33
ROCKWELL HARDNESS TESTER Model : VRS OVERVIEW : VERTEX make Rockwell hardness testers are suitable for checking hardness of metals and their alloys. Flat, Round as well as irregular types for components considering can be tested on these machines. as well as load & scales to be used by the customer. These machines are manually operated, simple in design & easy to operate. Rockwell Hardness Testers are available in various models like VRS, VRS-150, VRB, VRB-250 & VSM. These models strictly confirms to IS : 1586 : 2000, BS : 891 part I & II, ASTM-E18 for Rockwell test and IS : 2281 : 1983, BS : 240, ASTM-E10 For Brinell test and IS : 1586 :2000, ESTM-E18 for Rockwell . superficial Test. Rockwell Models : design similar to VRS. Material testing Machines Catalogue Model : VSM VRB - 250 These machines are designed & developed considering the component size to be tested on the machines VRS Automatic weight selection & automatic zero setting dial gauge. VRS - 150 Similar to VRS with extra test height & depth of throat. VRB Rockwell cum Brinell (2.5mm.ball/187.5kg. load) combined model, Construction of the machine is similar to VRS-150 with additional weight of 187.5 &250kgf. and suitable ball holder for Brinell tests. VSM This is Rockwell cum Rockwell superficial combined model, with automatic weight selection. Rockwell superficial scales which is suitable for Checking very thin sheetsand surface hardness, as well as all other Rockwell scales can be checked this machine. VERTEX ENGINEERS & ASSOCIATES R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708 Tel- +91 22 27791675/65169832.Email : [email protected], Visit us at - www.vertexmachines.com

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Page 1: Material testing Machines Catalogue ROCKWELL HARDNESS …

ROCKWELL HARDNESS TESTER

Model : VRS

OVERVIEW :

• VERTEX make Rockwell hardness testers are suitable for checking hardness of metals and their alloys.

• Flat, Round as well as irregular types for components considering can be tested on these machines.

as well as load & scales to be used by the customer.

• These machines are manually operated, simple in design & easy to operate.

• Rockwell Hardness Testers are available in various models like VRS, VRS-150, VRB, VRB-250 & VSM.

• These models strictly confirms to IS : 1586 : 2000, BS : 891 part I & II, ASTM-E18 for Rockwell test and

IS : 2281 : 1983, BS : 240, ASTM-E10 For Brinell test and IS : 1586 :2000, ESTM-E18 for Rockwell .

superficial Test.

Rockwell Models :

design similar to VRS.

Material testing Machines Catalogue

Model : VSM

VRB - 250

• These machines are designed & developed considering the component size to be tested on the machines

VRS Automatic weight selection & automatic zero setting dial gauge.

VRS - 150 Similar to VRS with extra test height & depth of throat.

VRB Rockwell cum Brinell (2.5mm.ball/187.5kg. load) combined model,

Construction of the machine is similar to VRS-150 with additional weight of 187.5

&250kgf. and suitable ball holder for Brinell tests.

VSM This is Rockwell cum Rockwell superficial combined model, with automatic weight

selection. Rockwell superficial scales which is suitable for Checking very thin

sheetsand surface hardness, as well as all other Rockwell scales can be checked

this machine.

VERTEX ENGINEERS & ASSOCIATESR.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

Tel- +91 22 27791675/65169832.Email : [email protected], Visit us at - www.vertexmachines.com

Page 2: Material testing Machines Catalogue ROCKWELL HARDNESS …

TECHNICAL SPECIFICATION :

Model VRS VRS-150 VRB VRB-250 VSM

Test Loads (kgf) 60, 100, 150

(Rockwell)

60, 100, 150

(Rockwell)

60, 100, 150

(Rockwell)

187.5 (Brinell)

60, 100, 150

(Rockwell)

187.5, 250

(Brinell)

60, 100, 150

(Rockwell)

15, 30, 45

(Superficial)

Initial Load (kgf) 10 10 10 10 10 (Rockwell) & 3

(Rockwell

Superficial)

Max. Test Hight

(mm)

215 295 215 295 295

Depth of Throat

(mm)

132 145 132 145 145

Max. depth

of elevating screw

below base (mm)

230 290 230 290 290

Size of Base (mm)

(Approx)

430 x 180 475 x 220 430 x 180 475 x 220 475 x 220

Machine Height

(mm)

635 865 635 865 865

Net weight

(Approx) kg.

65 105 65 105 125

VERTEX ENGINEERS & ASSOCIATESR.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

ROCKWELL HARDNESS TESTER

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Page 3: Material testing Machines Catalogue ROCKWELL HARDNESS …

ROCKWELL HARDNESS TESTER

Rockwell Diamond

Indentor

1No. 1No. 1No. 1No. 1No.

Superficial

Diamond

---- ---- ---- ---- 1No.

Testing Table ø

50mm

1No. 1No. 1No. 1No. 1No.

Testing Table

40mm with "V"

groove for round

jobs 6 to 45mm

dia.

1No. 1No. 1No. 1No. 1No.

Steel Ball Indentor

ø 1/16"

1No. 1No. 1No. 1No. 1No.

Steel Ball Indentor

ø 2.5mm

---- ---- ---- ---- ----

Steel Ball Indentor

ø5mm

---- ---- ---- ---- ----

Test Block HRC 1No. 1No. 1No. 1No. 1No.

Test Block HRB 1No. 1No. 1No. 1No. 1No.

