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Rexroth IndraControl VCP 20
IndustrialHydraulics
Electric Drivesand Controls
Linear Motion and Assembly Technologies Pneumatics
ServiceAutomation
MobileHydraulics
Rexroth IndraDriveSupply Units
R911299229Edition 03
Project Planning Manual
About this Documentation Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Rexroth IndraDrive
Supply Units
Project Planning Manual
DOK-INDRV*-HMV-*******-PR03-EN-P
Document number 120-2400-B312-03/EN
Description ReleaseDate
Notes
DOK-INDRV*-HMV-*******-PR01-EN-P 01.04 Project Planning Manual;first edition
DOK-INDRV*-HMV-*******-PR02-EN-P 12.04 Revision
DOK-INDRV*-HMV-*******-PR03-EN-P 01.06 Revision
Bosch Rexroth AG, 2006
Copying this document, giving it to others and the use or communicationof the contents thereof without express authority, are forbidden. Offendersare liable for the payment of damages. All rights are reserved in the eventof the grant of a patent or the registration of a utility model or design(DIN 34-1).
The specified data only serve to describe the product. No statementsconcerning a certain condition or suitability for a certain application can bederived from our information. The given information does not release theuser from the obligation of own judgement and verification. It must beremembered that our products are subject to a natural process of wearand aging.
Bosch Rexroth AGBgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main
Telephone +49 (0)93 52/40-0 • Tx 68 94 21 • Fax +49 (0)93 52/40-48 85
http://www.boschrexroth.de/
Dept. BRC/EDY1 (RR, US)
This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
Document Typecode
Internal File Reference
Record of Revisions
Copyright
Validity
Published by
Note
Rexroth IndraDrive Contents I
DOK-INDRV*-HMV-*******-PR03-EN-P
Contents
1 Introduction 1-1
1.1 About this Documentation............................................................................................................. 1-1
Purpose of Documentation ...................................................................................................... 1-1
Documentations - Overview .................................................................................................... 1-2
1.2 Basic Structure ............................................................................................................................. 1-3
2 Important Directions for Use 2-1
2.1 Appropriate Use............................................................................................................................ 2-1
Introduction .............................................................................................................................. 2-1
Areas of Use and Application .................................................................................................. 2-2
2.2 Inappropriate Use ......................................................................................................................... 2-2
3 Safety Instructions for Electric Drives and Controls 3-1
3.1 General Information ...................................................................................................................... 3-1
Using the Safety Instructions and Passing them on to Others................................................ 3-1
Instructions for Use.................................................................................................................. 3-1
Explanation of Warning Symbols and Degrees of Hazard Seriousness ................................. 3-3
Hazards by Improper Use........................................................................................................ 3-4
3.2 Instructions with Regard to Specific Dangers............................................................................... 3-5
Protection Against Contact with Electrical Parts ..................................................................... 3-5
Protection Against Electric Shock by Protective Low Voltage (PELV) .................................... 3-6
Protection Against Dangerous Movements ............................................................................. 3-7
Protection Against Magnetic and Electromagnetic Fields During Operation andMounting .................................................................................................................................. 3-9
Protection Against Contact with Hot Parts ............................................................................ 3-10
Protection During Handling and Mounting............................................................................. 3-11
Battery Safety ........................................................................................................................ 3-11
Protection Against Pressurized Systems .............................................................................. 3-12
4 Identifying and Checking the Delivered Components 4-1
4.1 Device Types ................................................................................................................................ 4-1
Type Code ............................................................................................................................... 4-1
Type Plate on the Unit ............................................................................................................. 4-2
4.2 Scope of Delivery.......................................................................................................................... 4-2
5 Mechanical Data 5-1
5.1 Dimensions, Weight...................................................................................................................... 5-1
5.2 Dimensions, Mass HMV01.1R-W0120 with External Blower Unit................................................ 5-2
Mounting the External Blower Unit HAB01 to HMV01............................................................. 5-3
II Contents Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
6 Electrical Data 6-1
6.1 HMV01.1E-W0030, -W0075, -W0120 .......................................................................................... 6-1
6.2 HMV01.1R-W0018, -W0045, -W0065, -W0120 ........................................................................... 6-3
6.1 Control Voltage ............................................................................................................................. 6-5
6.2 Load Cycles .................................................................................................................................. 6-6
HMV01.1R ............................................................................................................................... 6-6
HMV01.1E with Mains Choke.................................................................................................. 6-9
HMV01.1E without Mains Choke........................................................................................... 6-11
6.3 Connections................................................................................................................................ 6-13
Connection Diagram.............................................................................................................. 6-13
Overview................................................................................................................................ 6-14
Control Voltage (+24 V, 0 V).................................................................................................. 6-18
DC Bus (L+, L-)...................................................................................................................... 6-20
Equipment Grounding Conductor .......................................................................................... 6-21
X1, Module Bus ..................................................................................................................... 6-23
X2, RS232 ............................................................................................................................. 6-24
X3, Mains Connection ........................................................................................................... 6-25
