Rolinec_M_Case study Nuclear power plant construction EN final

Management of Safety during Construction and Installation activities in Nuclear Power Plant

Marek Rolinec

Safety during nuclear power plant construction HSE Excellence Europe 2016, 18.5.2016

Use: External Author: Marek Rolinec HSE MO34

Introduction MO34 Project

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

4.6mld€>150contractors

5500workers

>800SE/Enel

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Statistics Construction Industry in Slovakia

•  ThirdplaceintheEmploymentRate•  SecondandThirdplaceintheAccidentRate

•  48FataliCesand457HBIduring6years

•  Implementa+onofcorrecttoolsmaysignificantlydecreasethenumbers

Ac+vityFatali+es

HeavyBodyInjury(HBI)HBI+42Sick.Leave

HBIbasedon111/1975(2009-2010)

2009 2010 2011 2012 2013 2014 2009 2010 2011 2012 2013 2014

Industry 8 11 9 12 12 7 720 750 58 61 43 46

Transport,Storage 6 13 10 9 6 9 229 205 8 27 16 16

ConstrucCon 14 3 3 14 7 7 299 164 25 19 22 23

AgricultureandForestry 4 3 5 5 9 5 174 144 11 16 12 11

Injuriesintotal 44 48 38 53 53 39 1948148

1755162 137 167 155 146

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

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1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

Statistics European Union Standardized incidence rate of fatal accidents at work for 2012 and average rate for 2009 - 2011 (Eurostat)

Member State Eurostat - Standardised Incident Rate (per 100,000 workers)

2012 Average (2009-2011)

1,3 1,55 1 United Kingdom 0,58 0,67 2 Netherlands 0,72 0,76 3 Sweden 0,8 1,26 4 Germany 0,9 0,8 5 Estonia 1,02 2,43 6 Denmark 1,18 1,1 7 Greece 1,2 0,85 8 Italy 1,29 1,58 9 Poland 1,42 3,3 10 Ireland 1,43 1,19 11 Belgium 1,46 2,04 12 Hungary 1,6 2,18 13 Finland 1,62 1,04 14 Switzerland 1,68 1,57 15 Malta 1,7 0,5 16 Slovakia 1,78 0,59 (2/29) 17 Spain 1,99 1,98 18 Czech Republic 2,1 2,01 19 Cyprus 2,25 3,48 20 Austria 2,37 2,13 21 France 2,64 3,22 22 Slovenia 2,7 1,93 23 Portugal 2,71 2,9 24 Luxembourg 2,91 2,53 25 Romania 2,94 4,53 26 Bulgaria 3,06 2,26 27 Croatia 3,17 1,68 28 Lithuania 3,93 3,75 29 Latvia 4,7 3,52

Slovakia 2009 -2011 •  2 of 29

Slovakia 2012 •  16 of 29

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Statistics MO34 Project status up to 31 Dec 2015

2010 2011 2012 2013 2014 2015Fatality/HBI 0/0 0/0 0/0 0/0 0/0 1/0InjurieswithSL>1day 5 5 4 2 6 5TreatmentwithoutSL 15 8 7 22 25 14Dangerouseventexcl.damage 12 11 5 11 39 40Dangerouseventincl.damage 1 2 4 2 2 0Fire 2 2 2 1 0 0SicknessLeavedaysintotal 97 183 124 115 148 143Workedouthours/year 4.741662 5.416731 5.820423 7.420031 11.424854 12.527882

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

Conclusion

0,64 0,65 0,65 0,64

0,62 0,61

0,59 0,58

0,57 0,56

0,55 0,55

0,010 0,015 0,020 0,025 0,030 0,035 0,040

0,52 0,54 0,56 0,58 0,60 0,62 0,64 0,66

FI

SI

Yearly FR trend (FI – SI)

Combined Frequency Rate (FI – SI)

0,68 0,63 0,57 0,55

0,0207 0,0180 0,0165 0,0155 0,0000

0,0100

0,0200

0,0300

0,0400

0,00

0,20

0,40

0,60

0,80

2013 2014 2015 2016

FI

SI

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Human Behavior Human Factor Failure

Absenceofpersonalprecondi+onfor

properjob45%

Usingofdangerousmethods,includingac+ngwithout

authority,againstorder,againstprohibi+onandinstruc+on,remainingin

dangerouszone30%

Causeofaccidents2009-2015

71,4%

30%

45%

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

V-45Staircase,ladders,ascents-fallofworkerson

20%

III-24Grinders,cleaningand

polishingmachines10%

IV-44In-plantworkplaces(roads,

pathways,corridors)-

horizontalfallofworkers10%

V-47Depressions,pits,notcoveredopenings-fallofworkersintodepth

10%

Vb-50Loads-accidentscaused

byloads10%

VII-61Toxicsubstances-solid,liquid,toxicand

unbreathablegases10%

Sourceofaccidents2015

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Human Behavior Human Factor Failure

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

•  32 fatalities •  Dozens of injured

•  Francesco Schettina – 16 years of sentence

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•  approx.80%ofinjuriesonMO34maybeassignedtohazardousbehavior

Selection of Activity

Observing the activity

Filling in the Checklist Feedback Data completion

Observation

One Safety - important

no.