STANDARD ACCESSORIES :

VERTEX ENGINEERS & ASSOCIATESR.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

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Page 4: Material testing Machines Catalogue ROCKWELL HARDNESS …

ROCKWELL HARDNESS TESTER

Test Block

HB2.5/187.5

---- ---- ---- ---- ----

Test Block

Rockwell

Superficial 'N'

---- ---- ---- ---- ----

Steel Ball ø 1/16" 5Nos. 5Nos. 5Nos. 5Nos. 5Nos.

Allen Spanners 3Nos. 3Nos. 3Nos. 3Nos. 3Nos.

Clamping Device 1No. 1No. 1No. 1No. 1No.

Brinell Microscope ---- ---- ---- 1No. 1No.

PVC Cover for

machine

1No. 1No. 1No. 1No. 1No.

Rubber Bellow 1No. 1No. 1No. 1No. 1No.

Instruction

Manual

1Book 1Book 1Book 1Book 1Book

R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

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VERTEX ENGINEERS & ASSOCIATES

Page 5: Material testing Machines Catalogue ROCKWELL HARDNESS …

• VERTEX make Digital Motorised Rockwell Hardness Testing Machines are suitable for testing hardness

of metals and alloys of all kinds.

• ASTM E – 18 for Rockwell test and IS : 2281 : 1983, BS : 240, ASTM – E10 for Brinell test and IS : 1586 :

2000, ASTM – E18 for Rockwell superficial test.

• DIGITAL ROCKWELL HARDNESS TESTING MACHINES are available in various models.

VRS-D-M

VSM-D-M

VRB-D-M

Brinell indentation is to be checked with microscope.

VRB-250

D-M

R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

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OVERVIEW

• These machines are strictly confirms to IS : 1586 : 2000, BS : 891 Part I & II,

MODELS :

VERTEX ENGINEERS & ASSOCIATES

DIGITAL MOTORISED ROCKWELL HARDNESS TESTING MACHINE

Automatic weight selection by thumb wheel.

Rockwell cum Rockwell superficial combined model with automatic weight Selection.

Rockwell cum Brinell (2.5 mm. ball/187.5 kg. load) combined model.

Rockwell cum Brinell (187.5 and 250 kg. loads) combined model.

Brinell indentation is to be checked with microscope.

Page 6: Material testing Machines Catalogue ROCKWELL HARDNESS …

TESTING MACHINE

FEATURES :

TECHNICAL SPECIFICATION :

2. Load : Minor 10 kgf. Major 60, 100,150 kgf.

3. Minor Load Setting: Automatic by LED bar graph indicator.

4. Load Control : Automatic (Loading-dwell-Unloading.)

5. Dwell time : 1 to 99 seconds.

6. Maximum test : Height x throat : 265 x 148 mm.

7. Printer Interface : Parallel (Centronix) Port of Dot(Optional) Matrix Print

7. Printer Interface : Parallel (Centronix) Port of Dot(Optional) Matrix Print

Motorised system for application and removal of major load.

Minor load setting by LED bar graph.

Keyboard entry for scale selection.

Hi-Low-OK Indication for hardness value.

Easy to read, large size extra bright 7 segment display.

Centronics parallel port for connection Dot Matrix Printer.

Manual operation available in case of motor failure.

Sufficient error codes for smooth functioning of machines.

Three modes of operation of machine Viz. Motorised Automatic Mode, Motorised Mode, Manual

Indentor is guided in linear bearing facilitates to test small jobs.

Serial Interface (Optical)

1. Scales Displayed Rockwell A, B, C, D, E, F, G, H, K, L,M, P, R, S, V, in Nos. 1 to 15 resp.

VERTEX ENGINEERS & ASSOCIATESR.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

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DIGITAL MOTORISED ROCKWELL HARDNESS

Page 7: Material testing Machines Catalogue ROCKWELL HARDNESS …

VICKERS CUM BRINELL HARDNESS TESTING MACHINE

OVERVIEW :

• VERTEX make Vickers / Vickers cum Brinell hardness testers are suitable for testing very

• A push button system is provided selection of loads.

• Unloading is accomplished through handle and diagonal / diameter of impression directly

• This machine confirms to IS-1754-1986 for Vickers and IS-2281-1983, BS-240 for Brinell test.

wide range of materials.

• From very soft material such as lead upto hard material like hardness steel, as well as thin

metals strips & case hardened jobs can also be tested because of lead applied is very small.

• These machines are available in different model like VB-50, VB-50-S, VB-120-S, VB-250,

R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

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VB-250-S, theses machines are highly precise but easy to operate

• Loading cycle and penetration of the indentor in the job starts

appears on the screen.

• A built in optical system with graduated readout with micrometer helps the Operator

to measure the impression directly on the projection screen.