X13, Connection for External Blower .................................................................................... 6-26
X14, Mains Voltage Synchronization..................................................................................... 6-27
X31, Connection for Messages ............................................................................................. 6-29
X32, Mains Contactor Control, DC Bus Short Circuit, Braking Resistor Threshold .............. 6-31
X33, Acknowledge Messages of Mains Contactor ................................................................ 6-33
X34, Contact for Controlling the External Mains Contactor................................................... 6-35
7 Touch Guard 7-1
7.1 Cutouts.......................................................................................................................................... 7-1
7.2 Mounting ....................................................................................................................................... 7-2
8 Control Panel 8-1
8.1 Brief Description ........................................................................................................................... 8-1
8.2 Functional Description .................................................................................................................. 8-1
Displays ................................................................................................................................... 8-1
Priorities of Display.................................................................................................................. 8-3
Complete Diagnostic Message Text........................................................................................ 8-3
Extended Displays................................................................................................................... 8-4
Setting the Language .............................................................................................................. 8-5
9 Troubleshooting 9-1
9.1 Fault Diagnostics and Resetting Faults ........................................................................................ 9-1
9.2 Checking and Repairing the Unit .................................................................................................. 9-2
9.3 Replacing the Unit ........................................................................................................................ 9-3
9.4 Diagnostic Display ........................................................................................................................ 9-4
10 Service & Support 10-1
10.1 Helpdesk..................................................................................................................................... 10-1
10.2 Service-Hotline ........................................................................................................................... 10-1
Rexroth IndraDrive Contents III
DOK-INDRV*-HMV-*******-PR03-EN-P
10.3 Internet........................................................................................................................................ 10-1
10.4 Vor der Kontaktaufnahme... - Before contacting us... ................................................................ 10-1
10.5 Kundenbetreuungsstellen - Sales & Service Facilities ............................................................... 10-2
11 Appendix 11-1
11.1 Chronological Sequence when Switching ON and OFF............................................................. 11-1
When Switching On ............................................................................................................... 11-1
When Switching Off ............................................................................................................... 11-2
12 Index 12-1
IV Contents Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Rexroth IndraDrive Introduction 1-1
DOK-INDRV*-HMV-*******-PR03-EN-P
1 Introduction
1.1 About this Documentation
Purpose of DocumentationThis documentation basically contains the technical data of the RexrothIndraDrive supply units.
WARNING
Personal injury and property damage caused byincorrect project planning for applications,machines and installations!⇒ Take the content of the Project Planning Manual
"Rexroth IndraDrive Drive System" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P; part no. R911309636)into account.
For complete project planning of a Rexroth IndraDrive drive system youneed, in any case, the Project Planning Manual "Rexroth IndraDrive DriveSystem" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P; part no. R911309636).This Project Planning Manual, among other things, contains:
• specifications for the components of the drive system
• configuration of the drive system components
• arrangement of the components in the control cabinet
• electromagnetic compatibility (EMC)
• types of mains connection
• requirements to the mains connection
• control circuits for the mains connection
• connections of the components in the drive system
• fusing and selecting the mains contactor
• accessories in the drive system
• calculations (determining appropriate drive controller; mainsconnection; leakage capacitance; operating data of mains filters;selecting the 24V supply; braking behavior when using a DC busresistor unit)
1-2 Introduction Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Documentations - Overview
Title Type of Documentation Document Typecode1)
Rexroth IndraDriveDrive System
Project Planning Manual DOK-INDRV*-SYSTEM*****-PRxx-EN-P
Rexroth IndraDriveDrive ControllersControl Sections
Project Planning Manual DOK-INDRV*-CSH********-PRxx-EN-P
Rexroth IndraDrive MDrive ControllersPower Sections
Project Planning Manual DOK-INDRV*-HMS+HMD****-PRxx-EN-P
Rexroth IndraDrive CDrive ControllersPower Sections HCS02.1
Project Planning Manual DOK-INDRV*-HCS02.1****-PRxx-EN-P
Rexroth IndraDrive CDrive ControllersPower Sections HCS03.1
Project Planning Manual DOK-INDRV*-HCS03.1****-PRxx-EN-P
Rexroth IndraDriveSupply Units
Project Planning Manual DOK-INDRV*-HMV-*******-PRxx-EN-P
Rexroth IndraDriveIntegrated Safety Technology
Functional and ApplicationDescription
DOK-INDRV*-SI*-**VRS**-FKxx-EN-P
Connecting cables Selection Data DOK-CONNEC-CABLE*STAND-AUxx-EN-P
Safety Instructions for Electrical Drives Safety Guidelines DOK-GENERAL-DRIVE-******-SVSx-MS-P
Rexroth IndraDriveAdditional Components
Project Planning Manual DOK-INDRV*-ADDCOMP****-PRxx-EN-P
Rexroth IndraDriveFirmware for Drive Controllers
Functional Description DOK-INDRV*-MP*-02VRS**-FKxx-EN-P
Rexroth IndraDriveFirmware for Drive Controllers
Functional Description DOK-INDRV*-MP*-03VRS**-FKxx-EN-P
Rexroth IndraDriveFirmware for Drive Controllers
Functional Description DOK-INDRV*-MP*-04VRS**-FKxx-EN-P
Rexroth IndraDriveFirmware for Drive Controllers
Parameter Description DOK-INDRV*-GEN-**VRS**-PAxx-EN-P
Rexroth IndraDriveFirmware for Drive Controllers
Troubleshooting Guide DOK-INDRV*-GEN-**VRS**-WAxx-EN-P
Rexroth IndraDyn SSynchronous Motors MSK
Project Planning Manual DOK-MOTOR*-MSK********-PRxx-EN-P
Rexroth IndraDyn AAsynchronous Motors MAD/MAF
Project Planning Manual DOK-MOTOR*-MAD/MAF****-PRxx-EN-P
Rexroth IndraDyn TSynchronous Torque Motors MBT
Project Planning Manual DOK-MOTOR*-MBT********-PRxx-EN-P
Rexroth IndraDyn HSynchronous Kit –Spindle Motors MBS-H
Project Planning Manual DOK-MOTOR*-MBS-H******-PRxx-EN-P
Rexroth IndraDyn LSynchronous Linear Motors MLF
Project Planning Manual DOK-MOTOR*-MLF********-PRxx-EN-P
Third Party Motors Project Planning Manualand Commissioning
DOK-DRIVE*-3RDPART*MOT-AWxx-EN-P
1) in the document type codes "xx" designates replacement charactersfor the update edition of the documentation (Example: "PR01" is thefirst edition of a project planning manual)
Fig. 1-1: Documentations - Overview
Rexroth IndraDrive Introduction 1-3
DOK-INDRV*-HMV-*******-PR03-EN-P
1.2 Basic Structure
hmv_aufbau.fh7
2
1
3
1: Signal processing2: Control panel (Display)3: Power connections and control voltage connection
Fig. 1-2: Basic structure
Control PanelThe control panel is a separate part which is plugged on the supply unit.The supply unit is supplied ex works complete with control panel.
