Rexroth SM-800 40 FlexAirValve

7/24/2019 Rexroth SM-800 40 FlexAirValve

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FLEXAIRPNEUMATIC

CONTROL VALVES

Service Information

SM-800.40

Table of Contents Page

Technical Data 1Operation 2

Maintenance and Repair 2Disassembly 3Levers 3Model Designation Code 4

Assembly View 5Assembly (Exploded) 6Parts List 7Body Assemblies 8-9Graduating Vlvs-Seat Replacement 8Graduating Spring Assemblies 10

Adjustment 11Obsolete Assemblies 12Design Changes Affecting

Replacement 12Accessories 13

Test Arrangement Diagram 14Testing and Test Set-Up 15Repair and Conversion Kits 16Part Number Index 17

Port sizes 1/4"-18 NPTF

Working pressure per control valve spring rating

Supply pressure max. 150 psi (10.3 bar)

Temperature range -40F to +160F (-40C to +71C)

Media Air, clean and dry

Materials Housing and Body: Die cast aluminum

Internal Parts: Rubber (Buna-N), aluminum,

Weight 6 lbs. (2.7 kg)

Technical Data

stainless steel

INTRODUCTION

The FLEXAIR Valve is a highly versatile pressure controlvalve with many assembly combinations for a wide variety ofcontrol functions. There are three valve cavities in the bodywhich may contain several types of valve assemblies or may beplugged. Two standard handle lengths, plus an adjustable

handle, are available. Various handle guide inserts limit thehandle motion to the desired areas of travel. The handle returncharacteristic may be one of three different types.

Since its introduction, the Flexair Valve has undergone anumber of design changes and modifications to improveperformance and satisfy customers requests. The engineeringperformance and production quality of the current valve are theresult of years of field service.

This publication points out most of the design changes thataffect interchangeability of parts and, thus, assist you inupdating your valve. Major repair kits, which include necessaryconversion kits if applicable, are listed in the Part Number

Index on the last pages of this publication. When these kits areinstalled as recommended, the result should be a fully rebuilt,current Flexair Valve. Partial repair kits are listed by modeldesignation under Repair & Conversion Kits.


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Page 2

Installation and General Maintenance Recommendations

WARNING! The user of these devices

must conform to all applicableelectrical, mechanical, piping and othercodes in the installation, operation orrepair of these devices.

INSTALLATION! Do not attempt toinstall, operate or repair these deviceswithout proper training in the techniqueof working on pneumatic or hydraulicsystems and devices, unless undertrained supervision.

Compressed air and hydraulic systemscontain high levels of stored energy.Do not attempt to connect, disconnector repair these products when asystem is under pressure. Alwaysexhaust or drain the pressure from asystem before performing any servicework. Failure to do so can result inserious personal injury.

MOUNTING! Devices should bemounted and positioned in such amanner that they cannot beaccidentally operated.

WARNING: INSTALLATIONAND MOUNTING

Maintenance

Major repair kits, which include necessary conversion kits, arelisted in the Part Number Index (page 17). For partial repair kitsby model designation, see Repair & Conversion Kits on page 16.

NOTE: Every 500 hours of operation, clean and lubricate thefollowing portions of the valve (it is not necessary to remove thevalve from its mounting): slots inside the latch cover (9); slots,

center hole, underside and groove on the detent latch (108);edges of the handle guide insert and the four detent lugs on thecover (14). Lubricate with Sun Oil Company C-8-91-1, Sunaplex780, Texaco Marfax-0 or equivalent grease.

Every 1000 hours of operation, using the above lubricant,additionally clean and lubricate the following (it is not necessary toremove the valve from its mounting): contact ends of the setscrews (27); handle shafts (29); contact surface (top) of the fullpressure adjusting caps (33); and the inside of the handle shaftbearing (24). Refer to the Assembly View on page 5 for otherlubrication points.

OPERATION

Pressure Graduating Valves

The precise pressure control of theFlexair valve, and its ability to changeoutlet pressure in small increments isobtained through the use of a springbalanced piston. With the handle in thecenter position, the inlet valve is heldclosed by the inlet spring. The outletport is connected to atmospherethrough the hollow plunger in the inletvalve. When the handle is moved, theexhaust valve moves down to seal offthe exhaust port. Further movementunseats the inlet valve to connect theinlet port to the outlet port and theunderside of the piston. Air pressurebuilds up in the outlet line andunderneath the piston. When the airpressure (working on the pistons area)overcomes a spring on top of the piston,the inlet valve seats.

Further movement of the handle toincrease pressure depresses the valveassembly, and again opens the supplyvalve. Pressure is increased in theoutlet line and below the piston untilanother balanced condition occurs atthe higher pressure.

Movement of the handle to decreasepressure decreases the force on thevalve assembly, and allows the airpressure and return spring to raise thepiston and unseat the exhaust valve.

Pressure is therefore vented from theoutlet line until it is reduced to the valuecalled for by the handle position.

Should leakage or a temperaturevariation occur that would change theoutlet line pressure called for by thehandle position, this deviation inpressure opens either the inlet valve orexhaust valve to restore the correctpressure.

3 Way Valves

With the handle in the center position

the inlet valve is held closed by the inletspring. The outlet port is connected toatmosphere through the hollow plunger.When the handle is moved, the exhaustvalve moves down to seal off theexhaust port and unseat the inlet valve.The inlet pressure then pressurizes theoutlet port to full pressure.

Movement of the handle back tocenter position allows the inlet spring toclose off the inlet port and open thedelivery port to exhaust.

HandleReturnSpring(outer)

Piston

SupplyValve Seat

PlungerReturnSpring

ExhaustPort

SupplyPort

DeliveryPort

ExhaustValve Seat

PistonReturnSpring

GraduatingSpring(inner)


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Ref.No.

Descript ion Old Part No.Quantities when first digi t is:

1 2 3 S

30ALever, Handle(close yoke)

P -053151-00001 -- 1 -- *

30BLever, Handle(wide yoke)

P -053151-00002 1 -- 1 *

*See the Part Number Index

New Part No.

R431003126

R431003127

YOKE SPACING Dim. "A"

Close 1-5/8"Wide 1-7/8"

Disassembly

Periodically remove the valvefrom its mounting and disassemblefor cleaning, inspection andcomplete lubrication. Refer to theapplicable exploded view for order ofdisassembly.

When the valve units are removedfrom cavities 1 and 2 make surethey are reinstalled in the samecavities from which they wereremoved to prevent possiblechanges in the opera t ingcharacteristics of the valve. Up to1970, in some valves, there werefrom one to three 0.005 shimslocated on top of the graduatedspring assembly (34).

The number of shims requiredwas stamped on the underside of

the spring housing (32) adjacent tothe applicable cavity. However, itwas found that these shims were notnecessa r y f o r t he p r ope rperformance of the valve, and theymay be discarded. The loss of space

can be compensated by adjustingthe set screws (27) so that there is a0.001 to 0.003 (0.03 to 0.08 mm)clearance between the screw andcap (33). See pages 5 & 6.

NOTE: The graduating springassembly (34) is set at the factoryand should not be disassembled

(see pages 8 & 10).

Cleaning1. Clean all metal parts with a

nonflammable solvent.

2. Wash all rubber parts withsoap and water.

3. Rinse parts thoroughly andblow dry with a low pressure.

4. Inspect all parts and replacethose which are worn ordamaged.

ReassemblyRefer to the applicable exploded

and assem b ly v iews andreassemble the valve. No specialtools are required. As the assembly

proceeds, follow the previouslynoted lubrication recommendations.

1. Lubricate all metal-to-metalcontact surfaces with samelubricant as noted underMaintenance note for 500and 1000 hours (page 2).

2. Lubricate all rubber partswith Dow Corning Number55 Pneumatic Grease.

3. A f t e r r eas sem b ly i scomplete, test for correctoperation and evidence ofleakage.

NOTE: When reinstalling thegraduating valve assembly (34) incavities 1 and 2, make sure that theflat sides of the spring washers facetoward cavity 3 (see illustration on

page 8). If improperly installed,these washers will interfere with thevalve operation in cavity 3. beforetightening the spring housing (32) tothe body (64), be sure thesewashers are entirely seated in therecess provided in the body.

Levers

(Ref. 30 of Parts List Operating Assemblies.)

The yoke on the handle lever varies in dimensions between centers (Dimension A) toobtain an essentially common handle force for both long and short handles. Normally,the close-yoke lever (30A) is used with the short handle (6A), and the wide-yoke lever(30B) requires the long handle (6B) or adjustable handle (6E). Even lighter handleforces can be obtained by combining the close-yoke lever with the long handle. Thelever and handle combinations for special handle and variations from standard arenoted in the Part Number Index.

Choice of graduating springs for valve cavities 1 and 2 is directly related to the widthof the lever yoke (see Graduating Spring Assemblies page 10 and 11).

A

Page 3


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MODEL DESIGNATION CODE

INSERT VALVE CAVITY ACTUATED OLD D & S OLD F

A 1, 2 separately P -053153-00003 P -054173-00003

B 2, 3 sep or simult P -053153-00002 P -054173-00002

C 2 only P -053153-00004 P -054173-00004

D 1, 2, 3 sep; 1, 3 or 2, 3 simult P -053153-00000 P -054173-00000

E 1, 3 sep or simult; 2 after 3 P -053153-00001 P -054173-00001

G 1, 2, 3 sep P -053153-00005 P -054173-00005

J 1, 2, 3 sep; 1, 3 simult P -053153-00006 P -054173-00006

K 1, 3 sep; 2 after 3 P -053153-00010 P -054173-00010

L 2, 3 sep P -053153-00026 P -054173-00016

M 3 sep; 2 after 3 P -053153-00012 P -054173-00012*

N 1, 3 sep or simult P -053153-00013 P -054173-00013

P 3 sep; 1 partial; 1 full after 3 P -055477-00001* -

R (no longer used) N/A N/A

U (no longer used) N/A N/A

HANDLE GUIDE INSERTS

NEW D & S

R431003131

R431003130

R431003132

R431003128

R431003129

R431003133

R431003134

R431003135

-

R431003136

R431003137

R431003746

NEW F

R431003320

R431003319

R431003321

R431003318

-

R431003322

-

R431003323

-

-

-

-

Part No. According to 4th digit:

COVER WITH INSERTS

DESIGNATION CODE EXAMPLE

1 A -A D -0

SIDE

VALVE

HANDLE

RETURN

VALVE D-Spring return with detents

CAVITIES F-Friction (short handle only)

1 & 2 S-Spring return, no detents

HANDLE A-One operating valve, other

GUIDE cavity plugged

INSERTS B-Two operating valves

HANDLE (see diagrams)

LENGTH

1-Long Handle

2-Short Handle

3-Adjustable Handle

Inserts are staked in placeand require replacement ofthe complete cover whenchanging the function of thevalve.

