1

9.4

9.4

Z17 S 0.

10.

1

G 0.1

0.1

Z16

22.6

22.6

Z15

11.0

11.0

Z14 - -

Z13 - -

Z12b

15.7

15.7

Z12a

5.5

5.5

Z11

48.8

48.8

Z10

3.5

3.5

Z9 4.3

4.3

Z8 24.3

24.3

Z7 32.8

32.8

Z6 45.2

45.2

Z4 11.0

11.0

Z3 4.8

4.8

Z2 11.8

11.8

Z1 41.4

41.4

ZØ1

8 X

23

8 X

23

F

17.6

17.6

C 22.7

22.7

Pum

p ty

pe

S1.

40.A

50.2

10.4

.54M

S1.

40.A

50.2

70.4

.54M

S pu

mps

, ran

ge 5

0 [m

m]

ZM

4 X

M16

4 X

M16

ZL2

147

147

ZL1

571

571

ZDt1

25 25

ZDN

1

6" 6"

ZDc1

240

240

Z17 S 3.

03.

0

G 3.0

3.0

Z16

575

575

Z15

280

280

Z14 - -

Z13 - -

Z12b

400

400

Z12a

139

139

Z11

1240

1240

Z10

88.0

88.0

Z9 110

110

Z8 617

617

Z7 834

834

Z6 1148

1148

Z4 280

280

Z3 123

123

Z2 300

300

Z1 1051

1051

ZØ1

8 X

23

8 X

23

F 446

446

C 577

577

Pum

p ty

pe

S1.

40.A

50.2

10.4

.54M

S1.

40.A

50.2

70.4

.54M

41

Dimensions S pumps, range 54

42

Installation on ring stand

Fig.

19

Dim

ensi

onal

ske

tch,

inst

alla

tion

on ri

ng s

tand

TM04 2419 2508

HC

L

Dimensions S pumps, range 54

S pu

mps

, ran

ge 5

4 [in

ch]

F

17.2

23.1

17.6

17.2

23.1

17.6

D 8.9

12.8

9.2

8.9

12.8

9.2

DST

H

7.3

6.3

7.3

7.3

6.3

7.3

HC

L

5.6

16.5

11.4

5.6

16.5

11.4

HC

H

5.7

17.1

11.0

5.7

17.1

11.0

Y5 17.7

21.7

17.7

17.7

21.7

17.7

Y4 28.4

47.0

34.4

28.4

47.0

34.4

Y3 19.8

31.3

26.7

19.8

31.3

26.7

Y2

14.1

14.1

15.6

14.1

14.1

15.6

Y1 46.8

47.6

48.7

46.8

47.6

48.7

Y Ø

2

0.16 8.1

0.24

0.16 8.1

0.24

Pum

p ty

pe

S1.

30.A

40.2

10.4

.54H

S1.

40.A

80.2

10.4

.54L

S1.

40.A

50.2

10.4

.54M

S1.

30.A

40.2

70.4

.54H

S1.

40.A

80.2

70.4

.54L

S1.

40.A

50.2

70.4

.54M

S pu

mps

, ran

ge 5

4 [m

m]

F 437

587

446

437

587

446

D 227

325

233

227

325

233

DST

H

186

160

186

186

160

186

HC

L

142

418

289

142

418

289

HC

H

145

435

280

145

435

280

Y5 450

550

450

450

550

450

Y4 722

1193

874

722

1193

874

Y3 502

794

677

502

794

677

Y2 357

359

397

357

359

397

Y1 1189

1209

1237

1189

1209

1237

Y Ø

2

4 205 6 4 205 6

Pum

p ty

pe

S1.

30.A

40.2

10.4

.54H

S1.

40.A

80.2

10.4

.54L

S1.

40.A

50.2

10.4

.54M

S1.

30.A

40.2

70.4

.54H

S1.

40.A

80.2

70.4

.54L

S1.

40.A

50.2

70.4

.54M

43

Dimensions S pumps, range 54

44

Dry, vertical installation

Fig.