VERTEX ENGINEERS & ASSOCIATES

Page 8: Material testing Machines Catalogue ROCKWELL HARDNESS …

VICKERS CUM BRINELL HARDNESS

TESTING MACHINE

TECHNICAL SPECIFICATIONS :

Model VB-50 VB-50-S VB-120 VB-120-S VB-250 VB-250-S

Test Loads

(kgf)

5,10,15,20,

30,40,50

(Loads for Vickers)

15.625,31.25

(Loads for Brinell)

1,5,10,15,20,30

40,50

(Loads for

Vickers)

15,625,31.25

(Loads for

Brinell)

5,10,15,20,30

40,50,60,100,

(Loads for

Vickers)

15.625,31.25

(Loads for

Brinell)

1,2,5,10,15,20,

30,

40, 50,

60,100,120

(Load for

Vickers)

15.625,

31.25,62.5

(Loads for

Brinell)

5,10,15,20,30,4

0,

50,60,100,120

(Load for

Vickers)

15.625,31.25,6

2.5,

187.5, 250

(Loads for

Brinell)

1,2,5,10,15,20,30

,

40,50,60,100,120

(Load for Vickers)

15.625,31.25,

62.5,187.5,20

(Loads for

Brinell)

Optical

Magnificatio

n

70x, 140x 70x, 140x 70x, 140x 70x, 140x 35x, 70x, 140x 35x, 70x, 140x

Max. Test

Height

(mm)

250 250 250 250 250 250

Depth of

Throat

(mm)

150 150 150 150 150 150

Dimension

LxWxH

(mm)

Approx

660 X 320 X 990 660 X 320 X

1130

660 X 320 X

990

660 X 320 X

1130

660 X 320 X 990 660 X 320 X 1130

Net Wight

(Approx)

170 170 170 170 170 170

Connected

Supply

1

2

3

0.1 KVA, 1Phase Ac, 220V, 50Hz

865

Least Count

of optical

systems

O.OOO5mm O.OOO5mm O.OOO5mm O.OOO5mm O.OOO5mm O.OOO5mm

Measuring Range possible W.r.t.

selected Optical Magnification

0-3.2mm on 35x magnification

0-13.6mm on 70x magnification

0-0.8mm on 140x magnification

Page 9: Material testing Machines Catalogue ROCKWELL HARDNESS …

VICKERS CUM BRINELL HARDNESS

TESTING MACHINE

Model VB-50 VB-50-S VB-120 VB-120-S VB-250 VB-250-S

Flat Testing

Table

ø 100 mm

1No. 1No. 1No. 1No. 1No. 1No.

Vickers

Diamond

Indentor

1No. 1No. 1No. 1No. 1No. 1No.

Steel Ball

Indentor ø

2.5mm

1No. 1No.

Steel Ball

Indentor ø 5

mm

1No. 1No. 1No. 1No. 1No. 1No.

Steel Ball

ø 2.5mm5Nos 5Nos

Vickers

Hardness

Test Block

---- ---- ---- ---- 1No. 1No.

Brinell

Hardness

Test Block

1No. 1No.

Electric

Cord---- ---- ---- ---- 5Nos 5Nos

Instruction

Manual1Book 1Book 1Book 1Book 1Book 1Book

1No. 1No.

VERTEX ENGINEERS & ASSOCIATESR.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

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1No.

STANDARD ACCESSORIES :

VERTEX ENGINEERS & ASSOCIATESR.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

Tel- +91 22 27791675/65169832.Email : [email protected], Visit us at - www.vertexmachines.com

Steel Ball

ø5mm---- ---- ---- ---- 1No.

Testing

Table ø 70 1No. 1No. 1No. 1No.

Page 10: Material testing Machines Catalogue ROCKWELL HARDNESS …

• VERTEX make Brinell Hardness Testing Machine is most suitable for measuring the hardness of

casting, forgings & other metals of all kinds.

• Hydraulic power pack with control circuit is provided for effortless loading & unloading through land lever.

• A dial gauge is fitted on the front side to measure depth of penetration.

• Microscope with 25 X magnification is provided for measuring of Brinell impressions.

This machine confirms to IS : 2281 / 1983 and BS 240.

Tel- +91 22 27791675/65169832.Email : [email protected], Visit us at - www.vertexmachines.com

OVERVIEW :

• This machine is easy to operate & designed to get max productivity.

VERTEX ENGINEERS & ASSOCIATESR.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

OPTICAL BRINELL HARDNESS TESTER

MODEL – VB 3000

Page 11: Material testing Machines Catalogue ROCKWELL HARDNESS …

OVERVIEW :

VERTEX make optical Brinell Hardness Testing machine is

production testing Machine.

Operation of the machine is similar to the VB 3000.

Swiveling mechanism of the ball indentor, Built-in optical

systems with 14 x magnification & projection screen with

micrometer of least count 0.01 mm are the additional

features or this machine.

This helps the operator to measure the impression directly

on the screen without moving the job.

This machine confirms to IS : 2281 / 1983 and BS 240.

OVERVIEW :

This machine is simple in design, loading & unloading is

through a manually operated hand lever.

It IS suitable for testing wide range of materials, flat,

round or irregular shape.

Microscope with 25 X magnification is provided for

measuring of Brinell impressions.

This machine confirms to IS : 2281 - 1983 & BS - 240.

OPTICAL BRINELL HARDNESS TESTER

Tel- +91 22 27791675/65169832.Email : [email protected], Visit us at - www.vertexmachines.com

MODEL – VB 3000 (O)

VERTEX ENGINEERS & ASSOCIATESR.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

VB - 3000 (M)

Page 12: Material testing Machines Catalogue ROCKWELL HARDNESS …

TECHNICAL SPECIFICATION :

VB-3000 VB-3000(O) VB-3000(M)

500+3000 in 500+3000 in 500, 750, 1000,

stages of 250 stages of 250 1500, 2000,

2500, 3000

Initial Load in Kgf 250 Nil Nil

Max Test Height

x Throat (mm)

Machine height mm

(Apprx)

Size of base mm

(Apprx)

Net weight Kg

(Apprx)

Drive motor Hp 0.33 0.33

415V, 50 Hz 415V, 50 Hz

3ph A/c 3ph A/c

Indentation By separate Direct reading By separate

Measurement microscope on projection microscope

screen

OPTICAL BRINELL HARDNESS TESTER

Model

Loads in Kgf

380 x 200380 x 200 220 x 150

325 425 210

Mains Supply

VERTEX ENGINEERS & ASSOCIATES

R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

1155 1235 870

385 x 754 385 x 745 275 x 505

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Page 13: Material testing Machines Catalogue ROCKWELL HARDNESS …

OVERVIEW :

• The Hardness Pro software is exactly what your lab needs to measure your Brinell, Vickers or Knoop

Indentations, The software is designed to increase productivity & efficiency to avoid any user error.