The handling of the control panel is described in chapter 8.
1-4 Introduction Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Notes
Rexroth IndraDrive Important Directions for Use 2-1
DOK-INDRV*-HMV-*******-PR03-EN-P
2 Important Directions for Use
2.1 Appropriate Use
IntroductionRexroth products represent state-of-the-art developments andmanufacturing. They are tested prior to delivery to ensure operating safetyand reliability.
The products may only be used in the manner that is defined asappropriate. If they are used in an inappropriate manner, then situationscan develop that may lead to property damage or injury to personnel.
Note: Rexroth as manufacturer is not liable for any damagesresulting from inappropriate use. In such cases, the guaranteeand the right to payment of damages resulting frominappropriate use are forfeited. The user alone carries allresponsibility of the risks.
Before using Rexroth products, make sure that all the pre-requisites foran appropriate use of the products are satisfied:
• Personnel that in any way, shape or form uses our products must firstread and understand the relevant safety instructions and be familiarwith appropriate use.
• If the products take the form of hardware, then they must remain intheir original state, in other words, no structural changes are permitted.It is not permitted to decompile software products or alter sourcecodes.
• Do not mount damaged or faulty products or use them in operation.
• Make sure that the products have been installed in the mannerdescribed in the relevant documentation.
2-2 Important Directions for Use Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Areas of Use and ApplicationDrive controllers made by Bosch Rexroth are designed to controlelectrical motors and monitor their operation.
Control and monitoring of the motors may require additional sensors andactors.
Note: The drive controllers may only be used with the accessoriesand parts specified in this document. If a component has notbeen specifically named, then it may not be either mounted orconnected. The same applies to cables and lines.
Operation is only permitted in the specified configurations andcombinations of components using the software and firmwareas specified in the relevant Functional Descriptions.
Every drive controller has to be programmed before commissioning,making it possible for the motor to execute the specific functions of anapplication.
The drive controllers have been developed for use in single- and multi-axis drive and control tasks.
To ensure an application-specific use, the drive controllers are availablewith different drive power and different interfaces.
Typical applications of the drive controllers include:
• handling and mounting systems,
• packaging and food machines,
• printing and paper processing machines and
• machine tools.
The drive controllers may only be operated under the assembly andinstallation conditions described in this documentation, in the specifiedposition of normal use and under the ambient conditions as described(temperature, degree of protection, humidity, EMC, etc.).
2.2 Inappropriate Use
Using the drive controllers outside of the operating conditions described inthis documentation and outside of the indicated technical data andspecifications is defined as "inappropriate use".
Drive controllers must not be used, if
• ... they are subject to operating conditions that do not meet thespecified ambient conditions. This includes, for example, operationunder water, under extreme temperature fluctuations or extremely highmaximum temperatures.
• Furthermore, the drive controllers must not be used in applicationswhich have not been expressly authorized by Rexroth.
• Please carefully follow the specifications outlined in the general SafetyInstructions!
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-1
DOK-INDRV*-HMV-*******-PR03-EN-P
3 Safety Instructions for Electric Drives and Controls
3.1 General Information
Using the Safety Instructions and Passing them on to OthersDo not attempt to install or commission this device without first reading alldocumentation provided with the product. Read and understand thesesafety instructions and all user documentation prior to working with thedevice. If you do not have the user documentation for the device, contactyour responsible Bosch Rexroth sales representative. Ask for thesedocuments to be sent immediately to the person or persons responsiblefor the safe operation of the device.
If the device is resold, rented and/or passed on to others in any otherform, then these safety instructions must be delivered with the device.
WARNING
Improper use of these devices, failure to followthe safety instructions in this document ortampering with the product, including disablingof safety devices, may result in materialdamage, bodily harm, electric shock or evendeath!
Instructions for UseRead these instructions before the initial startup of the equipment in orderto eliminate the risk of bodily harm or material damage. Follow thesesafety instructions at all times.
