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7/23/2019 Rockwell Product Conveor Catalogue
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Energy Savings That MakesDollars & Sense
Working Together to Make ConveyorsGreen
7/23/2019 Rockwell Product Conveor Catalogue
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This Webinar is targets attendees with leadership and management
responsibilities for Operations, Logistics and Distribution.
In this session, Rick DeFiesta, enior !ccount "#ecuti$e % olutions
Integration, of W&nright, will discuss the latest 'otor Dri$en Roller
Technologies and the role it pla&s in the future of (reen )on$e&or
&stems. Rick will share his insights on wh& customers are demandingchange, what are the ke& components and the ad$antages &ou can
e#pect to gain using a (reen )on$e&or &stem
Session Overview
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About the Presenter: i!k De"iesta
Rick has over thirty years in automated material handling on both the vendorand user side of the industry. Rick is part of the Wynright solutions team and is
based out of Atlanta, Georgia. Prior to joining Wynright, Rick worked at the
worlds largest !P" in cold storage where he implemented their first A#R#
automated warehouse in the $#. %he design included energy management and
regeneration through software and controls.
&n the past Rick participated as a guest speaker at the Georgia %ech "ogistics
&nstitute on the topic of automated order fulfillment.
7/23/2019 Rockwell Product Conveor Catalogue
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Allen#$ra%ley Co'(onents"ro' o!kwell Auto'ation
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' Driven by $elts) Chains) orSha*ts' Powere% by Motors +e%u!ers' Chains + S(ro!kets +
$earings' Ter'inal En%s
Tra%itional Conveyor Drive Chara!teristi!s
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' A ,-v 'otor is lo!ate% within the roller' Ea!h MD oller (lugs into a (ower + !o''uni!ations !ar%' The MD roller) along with slave% rollers) a!t as a !ontrolle% ./one0' Single 'otor /one lengths o* u( to 123' 4o Greasing or 5ubing 4ee%e%
Motor Driven oller Te!hnology
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' Driven by ,-6 Motors' -726 or 8826 Power Su((lies' ,- MD rollers (er -726Power Su((ly' 8, MD rollers (er 8826
Power Su((ly' Slave% rollers use% to !reate/ones
MD Conveyor Drive Chara!teristi!s
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MDConveyor
Tra%itional Conveyor
' 5!ontrolle% /ones o* (ower' Pro%u!t entering a !ontrol /one) the !ontrol /one is (owere%' Pro%u!t e9iting a !ontrol /one) the !ontrol /one is NOT(owere%' A!!u'ulate% (ro%u!t in a !ontrol /one) the !ontrol /one is NOT(owere%
' 1!ontrolle% /one o* (ower' Pro%u!t entering a !ontrol /one) the !ontrol /one is
(owere%' Pro%u!t e9iting a !ontrol /one) the !ontrol /one IS(owere%' A!!u'ulate% (ro%u!t in a !ontrol /one) the !ontrol /one IS(owere%
Always On versus un#On#De'an%
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' n areas where DC (ersonnel are in !lose(ro9i'ity to the !onveyor
' n areas where noise levels are a !on!ern
' When 'ulti(le %ire!tional !hanges arere;uire%
' n areas where !onveyor is %ensely (a!ke% orhas re(eating *oot(rints
Where to use MD Conveyor
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MDConveyor
Tra%itionalConveyor
'
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MDConveyor
Tra%itionalConveyor
Pa!king Syste' ? unning , Shi*ts @8< hrs+ %ay
Syste' Turn#ey Pri!e:18>)222
Syste' Turn#ey Pri!e:,72)222
DiFeren!e:
1>)2228,>H I( "ront nitial nvest'ent
8,H I( "ront nitial nvest'ent
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Syste' Para'eters *or Jorse Power an% un ateCal!ulation
Conveyor
5ength:
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Continuous unning Conveyor Para'eters
1 Phase6oltage: -
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Motori/e% oller Conveyor Para'eters
Drive oller 6oltage: ,- 6 DC Current Draw # Weight an% S(ee% Chart
Single oller Current Draw: 2> A'(eres Weight -> lbs Weight >> # 822 81
Total Weight o* 5oa%: -2 lbs 828 # 8>2 88 828 # 8>2 8>
Single oller Wattage: 87 Watts 8>2 # ,22 8> 8>2 # ,22 8>
Single oller Energy: 222>- kWhr Weight -> lbs Weight >> # ,
82-
Cost Per Kear:
8),>2
Energy Isage Cal!ulations @8< hours (er %ay
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Pa!king Syste' ? unning , Shi*ts @8< hrs+ %ay
MDSyste'
Tra%itionalSyste'
Cost Per
Month: 82-Cost Per Kear: 8),-7
8)-N,
Energy Savings
Savings Per Month:8)1
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' Data (rovi%e% by the OL!ial 4ebraska Govern'ent Website ? wwwneonegov
H ate n!rease "ro' ,22- to ,227
Cents(erDilow
att
hour
ise in Cost o* Energy over the last %e!a%e
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Sa#in's "ter 10 )ears *+1,8-440
82 year Total Cost o* Ownershi( @5ess Maintenan!e
ssumin' s/stem rate runnin' at 15 C$% and ener'/ cost is
281,2 + kWhrO is a((ro9i'ately %onths to co#er +5-000 C$E 2remium.
Syste' Turnkey Pri!e 18>)222,72)222
82 Kear Energy Cost @8< hours (er %ay 8,)-728>)N,2
Total 1,)-72 ->>)N,2
MDSyste'
Tra%itionalSyste'
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' 5ube Drive Chains
' Che!k $elt Tra!king + e#5a!e$elting' Grease $earings in TE0s &Drives' Change Oil in e%u!ers' Monitor Drives' Tension Drive Chain
Tra%itional Conveyor Maintenan!e
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' O!!asionally re(la!e *aultyrollers' O!!asionally re(la!e *aulty!ar%s' Che!k Power Su((lies
MD Conveyor Maintenan!e
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' Drive $elts' Chains an% S(ro!ket' E9(ose% Ter'inal En%s' oller (in!h (oints' E#Sto(s in Asso!iate A!!essible Areas
Tra%itional Conveyor Guar%ing & Sa*ety
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' Don0t tri( over it while you 'arvel at how ;uiet it o(erates
MD Conveyor Guar%ing & Sa*ety
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Other Co'(etitive A%vantages
"eature i!h Design: 4on#Conta!tAccumulation
Green Pro%u!t 5ine:Low Energy on!um"tion
Singulationor Slug elease#o$e!
ntuitiveLE &tatu! 'n$icator!
$elte% MD(an$le !maller) lig*ter or irregular !*a"e$ "ro$uct
an +e u!e$ to accumulate or ga" "ro$uct on incline! an$$ecline!
Sa*e) eliable an% uiet O(eration
Cost o* ntegration: e%u!e% "iel% Wiring nstall Ti'e an% Materials
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A((li!ation E9a'(les # Case sealero(eration
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A((li!ation E9a'(les # Au%it an% (a!k work station
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A((li!ation E9a'(les # ,2 !(' (i!k /one sort 'o%ules
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A((li!ation E9a'(les # MD %ouble#wi%e gate
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A((li!ation E9a'(les ? 6alue#a%% work stations
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A((li!ation E9a'(les # Take#away *ro' sorter
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A((li!ation E9a'(les # A!!u'ulation
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A((li!ation E9a'(les ? A!!u'ulation on an n!line
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Questions?