• The easy to use hardness testing system steps you through the entire process & then combines the

results into a report.

• The software is also integrated with Microsoft Excel to create powerful spreadsheets with just a

click of mouse.

• Hardness pro easily retrofits to most microhardness testers & Universal Hardness Testers.

• This software automatically detects any camera connected to the computer, so you can use multiple

machines with single software; this unique feature makes it one of its kind

BRINELL HARDNESS :

• In Brinell hardness test, an indentation hardness test in which a hard metal ball is

the surface of a test piece, mean diameter of the indentation is left on the surface after removal

of the test force is measured.

• The Brinell hardness HBW is obtained by software

VERTEX ENGINEERS & ASSOCIATESR.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

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Computerized Brinell / Vickers / Knoop Hardness

Measurement software

Page 14: Material testing Machines Catalogue ROCKWELL HARDNESS …

VICKERS HARDNESS :

• The Vickers hardness test, measure length of the diagonals of indentation left in the surface in

which a Square-based diamond pyramid, having an angle of 136 degree between the opposite faces

at the vertex, is forced.

• The Vickers hardness is obtained by dividing the test force by the area of the sloping faces of the

indentation.

• The Vickers hardness HV is displayed by software.

KNOOP HARDNESS

• The Knoop hardness test is an indentation hardness test in which a rhombic based diamond pyramid,

having an included longitudinal edge angle of 172.5 degree and an included transverse edge

• The length of the long diagonal of the indentation left in the surface after removal of the test force.

• The Knoop hardness HK is calculated by software.

The software has following features:

Fully/ semi automatic mode

Pure manual operations

To map real dimensions in mm to computer dimensions in pixels

Mean, median, maximum, minimum, frequency, distribution graph

linearity graph of the readings taken in a batch.

To generate reports specifying statistical analysis & graphs.

To adjust the brightness / contrast of impression image

To check the uniformity of the illumination

For getting correct focusing of the impression

Effective case depth measurement and graph

Automatic mode

Manual mode

Calibration

Batch Mode To create/delete/ update batches & customers

Statistics mode

angle of 130 degree, is forced into the surface of a test piece.

Computerized Brinell / Vickers / Knoop Hardness

Measurement software

Case depth

measurement

VERTEX ENGINEERS & ASSOCIATESR.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

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Report generation

Table generation For generating table of standard readings for quick reference

Camera control

Lux guide

Focus guide

Page 15: Material testing Machines Catalogue ROCKWELL HARDNESS …

Pixel size 3.2¨ùm¡ X 3.2¨ùm

Range 400nm1000nm

Sensitivity 1.0V/lux-sec@550nm

TECHNICAL SPECIFICATION :

Weight 200g

Name 2.0MP colour CMOS Camera

Sensor 1/2color 2.0MP CMOS

Speed 6f/s@2048 X 1536

White balance Auto/Manual

Exposure control Auto/Manual

Read progress

Exposure ERS(Electronic rolling snap)

Resolution 2048 X 1536

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Computerized Brinell / Vickers / Knoop Hardness

Measurement software

Application High resolution microscope imaging

Mount C/CS mount

VERTEX ENGINEERS & ASSOCIATESR.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

Control Image size, bright, gain, exposure time

Software Preview, static capture, video capture

Temp 0 c~50 C

Output USB2.0,480Mb/s

Power supply USB2.0

Dynamic Range 62dB

Page 16: Material testing Machines Catalogue ROCKWELL HARDNESS …

• HV-1000 Micro Vickers Hardness Tester adopts LCD screen to display. By mean of control keys,

HV or HK hardness scales, testing force and duration time can be selected and brightness

• With measuring microscope, it may test out the length values of diagonals D1 and D2, then press

the keys to input the length values, and the hardness values will be displayed on the LCD

screen.

FEATURES :

• Usage Range: Heat treated layer, carbonized layer, hardened hard layers, superficial coating, steels, non-

ferrous metal, micro and thin shaped components.

OVERVIEW

of light source can be adjusted without steps.

• Operation is easy.

Tel- +91 22 27791675/65169832.Email : [email protected], Visit us at - www.vertexmachines.com

Micro Vickers Hardness Tester

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Page 17: Material testing Machines Catalogue ROCKWELL HARDNESS …

Micro Vickers Hardness Tester

TECHNICAL SPECIFICATION :

Testing Force 10g (0.098N)、25g (0.245N)、50g (0.49N)、100g (0.98N ),

200g,(1.96N)、300g (2.94N)、500g (4.9N)、1000g (9.8N)

Min Measuring 0.5μm

unit

Magnification of 100X For Observation .400X For Measurement

Microscope

Loading Method Automatically (load, keep, unload).