• Bosch Rexroth AG is not liable for damages resulting from failure toobserve the warnings provided in this documentation.
• Read the operating, maintenance and safety instructions in yourlanguage before starting up the machine. If you find that you cannotcompletely understand the documentation for your product, pleaseask your supplier to clarify.
• Proper and correct transport, storage, assembly and installation aswell as care in operation and maintenance are prerequisites foroptimal and safe operation of this device.
• Only assign trained and qualified persons to work with electricalinstallations:
• Only persons who are trained and qualified for the use andoperation of the device may work on this device or within itsproximity. The persons are qualified if they have sufficientknowledge of the assembly, installation and operation of theequipment as well as an understanding of all warnings andprecautionary measures noted in these instructions.
• Furthermore, they must be trained, instructed and qualified toswitch electrical circuits and devices on and off in accordance withtechnical safety regulations, to ground them and to mark themaccording to the requirements of safe work practices. They musthave adequate safety equipment and be trained in first aid.
• Only use spare parts and accessories approved by the manufacturer.
• Follow all safety regulations and requirements for the specificapplication as practiced in the country of use.
3-2 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
• The devices have been designed for installation in industrialmachinery.
• The ambient conditions given in the product documentation must beobserved.
• Only use safety-relevant applications that are clearly and explicitlyapproved in the Project Planning Manual. If this is not the case, theyare excluded.Safety-relevant are all such applications which can cause danger topersons and material damage.
• The information given in the documentation of the product with regardto the use of the delivered components contains only examples ofapplications and suggestions.
The machine and installation manufacturer must
• make sure that the delivered components are suited for hisindividual application and check the information given in thisdocumentation with regard to the use of the components,
• make sure that his application complies with the applicablesafety regulations and standards and carry out the requiredmeasures, modifications and complements.
• Startup of the delivered components is only permitted once it is surethat the machine or installation in which they are installed complieswith the national regulations, safety specifications and standards ofthe application.
• Operation is only permitted if the national EMC regulations for theapplication are met.
• The instructions for installation in accordance with EMC requirementscan be found in the documentation "EMC in Drive and ControlSystems".
• The machine or installation manufacturer is responsible forcompliance with the limiting values as prescribed in the nationalregulations.
• Technical data, connections and operational conditions are specifiedin the product documentation and must be followed at all times.
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-3
DOK-INDRV*-HMV-*******-PR03-EN-P
Explanation of Warning Symbols and Degrees of Hazard SeriousnessThe safety instructions describe the following degrees of hazardseriousness. The degree of hazard seriousness informs about theconsequences resulting from non-compliance with the safety instructions:
Warning symbol with signalword
Degree of hazard seriousness accordingto ANSI Z 535
DANGER
Death or severe bodily harm will occur.
WARNING
Death or severe bodily harm may occur.
CAUTION
Bodily harm or material damage may occur.
Fig. 3-1: Hazard classification (according to ANSI Z 535)
3-4 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Hazards by Improper Use
DANGER
High electric voltage and high working current!Risk of death or severe bodily injury by electricshock!
DANGER
Dangerous movements! Danger to life, severebodily harm or material damage byunintentional motor movements!
WARNING
High electric voltage because of incorrectconnection! Risk of death or bodily injury byelectric shock!
WARNING
Health hazard for persons with heartpacemakers, metal implants and hearing aids inproximity to electrical equipment!
CAUTION
Hot surfaces on device housing! Danger ofinjury! Danger of burns!
CAUTION
Risk of injury by improper handling! Risk ofbodily injury by bruising, shearing, cutting,hitting, or improper handling of pressurizedlines!
CAUTION
Risk of injury by improper handling of batteries!
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-5
DOK-INDRV*-HMV-*******-PR03-EN-P
3.2 Instructions with Regard to Specific Dangers
Protection Against Contact with Electrical Parts
Note: This section only concerns devices and drive components withvoltages of more than 50 Volt.
Contact with parts conducting voltages above 50 Volts can causepersonal danger and electric shock. When operating electrical equipment,it is unavoidable that some parts of the devices conduct dangerousvoltage.
DANGER
High electrical voltage! Danger to life, electricshock and severe bodily injury!⇒ Only those trained and qualified to work with or on
electrical equipment are permitted to operate,maintain and repair this equipment.
⇒ Follow general construction and safety regulationswhen working on electrical power installations.
⇒ Before switching on the device, the equipmentgrounding conductor must have been non-detachably connected to all electrical equipment inaccordance with the connection diagram.
⇒ Do not operate electrical equipment at any time,even for brief measurements or tests, if theequipment grounding conductor is not permanentlyconnected to the mounting points of the componentsprovided for this purpose.
⇒ Before working with electrical parts with voltagepotentials higher than 50 V, the device must bedisconnected from the mains voltage or powersupply unit. Provide a safeguard to preventreconnection.
⇒ With electrical drive and filter components, observethe following:Wait 30 minutes after switching off power to allowcapacitors to discharge before beginning to work.Measure the voltage on the capacitors beforebeginning to work to make sure that the equipment issafe to touch.
⇒ Never touch the electrical connection points of acomponent while power is turned on.
⇒ Install the covers and guards provided with theequipment properly before switching the device on.Before switching the equipment on, cover andsafeguard live parts safely to prevent contact withthose parts.