0-Cavity plugged

1-3 way valve2-Graduating

A

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

B C D E G

J K L M N P R U

* No detent lugs on cover.

Page 4


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ASSEMBLY VIEW

Contact surfaces of valve cavitydetails that require lubricationwhen valve is periodicallydisassembled for cleaning,

inspection and lubrication. Seepage 3, Reassembly Note 1.

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EXPLODED VIEW

Handle Assemblies(See Levers for handle and lever relationship-page 3.)

(Refer to Parts List)

HANDLE ASSEMBLIES

WHEN 1ST DIGIT IS1 2 3 S

OPERATING ASSEMBLIES

WHEN 4TH DIGIT ISD S F

D S

F

For Handle GuideInsert, see page 4.

See ObsoleteAssembl ies

See page 3(Levers)

7

8

9

7

8

9

10A

10B10C

10A

10B

14

1312

14

13

12

31

31

27

26

25

27

26

25

30

30

11A - 11B

11A

28

29A

2423

24

23

28

29B

32A32B

32C

22

2117

20

19

1815

16

Page 6


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PARTS LISTHANDLE ASSEMBLIES

REF. DESCRIPTION1st

DIGIT1 2 3 S NEW PART NO. OLD PART NO.

1A* KNOB, STANDARD 1 1 1 1 See Kit See Kit1B KNOB, FLUTED -- -- 1 1 R431005572 P -060745-00000

2* EXTENSION, HANDLE -- -- 1 -- See Kit See Kit

3* LOCKNUT -- -- 1 -- See Kit See Kit

4 RING, RETAINING 1 1 -- 1 R431003424 P -054685-00000

5A PIN, 1/8 x 5/8" 1 1 -- 1 R431003425 P -054686-00000

5B* PIN, 1/8 x 9/16" -- -- 1 -- See Kit See Kit

6A HANDLE,SHORT-12" (305mm) -- 1 -- -- R431005377 P -060049-00000

6B HANDLE,LONG-20-7/8" (530mm) 1 -- -- -- R431005378 P -060049-00001

6C HANDLE,SPECIAL-16" (406mm) -- -- -- 1 R431005379 P -060049-00002

6D HANDLE,SPECIAL-18" (457mm) -- -- -- 1 R431005380 P -060049-00003

6E* HANDLE, ADJUSTABLE -- -- 1 -- See Kit See Kit

*These parts are available in kit form, order Kit Part Number R431003981 (P -057058-00000).

OPERATING ASSEMBLIESREF. DESCRIPTION 4th DIGIT: D S F NEW PART NO. OLD PART NO.

7 COVER, LATCH SPRING 1 1 1 R431003117 P -053134-00001

8 SPRING, DETENT LATCH 1 1 1 R431003890 P -055681-00000

9A COVER, LATCH SPRING 1 1 1 R431007526 P -069974-00000

9B COVER, LATCH SPRING (black vinyl paint) Obsolete Obsolete

10A SPACER, COVER 1 -- 1 R431004606 P -058584-00000

10B* LATCH, DETENT 1 -- 1 See Kit See Kit

10C RETAINER, LATCH COVER -- 1 -- R431003682 P -055206-00000

11A* PIN, 1/8 x .610" 1 -- 1 See Kit See Kit

11B PIN, 1/8 x 21/32 -- 1 -- R431002358 P -049877-00005

12 SCREW 4 4 4 R431001391 P -046062.00000

13 WASHER 4 4 4 R431002408 P -049898-00000

14 COVER (with handle guide insert) 1 1 1 See Covers pg. 4 See "Covers" pg. 4

15 NUT, HEX -- -- 1 R431001892 P -049605-00024

16 SPRING, FRICTION BRAKE -- -- 1 R431003312 P -054161-00000

17 SCREW, HEX HEAD -- -- 1 R431002218 P -049832-00017

18 SCREW -- -- 2 R431001880 P -049604-00006

19 SPACER, BRAKE -- -- 2 R431004007 P -057150-00000

20 BODY, BRAKE (with grease fitting) -- -- 1 R431003313 P -054168-00000

21 PIN, 3/16 x 1-1/8" ROLL -- -- 1 R431002141 P -049803-00031

22 COLLAR -- -- 1 R431003316 P -054169-00000

23* PIN, 1/8 x 1-3/4" ROLL 1 1 1 See Kit See Kit

24* BEARING, HANDLE SHAFT 1 1 1 See Kit See Kit

25* NUT, HEX See Kit See Kit

26 SEAT, SPRING (only when 5th digit is 2) 1 1 1 R431002167 P -049804-00047

27* SCREW, SET See Kit See Kit

28* PIN, 3/1 x 1" ROLL 1 1 1 See Kit See Kit

29A SHAFT, HANDLE 1 1 -- R431003035 P -052899-00000

29B SHAFT, HANDLE -- -- 1 R431003317 P -054170-00000

30 LEVER, HANDLE 1 1 1 See Levers pg. 3 See "Levers" pg. 3

31* GASKET 1 1 1 See Kit See Kit

32A HOUSING, SPRING 1 1 -- R431003107 P -053126-00000

32B HOUSING, SPRING (only when 2nd digit is P) 1 1 -- R431003891 P -055685-00000

32C HOUSING, SPRING -- -- 1 R431003108 P -053126-00002

* Recommended spare parts to be retained in stock at all times. These parts are available in kit form (see pages 17-29 for part numbers).

One each required for each cavity that has a valve unit.

Eliminated on newer models due to redesign of Latch Cover, ref. no. 9.

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BODY ASSEMBLIESNOTE: See the "Part Number Index" for exact assembly. When only one graduating valve is required and cavity 3 isplugged, normal assembly is with the graduating valve in cavity 2. Push or pull operation can be obtained by propermounting of the Flexair

Valve.

QTY

REF.NO.

DESCRIPTION I II III OLD PART NO.

33* CAP, Full pressureadjusting - 1 2 See Kit

34ASSEMBLY,Graduating spring

- 1 2

34A* O-RING - 1 2 See Kit

34BSEAT, Exhaustvalve (not shown)

- 1 2 P -005137-00000

34C CLIP - 1 2 P -059672-00000

35*SPRING,Piston return

- 1 2 See Kit

36 SPACER, Filter 1 2 4 P -058471-00000

37 RING, Retaining 1 1 2 P -049882-0000538 PLUG 1 - - P -053135-00001

39* Seat, Supply valve - 1 2 See Kit

40* O-RING 1 1 2 See Kit

41 PLUNGER, Valve - 1 2 P -066554-00000

42* O-RING 1 1 2 See Kit

43*SPRING,Plunger return

- 1 2 See Kit

44 WASHER - 1 2 P -049804-00017

45* O-RING - 1 2 See Kit

I Plugged cavity

II Graduating Valve

III Two Graduating

* Recommended spare parts to be retained in stock at all times.These parts are available in kit form (see "Repair & ConversionKits page 16).

See "Graduating Spring Assemblies" page 10.

NEW PARTNO.

See Kit

See Kit

R431000512

R431005207

See Kit

R431004545

R431002385R431003118

See Kit

See Kit

R431006833

See Kit

See Kit

R431002158

See Kit

Graduating ValvesCavit ies 1 & 2

SUPPLY VALVE SEATREPLACEMENT

Before removing or installingthe retaining ring (37), force theplunger (41) down until theplunger is exposed below thebottom of the valve body (65).

REF.NO.

DESCRIPTION QTY OLD P/N

63 SCREW 3 P -049832-00008

64 WASHER, LOCK 3 P -049982-00006

65 BODY 1 P -052884-00003

NEW P/N

R431002216

R431002572

R431003029

CAVITIES 1 & 2

WHEN 3RD DIGIT IS

Cavity 2

Cavity 1

Cavity 3

A BOne Graduating ValveOne Plugged Cavity Two Graduating Valve

PLUGGEDCAVITY GRADUATING

VALVEGRADUATING

VALVE

CAVITIES 1 & 2

Page 8


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BODY ASSEMBLIESCavity 3

REF.NO.

DESCRIPTION 0 1 2 OLD P/N

46 SEAL, DUST 1 - - P -005163-00000

47*SPRING, HANDLERETURN

- - 1 See Kit

48A*EXTENSION, 1.733(3 WAY)

- 1 - See Kit

48B*EXTENSION,1.265 (LESS FULLPRESSURE)

- - 1 See Kit

48C* EXTENSION, 1.624 (W/FULL PRESSURE)

- - 1 See Kit

49 RING, RETAINING - 1 1 P -049882-00037

50A NUT, RETAINING - 1 - P -053131-00000

50B NUT, RETAINING - - 1 P -053131-00001

51A*SPRING, HANDLERETURN

- 1 - See Kit

51B*SPRING, CONTROL (0-40W/FP)

- - 1 See Kit

51C*SPRING, CONTROL (0-70W/FP, 0-65 LESS FP)

- - 1 P -052947-00000

51D*SPRING, CONTROL(0-100 LESS FP) - - 1 P -060559-00000

52 INLET VALVE - 1 - P -055474-00002

53 WASHER - - 1 P -005234-00000

54 PLUG 1 - - P -060028-00000

55 RING, RETAINING 1 - - P -049438-00000

56 O-RING 1 - - P -049708-00115

* Recommended spare parts to be retained in stock at all times. These partsare available in kit form (see "Repair & Conversion Kits") page 16.

