Rutgerson Products - Challenge Sailcloth

www.rutgerson.se / SAIL HARDWARE / DECK HARDWARE / PORTLIGHTS & HATCHES

Bantam 1600 Batten receptacleWe have launched a new batten receptacle that we call Bantam 1600, which completes the range so that we have a full assort-ment for boats from 20ft up to 70 ft. We call it Bantam because it is a smaller version of the 1600 that was launched two years ago and is suitable for boats up to 50ft monohull and 40ft multihull. It has the same clever push-button function as the 1600 and is very user-friendly.

News & Products Nov 2014

New Vice PresidentWe are happy to announce that Charlotte Rutgerson, daughter of Göran Rutgerson, has become Vice President. She will be responsible for the operative management of Rutgerson Marin, starting this autumn. Charlotte has a degree in Applied Business Management from Imperial College and she has worked at the company for five years in different departments; purchasing, marketing and finance.

Limousine Battcar 11mm A new model in the Limousine battcar range has been added with a profile width of 11mm. The Limousine is made of aluminium from a solid extrusion profile, which makes extremely

strong in order to withstand the loads generated by boats up to 50ft monohull and 40ft multihull. The new model is available with a M10 or M12 thread depending on the batten

receptacle.

We welcome our new distributors for Rutgerson products in India and Cap Verde, Sailing Stuff and Meio do Atlantico. Due to our new distributor, Rutgerson products are now easily accessible in these markets as well.

New distributor in Northern India and Cap Verde

One of the leaders in cover technology, Power Plastics has started using Rutgerson Super Rings for their products. The Super Rings has unsurpas-sed grip on the cloth and is therefore suitable for a variety of industrial applications.

Power Plastics in UK


Christmas is approaching and we would like to inform you that Rutgerson Marin will be closed from the 22 December to the 2 January as well as 6 January 2015.

We will not be able to make any shipments during that period and we thank you for your understanding.

News & Products Nov 2014

Rutgerson will exhibit at METS in Amsterdam at stand number 09:312. Visit us in the Swedish Pavilion and have a look at our new products. On Wednesday

the 19 December there will be the customary party at stand together with the Swedish Pavilion and you are most welcome to join us for a chat over a

Swedish beer!

METS 2014

New customer Catana Catamarans Chantier Catana has chosen Rutgerson as their main supplier of Deck Hardware, Portlights and Hatches for the entire BALI range. Catana is also our first customer for our new Master Flush Hatch 60, which will be launched at this year’s METS.

www.bali-catamarans.com

We wish you and your family a Merry Christmas & Happy New Year!

Deck blocks Rutgerson has developed two models of deck blocks, one is

installed on the top of the roof and the other is installed in the cockpit in order to lead the line.

This block range was developed for the boat brand Sense, but it is applicable for a wide range of boats and applications.The blocks are made of anodized aluminium and a 50mm

aluminium sheave with a kevlar reinforced bearing. This allows the block to reach a breaking load over 3 tons.


RUTGERSON SUPER RINGSRutgerson is a family owned company located in the heart of the famous Swedish west coast, on the island of Marstrand. Both the factory and the office are situated in the same building, creating a unique industrial environment with maximum efficiency.The Super Ring was invented by Göran Rutgerson, CEO and owner, during the 70’s and it has since then lead the way of cost efficient solutions in sailmaking. After 35 years Rutgerson still has 60% of the market.

WHY RUTGERSON?Most strongest solution on the market•Wide range of sizes•Complete with both closing and removal tools•Titanium Super Ring is the best product for carbon fibre •sails.

Maximum performanceThe Super Ring has unmatched grip on the cloth due to the unique construction.With this olution, there is no cutting, sowing, webbing, taping or other action needed. Simply punch a hole and press in the ring.


Wide range of applicationsThe Super Ring is available in many different sizes, ranging from 10 to 55mm internal diameter. Due to the many sizes and the maximum grip on the cloth, there are endless application areas for this product. The Super Ring is not only used bt the majority of sailmakers in the industry, but also by manufacturers of parachutes, covers, food producers as well as the oil and gas industry.