Overall Dimension 405×290×480mm

Net Weight 25Kg

Max Height of 65mm

Specimen

Power Supply AC220V±5%,50~60Hz

X-Y Testing Table Dimension:100×100 mm. Max. Travel Range: 25×25mm

Standard Objectives 40x and 10x, Vickers Indenter, Microscope 10x,

Accessories Standard Hardness Brocks: 2 pcs, Thin Specimen Testing

Table, Column Testing Table, Forcipate Testing Table, Lever,

Power Cable, Assistant Tools, etc

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Page 18: Material testing Machines Catalogue ROCKWELL HARDNESS …

VERTEX UNIVERSAL TESTING MACHINE

• Loading Accuracy as high as + 1%

• Straining at variable speeds to suit a wide range of materials.

• Motor driven threaded columns for quick effortless adjustment of lower cross-head-to facilitate

rapid fixing of test specimen.

• High reading accuracy due to large size and design of dial.

• Wide range of standard and special accessories, including load stabilizer.

• Easy change from plain to threaded and screwed specimens.

• Large effective clearance between columns enables testing of standards specimens as well as structures.

• Simple controls for easy of operation.

• Safe operation ensured be means of safety devices

• Fully enclosed and protected pendulum.

compression bending, transverse and shear loads. Hardness test on metals can also be conducted.

• VERTEX Universal Testing Machine is designed for testing metals and other materials under tension,

VERTEX ENGINEERS & ASSOCIATESR.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708

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OVERVIEW :

• Continuous roll autographic recorder supplied as standard to enable study of the behavior of materials.

• Robust staining frame of an extremely rigid construction.

APPLICATION :

Page 19: Material testing Machines Catalogue ROCKWELL HARDNESS …

VERTEX UNIVERSAL TESTING MACHINE

of the specimen.

This consists of a hydraulic cylinder motor with chain and sprocket drive and a table coupled with the

ram of the hydraulic cylinder, mounted on to a robust base. The cylinder and the ram are individually

lapped to eliminate friction. The upper cross-head is connected to two screwed columns which are

An elongation scale with a minimum graduation of 1 mm, is provided to measure the deformation

Tension test is conducted by gripping the test specimen between the upper and lower cross-heads,

Compression, transverse, bending, shear and hardness tests are conducted between the lower cross

The lower cross-head can be raised or lowered rapidly by operating the screwed columns thus

facilitating ease of fixing of the test specimen.

Principal of Operation :

Straining Unit

Load is applied by a hydrostatically lubricated ram. Main cylinder pressure is transmitted to the cylinder of the

pendulum dynamometer system housed in the control panel. The cylinder of the dynamometer is also of self-

lubricating design. The load transmitted to the cylinder of the dynamometer is transferred through a lever

system to a pendulum. Displacement of the pendulum actuates the rack and pinion mechanism which operates

the load indicator pointer and the autographic recorder. The deflection of the pendulum represent the absolute

load applied on the test specimen.

Return movement of the pendulum is effectively damped to absorb energy in the event of sudden

breakage of a specimen.

The control Panel consists of a power pack complete with drive motor and an oil tank, control valves a

pendulum dynamometer a load indicator system and an autographic recorder.

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Control Panel :

Operation of the machines is by hydraulic transmission of load from the test specimen to a separately housed

load indicator. The hydraulic system is ideal since it replaces transmission of load through levers and knife

edges, which are prone to wear and damage due to shock on rupture of test pieces.

Machine consists of :

Page 20: Material testing Machines Catalogue ROCKWELL HARDNESS …

VERTEX UNIVERSAL TESTING MACHINE

Power Pack :

Hydraulic Controls :

Load Indicator System :

• This system consists of a large dial and a pointer. A dummy pointer is provided to register the

maximum load reached during the test. Different measuring ranges can be selected by operating the

range selection knob. An overload trip switch is incorporated which automatically cuts out the pump

motor when the load range in use is exceeded.

Pendulum Dynamometer :

Autographic Continuous Roll Load-Elongation Recorder :

• This unit is of the pen and drum type and is supplied as standard. The horizontal motion of the pen

produces the load ordinate of the diagram and the drum rotation produces the extension ordinates

in the ration of either 1:5 or 1:10.

Accuracy & Calibration :

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Hand operates wheels are used to control the flow to and from the hydraulic cylinder. The regulation of oil flow

is infinitely variable incorporated in the hydraulic system is a regulating valve which maintains a practically

constant rate of piston movement. Control by this valve allows extensometer readings to be taken.

This unit permits selection of favorable hydraulic ratios producing relatively small frictional forces. Pressurized

oil in the loading cylinder pushes up the measuring piston proportionately and actuates the special

dynamometer system. The piston is constantly rotated to eliminate friction. The dynamometer system is also

provided with an integral damper and ensures high reliability of operation. The load transmitted to the

dynamometer is transferred through a pendulum to the load indicator.

AII VERTEX Universal Testing Machines are closely controlled for sensitivity, accuracy and calibration during

every stage of manufacture. Every machine is then calibrated over each of its measuring ranges in accordance

with the procedure laid down in BS : 1610 : Part 1 :1992 and IS 1828 : (Part 1) : 1991.

VERTEX Universal Testing Machines comply with Grade "A" of BS : 1610 : Part 1:1992 and class 1 of IS 1828 :

(Part1) : 1991 An accuracy of + 1.0% is guaranteed from 20% from 20% of the load range selected to full load.

Below 20% of the selected range, the maximum permissible error is 0.2% of the full load reading.

