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2010 Rolls-Royce Corporation The information in this document is the property of Rolls-Royce Corporation and may not be copied or communicated to a third party, or used for any purpose other than that for which it is supplied without the express written consent of Rolls-Royce Corporation. This information is given in good faith based upon the latest information available to Rolls-Royce Corporation, no warranty or representation is given concerning such information, which must not be taken as establishing any contractual or other commitment binding upon Rolls-Royce Corporation or any of its subsidiary or associated companies.
Rolls-Royce Environmental and Energy Efficiency Strategies
Kaushik Rajashekara
49th AIAA Aerospace Sciences Meeting4-7, January 2011Orlando, FL
Contents
Rolls-Royce Environmental StrategyAeroDefenseMarineEnergy
Rolls-Royce Partnership with Global OrganizationsRolls-Royce impact on global CO2 emissionsSummary
2
Rolls-Royce Environmental Strategy
Maintain our drive to reduce the environmental impact of all our business activities
Develop entirely new low-emission and renewable energy products
Tidal stream, fuel cells, nuclear
Further reduce the environmental impact of our products; and
Rolls-Royce will apply its knowledge and technology to developprofitable solutions to the challenge of climate change
3
Rolls-Royce four markets
58.3bn order book
915m profit
Underlying sales 10.1 billion, 49% from services
Civil Aerospace
Defence Aerospace
864m gross R&D
>38,000 employees worldwide
44% 20% 26% 10%
Marine Energy
4
Rolls-Royce proprietary information
Civil aerospace portfolio
The broadest civil product range of any manufacturer
5
Meeting the 50% fuel burn target requires improvement in
all areas
Overall ACARE* Environmental targets for 2020* Advisory Council for Aerospace Research in Europe
Reduce fuel consumption and CO2emissions by 50%
Reduce NOXemissions by 80%
Reduce perceived external noise by 50%
Targets are for new aircraft and whole industry relative to year 2000:
The ACARE targets represent a doubling of the historical rate of improvement
Contributions to CO2 reduction
-50%
-40%
-30%
-20%
-10%
0%
Engines Airframe Air traffic management
and operations
6
Progress towards ACARE targets
-25
-20
-15
-10
-5
0
1995 2005 2015 2025
Red
uctio
n in
sfc
(%)
Trent 895
Trent 500
Trent 900
Trent 1000prediction
ACARE target
0
10
20
30
40
50
60
70
80
90
1995 2005 2015 2025NO
xem
issi
ons
rela
tive
to C
AEP
/2 (%
)
-12
-10
-8
-6
-4
-2
0
1995 2005 2015 2025
Ave
rage
airc
raft
nois
e co
rrec
ted
for
airc
raft
wei
ght (
dB)
Trent 895
Trent 500
Trent 900
Trent 1000prediction
ACARE target
Trent 895Trent 500
Trent 900Trent 1000prediction
ACARE target
Demonstrator
programs
Demonstrator
programs
Demonstrator
programs
7
Noise and SFC improvement
Advanced Turbofan
Open Rotor
Current technology
1980stechnology
(dB)
8
Rolls-Royce CLEEN Technologies Program
Fuel BurnReduction
Alternative FuelsFeasibility
Dual-Wall Turbine BladesDesign, Fabricate, Engine Test
CMC Turbine Blade TracksDesign, Fabricate, Engine Test
AE 3007 DemonstrationLab & Rig Test; Engine & Flight Demo
RB211-524 DemonstrationLab & Rig Test; Engine Demo
CLEEN: Continuous Lower Energy, Emissions & Noise Technologies
Environmentally Friendly Engine (EFE) Program
Demonstration program will validate new technologies aimed at reducing noise, fuel burn and emissions5 builds, first run start 2010Key Technology Areas
High temperature materials High efficiency turbines Low emissions combustion Advanced manufacturingEngine control and actuation
Targets enabling technologies to deliver 2020 ACARE goals
10
Alternative Fuels Program
Energy density CO2 benefit Mass productionFuel specification Low agricultural impact Global distribution
Operability Renewable feedstocksAircraft compatibility
Energy density CO2 benefit Mass productionFuel specification Low agricultural impact Global distribution
Operability Renewable feedstocksAircraft compatibility
Suitability Sustainability Industrialization