20

Dim

ensi

onal

ske

tch,

dry

, ver

tical

inst

alla

tion

TM04 2422 2508

X13

X13

1

Dimensions S pumps, range 54

S pu

mps

, ran

ge 5

4 [in

ch]

XM1

M20

X6

M20

X6

M20

X6

M20

X6

M20

X6

M20

X6

Dt2 0.8

1.0

0.9

0.8

1.0

0.9

XDt1

0.9

1.0

0.9

0.9

1.0

0.9

XDc3

9.4

11.6

9.4

9.4

11.6

9.4

X17

31.2

36.1

32.8

31.2

36.1

32.8

X16

63.9

69.6

65.8

63.9

69.6

65.8

X15

20.5

23.9

20.5

20.5

23.9

20.5

X132

4.7

4.7

4.7

4.7

4.7

4.7

X131

5.9

6.9

5.9

5.9

6.9

5.9

X13

17.7

20.7

17.7

17.7

20.7

17.7

X10

6" 8" 6" 6" 8" 6"

X6 24.4

28.3

24.4

24.4

28.3

24.4

X5 11.7

13.5

11.7

11.7

13.5

11.7

X4 11.8

13.8

11.8

11.8

13.8

11.8

XØ5

0.9

0.9

0.9

0.9

0.9

0.9

XØ3

0.9

0.9

0.9

0.9

0.9

0.9

F

17.2

23.1

17.6

17.2

23.1

17.6

E 14.0

19.7

14.2

14.0

19.7

14.2

C 22.5

30.0

22.7

22.5

30.0

22.7

Pum

p ty

pe

S1.

30.A

40.2

10.4

.54H

S1.

40.A

80.2

10.4

.54L

S1.

40.A

50.2

10.4

.54M

S1.

30.A

40.2

70.4

.54H

S1.

40.A

80.2

70.4

.54L

S1.

40.A

50.2

70.4

.54M

S pu

mps

, ran

ge 5

4 [m

m]

XM1

M20

X6

M20

X6

M20

X6

M20

X6

M20

X6

M20

X6

Dt2 20 26 22 20 26 22

XDt1

24 26 24 24 26 24

XDc3

240

295

240

240

295

240

X17

792

918

832

792

918

832

X16

1.62

41.

768

1.67

21.

624

1.76

81.

672

X15

520

606

520

520

606

520

X132

120

120

120

120

120

120

X131

150

175

150

150

175

150

X13

450

525

450

450

525

450

X10

6" 8" 6" 6" 8" 6"

X6 621

719

621

621

719

621

X5 296

344

296

296

344

296

X4 300

350

300

300

350

300

XØ5

24 24 24 24 24 24

XØ3

24 24 24 24 24 24

F 437

587

446

437

587

446

E 355

500

360

355

500

360

C 572

762

577

572

762

577

Pum

p ty

pe

S1.

30.A

40.2

10.4

.54H

S1.

40.A

80.2

10.4

.54L

S1.

40.A

50.2

10.4

.54M

S1.

30.A

40.2

70.4

.54H

S1.

40.A

80.2

70.4

.54L

S1.

40.A

50.2

70.4

.54M

45

Dimensions S pumps, range 54

46

Dry, horisontal installation

Fig.

21

Dim

ensi

onal

ske

tch,

dry

, hor

ison

tal i

nsta

llatio

n

TM04 2413 2508

QZ1

QZ1

Dimensions S pumps, range 54

S pu

mps

, ran

ge 5

4 [in

ch]

3

0.7

0.7

0.7

0.7

0.7

0.7

Dt2 0.8

1.0

0.9

0.8

1.0

0.9

Dc2 7.5

11.7

8.5

7.5

11.7

8.5

2

0.7

0.9

0.9

0.7

0.9

0.9

D2N 0.3

0.3

0.3

0.3

0.3

0.3

QZ1 0.7

0.7

0.7

0.7

0.7

0.7

1

M20

M20

M20

M20

M20

M20

QD

N1

0.3

0.3

0.3

0.3

0.3

0.3

QD

c1

9.5

11.7

9.5

9.5

11.7

9.5

Q10

32.1

32.1

32.1

32.1

32.1

32.1

Q8

15.4

15.4

15.4

15.4

15.4

15.4

Q6

19.7

19.7

19.7

19.7

19.7

19.7

Q5

4.5

4.5

4.5

4.5

4.5

4.5

Q4

14.8

14.8

14.8

14.8

14.8

14.8

Q3

28.7

34.4

28.9

28.7

34.4

28.9

Q2

7.4

8.5

9.0

7.4

8.5

9.0

Q1

40.2

42.0

42.1

40.2

42.0

42.1

3

0.7

0.7

0.7

0.7

0.7

0.7

F

17.2

23.1

17.6

17.2

23.1

17.6

D 8.9

12.8

9.2

8.9

12.8

9.2

Pum

p ty

pe

S1.