The power pack generates the maximum pressure of 200 kgf/cm2 the hydraulic pump provides continuously

non-pulsating oil flow. Hence the load application is very smooth

Page 21: Material testing Machines Catalogue ROCKWELL HARDNESS …

• The pendulum Impact Tester Model IT 30 is designed for conducting izod, Charpy test.

• The test methods confirm to BS : 131 : part 4-1972 (amended 15 Aug. 1993)

BSEN : 10045-2 : 1993 & ASTM : E-23-94a.

• The Pendulum is mounted on antifriction bearings. It has two starting positions, the upper one for Charpy

& the lower one for izod testing.

• On release, the pendulum swings down to brake the specimen and the energy absorbed in doing so is

measured as the difference between the height of drop before rupture and the height of rise after rupture

of the test specimen and is read from the maximum pointer position on the dial scale.

• It is read on digital readout in case of electronic machines.

• There are two strikers and one combined support available for lifting in to the pendulum and on to

the base of the machine for Izod. Charpy test, Changing from one striker to another is achieved simply by

fixing the new striker into it's position.

OVERVIEW :

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PENDULUM IMPACT TESTING MACHINE

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Page 22: Material testing Machines Catalogue ROCKWELL HARDNESS …

FEATURES :

• For charpy, lzod Tests for various materials

• Model VIT-300-N is a per is3766-1977, is 1598-1977, IS 1757- 1988, IS 1499-1977 and BS 131

Part I, II, III, IV

• Works on pendulum principle, Difference between heights of drop of pendulum before Rupture &

Height of rise after Rupture of specimen is directly proportional to impact energy absorbed.

• Direct indication of impact energy absorbed by specimen on large dial for VIT-300-N, VIT-300-

• Safety guard for the Pendulum

CHARPY TEST :

•The charpy test piece rests on alloy support anvils, fitted on the

base of the machine rigidly held in position by Allen screws.

•End stopper is provided for quickly and accurately locating

the testpiece centrally between the supports.

IZOD TEST :

• The Izod test is clamped vertically in Izod support fitted on the base of the machine.

• The support is provided with a machined vertical groove to suit the test piece size.

• The front clamp piece and the Allen screw enable clamping of the test piece in correct

height with the help of Izod setting gauge supplied.

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PENDULUM IMPACT TESTING MACHINE

Page 23: Material testing Machines Catalogue ROCKWELL HARDNESS …

MODEL IT-30 ( ASTM ) :

stringent requirements of the American standard.

within certain tolerance specified.

MODEL IT-30 IT-30D IT-30 (ASTM) IT-1.5 IT-0.5

Charpy Test

Maximum capacity 300J/168J 300J/170 300J 15J 5J

Minimum Scale

Graduation

Overall Size 1.1m x 0.45 m 1.32m x 0.45 m 1.4m x 0.5 m 0.5m x 0.3 0.5m x 0.3m

(Approx.) x 1.65 m (H) x 1.05 m (H) x 1.9 m (H) m x 0.52 m (H) x 0.52 m (H)

Net Weight

(Approx. )

OPTIONAL ACCESSORIES FOR IT 30 / IT 30 D :

• Caliper gauge for checking V notch for Izod & Charpy.

• Templates for checking 10 x 10 mm cross section of Izod / Charpy test specimen.

• Izod support for 0.450 dia Izod round specimen.

• Self centering tong for quick and accurate setting of Charpy test specimen.

• 'V' notch milling cutter

• 'U' notch milling cutter

• Depth notch gauge including V & U notch gauges for checking depth blow V/U

notch, angle and radius.

0.1J 0.1J

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375 kg 375 kg 450kg 70 kg 70 kg

2J 0.5J 2J

TECHNICAL SPECIFICATION :

PENDULUM IMPACT TESTING MACHINE

• This impact tester offered with 300J energy exclusively

for Charpy test confirming to ASTM- E-23.

• This machine is geometrically checked in the works to the more

• The accuracy of the machine is then verified by PROOF TEST

by testing the standard test specimens supplied NIST, USA.

• All two sets of the five specimen must agree with the normal values

Page 24: Material testing Machines Catalogue ROCKWELL HARDNESS …

Portable Hardness Tester TH130

●Impact Device D integrated: no cables!

●Wide measuring range in HLD and direct display of converted hardness values in HB, HRB, HRC,HRA, HV, HS.

●Test at any angle

●Simple handling and low test expenditure

●Optional printer TA220S available

FEATURES :

● Easy measurement on large & heavy workpieces

● Measuring in confined spaces of large workpieces

● TH130: integrated with D impact device for normal hardness testing

● TH132: integrated with C impact device for hardness testing on thin, light and face-hardened workpieces

● TH134: integrated with DL impact device for hardness testing of deep grooves and mould-face

(such as tooth surface) workpieces.