⇒ A residual-current-operated circuit-breaker or r.c.d.cannot be used for electric drives! Indirect contactmust be prevented by other means, for example, byan overcurrent protective device according to therelevant standards.
⇒ Secure built-in devices from direct touching ofelectrical parts by providing an external housing, forexample a control cabinet.
3-6 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
European countries: according to EN 50178/ 1998,section 5.3.2.3.
USA: See National Electrical Code (NEC), NationalElectrical Manufacturers' Association (NEMA), as well aslocal engineering regulations. The operator must observeall the above regulations at any time.
With electrical drive and filter components, observe the following:
DANGER
High housing voltage and large leakage current!Risk of death or bodily injury by electric shock!⇒ Before switching on, the housings of all electrical
equipment and motors must be connected orgrounded with the equipment grounding conductor tothe grounding points. This is also applicable beforeshort tests.
⇒ The equipment grounding conductor of the electricalequipment and the units must be non-detachablyand permanently connected to the power supply unitat all times. The leakage current is greater than3.5 mA.
⇒ Over the total length, use copper wire of a crosssection of a minimum of 10 mm2 for this equipmentgrounding connection!
⇒ Before start-up, also in trial runs, always attach theequipment grounding conductor or connect with theground wire. Otherwise, high voltages may occur atthe housing causing electric shock.
Protection Against Electric Shock by Protective Low Voltage (PELV)All connections and terminals with voltages between 5 and 50 Volt atRexroth products are protective extra-low voltage systems which areprovided with touch guard according to the product standards.
WARNING
High electric voltage by incorrect connection!Risk of death or bodily injury by electric shock!⇒ To all connections and terminals with voltages
between 0 and 50 Volt, only devices, electricalcomponents, and conductors may be connectedwhich are equipped with a PELV (Protective Extra-Low Voltage) system.
⇒ Connect only voltages and circuits which are safelyisolated from dangerous voltages. Safe isolation isachieved for example by isolating transformers, safeoptocouplers or battery operation without mainsconnection.
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-7
DOK-INDRV*-HMV-*******-PR03-EN-P
Protection Against Dangerous MovementsDangerous movements can be caused by faulty control of connectedmotors. Some common examples are:
• improper or wrong wiring of cable connections
• incorrect operation of the equipment components
• wrong input of parameters before operation
• malfunction of sensors, encoders and monitoring devices
• defective components
• software or firmware errors
Dangerous movements can occur immediately after equipment isswitched on or even after an unspecified time of trouble-free operation.
The monitoring in the drive components will normally be sufficient to avoidfaulty operation in the connected drives. Regarding personal safety,especially the danger of bodily harm and material damage, this alonecannot be relied upon to ensure complete safety. Until the integratedmonitoring functions become effective, it must be assumed in any casethat faulty drive movements will occur. The extent of faulty drivemovements depends upon the type of control and the state of operation.
3-8 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
DANGER
Dangerous movements! Danger to life, risk ofinjury, severe bodily harm or material damage!⇒ For the above reasons, ensure personal safety by
means of qualified and tested higher-level monitoringdevices or measures integrated in the installation.They have to be provided for by the user accordingto the specific conditions within the installation and ahazard and fault analysis. The safety regulationsapplicable for the installation have to be taken intoconsideration. Unintended machine motion or othermalfunction is possible if safety devices are disabled,bypassed or not activated.
To avoid accidents, bodily harm and/or materialdamage:
⇒ Keep free and clear of the machine’s range ofmotion and moving parts. Possible measures toprevent people from accidentally entering themachine’s range of motion:- use safety fences
- use safety guards
- use protective coverings
- install light curtains or light barriers
⇒ Fences and coverings must be strong enough toresist maximum possible momentum.
⇒ Mount the emergency stop switch in the immediatereach of the operator. Verify that the emergency stopworks before startup. Don’t operate the device if theemergency stop is not working.
⇒ Isolate the drive power connection by means of anemergency stop circuit or use a safety relatedstarting lockout to prevent unintentional start.
⇒ Make sure that the drives are brought to a safestandstill before accessing or entering the dangerzone.
⇒ Additionally secure vertical axes against falling ordropping after switching off the motor power by, forexample:- mechanically securing the vertical axes,
- adding an external braking/ arrester/ clampingmechanism or
- ensuring sufficient equilibration of the verticalaxes.
The standard equipment motor brake or an externalbrake controlled directly by the drive controller arenot sufficient to guarantee personal safety!
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-9
DOK-INDRV*-HMV-*******-PR03-EN-P
⇒ Disconnect electrical power to the equipment using amaster switch and secure the switch againstreconnection for:- maintenance and repair work
- cleaning of equipment
- long periods of discontinued equipment use
⇒ Prevent the operation of high-frequency, remotecontrol and radio equipment near electronics circuitsand supply leads. If the use of such devices cannotbe avoided, verify the system and the installation forpossible malfunctions in all possible positions ofnormal use before initial startup. If necessary,perform a special electromagnetic compatibility(EMC) test on the installation.
Protection Against Magnetic and Electromagnetic Fields DuringOperation and Mounting
Magnetic and electromagnetic fields generated by current-carryingconductors and permanent magnets in motors represent a seriouspersonal danger to those with heart pacemakers, metal implants andhearing aids.