Alternative Fuels Projects
AE 3007 demonstrationJoint program with Syntroleum and Cessna Aircraft CompanyComprehensive evaluation of single fuel through sequential lab, rig, engine and flight testingSyntroleum R-8 HRJ selected for AE 3007C engine ground test and Cessna Model 750 flight test
RB211-524 demonstrationJoint program with British AirwaysAssessment of broad range of candidate fuels through lab testing, with down-selection prior to rig and engine testingEngine ground test of selected fuel(s) to be conducted using RB211-524G/H provided by British Airways
12
ADVENT HEETE
INVENT
System Upgrades
New Systems
Future Capability
UCAS
LRS
Hyper-Sonic
Airborne DEW
Global Hawk
F-35
RATTLRS
HIGHALTITUDE
PERSISTENCE
HIGH MACH
INTEGRATEDPOWER &
THERMAL MGT
SURVIVABILITY
AFFORDABILITYRELIABILITY
MAINTAINABILITYEnabling future capability
Positioning for the future 13
Current Technology Programs with External Sponsors Power Optimised Aircraft (POA) [Completed]
Demonstration of More Electric Engine based on Trent 500
Environmentally Friendly Engine (EFE)HP turbine and lean burn combustion Trent 1000 in Boeing 787.
Efficiency, Environment, Economy (E3E)Core technologies for future two shaft engines
VITAL & NEWAC System architectures & technologies for propulsive/thermal efficiencyReduce Engine noise and CO2
Clean Sky Joint Technology Initiative seven year programMajor new 1.6 Bn EU technology programmeScope for radical architectures including demonstrators to meet ACARE goals
Adaptive Versatile Engine Technology (ADVENT)Multi-design point engines that automatically adjust fan & core airflow and pressure ratio for optimized performance & fuel efficiency at all flight conditionsLeverage civil and military technology
14
Active Magnetic BearingActive Magnetic BearingActive Magnetic Bearing
Electric ActuatorsElectric ActuatorsElectric Actuators
High PressureStarter/GeneratorHigh PressureStarter/Generator
Electric OilBreather ModelElectric OilBreather ModelElectric Fuel
Metering UnitElectric Fuel Metering UnitElectric Fuel Metering Unit
Fan ShaftGeneratorFan ShaftGeneratorFan ShaftGenerator
Electric Oil Pump & Scavenge SystemElectric Oil Pump & Scavenge System
Remove accessorygearbox
Power Optimised Aircraft
Power Optimized Aircraft (POA) More Electric Engine Demo No external gearboxElectric driven fuel pumpElectric vane actuationIntegral starter/Generator on HP spool
Fan shaft generator on LP spoolIntegrated power systemFlight weight power electronics Oil-less LP turbine sump via Active Magnetic Bearing
Part EU funded programme consisting of over 40 partners across Europe
Use of alternative state-of-the-art electrical technologies to enable a reduction in consumption of non-propulsive power Decreased system weight
Increase overall system performancePotential removal of engine oil systemImprove the efficiency of loads to reduce their power consumption
SR (LP - 150 kW) & PM (HP - 200 kW) machine
15
Rolls-Royce MarineTo be the customers first choice for marine power
systems, products and servicesMerchant
PassengerCoastal CargoGreen VesselsMega Yachts
OffshoreExploration & ProductionSupply & ServiceFishing
NavalSurface WarshipsAuxiliary Vessels
SubmarinesNuclear SubmarinesNATO Submarine Rescue System
16
Rolls-Royce Marine
Ship designPropulsion systems mechanical & electricalGas turbines & dieselsNuclear steam raising plantPropulsors propellers, waterjets & thrustersMotion & ride controlDeck machineryThrust blocksAftermarketservices
Broadest product range on the market
17
Hybrid Propulsion Systems
Novel hybrid systems offer:Increase in operational flexibilityReduced lossesLeading to fuel burn reductions of up to 50% compared to conventional mechanical propulsion systems
18
Marine Electrical Systems - Scope
Variable Speed Motor Drives
Generators (Diesel or Shaft)
Switchboards
Transformers
Electric motors
Power electronics
Automation & Control System
19
RR Vision Future Generation CO2 Reduction 20 Optimised Vessel Energy Consumption
Intelligent control of power & propulsion system & ship services, eg. HVACVoyage managementNext generation of ship system integration giving circa 20% efficiency improvement