OVERVIEW :

●For most metals (see table below)

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Page 25: Material testing Machines Catalogue ROCKWELL HARDNESS …

Portable Hardness Tester TH130

TECHNICAL SPECIFICATION :

Models TH130 TH132 TH134

Impact device D integrated C integrated DL integrated

Hardness scales HLD, HB, HRC,

HRA, HV. HS

HLD, HB, HRC,

HV, HS

HLD, HB, HRC,

HRB, HV, HS

Measuring

range/materials

Tolerance ± 6HLD(760 ±

30HLD)

± 12HLC ± 12HLDL

Memory 99 average

readings

99 average

readings

99 average

readings

Output RS232 to

printer

RS232 to

printer

RS232 to

printer

Surface Roughness

of Work piece

≤ 1.6µm [Ra] ≤ 0.4µm [Ra] ≤ 1.6µm [Ra]

Min. radius of

Workpiece

(convex / concave)

Rmin =

50mm(with

support ring

Rmin = 10mm)

Rmin = 11mm

(with support

rings)

Rmin = 10mm

Min. Workpiece

weight

2~5kg on

stable support

0.05~2kg with

compact

coupling

0.5~1.5kg on

stable support

0.02~0.5kg

with compact

coupling

2~5kg on

stable support

0.05~2kg with

compact

coupling

Min. Workpiece

thickness with

coupling

5mm 1mm 5mm

Min. Thickness of

hardness layers

0.8mm 0.2mm 0.8mm

Indentation depth

Charging time

Continuous

working time

Operating

temperature

Weight 180g 175g 200g

See table given below

3h

60 h

0~40°C

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See table given below

Page 26: Material testing Machines Catalogue ROCKWELL HARDNESS …

Portable Hardness Tester TH130

• Wide measuring range. It can measure the hardness of all metallic materials.

• Large screen LCD, showing all functions and parameters. With EL background light.

• Test at any angle, even upside down.

• Large memory could store 100 groups (Relative to average times 32~1 ) information including

single measured value, mean value, impact direction, impact times, material and hardness scale etc.

• Battery information showing the rest capacity of the battery and the charge status.

• Original imported high speed thermal printer support the immediate printing function.

• It can save data permanently.

• Auto power off to save energy.

OVERVIEW :

Direct display of hardness scales HRB, HRC, HV, HB, HS, HL and three types of strength values

Seven impact devices are available for special application. Automatically identify the type of impact

devices, and with the user calibration function.

NI-MH rechargeable battery as the power source. Charge circuit integrated inside the instrument.

Continuous working period of no less than 150 hours (EL off and no printing).

Excellent after-sale service system for high quality products--two years’ warranty. Easy to buy and

comfortable to use.

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Page 27: Material testing Machines Catalogue ROCKWELL HARDNESS …

Portable Hardness Tester TH130

FEATURES :

• Die cavity of mold

• Bearings and other parts

• Failure analysis of pressure vessel, steam generator and other equipment

• Heavy work piece

• The installed machinery and permanently assembled parts

• The installed machinery and permanently assembled parts

• Material identification in the warehouse of metallic materials

• Rapid testing in large range and multi-measuring areas for large-scale work piece

TECHNICAL SPECIFICATION :

Error and repeatability of displayed value:

No.

Type of impact

device

Hardness value

of Leeb standard

hardness block

Error of

displayed valueRepeatability

1 D 760±30HLD ±6 HLD 6 HLD

530±40HLD ±10 HLD 10 HLD

2 DC 760±30HLDC ±6 HLDC 6 HLD

530±40HLDC ±10 HLDC 10 HLD

3 DL 766±30HLD+15 ±12 HLDL 12 HLDL

544±40HLD+15

4 D+15 766±30HLD+15 ±12 HLD+15 12 HLD+15

544±40HLD+15

5 G 590±40HLG ±12 HLG 12 HLG

500±40HLG

6 E 725±30HLE ±12 HLE 12 HLE

508±40HLE

7 C 822±30HLC ±12 HLC 12 HLC

590±40HLC

• Measuring range:HLD(170~960)HLD

• Measuring direction:0°~360°

• Hardness Scale:HL、HB、HRB、HRC、HRA、HV、HS

• Display:segment LCD

• Data memory:100 groups max.(relative to impact times 32~1)• Printing paper: width is (57.5±0.5)mm, diameter is 30mm.

• Battery pack: 6V NI-MH, Battery charger: 9V/500mA

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Page 28: Material testing Machines Catalogue ROCKWELL HARDNESS …

Portable Barcol Hardness Tester VBH-2

OVERVIEW :

•The Barcol Hardness Tester is a convenient tool for testing the hardness of aluminum, aluminum

alloys, copper, brass and other materials including plastics, fiberglass & FRP having hardness

from 25 to 150 BHN (10 mm ball / 500 kg load).

•The

FEATURES :

TEST PROCEDURE :

• The specimen is placed under the indentor of the Barcol hardness tester and a uniform pressure

is applied to the specimen until the dial indication reaches a maximum.

• The depth of the penetration is converted into absolute Barcol numbers.

Can be used in accordance with:

BS – 2782

NFP 38 – 501

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ASTM B 648

ASTM D 2583

• No experience required.

• can be used in any position and in any space that will allow for the operator's hand.

• The hardness reading is instantly indicated on the dial, which is divided into one

hundred graduations.

• No waiting, pre-loading or separate measurements.

Page 29: Material testing Machines Catalogue ROCKWELL HARDNESS …

PORTABLE HARDNESS TESTER

OVERVIEW :

• 'DT' Portable Rockwell Hardness Tester is developed to meet the demands of a light weight instrument

which can be used to carry out tests by a universally recognised method of Hardness testing.

ROCKWELL METHOD :

• This hardness tester can be used in variety of applications and is readialy adjustable to a wide

ange of sizes and shapes which are difficult to test in a standard table model hardness tester.

• he machine is designed for carrying out Rockwell tests comparable to table model hardness tester because,

the basic things, such as shape of penetrator, method of penetration, measurement and loads

are same in both systems.

• The photograph on the back side gives the general arrangement of the hardness tester.

• The system carries a weight bar (8) pivoted at central point.