WARNING
Health hazard for persons with heartpacemakers, metal implants and hearing aids inproximity to electrical equipment!⇒ Persons with heart pacemakers and metal implants
are not permitted to enter following areas:- Areas in which electrical equipment and parts are
mounted, being operated or commissioned.
- Areas in which parts of motors with permanentmagnets are being stored, repaired or mounted.
⇒ If it is necessary for somebody with a pacemaker toenter such an area, a doctor must be consulted priorto doing so. The interference immunity of present orfuture implanted heart pacemakers differs greatly, sothat no general rules can be given.
⇒ Those with metal implants or metal pieces, as wellas with hearing aids must consult a doctor beforethey enter the areas described above. Otherwisehealth hazards may occur.
3-10 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Protection Against Contact with Hot Parts
CAUTION
Hot surfaces at motor housings, on drivecontrollers or chokes! Danger of injury! Dangerof burns!⇒ Do not touch surfaces of device housings and
chokes in the proximity of heat sources! Danger ofburns!
⇒ Do not touch housing surfaces of motors! Danger ofburns!
⇒ According to operating conditions, temperatures canbe higher than 60 °C, 140 °F during or afteroperation.
⇒ Before accessing motors after having switched themoff, let them cool down for a sufficiently long time.Cooling down can require up to 140 minutes!Roughly estimated, the time required for coolingdown is five times the thermal time constantspecified in the Technical Data.
⇒ After switching drive controllers or chokes off, wait15 minutes to allow them to cool down beforetouching them.
⇒ Wear safety gloves or do not work at hot surfaces.⇒ For certain applications, the manufacturer of the end
product, machine or installation, according to therespective safety regulations, has to take measuresto avoid injuries caused by burns in the endapplication. These measures can be, for example:warnings, guards (shielding or barrier), technicaldocumentation.
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-11
DOK-INDRV*-HMV-*******-PR03-EN-P
Protection During Handling and MountingIn unfavorable conditions, handling and assembling certain parts andcomponents in an improper way can cause injuries.
CAUTION
Risk of injury by improper handling! Bodilyinjury by bruising, shearing, cutting, hitting!⇒ Observe the general construction and safety
regulations on handling and assembly.⇒ Use suitable devices for assembly and transport.⇒ Avoid jamming and bruising by appropriate
measures.⇒ Always use suitable tools. Use special tools if
specified.⇒ Use lifting equipment and tools in the correct
manner.⇒ If necessary, use suitable protective equipment (for
example safety goggles, safety shoes, safetygloves).
⇒ Do not stand under hanging loads.⇒ Immediately clean up any spilled liquids because of
the danger of skidding.
Battery SafetyBatteries consist of active chemicals enclosed in a solid housing.Therefore, improper handling can cause injury or damages.
CAUTION
Risk of injury by improper handling!⇒ Do not attempt to reactivate low batteries by heating
or other methods (risk of explosion andcauterization).
⇒ Do not recharge the batteries as this may causeleakage or explosion.
⇒ Do not throw batteries into open flames.⇒ Do not dismantle batteries.⇒ Do not damage electrical parts installed in the
devices.
Note: Environmental protection and disposal! The batteries installedin the product are considered dangerous goods during land,air, and sea transport (risk of explosion) in the sense of thelegal regulations. Dispose of used batteries separate fromother waste. Observe the local regulations in the country ofassembly.
3-12 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Protection Against Pressurized SystemsAccording to the information given in the Project Planning Manuals,motors cooled with liquid and compressed air, as well as drive controllers,can be partially supplied with externally fed, pressurized media, such ascompressed air, hydraulics oil, cooling liquids, and cooling lubricatingagents. In these cases, improper handling of external supply systems,supply lines, or connections can cause injuries or damages.
CAUTION
Risk of injury by improper handling of pressurizedlines!⇒ Do not attempt to disconnect, open, or cut
pressurized lines (risk of explosion).⇒ Observe the respective manufacturer's operating
instructions.⇒ Before dismounting lines, relieve pressure and
empty medium.⇒ Use suitable protective equipment (for example
safety goggles, safety shoes, safety gloves).⇒ Immediately clean up any spilled liquids from the
floor.
Note: Environmental protection and disposal! The agents used tooperate the product might not be economically friendly.Dispose of ecologically harmful agents separate from otherwaste. Observe the local regulations in the country ofassembly.
Rexroth IndraDrive Identifying and Checking the Delivered Components 4-1
DOK-INDRV*-HMV-*******-PR03-EN-P
4 Identifying and Checking the DeliveredComponents
4.1 Device Types
Type Code
Note: The following figure illustrates the basic structure of the typecode. Your sales representative will help with the currentstatus of available versions.
