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RT ADVANCE
HYDRAULIC WRENCH
SYSTEM
Ashish Malhotra
2017
CONTENTS
Market drivers
Product features
Applications
Competition
Ordering procedure
2
Wind Power (production & on site)Offroad & MRO O&G OEM, HTB, LTE
• New legislations VDI/VDE 2862 Part 2
• High Torque appllications error proofing
• Removing operator dependency
• Safety over use of manual torque wrenches
• Transformation in production to traceable solutions
• Onsite errection and commissioning traceability and operator guidance
• Driven by Vestas / GE / Gamesa
• Regulations in O&G for traceability.
• Production of valves and equipments
• Space constraints
• Success of tensor tools in Train manufacturing
POTENTIAL SEGMENTSMarket drivers
FEATURES
4
RT Advance
• Multifunction controller
• HD 10” Colour touch Screen
• 16GB inbuilt memory
• 4 identifiers for traceability
• User friendly interface
• Torque, Angle and time based strategies
• Open protocol / ToolsNet
• Highly effective radiator cooling system with fan for continuous operation
• Class 1 gauge
• Pressure sensor with 0.25% full scale resolution
• Proven solenoid valves
• Reliable couplers.
• Pump options (P55 / P150)
• Detachable, reversible angle encoder
• Sensor controlled auto cycle
• Integrated retainer for square drive tools
• 4 USB ports ( Bar code reader, label printer, etc..)
• 1 VGA
• 1 LAN
• Speaker, Mic
• 1 RS232 port
• Special high resistant wrap to protect cables and hose from abrasion, cut or impact. Different lengths available
• Full featured remote control with LED output signals for Ok, NOK, Low, High, Untightening
• Wifi Remote access for system support
BENEFITS
Measures Torque applied on the joint
Measures real angle of rotation to use as tightening strategy
or monitor cycle for detecting errors like re-hitting the
tightened bolt, missing washers, no or excessive lubrication,
thread damage, bolt rotation etc…
Measures time as third parameter over torque and angle for
repeatability and measuring operator efficiency.
Takes care of oil temperature effect on pressure.
Eliminates frictional loss between hoses and hydraulic
wrench as complete system is calibrated with Atlas Copco’s
IRTT transducers.
Stores everyday readings as a separate file and can store
upto 16 GB data.
Software updates or bug handling can be done remotely
through Wifi.
5
Summary
• ToolsNet enabled
• Global support through Atlas Copco service technicians
TOOLS
RTX : standard tool
RTX A
– A for Automatic
– Stroke sensor
RTX AA
– A for Automatic
– A for Angle
– Stroke sensor + angle encoder
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RTX – Low Profile
TOOLS
RT : standard tool
RT A
– A for Automatic
– Stroke sensor
RT AA
– A for Automatic
– A for Angle
– Stroke sensor + angle encoder
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RT – Square Drive
RTX ADVANCED WRENCH
Sensor to detect rod end when the reaction
pawl arrives to the next tooth and not end of
cylinder, the benefit is time savings and
reduced the load of the pump
1 encoder to measure the ratchet position,
we can measure the rotation in both CW and
CCW
8
RT ADVANCED WRENCH
Sensor to detect rod end when the reaction
pawl arrives to the next tooth and not end of
cylinder, the benefit is time savings and
reduced the load of the pump
Encoder to measure the drive position, we can
measure the rotation in both CW and CCW
9
ANGLE ENCODER
Measures incremental angle
Optical sensing method
Max. 2048 pulses per revolution
Detachable
Easy to mount with integrated retainer
Excellent repeatability
10
PRESSURE TRANSDUCER
Mechanical pressure converted to an electrical signal
Output signal 0-10 V
Special calibration 700 bar
Resolution 0,25% full scale
Sensitive diaphragm with strain gauges
11
PRESSURE REGULATION