NEW P/N

R431000533

See Kit

See Kit

See Kit

See Kit

R431002392

R431003114

R431003115

See Kit

See Kit

R431003052

R431005549

R431003741

R431000567

R431005364

R431001749

R431002016

CAVITY 3

WHEN 5TH DIGIT IS

Fastens onSpringHousing (32)

0 1 2

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GRADUATING SPRING ASSEMBLIES

DESCRIPTIONCOLORCODE

WITH FULL PRESSURE LESS FULL PRESSURE

RANGE(psi)

NEW P/N OLD P/NRANGE

(psi)NEW P/N OLD P/N

SHORT HANDLE[Close-YokeLever] (Ref. 30A)

Red - - 0-30 R431003283 P -054051-03000

Blue 0-40 R431003274 P -054050-04000 0-50 R431003284 P -054051-05000

Green 0-50 R431003275 P -054050-05000 0-65 R431003286 P -054051-06500

Yellow 0-70 R431003278 P -054050-07000 0-90 R431003288 P -054051-09000

Orange 0-95 R431003280 P -054050-09500 0-120 R431003282 P -054051-01200

LONG HANDLE[Wide- YokeLever] (Ref. 30B)

Blue 0-45 R431003291 P -054060-04500 0-55 R431003300 P -054061-05500

Green 0-60 R431003293 P -054060-06000 0-75 R431003302 P -054061-07500

Yellow 0-80 R431003294 P -054060-08000 0-100 R431003298 P -054061-01000

Orange 0-110 R431003290 P -054060-01100 0-135 R431003299 P -054061-01300

STANDARD SPRING ASSEMBLIES

DESCRIPTIONCOLORCODE

WITH FULL PRESSURE LESS FULL PRESSURE

RANGE(psi)

NEW P/N OLD P/NRANGE

(psi)NEW P/N OLD P/N

SHORT HANDLE[Close-Yoke Lever](Ref. 30A)

Blue - - 10-60 - P -054051-05010

Blue 25-65 - P -054050-04025 18-68 - P -054051-05018

Blue - - - 20-70 R431003285 P -054051-05020

Green 7-55 R431003276 P -054050-05007 5-70 - P -054051-06505Green 24-74 R431003277 P -054050-05024 28-93 R431003287 P -054051-06528

Yellow 5-75 R431003279 P -054050-07005 5-95 R431003289 P -054051-09005

Yellow 10-80 - P -054050-07010 - - -

Orange 5-100 R431009097 P -054050-09505 - - -

Orange 35-130 R431003281 P -054050-09535 - - -

LONG HANDLE[Wide-Yoke Lever](Ref. 30B)

Blue - - - 8-63 R431003301 P -054061-05508

Blue 8-53 R431003292 P -054060-04508 30-85 - P -054061-05530

Green 8-68 - P -054060-06008 - - -

Yellow 5-85 R431003295 P -054060-08005 - - -

Yellow 10-90 R431003296 P -054060-08010 - - -

PRELOAD SPRING ASSEMBLIES


(Ref. 34 of Parts List Cavities 1 & 2 BodyAssemblies)

All graduating spring assemblies for cavities 1 and

2 are made from four basic assemblies, each color-coded for easy recognition and reference. Pressureranges and part numbers change only because of thelever used, adjustment for full pressure, or theaddition of shims for preload.

The pressure range and full pressure aspect of thegraduating spring assemblies installed in eachFlexairValve are listed in the Part Number Index.On standard valves the suffix of the complete partnumber also indicates the maximum pressure forsprings furnished in cavities 1 and 2.

The lever used (see Levers page 3) is directlyrelated to the length of the handle, which is indicated

by the first digit of the model designation. Exceptionsto the normal handle and lever combinations arenoted in the index.

Example: A Flexair Valve in service has thefollowing information on its nameplate:

Pt. No. P54649-5575, Model Designation1A-BS-0

The Part Number Index lists P54649-0000 as astandard valve with a spring assembly in both cavities1 and 2, and without the full pressure feature. Thesuffix of the part number on the valve nameplateshows the maximum pressure of the springs installedin cavities 1 and 2 to be 55 psi (3.8 bar) and 75 psi(5.1 bar), respectively. Both on the nameplate and inthe Index, the first digit of the model designationindicates the valve uses a long handle and,consequently, a wide-yoke lever.

Page 10


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ADJUSTMENT

Do not attempt to adjust the graduating spring assembly.The required operating pressure range is set at thefactory and locked in position.

Dimension A is 2.420 (61.5mm) for current graduatingspring assemblies with a round exhaust valve seat, and

2.400 (61mm) for earlier assemblies with a flat seat (seeGraduating Spring Assemblies for conversion of flat toround seats). If inspection shows a deviation from Dimension

A the complete graduating spring assembly should bereplaced.

Full pressure engagement is normally set at16 (419mm) of handle travel from center position. At thenormal setting, Dimension B is 2.755 (700mm) when aclose-yoke handle lever (30B) is used. If adjustment isnecessary, hold the spring guide stationary with a wrenchand use a 5/32 Allen wrench to adjust the full pressureadjusting screw. Turn the adjusting screw clockwise to causea decrease of Dimension B and the full pressure feature toengage at a later point in the travel path of the handle.Turning the adjusting screw counter-clockwise will cause anincrease in Dimension B and an earlier engagement of thefull pressure feature. The full pressure may be completelynullified by turning the screw in until slightly below the springguide. To prevent altering the pressure range of thegraduating spring assembly, the spring guide must beheld stationary during these adjustments.

Refer to the applicable exploded views in other sections ofthis publication.

As the set screw (27) and cap (33) wear, the resulting freehandle travel may prevent a valve unit from being actuated

when the handle is at the normal three degrees from center.To remove lost handle motion, place the handle perfectlyvertical in the center of the handle guide insert and adjust thescrew (27) until there is 0.001 to 0.003 (0.03 to 0.08 mm)clearance between the screw and cap.

The detenting force of the handle (6) may be varied asdesired, but excessive force should be avoided to reducewear on detent lugs and detent latch (10B). Force is changedby turning the latch spring cover (7) clockwise to increase theforce and counterclockwise to decrease force.

The adjustable handle (6E) can be varied in length andlocked in place by means of a handle extension (2) and

locknut (3). Holding the handle extension firmly, turn thelocknut clockwise until the extension moves freely up anddown the handle. Holding the extension at the desiredposition, turn the locknut counterclockwise until the extensionis securely in place. The holding force of the friction brakecan be adjusted by tightening or loosening the screw (17) asdesired.

Since the delivery line pressure called for by any handleposition is a function of the graduating spring rate, leakage ortemperature variations that occur in the delivery line areautomatically compensated for within the valve assembly.

FULL PRESSURE

ADJUSTING SCREW

SPRING GUIDE

SPRINGWASHER

EXHAUST

VALVE SEAT

TYPICAL GRADUATINGSPRING ASSEMBLY

BA

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OBSOLETE ASSEMBLIES AND DESIGN CHANGES

REF. NO. DESCRIPTION

34B SEAT, Exhaust valve (not shown)

34C CLIP41 PLUNGER, Valve

OBSOLETE ASSEMBLIES

The detent latch was originally designed cross-slotted to accommodate a lever with pin. By rotating thelatch 90 the handle detent feature could be nullified.

Subsequently, the handle lever was redesigned witha key slot instead of a pin hole. Concurrently, thedetent latch was redesigned with a T slot for use witheither a pin (new size) on the old lever or key on thenew lever. The keyed lever also required rotating thelatch 90 to nullify the detent feature. Since the Tslotted latch could not be rotated on the pinned lever, aretainer (9C) was substituted when a replacement latchwas required for non-detented handle operation usingthe pinned lever. Later still, levers were furnished withboth a key slot and a pin hole.

On the current design, the T slotted detent latch and

the retainer have been retained, but the key slot in thelever has been omitted in favor of the pin and hole.Keys are not recommended as a service part, and theirreplacement with the current lever and pin is urged.


The current graduating spring assemblies listed onthe facing page include a rounded exhaust valve seat.This rounded seat is used with the current valveplunger, Part No. R431006833 (Old Part No.P -066554-00000) (see Ref. 41 of Parts List Body

Assemblies).

IMPORTANT: These two assemblies are inter-changeable, but the exhaust valve seat is compatibleonly with its associated plunger because importanttolerances are involved.

If replacement of the complete graduating springassembly is required, make sure the current valve

plunger in used. If only repair of an assembly with aflat seat is necessary, convert as follows, using the

DESIGN CHANGES AFFECTING REPLACEMENT

SPRING VALVE SEAT CONVERSION KIT, Complete: R431005262 (P -059835-00000)

Obsolete

Obsolete

11B

9B9C

Obsolete

CURRENT ASSEMBLY

OBSOLETE ASSEMBLY

Clip

Rounded Seat

Rivet

Flat Seat

Page 12


13/31

ACCESSORIES

New P/N R431003026

(Old P/N P -052875-00000)

REF. NO. QTY DESCRIPTION

1 1 BAND

2 4 RETAINER, Grip nut

3 4 SCREW, Hex nut

4 4 WASHER, Lock5 2 BRACKET, Panel mounting

Panel Mounting Kit,

Complete:

Early model Flexair Valves were made with a cast iron body, andmounting dimensions were different from current models; however,the current valve can be used as a direct replacement for an earlymodel by using the kits below. Complete Mounting Adapter Kit(R431003978) adapts the mounting holes on the current valve to thebolt pattern of the cast iron model. Kit R431003979 more closely

approximates the handle position of the cast iron model.


1 4 SCREW2A 1 PLATE, Mounting adapter (for R431003978)

2B 1 PLATE, Mounting adapter (for R431003979)


1 1 HANDLE

2 1 HANDLE ASSEMBLY

3 1 LOCKNUT4 1 PIN, Spirol

QTY DESCRIPTION

4 SCREW, Self-tapping2 ADAPTER, Exhaust

REF. NO.

1

2

Mounting Adapter Kits:New P/N R431003978 (Old P/N P -057013-00000) &

New P/N R431003979 (Old P/N P -057013-00001)

Exhaust Adapter Kit, Complete:

New P/N R431005756 (Old P/N P -061340-00000)

Adjustable Hand le K it , Complete:

New P/N R431003981(Old P/N P -057058-00000)

1

5

2

3

1

1

2B

2A

Kit Part No.R431003979(common bolt patternand handle height)

2

15

2

1

3

4

Kit Part No.R431003978(common bolt pattern)

4

Page 13


14/31

TEST ARRANGEMENT DIAGRAM

NOTES:

1. REXROTH TASKMASTER timing volume, New Part Number

R434002899 (Old P/N TM -058887-00225), can be used forthe volumes indicated. Three (3) set ups required (cavity 1, 2,3).