30.A

40.2

10.4

.54H

S1.

40.A

80.2

10.4

.54L

S1.

40.A

50.2

10.4

.54M

S1.

30.A

40.2

70.4

.54H

S1.

40.A

80.2

70.4

.54L

S1.

40.A

50.2

70.4

.54M

S pu

mps

, ran

ge 5

4 [m

m]

3

18 18 18 18 18 18

Dt2 20 26 22 20 26 22

Dc2 190

298

216

190

298

216

2

19 24 22 19 24 22

D2N 8 8 8 8 8 8

QZ1 18 18 18 18 18 18

1

M20

M20

M20

M20

M20

M20

QD

N1

8 8 8 8 8 8

QD

c1

241

298

241

241

298

241

Q10

815

815

815

815

815

815

Q8

390

390

390

390

390

390

Q6

500

500

500

500

500

500

Q5

115

115

115

115

115

115

Q4

375

375

375

375

375

375

Q3

730

875

735

730

875

735

Q2

189

217

229

189

217

229

Q1

1021

1067

1069

1021

1067

1069

3

18 18 18 18 18 18

F 437

587

446

437

587

446

D 227

325

233

227

325

233

Pum

p ty

pe

S1.

30.A

40.2

10.4

.54H

S1.

40.A

80.2

10.4

.54L

S1.

40.A

50.2

10.4

.54M

S1.

30.A

40.2

70.4

.54H

S1.

40.A

80.2

70.4

.54L

S1.

40.A

50.2

70.4

.54M

47

48

S pumps, range 54Further product documentation

WebCAPSWebCAPS is a Web-based Computer Aided Product Selection program available on www.grundfos.com.

WebCAPS contains detailed information on more than 185,000 Grundfos products in more than 20 languages.

In WebCAPS, all information is divided into 6 sections:

• Catalogue• Literature• Service• Sizing• Replacement• CAD drawings.

Catalogue

This section is based on fields of application and pump types, and contains • technical data• curves (QH, Eta, P1, P2, etc) which can be adapted to the den-

sity and viscosity of the pumped liquid and show the number of pumps in operation

• product photos• dimensional drawings• wiring diagrams• quotation texts, etc.

Literature

In this section you can access all the latest documents of a given pump, such as• data booklets• installation and operating instructions• service documentation, such as Service kit catalogue and

Service kit instructions• quick guides• product brochures, etc.

Service

This section contains an easy-to-use interactive service cata-logue. Here you can find and identify service parts of both existing and discontinued Grundfos pumps.Furthermore, this section contains service videos showing you how to replace service parts.

Further product documentation

S pumps, range 54

WinCAPS

Fig. 22 WinCAPS CD-ROM

WinCAPS is a Windows-based Computer Aided Prod-uct Selection program containing detailed information on more than 185,000 Grundfos products in more than 20 languages.

The program contains the same features and functions as WebCAPS, but is an ideal solution if no Internet con-nection is available.

WinCAPS is available on CD-ROM and updated once a year.

Sizing

This section is based on different fields of application and installa-tion examples, and gives easy step-by-step instructions in how to• select the most suitable and efficient pump for your installation• carry out advanced calculations based on energy consumption,

payback periods, load profiles, life cycle costs, etc.• analyse your selected pump via the built-in life cycle cost tool• determine the flow velocity in wastewater applications, etc.

Replacement

In this section you find a guide to selecting and comparing re-placement data of an installed pump in order to replace the pump with a more efficient Grundfos pump. The section contains replacement data of a wide range of pumps produced by other manufacturers than Grundfos.

Based on an easy step-by-step guide, you can compare Grund-fos pumps with the one you have installed on your site. When you have specified the installed pump, the guide will suggest a number of Grundfos pumps which can improve both comfort and efficiency.

CAD drawings

In this section it is possible to download 2-dimensional (2D) and 3-dimensional (3D) CAD drawings of most Grundfos pumps.

These formats are available in WebCAPS:

2-dimensional drawings:• .dxf, wireframe drawings• .dwg, wireframe drawings.

3-dimensional drawings:• .dwg, wireframe drawings (without surfaces)• .stp, solid drawings (with surfaces)• .eprt, E-drawings.

0 1

Subject to alterations.

49

50

51

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Innovation is the essence