DC motor to drive the pressure regulator
PM8S
IP 54
DC 24 V
25 Watt
Max output speed 50 rpm
12
PUMPS
2 voltage– 110 V or 220 V
2 Size– Panther 055
– Panther 150
Only one controller – Windows platform
– Calibration check
Different options– No options like Bronze, Silver, Gold
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Panther RTA
OPTION 1
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Pumps– Panther 55 / Panther 150
4 manifold available :– Or 4 tools (2 or 3 or 4 tools in same time) :
RT / RTX or RT A / RTX A
Strategies available :– Torque control and monitoring time
OPTION 2
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1 manifold available :– Only 1 tool :
RT / RTX or RT A / RTX A or RT AA / RTX AA
Strategies available :– Torque control and monitoring time
– Torque control and monitoring angle
– Angle control and torque monitoring
2 regulators and 2 valves :– First regulator for adjust torque, only for the first
bolt of batch
– Second regulator for angle control only, this option
is for strategy “angle control and torque
monitoring”, we save the cycle time to adjust the
torque for next bolts
OPTION 3
16
1 manifold available :– 2 tools :
RT / RTX or RT A / RTX A or RT AA / RTX AA
Strategies available :– Torque control and monitoring time
– Torque control and monitoring angle
– Angle control and torque monitoring
2 regulators and 4 valves :– You can connect 2 tools but run one at a time. This
save the cycle time to connect a second tool.
– For a better safety process, you can have one tool
to tighten and the second only for loosening (only
after NOK).
CONTROLLER
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RTA CONTROLLER
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Colour touch screen 10 inch, IP54
SETUP
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Torque Control vs Angle Control
IDENTIFIER - BAR CODES SET UP
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SOME SCREENS SHOTS – BAR CODES OPERATOR INTERFACE
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SOME SCREENS SHOTS – PSET DATAS
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SOME SCREENS SHOTS – RESULT
23
SOME SCREENS SHOTS - RESULT DETAIL
24
SOME SCREENS SHOTS – GRAPH “TORQUE OVER ANGLE”
25
SOME SCREENS SHOTS – PRINT LABEL
26
15
C
M
10 CM
OUR PRICES
27
RTA Product Range ARP (Euro)
Square Drive Tools
RT1 A (w/o encoder) 7000
RT3 A (w/o encoder) 7300
RT5 A (w/o encoder) 7800
RT8 A (w/o encoder) 12500
RT1 AA (with encoder) 10500
RT3 AA (with encoder) 11000
RT5 AA (with encoder) 12000
RT8 AA (with encoder) 16500
Direct fit tools
RTX2 power head 2480
RTX4 power head 3330
RTX8 power head 3910
Ratchet Links
RL02 A (w/o encoder) 5000
RL04 A (w/o encoder) 6000
RL08 A (w/o encoder) 7000
RL02 AA (with encoder) 6500
RL04 AA (with encoder) 7500
RL08 AA (with encoder) 8000
RTA Product Range ARP (Euro)
Pumps
220 / 230 V
RTA 055-230V-Opt. 1 (Torque, Time) 4 port 29500
RTA 055-230V-Opt. 2 (Torque, Angle, Time) 1 port 30500
RTA 055-230V-Opt. 3 (Torque, Angle, Time) 2 port 32500
RTA 150-230V-Opt. 1 (Torque, Time) 4 port 32500
RTA 150-230V-Opt. 2 (Torque, Angle, Time) 1 port 33500
RTA 150-230V-Opt. 3 (Torque, Angle, Time) 2 port 34500
110 V
RTA 055-110V-Opt. 1 (Torque, Time) 4 port 29500
RTA 055-110V-Opt. 2 (Torque, Angle, Time) 1 port 30500
RTA 055-110V-Opt. 3 (Torque, Angle, Time) 2 port 32500
RTA 150-110V-Opt. 1 (Torque, Time) 4 port 32500
RTA 150-110V-Opt. 2 (Torque, Angle, Time) 1 port 33500
RTA 150-110V-Opt. 3 (Torque, Angle, Time) 2 port 34500
RTA Product Range ARP (Euro)
Software Licence (option 1) 7000
Software Licence (option 2 or 3) 12500
Hoses
Hoses 4,5m for RTA 2200
Hoses 10m for RTA 3500
Hoses 15m for RTA 4500
Hoses 20m for RTA 7500
Optional Accessories
Bar code scanner (Atlas Copco) 1390