2. The supply air lines to the valve and delivery lines must be fullsize as shown. Line length must not exceed 3 ft. (1 meter)between the supply valve and IN port, and between theOUT port and delivery test volumes. Piping connections musthave zero leakage, and must not restrict the flow. If quickcouplers are used, be sure they are full-flow or oversize.

3. It is recommended that as large of a gauge as practical beused on the delivery lines. A 6 (152mm) test gauge isrecommended.

4. Close supply lines when all testing has been completed andremove test valve.

TEST VALVE

NOTE:ALL (3) DELIVERY PORTSTO HAVE SAME SET-UP.

CHOKE PLUG .032

Clean, dry chemical-free air supply 150 psi maximum (or 20 psiabove maximum delivery pressure of any valve to be tested).

UnknownOld P/N PD2-31-0191

New P/N 432016359Old P/N (PR-007816-00010)

Page 14


15/31

TESTING AND TEST SETUP

After any repair or adjustment, the Flexair Valveshould be tested using procedures and testarrangements described in this section. Pressure controlvalves of this nature should be tested for the following:

1. Function

2. Pressure range

3. Leakage

4. Response

5. Mechanical detent

6. Spring return models

7. Friction models

The adjustments affecting these points have been

described in the previous section. General instructionsfor accomplishing the above tests follow.

1. Function: The Flexair Valves are spring returned,3 way pressure graduating valves. A handleactuates the valve to increase, decrease ormaintain graduated air pressure to the deliveryline. This function should be checked using testarrangement shown.

2. Pressure range Cavities 1, 2 & 3: Supplypressure at IN port will be delivered asgraduated pressure to OUT port delivery linedepending on range of control spring being usedand handle position. In handle release position theOUT line is at zero pressure setting. Moving thehandle actuates the graduating control portion todeliver graduated pressure to the OUT line. SeeAdjustment (page 11) to adjust the valve. Aftervalve is adjusted, check that minimum andmaximum pressure ranges are generated indelivery line per valve part number.

3. Leakage: Set supply pressure to 20 psi (1.4 bar)above maximum delivery pressure of valve beingtested. Using soap solution, coat the valve at pipe

bracket and spring housing parting lines. Noleakage is permitted in any handle position.3a. On all valves with spring ranges less than

100 psi (6.9 bar), set supply line pressure to 100psi (6.9 bar). Move handle to full travel positionand hold. Close valve in supply line to IN port,and valve in delivery line from OUT port to trapthe supply pressure at the valve. Observe theOUT delivery line pressure gauge. A pressuredrop of no more than 3 psi (0.2 bar) in 30 secondsis0permitted.

3b. On all valves with spring ranges 100 psi (6.9bar) and above, set supply line pressure to 100psi (6.9 bar). Move handle to deliver 95 psi (6.5bar) to delivery line from OUT port. Close valve

in supply line to IN port, and valve in delivery linefrom OUT port to trap the supply pressure at thevalve. Observe the OUT delivery line pressuregauge. A pressure drop of no more than 3 psi (0.2bar) in 30 seconds is permitted.

4. Response: Move handle to full travel position.Fully open the valve at delivery volume so that airexhausts through the choke plug. Observe thedelivery line pressure gauge. A pressure drop ofno more than 3 psi (0.2 bar) is permitted.Release handle.

5. Mechanical detent: (D Models only) Connect aspring scale just under the knob. Move handlefrom neutral position to Position #1. A minimumof 4 to 6 lbs. (1.8 to 2.7 kg) should be required topull handle until 30 psi (2.0 bar) output isindicated. Adjust detent knob to proper load.Repeat by moving handle toward Position #2.

6. Spring return models: Must return to centerposition from all positions when released.

7. Friction models: Must remain in any positionthat the handle is in.

Page 15


16/31


17/31

These repair kits renew the elastomer seals and some common wear parts o f the component. On damaged orseverely worn valves, additional parts may be required.

Complete part numbers of most Flexair Valves in service are listed numerically in the following index. For partnumbers not listed, consult the factory.

Major repair kits, which include necessary conversion kits, if applicable, are listed beside the complete part number of

each valve. When these kits are installed as recommended, the result is a fully rebuilt, current Flexair Valve. If partialrepairs are desired, see Repair and Conversion Kits page 16 for selection.

PART NUMBER CODENOTE: Obsolete part numbers are noted Obs. for service parts only cannot be purchased.The construction of each valve is indicated by the model designation (see Model Designation Code). Additionalinformation on each valve is indicated by the suffix of the complete ptn as follows:

SUFFIX:0000 Standard valve with a current valve unit cavity 3, if filled.The pressure range on a standard valve may range from zero to any maximum delivery pressure with the designlimitations of the valve. On the nameplate of a standard valve, the 4-digit suffix (replacing the 4 zeroes) of thecomplete part number indicates the maximum delivery pressure in psi of the graduated valve units in cavities 1 & 2.The 1stand 2nddigits apply to cavity 1, and the 3rdand 4thto cavity 2. When the digits are:

40-95 Actual maximum pressure10-12 Multiply times 10 for actual maximum pressure13 Maximum pressure is 135 psi. (9.3 bar)1 digit or noneNon-standard valve with obsolete details in cavity 3, if filled (a few exceptions appear, but the majorrepair kits listed are appropriate). Pressure ranges listed in the Index are fixed and not stamped on the valvenameplate.000 & 4

thdigit Non-standard valve with a current valve unit in cavity 3. Pressure ranges listed are fixed and not

stamped on the valve nameplate.

PART NUMBER INDEX

Valve Repair Kit Remarks

OLD P/N NEW P/N OLD P/N NEW P/N OLD P/N NEW P/N

P -052735-04545 R431002990 P -059301-00016 R431004970

P -052735-06060 R431002991 P -059301-00016 R431004970

P -052735-08080 R431002992 P -059301-00016 R431004970

P -052735-01111 R431002989 P -059301-00016 R431004970

P -052772-04545 R431002997 P -059301-00002 R431004964

P -052772-06060 R431002998 P -059301-00002 R431004964

P -052772-08080 R431002999 P -059301-00002 R431004964

P -052772-08011 - P -059301-00002 R431004964

P -052772-01111 R431002996 P -059301-00002 R431004964

P -052783-04545 - P -059301-00016 R431004970

P -052783-06060 - P -059301-00016 R431004970

P -052783-08080 R431003002 P -059301-00016 R431004970

P -052783-01111 R431003001 P -059301-00016 R431004970

p -052784-00000 OBSOLETE

P -052785-00000 OBSOLETE P -052785-00001 R431003003

P -052785-00001 R431003003 P -059301-00000 R431004962

P -052786-00000 OBSOLETE P -059301-00012 R431004966

P -052809-04040 R431003007 P -059301-00002 R431004964

P -052809-05050 - P -059301-00002 R431004964

P -052809-07070 R431003008 P -059301-00002 R431004964

P -052809-09595 R431003009 P -059301-00002 R431004964

P -052830-04040 R431003011 P -059301-00016 R431004970

P -052830-05050 - P -059301-00016 R431004970

P -052830-07070 R431003012 P -059301-00016 R431004970

P -052830-09595 R431003013 P -059301-00016 R431004970

Page 17


18/31

Page 18

P -052867-00000 R431003020 P -059301-00002 R431004964

P -052867-00001 OBSOLETE P -052867-00002 R431003021

P -052867-00002 R431003021 P -059301-00002 R431004964

P -052867-00003 R431003022 P -059301-00002 R431004964

P -052868-00000 OBSOLETE

P -052868-00001 R431003023 P -059301-00002 R431004964 P -052868-00001 R431003023P -052948-00000 OBSOLETE P -059301-00016 R431004970

P -053082-04040 - P -059301-00017 R431004971

P -053082-05050 R431003097 P -059301-00017 R431004971

P -053082-07070 - P -059301-00017 R431004971

P -053082-09595 - P -059301-00017 R431004971

P -053087-00000 OBSOLETE P -059301-00002 R431004964 P -052772-00000 -

P -053127-05050 R431003110 P -059301-00002 R431004964

P -053127-06565 R431003111 P -059301-00002 R431004964

P -053127-09090 R431003112 P -059301-00002 R431004964

P -053127-01212 R431003109 P -059301-00002 R431004964

P -053266-00000 OBSOLETE P -059301-00017 R431004971

P -053268-04040 - P -059301-00017 R431004971P -053268-05050 - P -059301-00017 R431004971

P -053268-07070 R431003146 P -059301-00017 R431004971

P -053268-09595 R431003147 P -059301-00017 R431004971

P -053485-04040 - P -059301-00003 R431004965

P -053485-05050 R431003239 P -059301-00003 R431004965

P -053485-07070 - P -059301-00003 R431004965

P -053485-09595 R431003240 P -059301-00003 R431004965

P -053488-00000 OBSOLETE P -059301-00001 R431004963

P -053791-00050 R431003250 P -059301-00000 R431004962

P -053791-00065 - P -059301-00000 R431004962

P -053791-00090 R431003251 P -059301-00000 R431004962

P -053791-00012 R431003249 P -059301-00000 R431004962P -054089-00000 OBSOLETE P -059301-00012 R431004966 P -054173-00009 -