A Titan has arrivedThe Titanium Super Ring is the latest addition to the Super Ring assortment and it is a world-wide innovation, which strengthens Rutgerson’s position as market leader even further. The Titanium Super Ring weighs 50% less than the stainless steel Super Rings. The lighter weight is a fundamental benefit for both sailmakers and sailors.


RUTGERSON BATTCAR SYSTEMRutgerson is a family owned company located in the heart of the famous Swedish west coast, on the island of Marstrand. Both the factory and the office are situated in the same building, creating a unique industrial environment with maximum efficiency.The Rutgerson Battcar System is the market leading solution available for external battcars. Through experience gathered for more than 35 years, Rutgerson has constructed a battcar system that is efficient and user-friendly for both sail makers and sailors.

WHY RUTGERSON?No track on the mast needed, battcars slide in the •mast profileWide range of models and dimensions•Regular and high load versions•Available for boat sizes 25ft-60ft•

No track neededRutgerson battcars fit all major mast profiles for boats up to 60ft.

Easier sail handlingThe battcars can slide easily in the track even during load due to the unique wheel construction.


ApplicationRutgerson Battcars are available with a great variety of options to suit all sail maker’s and sailor’s needs.

Headboard carsThe latest feature in the Rutgerson battcars assortment is the headboard cars, which are available specified with all different types of Rutgerson Battcars.

Limousine Battcar 1540In order to adapt to market changes and needs, Rutgerson has developed a new and unique battcar, which can

take loads for boats up to 60ft.


RUTGERSON BATTEN RECEPTACLESRutgerson is a family owned company located in the heart of the famous Swedish west coast, on the island of Marstrand. Both the factory and the office are situated in the same building, creating a unique industrial environment with maximum efficiency.

WHY RUTGERSON?Wide range of sizes•Incredible weight/strenght ratio•Clever construction and stream-lined design•Easy to remove batten•Available for boat sizes 25ft-70ft•

Extensive rangeRutgerson adjustable batten receptacles are made of a highly durable, UV resistant com-posite material and can be used with all M10 threaded battcars and bolts.

In Innovation we trust For all our batten receptacles is it possible to change the batten without removing the fitting on the sail. More innovative features have been developed for the latest addition to our range, the 1600, and it is completely unique on the global marine market due to a snap function, which means that no tools are required to remove the sliding lid. Our product offers several benefits to sail makers as it is the easiest batten receptacle to mount onto the sail. Additionally, it has an elegant design without screws or sharp edges.


1580For boatsizes of 25-36ft, the 1580 is constructed to retain both flat and round full battens up to 30mm width and Ø10mm respectively.

1490Rutgerson’s 1490 batten fitting system is a cost efficient and flexible solution for fully battened applications. Available for borth knock-on shackle or battcar applications.

1600 The batten receptacle 1600 is made of anodised black alumi-nium. This batten receptacle targets boats up to approxima-

tely 70ft monohull and 60ft multi-hull, depending on the batten stiffness. It is available with both M10 and M12 thread and there is an option of titanium screws. Another beneficial aspect is that both round and flat battens fit the receptacle.

1590 - 1595 - 1596For boatsizes of 33-50ft, the 1590 with tensioning system is constructed to retain flat full battens up to 40x6mm and the 1595 with aluminium tensioner especially for Blue Streak andthicker battens up to 25x10mm. The batten receptacle 1596 is suitable for boatsizes of 33-50ft, with a tensioning system for round battens up to Ø12mm.

Rutgerson - Super Ring Closing tool 55 (1030-55) manual - English

1. Use the Hole punch 1060-60 to make a whole in the sailcloth where the ring is to be pressed into the sail.

Rutgerson Marin ABP.O. Box 84SE-442 19 Marstrand, SwedenPhone: +46 303 20 66 50, Fax: +46 303 608 89www.rutgerson.se

2. Place the liner part of the Super Ring onto the bottom part of the Closing tool. Then place the plastic washer on top with the uneven surface facing downwards and thereafter the sailcloth. Lastly, place the tooth part of the Super Ring with the teeth pointing downwards and then the upper closing tool part for the first pressing.

3. Press all the way until the teeth have sunk through the sail cloth and the plastic washer.

4. Switch to the upper closing tool part for the second pressing and press until the liner part has curved neatly over the teeth washer. Do not over-press the ring, it will damage the sailcloth and possibly the closing tool.