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Fig. 4-1: Type code
4-2 Identifying and Checking the Delivered Components Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Type Plate on the Unit
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Abb. 4-2: Type plate arrangement
4.2 Scope of Delivery
as standard optional
touch guard rails for connecting the DC bus
joint bar (to connect the equipmentgrounding conductor to theneighboring device)
rails for connecting the control voltage
connector X31, X32, X33
connector X14 (HMV01.1R only)
standard display
safety instructions (brochure; DOK-GENERAL-DRIVE******-SVSx-MS-P)
Fig. 4-3: Scope of delivery
Rexroth IndraDrive Mechanical Data 5-1
DOK-INDRV*-HMV-*******-PR03-EN-P
5 Mechanical Data
5.1 Dimensions, Weight
A) minimum mounting clearance*) plus additional clearance for mains connection cable (The required
clearance depends on the minimum bending radius of the cable.)Fig. 5-1: Dimensional drawing for HMV01.1E-W0*** and HMV01.1R-W00**
Device L [mm] L1 [mm] Weight [kg]
HMV01.1E-W0030 150 100 13,5
HMV01.1E-W0075 250 200 22,0
HMV01.1E-W0120 350 300 32,0
HMV01.1R-W0018 175 125 13,5
HMV01.1R-W0045 250 200 20,0
HMV01.1R-W0065 350 300 31,0
Fig. 5-2: L and L1 dimensions, weight
5-2 Mechanical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
5.2 Dimensions, Mass HMV01.1R-W0120 with ExternalBlower Unit
Fig. 5-3: HMV01.1R-W0120 with external blower unit HAB01
Device Mass [kg]
HMV01.1R-W0120 34,5
HAB01.1-0350-1640-NN 7,5
Fig. 5-4: Mass
Rexroth IndraDrive Mechanical Data 5-3
DOK-INDRV*-HMV-*******-PR03-EN-P
Mounting the External Blower Unit HAB01 to HMV01Mount the blower unit HAB01 with the following steps:
• mount HMV01
• hook in HAB01
• screw HAB01 to mounting plate, observe max. tightening torque
• screw HAB01 to supply unit, observe max. tightening torque
• connect HAB01 to X13
1 screws to fix blower to supply unit2 screws to fix blower to mounting plate3 connection for power supply of HAB01
Fig. 5-5: HAB01 mounted
5-4 Mechanical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Notes
Rexroth IndraDrive Electrical Data 6-1
DOK-INDRV*-HMV-*******-PR03-EN-P
6 Electrical Data
6.1 HMV01.1E-W0030, -W0075, -W0120
Designation Symbol Unit HMV01.1E-W0030
HMV01.1E-W0075
HMV01.1E-W0120
kind of connection (mode of operation at themains)
- - 3-phase
mains input voltage (rated voltage) ULN V 400 -15% to 480 +10%
With mains grounded via outer conductor: directconnection up to 250V; for mains voltages >250V:
use isolating transformer with groundedneutral point.
mains frequency fLN Hz 48 to 62
maximum mains frequency change per timeunit
dfLN/t Hz/s 2% * fLN
mains input continuous current (r.m.s.value; at ULN = 400V)
ILN cont A 51 125 200
nominal inrush current(depending on mains input voltage)
IL trans max (on) A < ILN cont (preload with current source)
connected mains power without mainschoke (at rated DC bus powerat ULN = 400V) 1)
SLN kW 31 68 108
connected mains power with mains choke(at rated DC bus power at ULN = 400V)
SLN (L_DC) kW 35 86 138
assigned mains choke type HNL01.1E-0400-N0051
HNL01.1E-0200-N0125
HNL01.1E-0100-N0202
power factor with mains choke (at nominalDC bus power;at ULN = 400V)
cosϕ - 0,97
DC bus voltage (range) UDC V uncontrolled;ULN * 1,41
upper DC bus voltage limit 2) UDC limit (max) V 900
lower DC bus voltage limit 3) UDC limit (min) V 0,75 * √2 * ULN
continuous DC bus power (at ULN =400V)with choke 4)
PDC cont kW 30 75 120
continuous DC bus power (at ULN =400V)without choke
PDC cont kW 18 45 72
continuous DC bus power depending onmains input voltage
at ULN < 400 V: 1% power reduction per 4 V
at ULN > 400 V: 1% power increasing per 4 V
maximum peak DC bus power(for max. 0,3 s with a preload of 0,6 x ILN cont
and 40 °C ambient temperature)
PDC peak kW 45 112 180
braking resistor switch-on threshold UDC (R_DC On) V constant 820V orvariable 80V + √2 * ULN
continuous brake power (braking resistor) kW 1,5 2 2,5
maximum brake power (braking resistor) kW 36 90 130
brake energy absorption (braking resistor) kWs 100 250 500
DC bus capacity CDC µF 1410 3760 5640
6-2 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Designation Symbol Unit HMV01.1E-W0030
HMV01.1E-W0075
HMV01.1E-W0120
maximum chargeable DC bus capacitance CDCload_max mF 150(charging duration: approx. 90 s)
power dissipation at maximum continuouspower (without power of braking resistorand 24 V supply;basic losses: see chapter "Control Voltage"Power consumption)
PDiss W 150 340 500
power losses per kW continuous DC buspower
PW/kW W/kW 4,2 4,1 3,7
1) These data refer to a supply impedance of 40 µH.2) For behavior in case limit is exceeded: see warning "E8025
Overvoltage in power section" and error message "F2817Overvoltage in power section"
3) For behavior in case value falls below limit: see error message"F2026 Undervoltage in power section"
4) Inductance of the choke: HMV01.1E-W0030: 400 µHHMV01.1E-W0075: 200 µHHMV01.1E-W0120: 100 µH
Fig. 6-1: Electrical data
WARNING
Lethal electric shock caused by live parts withmore than 50 V!⇒ If you use other DC bus capacitors than those by
Rexroth, you have to make sure that the dischargetime of the DC bus capacitors is less than 30minutes. If necessary, install the appropriatedischarging device.