P -054092-05050 - P -059301-00017 R431004971

P -054092-06565 - P -059301-00017 R431004971

P -054092-09090 R431003304 P -059301-00017 R431004971

P -054092-01212 - P -059301-00017 R431004971

P -054157-05050 R431003308 P -059301-00002 R431004964

P -054157-06565 R431003309 P -059301-00002 R431004964

P -054157-09090 R431003310 P -059301-00002 R431004964

P -054157-01212 R431003307 P -059301-00002 R431004964

P -054177-00000 OBSOLETE P -059301-00001 R431004963 P -054589-00001 -

P -054589-00000 OBSOLETE

P -054589-00001 OBSOLETE P -059301-00002 R431004964P -054589-00002 R431003388 P -059301-00003 R431004965

P -054649-05555 - P -059301-00002 R431004964

P -054649-07575 - P -059301-00002 R431004964

P -054649-01010 R431003410 P -059301-00002 R431004964

P -054649-01313 R431003411 P -059301-00002 R431004964

P -054656-00000 R431003415 P -059301-00002 R431004964

P -054657-05050 R431003417 P -059301-00003 R431004965

P -054657-06565 R431003418 P -059301-00003 R431004965

P -054657-09090 R431003419 P -059301-00003 R431004965

P -054657-01212 R431003416 P -059301-00003 R431004965

Val ve Repair Kit Remarks



19/31

Page 19

P -054658-00050 - P -059301-00001 R431004963

P -054658-00065 - P -059301-00001 R431004963

P -054658-00090 R431003422 P -059301-00001 R431004963P -054658-00012 R431003420 P -059301-00001 R431004963

P -054699-00000 OBSOLETE P -059301-00002 R431004964

P -054700-00000 OBSOLETE P -059301-00016 R431004970


P -054725-04040 - P -059301-00002 R431004964

P -054725-05050 - P -059301-00002 R431004964

P -054725-07070 R431003447 P -059301-00002 R431004964

P -054725-09595 R431003448 P -059301-00002 R431004964

P -054726-00050 - P -059301-00013 R431004967

P -054726-00065 - P -059301-00013 R431004967

P -054726-00090 - P -059301-00013 R431004967

P -054726-00012 - P -059301-00013 R431004967

P -054727-00040 - P -059301-00013 R431004967

P -054727-00050 - P -059301-00013 R431004967

P -054727-00070 - P -059301-00013 R431004967P -054727-00095 - P -059301-00013 R431004967

P -054728-04040 - P -059301-00013 R431004967

P -054728-05050 - P -059301-00017 R431004971

P -054728-07070 - P -059301-00017 R431004971

P -054728-09595 R431003449 P -059301-00017 R431004971

P -054729-00000 OBSOLETE P -059301-00016 R431004970

P -054730-00000 OBSOLETE P -059301-00016 R431004970

P -054731-00000 OBSOLETE P -059301-00016 R431004970

P -054732-00000 OBSOLETE P -059301-00017 R431004971

P -054733-00000 OBSOLETE P -059301-00016 R431004970

P -054734-00000 OBSOLETE P -059301-00017 R431004971


P -054736-00065 R431003451 P -059301-00000 R431004962

P -054736-00090 R431003452 P -059301-00000 R431004962

P -054736-00012 - P -059301-00000 R431004962

P -054737-05050 - P -059301-00002 R431004964

P -054737-06565 R431009109 P -059301-00002 R431004964

P -054737-09090 - P -059301-00002 R431004964

P -054737-01212 - P -059301-00002 R431004964

P -054738-04040 - P -059301-00002 R431004964

P -054738-05050 - P -059301-00002 R431004964

P -054738-07070 - P -059301-00002 R431004964

P -054738-09595 - P -059301-00002 R431004964P -054766-00000 R431003454 P -059301-00002 R431004964 P -054656-00000 R431003415

P -054770-00000 - P -059301-00000 R431004962

P -054775-00001 OBSOLETE P -059301-00016 R431004970

P -054775-00002 R431003455 P -059301-00016 R431004970

P -054776-00000 - P -059301-00017 R431004971

P -054776-00002 R431003456 P -059301-00017 R431004971

P -054777-00000 OBSOLETE P -059301-00017 R431004971

P -054777-00001 OBSOLETE P -059301-00017 R431004971

P -054777-00002 - P -059301-00017 R431004971

P -054785-00040 - P -059301-00000 R431004962




20/31

Page 20

P -054785-00050 - P -059301-00000 R431004962

P -054785-00070 R431003457 P -059301-00000 R431004962

P -054785-00095 R431003458 P -059301-00000 R431004962

P -054790-00045 - P -059301-00000 R431004962

P -054790-00060 R431003460 P -059301-00000 R431004962

P -054790-00080 R431003461 P -059301-00000 R431004962

P -054790-00011 R431003459 P -059301-00000 R431004962

P -054830-00000 R431003464 P -059301-00002 R431004964

P -054831-00000 R431003465 P -059301-00000 R431004962

P -054868-00000 OBSOLETE P -059301-00017 R431004971 P -054868-00001 R431003466

P -054868-00001 R431003466 P -059301-00017 R431004971

P -054872-00000 OBSOLETE P -059301-00012 R431004966

P -055082-00000 OBSOLETE P -059301-00002 R431004964

P -055082-00001 OBSOLETE P -059301-00002 R431004964 P -052809-00000 -

P -055083-00000 OBSOLETE P -059301-00017 R431004971

P -055264-00000 R431003685 P -059301-00002 R431004964

P -055309-00000 OBSOLETE P -059301-00000 R431004962



P -055311-00000 R431003687 P -059301-00002 R431004964

P -055323-04545 R431003689 P -059301-00017 R431004971P -055323-06060 R431003690 P -059301-00017 R431004971

P -055323-08080 R431003691 P -059301-00017 R431004971

P -055323-01111 R431003688 P -059301-00017 R431004971

P -055415-00000 OBSOLETE P -059301-00012 R431004966

P -055416-00040 - P -059301-00001 R431004963

P -055416-00050 - P -059301-00001 R431004963

P -055416-00070 - P -059301-00001 R431004963

P -055416-00095 R431003721 P -059301-00001 R431004963

P -055435-04040 - P -059301-00017 R431004971

P -055435-05050 - P -059301-00017 R431004971

P -055435-07070 R431003725 P -059301-00017 R431004971

P -055435-09595 R431003726 P -059301-00017 R431004971P -055436-04040 - P -059301-00017 R431004971

P -055436-05050 - P -059301-00017 R431004971

P -055436-07070 R431003727 P -059301-00017 R431004971

P -055436-09595 R431003728 P -059301-00017 R431004971 P -055459-00001 -

P -055459-00000 OBSOLETE P -059301-00015 R431004969

P -055459-00001 OBSOLETE P -059301-00015 R431004969 P -055480-00001 R431003748

P -055480-00000 OBSOLETE P -059301-00014 R431004968 P -055478-00000 R431003747

P -055480-00001 R431003748 P -059301-00014 R431004968

P -055494-04545 R431003758 P -059301-00003 R431004965

P -055494-06060 R431003759 P -059301-00003 R431004965

P -055494-08080 R431003760 P -059301-00003 R431004965

P -055494-01111 R431003757 P -059301-00003 R431004965P -055601-00000 - P -059301-00017 R431004971

P -055601-00001 R431003856 P -059301-00017 R431004971

P -055602-00000 OBSOLETE P -059301-00002 R431004964

P -055603-00000 OBSOLETE P -059301-00013 R431004967

P -055603-00001 R431003857 P -059301-00013 R431004967 P -055603-00001 R431003857

P -055604-00001 R431003858 P -059301-00016 R431004970

P -055613-00001 R431003859 P -059301-00013 R431004967

P -055613-00002 - P -059301-00013 R431004967

P -055631-00001 R431003862 P -059301-00017 R431004971

P -055631-00002 R431003863 P -059301-00017 R431004971


21/31

Page 21



P -055929-00000 OBSOLETE P -059301-00017 R431004971

P -055929-00001 OBSOLETE P -059301-00017 R431004971

P -055943-00000 OBSOLETE P -059301-00002 R431004964 P -055943-00002 R431003939

P -055943-00001 OBSOLETE P -059301-00002 R431004964 P -055943-00002 R431003939

P -055943-00002 R431003939 P -059301-00002 R431004964

P -055944-00000 OBSOLETE P -059301-00016 R431004970P -055964-00000 OBSOLETE P -059301-00003 R431004965

P -056171-00040 R431003962 P -059301-00000 R431004962

P -056171-00050 - P -059301-00000 R431004962

P -056171-00070 - P -059301-00000 R431004962

P -056171-00095 R431003963 P -059301-00000 R431004962

P -056191-00000 OBSOLETE P -059301-00018 R431004972

P -056249-04040 - P -059301-00018 R431004972

P -056249-05050 - P -059301-00018 R431004972

P -056249-07070 - P -059301-00018 R431004972

P -056249-09595 - P -059301-00018 R431004972

P -056278-00000 OBSOLETE P -059301-00018 R431004972


P -056425-05050 - P -059301-00016 R431004970

P -056425-07070 - P -059301-00016 R431004970

P -056425-09595 - P -059301-00016 R431004970

P -057000-00000 OBSOLETE P -059301-00003 R431004965

P -057004-00000 OBSOLETE P -059301-00019 R431004973

P -057011-00000 OBSOLETE P -059301-00000 R431004962

P -057042-00000 OBSOLETE P -059301-00017 R431004971

P -057046-00000 OBSOLETE P -059301-00000 R431004962

P -057051-00000 OBSOLETE P -059301-00017 R431004971

P -057055-00000 OBSOLETE P -059301-00015 R431004969

P -057101-00000 OBSOLETE P -059301-00012 R431004966 P -057101-00001 -P -057101-00001 - P -059301-00012 R431004966 P -053147-00000 R431003122

P -057116-00000 OBSOLETE P -059301-00002 R431004964

P -057142-00000 OBSOLETE P -059301-00003 R431004965

P -057143-00000 OBSOLETE P -059301-00001 R431004963

P -057154-00000 OBSOLETE P -059301-00019 R431004973

P -057158-00000 OBSOLETE P -059301-00013 R431004967 P -057158-00002 -

P -057158-00001 OBSOLETE P -059301-00013 R431004967 P -057158-00002 -

P -057158-00002 - P -059301-00013 R431004967

P -057160-00000 OBSOLETE P -059301-00017 R431004971 P -057160-00001 R431004012

P -057160-00001 R431004012 P -059301-00017 R431004971

P -057175-00000 OBSOLETE P -059301-00018 R431004972 P -053153-00000 R431003128


P -057248-04040 OBSOLETE P -059301-00016 R431004970

P -057249-00000 OBSOLETE P -059301-00003 R431004965

P -057260-00000 OBSOLETE P -059301-00016 R431004970

P -057475-00000 OBSOLETE P -059301-00002 R431004964

P -057478-00000 OBSOLETE P -059301-00015 R431004969

P -057485-00000 OBSOLETE P -059301-00013 R431004967


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P -055631-00003 R431003864 P -059301-00017 R431004971