Rutgerson batten fitting1490 manual - English


Batten fitting 1490

Batten end fitting for flat or round battens.Flat battens maximum 45x5mm.Round battens maximum Ø 12mm.

If you want to combine with swivel 1530-xx-03, cut along this line. Use hacksaw or similar.

1530-xx-03

1490 1490-1 1490-G 1490-1G

Rutgerson Fullbatten fitting 1580 manual - English


Place the sailcloth between the receptacle body and back plate.

Cover and back is mounted with screw A4-RX-PT-Z, 8-16x12. (8 pcs. included)

Choose between three slides, 1580-01, 1580-02 and 1580-03, depending on batten model and size.

Place the batten in the receptacle and move the slide to adjust the batten tension.

A M10 threaded battcar like Rutgerson model 1530 should be mounted in the threaded hole on the receptacle.

Product Weight Lenght Width Height Max batten Adjustment1580-1 100g 110mm 49mm 23mm Round Ø10,

flat 20x4mm 30mm

1580-2 100g 110mm 49mm 23mm Flat 30x6mm 30mm1580-3 100g 110mm 49mm 23mm Thick 21x10mm 30mm

For boats 25-35 feet

Rutgerson Batten fitting 1590 and 1595 manual - English


NB! Recommended patch thickness 0-2 mm when using supplied screws! The fitting is not constructed to manage the loads that can appear in a reefing point!

Mounting instruction for the Rutgerson batten fitting 1590 & 1595

General1590 and 1595 are fullbatten fittings with adjustable tension for mounting at the luff of main sails. The fittings is made to be used with M10-threaded battcars, i.e. Rutgerson’s 1530-xx-05, or 1530-xx-09. 1590 fits flat battens in sizes up to 40x6mm. The insert in 1595 allows battens with a maximum size of 25x10mm to be used. The batten is fitted into the batten pocket from the luff, which means that the batten pocket can be closed at the leech end i.e. no leech fittings is needed.

1590 is primarily intended for boats in sizes from 30’ to 50’. The fitting is made in composite plastic, which makes it light, strong and UV-resistant.

Components The fitting consists of upper part (a) cover (b) tensioner (c) (note that tensioner in 1595 looks different) tension screw (d) back plate (e) and 7 cross head screws for plastic. The shorter screw is for locking the cover.

Mounting

1. Start the mounting by removing the cover from the upper part of the fitting by pushing it backwards. The fitting is to be mounted against the luff rope or the edge of the luff. NB! The centre line of the receptacle must be the same as the centre line of the batten pocket.

2. Temporarily place the upper part and the back plate of the fitting in the location described in picture 1 (on the same side of the sail as the batten pocket). Remove the upper part and be careful not to move the backing plate. Use it as a template to punch holes for the screws with an awl. (picture 2)

3. Turn the sail and locate the back plate of the fitting into its place (on the opposite side of the sail as the batten pocket and fitted into the newly made holes). Adjust the upper part of the fitting on the other side of the sail and fasten the six screws. The shorter screw is to be fitted into the hole on the lid.

4. Turn back the sail and lift the tensioner.

5. Put the batten into the batten pocket. Place the batten in the gap of the fitting and push down the tensioner.

NB! Step 4 & 5 does not apply when mounting batten fitting 1595!

6. Push the cover into place. Fasten the shorter screws to ensure that the cover is locked.

7. Mount the battcar (g) into the threaded groove in the front part of the mounted fitting. The battcar is not to be fastened into the fitting, it must be allowed to swivel at least 90o to both port and starboard.

8. Adjust the tension of the batten with the tension screw in the aft part of the fitting. The tension can easily be seen in the slit (h) on the cover of the fitting.

NB! Make sure that no metal part of the battcar is in contact with the mast section when sailing!

To Remove Batten Sections beneath are not illustrated.

A. Unscrew anti clockwise to reduce batten tension to zero with the tension screw in the aft part of the fitting.

B. Unscrew the screw on the lid, halfway, to release the cover of the fitting.

C. Remove the lid by pushing it straight backwards, lift the tensioner (doesn’t concern the 1595) and remove the batten from the batten pocket.

Insertion for 1595

Documents

Rutgerson Products - Challenge Sailcloth