• When the load is applied by the loading screw (9), at one end of this weigh bar, it is deflected and the other

end of this bar carrying penetrator forces down into the test specimen.

MODEL PR-1

(ROCKWELL METHOD)

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Page 30: Material testing Machines Catalogue ROCKWELL HARDNESS …

PORTABLE HARDNESS TESTER

indicator

• Besides this loading dial indicator, here is one penetration measuring indicator (14) which measures the

actual penetration of the penterator into the test specimen is read directly on this indicator.

• The frame carries two adjusting screws and gear train. By rotating the knurled knob the distance between

the penetrator and the support-anvil can be adjusted

1) Upper Camp

2) Lower Clamp

3) Support Anvil

4) Adjusting Screws

5) Knurled Knob

6) Penetrator

7) Penetrator tightening screw

8) Weight Bar

9) Loading Screw

10) Handle

11) Loading Dial Indicator

12) Indocator Seat Support

13) Indicator Seat

14) Penetration measuring indicator

METHOD OF

1) Select proper penetrator

2) Take precaution so thet the penetrator does not project beyond the Upper clamp (1).

For this, the loading screw (9) should be sufficiently taken back.

3) Place the test specimen securely on suitable anvil (3).

4) Clamp test specimen firmly between upper clamp (1) and support anvil (3) by rotating the

knurled knob (5) on the lower clamp (2). DO NOT APPLY EXTRA PRESSURE.

5) Check zero setting load indicator(11). Rotate bezel to bring pointer over small black dot for zero load.

6) Apply 10 kgf (98.07 N). major load by rotating the load screw (9) in clockwise direction such that the pointer

on the load indentor (11) comes on set position.

7) Check zero setting of penetrator indicator (14). Rotate bezel to bring pointer to ‘O’ on the black scale.

8) For ‘C’ scale use diamond penetrator against load of 150 kgf (1471 N) and for ‘A’ scale use same

diamond penetrator against a load of 60 kgf (588.4 N).

For ‘B’ scale use 1/16 ball penetrator against a load of 100 kgf (980.7 N).

9) Take off major load by turning the loading screw in anticlockwise direction, such that only minor

load of 10 kgf. (98.07) remains in action – (pointer back to ‘set’ position).

10) Hardness value in Rockwell scale is directly indicated on the penetrator indicator (14).

Read of number on black scale is diamond penetrator.

Read off number on red scale is ball penetrator

• This deflection of weight bar which is proportional to the applied load is indicated on the loading dial

(ROCKWELL METHOD)

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MODEL PR-1

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Page 31: Material testing Machines Catalogue ROCKWELL HARDNESS …

PORTABLE HARDNESS TESTER

11) Release load completely by taking back the loading screw (9).

12) Turn the knurled knob (5) in anticlockwise direction to loosen clamp and thus the test speciman.

Maximum test height 110 mm

Throat capacity 55 mm

1) Flat Anvil 1 No.

2) 'V' Anvil 1 No.

3) Test Blocks 2 Nos.

4) Diamond Penetrator 1 No.

5) 1/16" Ball penetrator 1 No.

DT Reserves the rights of change in the above specifications due to constant improvement in design.

MODEL PR-1

(ROCKWELL METHOD)

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Page 32: Material testing Machines Catalogue ROCKWELL HARDNESS …

VERTEX DIGITAL SHORE HARDNESS TESTERS

• LCD Display : 4 digits, 40 x 18 mm( 1.57 x 0.71 inch)

• Measuring Range – 0 – 100 HD

•Power Supply : 1 x SR44 button cell battery (included)

• Item Size : 87 (L) x 56 (W) x (D) mm

• Item Weight : 136g (4.79 oz)

•Complied with ASTM D2240, ISO /R686, DIN 53505, and JIS R7215

FEATURES :

• Depth of indentation : 0 – 2.5 mm (the testing material has to be thicker than 6 mm)

• Indentor : Flat Cone Point 35º

• Measuring force : 0.55 – 8.065 N

• Test pressure : 12.5 N

• Weight : 200 g (net) ; 300 g (gross)

• Dimensions : 115 x 60 x 25 mm

Shore A :

• Measuring range : 0 – 100 Shore A Units

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OVERVIEW :

• Resolutions : 0.5 HD

Page 33: Material testing Machines Catalogue ROCKWELL HARDNESS …

VERTEX DIGITAL SHORE HARDNESS TESTERS

• Measuring range : 0 – 100 Shore D Units

• Measuring force : 4.45 – 44.5 N

• Depth of indentation : 0 – 2.5 mm ( the testing material has to be thicker than 6mm)

• Test pressure : 115 x 60 x 25 mm

• Weight : 200 g (net) ; 300 g (gross)

A Dutometer :

• It is designed for testing the hardness of soft rubber, printer roller and other elastomer material

(ASTM –D—2240)

• It is designed for the hardness of soft and elastic material, spinning trunk rotation and soft grain

structure materials. ( ASTM—D—2240)

TECHNICAL SPECIFICATION :

Model Force Pressure Shape of mea- Length of Dial Scale

suring head Probe

A 8.1N 1 Kg Top Angle (35º angle)Angle (35º angle)

Angle 35º angle

D 44.5 N 5 Kg Top 2.5 mm 0 – 100 mm

Angle 30º angle

C 8.1 N 1 Kg Spheric 2.5mm 0 - 100mm

Radius 2.38mm

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Shore D :

D Durometer

VERTEX ENGINEERS & ASSOCIATES