P -055636-00001 R431003866 P -059301-00017 R431004971 P -055435-00000 -

P -055660-00000 R431003869 P -059301-00002 R431004964

P -055684-00000 OBSOLETE P -059301-00016 R431004970 P -054113-00014 -

P -055693-04545 R431003898 P -059301-00002 R431004964

P -055693-06060 R431003899 P -059301-00002 R431004964

P -055693-08080 R431003900 P -059301-00002 R431004964

P -055693-01111 R431003897 P -059301-00002 R431004964

P -055694-04545 R431003901 P -059301-00016 R431004970

P -055694-06060 - P -059301-00016 R431004970

P -055694-08080 R431003902 P -059301-00016 R431004970

P -055694-01111 R431009012 P -059301-00016 R431004970

P -055695-04545 R431003904 P -059301-00016 R431004970

P -055695-04545 R431003904 P -059301-00016 R431004970

P -055695-06060 - P -059301-00016 R431004970

P -055695-08080 R431003905 P -059301-00016 R431004970

P -055695-01111 R431003903 P -059301-00016 R431004970

P -055718-00000 OBSOLETE P -059301-00002 R431004964 DELETE

P -055718-00001 OBSOLETE P -059301-00002 R431004964

P -055718-00002 R431003912 P -059301-00002 R431004964

P -055718-00003 OBSOLETE P -059301-00002 R431004964

P -055724-00000 OBSOLETE P -059301-00002 R431004964

P -055724-00001 OBSOLETE P -059301-00002 R431004964

P -055724-00002 OBSOLETE P -059301-00002 R431004964



P -055725-00003 OBSOLETE P -059301-00016 R431004970

P -055764-00000 OBSOLETE P -059301-00017 R431004971

P -055765-00000 OBSOLETE P -059301-00002 R431004964

P -055766-00000 OBSOLETE P -059301-00000 R431004962


P -055784-00001 OBSOLETE P -059301-00017 R431004971

P -055784-00002 OBSOLETE P -059301-00017 R431004971


P -055794-00001 OBSOLETE P -059301-00017 R431004971

P -055801-00000 R431003920 P -059301-00002 R431004964

P -055807-00000 OBSOLETE P -059301-00012 R431004966

P -055808-00000 OBSOLETE P -059301-00016 R431004970

P -055809-00000 OBSOLETE P -059301-00002 R431004964




P -055816-00002 OBSOLETE P -059301-00017 R431004971

P -055816-00003 OBSOLETE P -059301-00017 R431004971

P -055817-00000 R431003923 P -059301-00003 R431004965

P -055845-00000 OBSOLETE P -059301-00000 R431004962

P -055850-00000 OBSOLETE P -059301-00013 R431004967

P -055855-00000 OBSOLETE P -059301-00014 R431004968

P -055856-00000 OBSOLETE P -059301-00002 R431004964

P -055871-00000 OBSOLETE P -059301-00003 R431004965

P -055911-00000 OBSOLETE P -059301-00019 R431004973


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P -057526-00000 OBSOLETE P -059301-00017 R431004971 P -058489-00001 R431004547

P -057548-00000 OBSOLETE P -059301-00013 R431004967

P -057594-00000 OBSOLETE P -059301-00001 R431004963

P -057597-00000 OBSOLETE P -059301-00014 R431004968 P -057597-00001 R431004183

P -057597-00001 R431004183 P -059301-00014 R431004968


P -058489-00000 OBSOLETE P -059301-00013

P -058489-00001 R431004547 P -059301-00017 R431004971 P -058489-00001 R431004547

P -058543-00000 R431004604 P -059301-00002 R431004964

P -058544-00000 OBSOLETE P -059301-00000 R431004962

P -058545-00000 OBSOLETE P -059301-00002 R431004964

P -058550-00000 OBSOLETE P -059301-00000 R431004962

P -058626-00000 OBSOLETE P -059301-00015 R431004969

P -058631-00000 OBSOLETE P -059301-00002 R431004964

P -058631-00001 - P -059301-00002 R431004964

P -058899-00000 OBSOLETE P -059301-00019 R431004973


P -058970-00000 OBSOLETE P -059301-00000 R431004962

P -058992-00001 - P -059301-00017 R431004971

P -059057-00001 R431004891 P -059301-00019 R431004973

P -059057-00002 OBSOLETE P -059301-00018 R431004972

P -059170-00000 OBSOLETE P -059301-00017 R431004971

P -059175-00000 OBSOLETE P -059301-00019 R431004973

P -059214-00000 OBSOLETE P -059301-00019 R431004973 P -063044-00000 -

P -059294-00050 R431004950 P -059301-00015 R431004969

P -059294-00065 - P -059301-00015 R431004969

P -059294-00090 - P -059301-00015 R431004969

P -059294-00012 R431004949 P -059301-00015 R431004969p -059512-00050 - P -059301-00012 R431004966

p -059512-00065 - P -059301-00012 R431004966

p -059512-00090 - P -059301-00012 R431004966

p -059512-00012 - P -059301-00012 R431004966

P -059652-00000 OBSOLETE P -059301-00018 R431004972

P -059653-00000 OBSOLETE P -059301-00019 R431004973

P -059676-04040 - P -059301-00018 R431004972 P -056249-04040 -

P -059676-05050 - P -059301-00018 R431004972 P -056249-05050 -

P -059676-07070 - P -059301-00018 R431004972 P -056249-07070 -

P -059676-09595 R431005208 P -059301-00018 R431004972 P -056249-09595 -

P -059793-00001 - P -059301-00003 R431004965


P -060038-00001 OBSOLETE P -059301-00017 R431004971

P -060071-00000 OBSOLETE P -059301-00016 R431004970

P -060072-00000 OBSOLETE P -059301-00016 R431004970

P -060074-00000 OBSOLETE P -059301-00003 R431004965

P -060143-04545 R431005399 P -059301-00017 R431004971

P -060143-06060 R431005400 P -059301-00017 R431004971

P -060143-08080 R431005401 P -059301-00017 R431004971

P -060143-01212 - P -059301-00017 R431004971

P -060314-04545 - P -059301-00017 R431004971


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P -060314-06060 - P -059301-00017 R431004971

P -060314-08080 - P -059301-00017 R431004971

P -060314-01111 - P -059301-00017 R431004971

P -060362-00000 - P -059301-00013 R431004967

P -060363-04040 - P -059301-00017 R431004971

P -060363-05050 - P -059301-00017 R431004971P -060363-07070 - P -059301-00017 R431004971

P -060363-09595 R431005490 P -059301-00017 R431004971

P -060399-00055 - P -059301-00001 R431004963

P -060399-00075 - P -059301-00001 R431004963

P -060399-00010 - P -059301-00001 R431004963

P -060399-00013 - P -059301-00001 R431004963

P -060418-00050 - P -059301-00015 R431004969

P -060418-00065 - P -059301-00015 R431004969

P -060418-00090 - P -059301-00015 R431004969

P -060418-00012 - P -059301-00015 R431004969

P -060480-00001 OBSOLETE P -059301-00018 R431004972

P -060583-00000 - P -059301-00000R431004962

P -060650-05500 - P -059301-00015 R431004969

P -060650-07500 - P -059301-00015 R431004969

P -060650-01000 - P -059301-00015 R431004969

P -060650-01300 - P -059301-00015 R431004969


P -060655-00000 OBSOLETE P -059301-00003 R431004965



P -060658-00000 OBSOLETE P -059301-00012 R431004966

P -060738-00000 R431005570 P -059301-00002 R431004964

P -060750-05050 - P -059301-00002 R431004964

P -060750-06565 - P -059301-00002 R431004964

P -060750-09090 - P -059301-00002 R431004964

P -060750-01212 - P -059301-00002 R431004964P -060779-00000 OBSOLETE P -059301-00016 R431004970

P -060826-00055 - P -059301-00000 R431004962

P -060826-00075 - P -059301-00000 R431004962

P -060826-00010 - P -059301-00000 R431004962

P -060826-00013 - P -059301-00000 R431004962

P -060830-00000 OBSOLETE P -059301-00003 R431004965

P -060838-04500 R431005590 P -059301-00013 R431004967

P -060838-06000 R431005591 P -059301-00013 R431004967

P -060838-08000 - P -059301-00013 R431004967

P -060838-01100 R431005589 P -059301-00013 R431004967

P -060851-00000 OBSOLETE P -059301-00019 R431004973


P -060893-06060 - P -059301-00017 R431004971

P -060893-08080 - P -059301-00017 R431004971

P -060893-01111 - P -059301-00017 R431004971

P -060897-00000 OBSOLETE P -059301-00014 R431004968

P -060955-00000 R431005630 P -059301-00017 R431004971

P -060956-00000 R431005631 P -059301-00017 R431004971

P -060956-00001 - P -059301-00019 R431004973

P -060979-00000 OBSOLETE P -059301-00015 R431004969

P -060983-00000 OBSOLETE P -059301-00013 R431004967


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P -060987-00000 OBSOLETE P -059301-00017 R431004971