Label printer package 2400
Storage Box for standard set with 4.5 mtr cable 4000
LEAFLET
28
COMPETITOR OVERVIEWBrand/Model Functionality
HYTORC ECO2Touch pump • Hydraulic bolting system Smarttorcc omplies with
VDI / VDE 2862 Part 2
• Communicates via WLAN, LAN or USB
• 7-inch touch display
• Torque and angle
• Torque to torque with yield control
• Torque to yield
• Torque to external signal
• Angle measured by direct sensor, torque by
pressure
• Barcode scanner interface
• Digital remote control
• Touch screen at the pump controller
• Possibility to control if correct tool will be used
• Design looking professional
• Quiet pump
• Good cable handling to the tool
• Statistic measuring system
PLARAD • Digital remote control with screen
• No angle sensor on the tool
• Live measurement of Torque and angle
• Quiet pump
• Good cable handling
• No encoder no cable
29
Cannot be connected to ToolsNet or other data
recording software
Does not measure angle directly on application. Non
compliance to VDI standards
COMPETITOR
Pressure sensor based conversions
Pressure torque charts of specific tools need to
be referred.
Enables wireless data capturing
Operator guided approach
Pressure gauge with transducer need to be
installed on pumps with constraints of space.
Charge 5000 USD.
Package cost without pump 17000 USD for
distributor.
30
Torq - Comm
Does not measure real angle directly on application. Non
compliance to VDI standards
RTA
USPs
Measures Torque and Angle as per VDI 2862 Part 2 directives
ToolsNet enabled
Windows based software
Remote access to support installation / troubleshooting
Global support through application centres.
31
Facts Summary
How to order
Fill in the application sheet
Send to AC Tentec for quote
Application centres to be involved for any design modifications
Delivery – 8 weeks
APPLICATIONS
Slew ring bolts
Axel hub bolts
Applications with accessibility issues
32
OFF-ROAD
APPLICATIONS
Oil and Gas equipment manufacturers
Compressor assembly
Heat Exchangers
Valve manufacturers
FPSO manufacturing
Winch assembly
33
Oil & Gas
APPLICATIONS
34
Wind
• Turbine gear box assembly and mounting bolts
• Hub bearing assembly bolts
APPLICATIONS
Winches
Cranes
35
Shipping Industry
SOLD UNITS36
– MANITOWOC Crane (Moulin in France)
SOLD UNITS37
– BLUEBUS (Quimper in France)
FAQ
Can this unit do multistage tightening as PF4000 / 6000?
Hydraulic tools are not continuous rotation tools hence have design and control limitations.
What is the accuracy of this unit ?
+/- 10% as per ISO 5393 (Tested on IRTT dynamic transducers with ST analyser)
How the frictional losses in the system have been accounted for ?
At the time of calibration, we calibrate the complete unit with hose, wrench and pump. This eliminates all
frictional errors from the system.
Does this unit stop if there is a re-hit ?
Yes with Angle based strategy
Can we run two tools at same time same torque and different torque ?
In option 1 with Torque control we can run 4 tools at same time but with one feedback on controller. Can be
done in option 3 as well but needs software modification at additional cost. Not available as standard.
38
FAQ
How to ensure that pre-torqueing done on bolts is correct ?
Needs several tests to find an appropriate pre torque angle and time window. Results can show the background
colour as orange or yellow with code to identify if pre torque was good or not.
Is this unit possible on lynx pump ?
No, currently we have RTA, only on Panther pumps.
How is calibration done ? Can we do it onsite ? Cost ?
Yes, onsite calibration can be done. Service division being updated on it.
How to get software and repair support ?
Quick support can be provided by taking virtual control of controller through Team viewer installed by default on all
machines
39