+5 Year Full Electric Propulsion (FEP)Advanced power electronics , superconducting fault current limiter (SFCL) and DC architecture
RR SOFC for Marine PowerBuilds on RR Fuel Cell Systems land-based technology>10% efficiency improvement re. diesel & gas enginesLow NOx and noiseSynergy with LNG-powered propulsion systems
Energy storage (eg. batteries)Increase hybrid propulsion flexibility
High efficiency propulsion systems Nuclear propulsion
Proven CO2 free technology, political & security issues
Energy Portfolio21
Existing Products - Gas turbines and Reciprocating engines for Oil and gas & Power generation
Future products will be based on:
Tidal Power
Offshore wind
Carbon capture and storage
Civil nuclear
Solid Oxide fuel cell based power generation
Energy portfolio 22
Tidal Stream ProgramTidal Stream power is attractive renewable energy source projected to be 3 bn pa market when mature
Predictable availability, unlike wind or solarMinimal visual and environmental impact
R-R concept has a number of patented features that make it highly competitive500 kW demonstrator is now generating power under the ocean off northern Scotland16 M programme for 1 MW demonstrator underway with 12 M contribution from the ETITargeting first product in 2015
23
Compression systems for CCSCarbon Capture and Storage (CCS) systems will become a large newmarket in the 10 year horizon the only technology that can mitigate CO2 from coal fired power stationsRolls-Royce is concentrating efforts on CO2 compressions Exploring advanced compression Technologies, clever inter-cooling &
control for best solution to demanding duty150 barSuper-critical liquid
24
Carbon Capture & Storage
Courtesy CO2 CRC
Industrial Plant (eg cement) -CO2 separation and compression
Large scale (eg coal) power generation -CO2 separation and compression
Large scale CCGT power generation - CO2 separation and compression
CO2compression
25
26Nuclear a significant opportunity
Advantage low/ No CO2 emissions and security of energy.Offers substantial contribution to reduce emissions by 80% by 2050
Rolls-Royce has considerable capability UK submarines: water reactor
engineering, instrumentation and control systems.
Data Systems and Solutions: nuclear services in USA and mainland Europe
Structuring high value-added supply chains
26
Solid Oxide Fuel CellsReliable Energy local to where it is needed
Potential fuel-efficiency in the 60-70% range
Multi-fuel (natural gas, liquid and biofuels)
Negligible air emissions, low-carbon
Distributed generation minimizes transmission losses and reduces infrastructure costs
27
Gas turbines, in the use phase, contribute over 99% of the climate change impact
Nor
mal
ised
gre
enho
use
gas
emis
sion
s
0.0%
0.01%
0.1%
1.0%
10.0%
100%
Manufacture Test Product Use
Maint-enance
Rolls-Royce impact on global CO2 emissions28
Reducing operational impactAll businesses certificated to ISO 14001
External environmental reporting since 1999
The total amount of energy used by Rolls-Royce worldwide for facility support and manufacturing operations (normalised by revenue) has fallen by 38 per cent since 2006 exceeding the target of 10 per cent.
The total greenhouse gas emissions associated with facility support, manufacturing operations and product test continue to show a downward trend. Emissions have decreased by 40 per cent since 2006 and by 59 per cent since 2003 (normalised by revenue).
29
Progress against energy use reduction target
Greenhouse gas emissions intensity 2003 2009
To summarise
Rolls-Royce can help society develop an effective response to climate change
Two thirds of the traditional R&D spend is addressing the environment and energy efficiency
Leverage substantial technical advances and ongoing commitments by Rolls-Royce in the development of environmentally friendly technologiesLow-carbon opportunities extend beyond power generation, with scope for re-use between sectors
Industry must remain competitive to be able to influence the worldwide market in this field
30