P -060988-00000 OBSOLETE P -059301-00019 R431004973

P -061003-00000 OBSOLETE P -059301-00018 R431004972

P -061057-00000 OBSOLETE P -059301-00013 R431004967

P -061058-00000 OBSOLETE P -059301-00018 R431004972

P -061163-00000 - p -059301-00003 R431004965

P -061164-00000 - P -059301-00018 R431004972

P -061168-00000 - P -059301-00002 R431004964

P -061198-00000 - P -059301-00002 R431004964

P -061222-00000 - P -059301-00017 R431004971

P -061237-00050 - P -059301-00015 R431004969

P -061237-00065 - P -059301-00015 R431004969

P -061237-00090 - P -059301-00015 R431004969

P -061237-00012 R431005723 P -059301-00015 R431004969

P -061276-00000 - P -059301-00002 R431004964

P -061472-05050 R431005780 P -059301-00019 R431004973

P -061472-06565 - P -059301-00019 R431004973

P -061472-09090 - P -059301-00019 R431004973P -061472-01212 R431005779 P -059301-00019 R431004973

P -061524-00000 OBSOLETE P -059301-00017 R431004971

P -061559-05050 - P -059301-00017 R431004971

P -061559-06565 - P -059301-00017 R431004971

P -061559-09090 - P -059301-00017 R431004971

P -061559-01212 - P -059301-00017 R431004971

P -061563-00050 - P -059301-00013 R431004967

P -061563-00065 - P -059301-00013 R431004967

P -061563-00090 R431005794 P -059301-00013 R431004967

P -061563-00012 - P -059301-00013 R431004967

P -061641-00000 - P -059301-00017 R431004971

P -061661-05555 - P -059301-00018 R431004972P -061661-07575 - P -059301-00018 R431004972

P -061661-01010 - P -059301-00018 R431004972

P -061661-01313 - P -059301-00018 R431004972

P -061690-04040 - P -059301-00002 R431004964

P -061690-05050 - P -059301-00002 R431004964

P -061690-07070 - P -059301-00002 R431004964

P -061690-09595 - P -059301-00002 R431004964

P -061740-00000 OBSOLETE P -059301-00003 R431004965

P -061746-04000 - P -059301-00015 R431004969

P -061746-05000 - P -059301-00015 R431004969

P -061746-07000 - P -059301-00015 R431004969

P -061746-09500 - P -059301-00015 R431004969P -061751-05555 - P -059301-00002 R431004964

P -061751-07575 - P -059301-00002 R431004964

P -061751-01010 - P -059301-00002 R431004964

P -061751-01313 - P -059301-00002 R431004964

P -061856-05050 - P -059301-00019 R431004973

P -061856-06565 - P -059301-00019 R431004973

P -061856-09090 - P -059301-00019 R431004973

P -061856-01212 - P -059301-00019 R431004973


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P -061868-00000 - P -059301-00002 R431004964

P -061925-00000 R431005921 P -059301-00017 R431004971

P -061926-00000 R431005922 P -059301-00002 R431004964

P -061927-00000 R431005923 P -059301-00002 R431004964

P -061965-00000 R431005926 P -059301-00003 R431004965

P -062046-00045 - P -059301-00001 R431004963P -062046-00060 - P -059301-00001 R431004963

P -062046-00080 - P -059301-00001 R431004963

P -062046-00011 - P -059301-00001 R431004963

P -062118-00000 OBSOLETE P -059301-00012 R431004966

P -062179-00000 OBSOLETE P -059301-00002 R431004964

P -062180-00000 OBSOLETE P -059301-00017 R431004971

P -062221-00000 OBSOLETE P -059301-00016 R431004970

P -062224-04040 - P -059301-00017 R431004971

P -062224-05050 - P -059301-00017 R431004971

P -062224-07070 - P -059301-00017 R431004971

P -062224-09595 - P -059301-00017 R431004971

P -062232-05555 - P -059301-00002 R431004964P -062232-07575 - P -059301-00002 R431004964

P -062232-01010 - P -059301-00002 R431004964

P -062232-01313 R431006029 P -059301-00002 R431004964

P -062424-00000 R431006054 P -059301-00017 R431004971

P -062435-04545 - P -059301-00019 R431004973

P -062435-06060 - P -059301-00019 R431004973

P -062435-08080 - P -059301-00019 R431004973

P -062435-01111 R431006055 P -059301-00019 R431004973

P -062560-00000 OBSOLETE P -059301-00018 R431004972

P -062584-00000 OBSOLETE P -059301-00002 R431004964

P -062616-04545 R431006088 P -059301-00016 R431004970

P -062616-06060 - P -059301-00016 R431004970P -062616-08080 R431006089 P -059301-00016 R431004970

P -062616-01111 - P -059301-00016 R431004970

P -062672-00000 OBSOLETE P -059301-00003 R431004965

P -062740-00000 R431006123 P -059301-00018 R431004972

P -062799-04040 - P -059301-00017 R431004971

P -062799-05050 - P -059301-00017 R431004971

P -062799-07070 R434002108 P -059301-00017 R431004971

P -062799-09595 - P -059301-00017 R431004971

P -062870-00000 OBSOLETE P -059301-00017 R431004971

P -062901-04545 - P -059301-00019 R431004973

P -062901-06060 R431006140 P -059301-00019 R431004973

P -062901-08080 R431006141 P -059301-00019 R431004973P -062901-01111 - P -059301-00019 R431004973

P -063041-00000 OBSOLETE P -059301-00003 R431004965

P -063044-05555 - P -059301-00019 R431004973

P -063044-07575 - P -059301-00019 R431004973

P -063044-01010 R431006172 P -059301-00019 R431004973

P -063044-01313 R431006173 P -059301-00019 R431004973

P -063303-04040 - P -059301-00019 R431004973

P -063303-05050 R431006214 P -059301-00019 R431004973


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P -063303-07070 - P -059301-00019 R431004973

P -063303-09595 R431006215 P -059301-00019 R431004973

P -063355-00000 - P -059301-00013 R431004967

P -063406-00000 OBSOLETE P -059301-00013 R431004967

P -063409-00000 OBSOLETE P -059301-00017 R431004971


P -063551-00000 R431006297 P -059301-00017 R431004971

P -063555-00000 R431006298 P -059301-00003 R431004965

P -063885-00000 - P -059301-00019 R431004973

P -063925-00000 R431006314 P -059301-00003 R431004965

P -063935-00000 - P -059301-00019 R431004973

P -063938-04040 - P -059301-00018 R431004972

P -063938-05050 - P -059301-00018 R431004972

P -063938-07070 - P -059301-00018 R431004972

P -063938-09595 R431006315 P -059301-00018 R431004972

P -063974-00000 OBSOLETE P -059301-00002 R431004964

P -064004-00000 - P -059301-00002 R431004964P -064005-00040 - P -059301-00015 R431004969

P -064005-00050 - P -059301-00015 R431004969

P -064005-00070 - P -059301-00015 R431004969

P -064005-00095 - P -059301-00015 R431004969

P -064006-00000 OBSOLETE P -059301-00015 R431004969

P -064252-00000 OBSOLETE P -059301-00018 R431004972

P -064315-00000 OBSOLETE P -059301-00019 R431004973

P -064455-00000 OBSOLETE P -059301-00000 R431004962

P -064597-00000 OBSOLETE P -059301-00003 R431004965

P -064598-00000 OBSOLETE P -059301-00002 R431004964

P -064649-00000 R431006467 P -059301-00017 R431004971


P -064745-00000 OBSOLETE P -059301-00018 R431004972

P -064751-00000 OBSOLETE P -059301-00015 R431004969

P -064769-00000 OBSOLETE P -059301-00019 R431004973

P -064770-00000 OBSOLETE P -059301-00019 R431004973

P -064810-04545 - P -059301-00002 R431004964

P -064810-06060 - P -059301-00002 R431004964

P -064810-08080 R431006494 P -059301-00002 R431004964

P -064810-01111 - P -059301-00002 R431004964

P -064811-04545 R431006495 P -059301-00002 R431004964

P -064811-06060 - P -059301-00002 R431004964

P -064811-08080 - P -059301-00002 R431004964P -064811-01111 - P -059301-00002 R431004964

P -064824-00000 OBSOLETE P -059301-00003 R431004965

P -064852-00000 OBSOLETE P -059301-00018 R431004972

P -064871-00000 R431006511 P -059301-00003 R431004965


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P -064873-00050 - P -059301-00014 R431004968

P -064873-00065 - P -059301-00014 R431004968

P -064873-00090 - P -059301-00014 R431004968

P -064873-00012 - P -059301-00014 R431004968

P -064918-00000 - P -059301-00002 R431004964P -064931-00000 R431006537 P -059301-00003 R431004965

P -064932-00000 R431006538 P -059301-00019 R431004973

P -064981-00000 OBSOLETE P -059301-00014 R431004968

P -065020-00000 OBSOLETE P -059301-00018 R431004972

P -065021-00000 R431006558 P -059301-00017 R431004971

P -065026-00000 OBSOLETE P -059301-00019 R431004973

P -065098-04545 - P -059301-00017 R431004971

P -065098-06060 - P -059301-00017 R431004971

P -065098-08080 - P -059301-00017 R431004971

P -065098-01111 - P -059301-00017 R431004971

P -065161-00000 - P -059301-00019 R431004973


P -065220-00000 OBSOLETE P -059301-00002 R431004964

P -065221-00001 R431006577 P -059301-00003 R431004965

P -065222-00000 R431006578 P -059301-00017 R431004971

P -065226-00000 OBSOLETE P -059301-00002 R431004964

P -065263-00000 R431006586 P -059301-00014 R431004968

P -065350-00000 OBSOLETE P -059301-00002 R431004964

P -065437-00050 - P -059301-00015 R431004969

P -065437-00065 - P -059301-00015 R431004969

P -065437-00090 - P -059301-00015 R431004969

P -065437-00012 - P -059301-00015 R431004969

P -065450-00000 OBSOLETE P -059301-00018 R431004972P -065466-00000 - P -059301-00019 R431004973

P -065470-00000 OBSOLETE P -059301-00016 R431004970

P -065471-00000 OBSOLETE P -059301-00016 R431004970

P -065522-01270 R431006639 P -059301-00017 R431004971

P -065600-00000 OBSOLETE P -059301-00017 R431004971

P -065681-00000 R431006664 P -059301-00002 R431004964

P -065682-00000 OBSOLETE P -059301-00019 R431004973

P -065708-00000 OBSOLETE P -059301-00017 R431004971

P -065709-00000 R431006666 P -059301-00017 R431004971

P -065714-00000 R431006667 P -059301-00017 R431004971

P -065838-04545 - P -059301-00017 R431004971

P -065838-06060 - P -059301-00017 R431004971P -065838-08080 - P -059301-00017 R431004971

P -065838-01111 - P -059301-00017 R431004971

P -065844-00000 OBSOLETE P -059301-00002 R431004964

P -066306-00000 OBSOLETE P -059301-00019 R431004973

P -066422-00000 OBSOLETE P -059301-00016 R431004970

P -066431-00000 OBSOLETE P -059301-00012 R431004966

P -066458-00000 - P -059301-00002 R431004964

P -066556-00000 OBSOLETE P -059301-00002 R431004964

P -066610-00000 OBSOLETE P -059301-00019 R431004973


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P -066627-00000 OBSOLETE P -059301-00002 R431004964