2014

Observers 28

Checklists filled in 1234

Observations in total 2482

Safe Behavior 2073

HazardousBehavior 409

HazardousBehaviorin% 20

Tab4:ONESAFETYbasicdata

Human behavior initiatives ONE SAFETY

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

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Outcomes from CSI

•  Detailed information on all nonconformities

•  Analysis focusing on critical workplaces

•  Detection of new possible hazards

•  Data about contractors’ Safety performance

•  Analysis on efficiency of actions’ taken

•  Analysis on human behavior

•  Data about activities of all Safety Supervisors

•  Data about all Yellow and Red cards applied

•  Environment included

PPA TOTAL October 2015 November 2016

December 2015 Januray 2016 February

2016 March 2016 April 2016

Počet kontrol / NO. of inspections 14409 2789 1837 2113 2122 2999 2549

Počet zistení / NO. of findings 2444 302 262 306 428 640 506

Žlté karty / Yellow cards 164 30 37 23 29 26 19

Červené karty / Red cards 5 0 0 2 0 3 0 October November December January February March April

FR = Počet zistení na 100 kontrol / No. of findings on 100 inspection 17 11 14 14 20 21 20

Areas of findings FR Q4 PPA 2015

FR Q4 MO34 2015

FR Q1 PPA 2016

FR Q1 MO34 2016

FR Januray

FR February

FR March

El. Equipment 13 11 20 17 19 22 19

Chemical substances N/A N/A N/A N/A N/A N/A N/A

Scaffold 31 31 38 39 42 38 33

Waste 3 16 4 13 6 6 0

PPE 23 26 40 36 41 38 42

Fire Prevention 12 17 21 24 13 21 29

PráWork at height 14 13 18 15 19 16 18

Machine, Crane N/A N/A N/A N/A N/A N/A N/A

Human behavior 2 3 3 4 1 4 4

Povolenie na práce 3 4 6 5 7 7 3 FR = Počet zistení na 100 kontrol / No. of findings on 100 inspection

Program introduction Construction Safety Indicator program

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

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Construction Safety Indicator program CSI – figures

•  CSISystemfocusesonfindings’iden+fica+on(nothavingcharacterofincident)

•  CAPAaresubmigedtotheSafetyCoordinatorandtoContractors

•  Evalua+onofcollecteddataresultsfromdefinedselec+oncriteria

•  ThebestCAPAeffec+vityisfoundinrange65%-80%

•  CAPAefficiencyshallbecountedbasedonperiodicityoffindingsasfollows:

January–December2015 Observers No.ofinspecCons/2015Shortcomingswithhighlevelof

hazard

CSI 42 65.045 635

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

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MeasurestakenajerinjuriesandCSIresults

Ini+a+vessetupforyear

PRACUJTE BEZPEČNECHRÁNITE TÝM SEBA AJ SVOJU RODINU

WORK SAFELYPROTECT YOURSELF AND YOUR FAMILY

HSE Initiatives HSE Integrated Improvement Program

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

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•  How many of you find the positive motivation as the most effective tool for improvement of the human behavior (bonuses, rewards, etc.)?

•  How many of you find the negative motivation as the most effective tool for improvement of the human behavior (penalization, stopping of

activities, etc.)?

•  How many of you use the positive and negative tool of motivation?

HSE Initiatives Reward and Punishment

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

12/22



HSE Initiatives Reward and Punishment

627 vouchers issued in total

In 2015 issued 2425 Yellow and 80 Red Cards

100 pcs in total

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

13/22



Induction Periodical and topic trainings

1640

48032

51668

17908

11080

16792

2221220592

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

0

10000

20000

30000

40000

50000

60000

2008 2009 2010 2011 2012 2013 2014 2015

Manhoursoftrainings

No.ofworkers

265,502739,60

13266,40

14155,90

22658,65

16828,05

23766,90

24774,90

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

0

5000

10000

15000

20000

25000

30000

2008 2009 2010 2011 2012 2013 2014 2015

Manhoursoftrainings

No.ofworkers

HSE Initiatives Trainings and Education

Scaffolders, Head of Works, Pre Job Brief, Load Binders, Work at Height, Use of Harness, Work in Confined Spaces, etc.

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

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HSE Initiatives Trainings and Education

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

15/22



HSE Initiatives Communication Campaigns

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

16/22




1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

17/22




1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

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1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

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1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

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Conclusion Achieved results

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

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Conclusion Achieved results

Tab5:AccidentRateofMO34+SK*

MO34 Construction

SK Construction

MO34 Effectivity Index

1 ml. of man hours 6 years

1 ml. of man hours 6 years

Fatality Indicator / HBI (FaR) 0,019 0,056 + 300 %

Frequency Rate (FR) 0,55 1,979 + 360 %

Severity Index (SI) 0,015 0,113 + 750 %

Posi+vesintheHSEArea9.160.000hourswithoutregisteredOccupa+onalInjury

SafeEnterprisein2012GoodPrac+ce3rdplacein2014

*Ing.RobertBullaHlavnýinšpektorpráceIPNitra:SYSTÉM CELOŽIVOTNÉHO VZDELÁVANIA V BOZP V PODMIENKACH SR

1Introduc+on

2Sta+s+cs

3HumanBehavior

4CSI

Program

5HSE

Ini+a+ves

6Conclusion

22/22

Documents

Rolinec_M_Case study Nuclear power plant construction EN final