P -066779-00000 OBSOLETE P -059301-00018 R431004972

P -066919-00000 OBSOLETE P -059301-00002 R431004964

P 066981-00000 - P -059301-00002 R431004964P 066981-00001 - P -059301-00002 R431004964

P -067135-00000 OBSOLETE P -059301-00003 R431004965

P -067558-00000 R431007219 P -059301-00002 R431004964

P -067586-00040 - P -059301-00015 R431004969

P -067586-00050 - P -059301-00015 R431004969

P -067586-00070 - P -059301-00015 R431004969

P -067586-00095 - P -059301-00015 R431004969

P -067587-00040 - P -059301-00013 R431004967

P -067587-00050 - P -059301-00013 R431004967

P -067587-00070 - P -059301-00013 R431004967

P -067587-00095 R431007232 P -059301-00013 R431004967

P -067906-00000 OBSOLETE P -059301-00013 R431004967

P -068569-00000 - P -059301-00017 R431004971

P -068981-00000 - P -059301-00012 R431004966

P -068992-00000 - P -059301-00019 R431004973


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NOTICE TO PRODUCT USERS

Page 30

1. WARNING: FLUID MEDIABosch Rexroth pneumatic devices are designed and tested foruse with filtered, clean, dry, chemical free air at pressures andtemperatures within the specified limits of the device. For usewith media other than air or for human life support systems,Bosch Rexroth must be consulted. Hydraulic cylinders are

designed for operation with filtered, clean, petroleum basedhydraulic fluid; operation using fire-resistant or other specialtypes of fluids may require special packing and seals. Consultthe factory.2. WARNING: MATERIAL COMPATIBILITYDamage to product seals or other parts caused by the use ofnoncompatible lubricants, oil additives or synthetic lubricants inthe air system compressor or line lubrication devices voidsBosch Rexroth's warranty and can result in product failure orother malfunction. See lubrication recommendations below.

AIR LINE LUBRICANTS! In service higher than 18 cycles perminute or with continuous flow of air through the device, an airline lubricator is recommended.* (Do not use line lubrication withvacuum products.) However, the lubricator must be maintainedsince the oil will wash out the grease, and lack of lubrication willgreatly shorten the life expectancy. The oils used in the

lubricator must be compatible with the elastomers in the device.The elastomers are normally BUNA-N, NEOPRENE, VITON,SILICONE and HYTREL. Bosch Rexroth recommends the useof only petroleum based oils without synthetic additives, and withan aniline point between 180 F and 210 F.COMPRESSOR LUBRICANTS! All compressors (with theexception of special "oil free" units) pass oil mist or vapor fromthe internal crankcase lubricating system through to thecompressed air. Since even small amounts of non-compatiblelubricants can cause severe seal deterioration (which couldresult in component and system failure) special care should betaken in selecting compatible compressor lubricants. It isrecommended that users review the National Fluid PowerAssociation "Recommended Guide Lines For Use Of SyntheticLubricants In Pneumatic Fluid Power Systems" (NFPA T1.9.2-1978).3. WARNING: INSTALLATION AND MOUNTING

The user of these devices must conform to all applicableelectrical, mechanical, piping and other codes in the installation,operation or repair of these devices.

INSTALLATION ! Do not attempt to install, operate or repairthese devices without proper training in the technique of workingon pneumatic or hydraulic systems and devices, unless undertrained supervision. Compressed air and hydraulic systemscontain high levels of stored energy. Do not attempt to connect,disconnect or repair these products when a system is under

pressure. Always exhaust or drain the pressure from a systembefore performing any service work. Failure to do so can resultin serious personal injury.MOUNTING! Devices should be mounted and positioned in sucha manner that they cannot be accidentally operated.4. WARNING: APPLICATION AND USE OF PRODUCTSThe possibility does exist for any device or accessory to fail tooperate properly through misuse, wear or malfunction. The usermust consider these possibilities and should provide appropriatesafe guards in the application or system design to preventpersonal injury or property damage in the event of a malfunction.5. WARNING: CONVERSION, MAINTENANCE AND REPAIRWhen a device is disassembled for conversion to a differentconfiguration, maintenance or repair, the device must be testedfor leakage and proper operation after being reassembled andprior to installation.

MAINTENANCE AND REPAIR! Maintenance periods should bescheduled in accordance with frequency of use and workingconditions. All Bosch Rexroth products should provide aminimum of 1,000,000 cycles of maintenance free service whenused and lubricated as recommended. However, these productsshould be visually inspected for defects and given an "in system"operating performance and leakage test once a year. Wheredevices require a major repair as a result of the one millioncycles, one year, or routine inspection, the device must bedisassembled, cleaned, inspected, parts replaced as required,rebuilt and tested for leakage and proper operation prior toinstallation. See individual catalogs for specific cycle lifeestimates.6. PRODUCT CHANGESProduct changes including specifications, features, designs andavailability are subject to change at any time without notice. Forcritical dimensions or specifications, contact factory.

*Many Bosch Rexroth pneumatic valves and cylinders canoperate with or without air line lubrication; see individual salescatalogs for details.

LIMITATIONS OF WARRANTIES & REMEDIESBosch Rexroth warrants its products sold by it to be free from defects in material and workmanship to the following:For twelve months after shipment Bosch Rexroth will repair or replace (F.O.B. our works), at its option, any equipment which undernormal conditions of use and service proves to be defective in material or workmanship at no charge to the purchaser. No charge willbe made for labor with respect to defects covered by this Warranty, provided that the work is done by Bosch Rexroth or any of itsauthorized service facilities. However, this Warranty does not cover expenses incurred in the removal and reinstallation of anyproduct, nor any downtime incurred, whether or not proved defective.All repairs and replacement parts provided under this Warranty policy will assume the identity, for warranty purposes, of the partreplaced, and the warranty on such replacement parts will expire when the warranty on the original part would have expired. Claimsmust be submitted within thirty days of the failure or be subject to rejection.This Warranty is not transferable beyond the first using purchaser. Specifically, excluded from this Warranty are failures caused by

misuse, neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts. This Warranty alsoexcludes the use of lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products. ThisWarranty sets out the purchaser's exclusive remedies with respect to products covered by it, whether for negligence or otherwise.Neither, Bosch Rexroth nor any of its affiliates will be liable for consequential or incidental damages or other losses or expensesincurred by reason of the use or sale of such products. Our liability (except as to title) arising out of the sale, use or operation of anyproduct or parts, whether on warranty, contract or negligence (including claims for consequential or incidental damage) shall not inany event exceed the cost of replacing the defective products and, upon expiration of the warranted period as herein provided, allsuch liability is terminated. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER FORMERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE. No attempt to alter, amend or extend thisWarranty shall be effective unless authorized in writing by an officer of Bosch Rexroth Corporation.Bosch Rexroth reserves the right to discontinue manufacture of any product, or change product materials, design or specificationswithout notice.


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Bosch Rexroth CorporationPneumatics1953 Mercer RoadLexington, KY 40511-1021Telephone (859) 254-8031

Facsimile (859) [email protected]/brp

International offices:

Asi a:China RussiaIndia SingaporeJapan South KoreaMalaysia

Aus tralia

Europe:Austria NetherlandsBelgium NorwayBulgaria PolandCzech Republic PortugalDenmark RomaniaFinland SlovakiaFrance SpainGermany SwedenGreece SwitzerlandHungary TurkeyItaly UkraineUnited Kingdom

North America:Canada United StatesMexico

South America:Argentina VenezuelaBrazil

Factory AutomationRegional sales off ices:

CentralBosch Rexroth Corporation5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707Telephone (847) 645-3600Facsimile (847) 645-0804

Great LakesBoschRexroth Corporation2730 Research DriveRochester Hills, MI 48309Telephone (248) 393-3330Facsimile (248) 393-2893

NortheastBosch Rexroth Corporation99 Rainbow RoadEast Granby, CT 06026-0000Telephone (860) 844-8377Facsimile (860) 844-8595

Bosch Rexroth Corporation2315 City Line RoadBethlehem, PA 18017-2131Telephone (610) 694-8300Facsimile (610) 694-8467

Southeast

Bosch Rexroth Corporation14001 South Lake DriveCharlotte, NC 28273-5544Telephone (704) 583-4338Facsimile (704) 583-0523

WestBosch Rexroth Corporation11 GoddardIrvine, CA 92618-4600Telephone (949) 450-2777Facsimile (949) 450-2790

North American offices:Bosch Rexroth CorporationCorporate Headquarters5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707Telephone (847) 645-3600Facsimile (847) 645-0804

Bosch Rexroth CorporationIndustrial Hydraulics2315 City Line RoadBethlehem, PA 18017-2131Telephone (610) 694-8300Facsimile (610) 694-8467

Bosch Rexroth CorporationElectric Drives and Controls5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707Telephone (847) 645-3600Facsimile (847) 645-6201

Bosch Rexroth CorporationLinear Motion and AssemblyTechnologies816 E. Third StreetBuchanan, MI 49107Telephone (269) 695-0151Facsimile (269) 695-5363

14001 South Lakes Drive

Charlotte, NC 28273Telephone (800) 438-5983Facsimile (704) 583-0523

Bosch Rexroth CorporationMobile Hydraulics145 Southchase BoulevardFountain Inn, SC 29644-9018Telephone (864)967-2777Facsimile (864)962-5338

Bosch Rexroth Canada3426 Mainway DriveBurlington, Ontario L7M 1A8 Telephone(905) 335-5511 Facsimile (905) 335-4184www.boschrexroth.ca

Bosch Rexroth, S.A. de C.V.Calle Neptuno # 72Unidad Industrial VallejoCP 07700 Mexico, D.F.Telephone (555) 754-1711Facsimile (555) 752-5943

Further contacts:www.boschrexroth.com/addresses

The data specified herein only serves todescribe the product. No statementsconcerning a certain condition orsuitability for a certain application can bederived from our information. The giveninformation does not release the userfrom obligation of own judgment andverification. It must be remembered thatour products are subject to a naturalprocess of wear and aging. This

document, as well as the data,specifications and other information setforth in it, are the exclusive property ofBosch Rexroth Corp. Without their con-sent it may not be reproduced or given tothird parties.

Documents

Rexroth SM-800 40 FlexAirValve