Rexroth IndraDrive Electrical Data 6-3
DOK-INDRV*-HMV-*******-PR03-EN-P
6.2 HMV01.1R-W0018, -W0045, -W0065, -W0120
Note: The data of HMV01.1R-W0120 are preliminary. Subject tochange.
Designation Symbol Unit HMV01.1R-W0018
HMV01.1R-W0045
HMV01.1R-W0065
HMV01.1R-W0120 3)
kind of connection (mode of operation atthe mains)
- - 3-phase
mains input voltage (rated voltage) ULN V 400 -15% to 480 +10%
With mains grounded via outer conductor: directconnection up to 250V; for mains voltages >250V: use
isolating transformer with grounded neutral point.
mains frequency fLN Hz 48 to 62
maximum mains frequency change pertime unit
dfLN/t Hz/s 2% * fLN
mains input continuous current (r.m.s.value; at ULN = 400V)
IL cont A 26 65 94 181
nominal inrush current(depending on mains input voltage)
IL trans max (on) A < ILN cont (preload with current source)
connected mains power with mainschoke (at rated DC bus power;at ULN = 400V)
SLN (L_DC) kW 19 47 68 tbd
assigned mains choke type HNL01.1R-0980-C0026
HNL01.1R-0590-C0065
HNL01.1R-0540-C0094
HNL01.1R-0300-C0180
power factor cosϕ - 0,97
DC bus voltage (range) UDC V 750 (controlled)
upper DC bus voltage limit 1) UDC limit (max) V 900
lower DC bus voltage limit (shutdownthreshold) 2)
UDC limit (min) V 0,75 * √2 * ULN
continuous DC bus power (at ULN
=400V; infeeding and regenerativeoperation)
PDC cont kW 18 45 65 120
continuous DC bus power depending onmains input voltage
at ULN < 400 V: 1% power reduction per 4 V
at ULN > 400 V: no power increasing
DC bus peak power(for max. 0,3 s with a preload of0,6 x ILN cont and 40 °C ambienttemperature; infeeding and regenerativeoperation)
PDC peak kW 45 112 162 180
braking resistor switch-on threshold UDC(R_DC On) V 820
continuous brake power (brakingresistor)
kW 0,4 0,4 0,4 0
maximum brake power (braking resistor) kW 36 90 130 0
brake energy absorption (brakingresistor)
kWs 80 100 150 0
DC bus capacity CDC µF 705 1880 2820 4950
output voltage Uout eff V 750 (controlled)
maximum chargeable DC buscapacitance
CDCload_max mF 150(charging duration: approx. 90 s)
6-4 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Designation Symbol Unit HMV01.1R-W0018
HMV01.1R-W0045
HMV01.1R-W0065
HMV01.1R-W0120 3)
power dissipation at maximumcontinuous power (without brakingresistor power and 24V supply, basiclosses: see chapter "Control Voltage"Power consumption
PDiss W 290 680 800 3200
power losses per kW continuous DCbus power
PW/kW W/kW 14,4 14,2 10,6 25,5
1) For behavior in case limit is exceeded: see warning "E8025Overvoltage in power section" and error message "F2817Overvoltage in power section"
2) For behavior in case value falls below limit: see error message"F2026 Undervoltage in power section". When DC bus voltage fallsbelow DC600V: see warning "E2026 Undervoltage in power section"
3) preliminary dataFig. 6-2: Electrical data
WARNING
Lethal electric shock caused by live parts withmore than 50 V!⇒ If you use other DC bus capacitors than those by
Rexroth, you have to make sure that the dischargetime of the DC bus capacitors is less than 30minutes. If necessary, install the appropriatedischarging device.
Rexroth IndraDrive Electrical Data 6-5
DOK-INDRV*-HMV-*******-PR03-EN-P
6.1 Control Voltage
Note: The data of HMV01.1R-W0120 are preliminary. Subject tochange.
(Information at ambient temperature of 25 °C)
Designation Symbol Unit Value
Control voltage UN3 V 24 ±5%, except
HMV01.1R-W0120: 24 –20%; +15%
Max. ripple content w - controlled
Max. allowed overvoltage UN3max V 24 +20%, except
HMV01.1R-W0120: 24 +15%
Max. charging current
HMV01.1-1E-W0030 IEIN3 A 5
HMV01.1-1E-W0075 IEIN3 A 5.5
HMV01.1-1E-W0120 IEIN3 A 10
HMV01.1-1R-W0018 IEIN3 A 5.5
HMV01.1-1R-W0045 IEIN3 A 7
HMV01.1-1R-W0065 IEIN3 A 7.5
HMV01.1-1R-W0120 IEIN3 A 13 (incl. device blower)
Max. pulse duration of IEIN3 tEIN3Lade ms 15, except
• HMV01.1E-W0120: 50
• HMV01.1R-W0120: 2000
Max. input capacity CN3 mF 10, except
HMV01.1R-W0120: 1
Power consumption (at +24 V):
HMV01.1-1E-W0030 PN3 W 25
HMV01.1-1E-W0075 PN3 W 30
HMV01.1-1E-W0120 PN3 W 55
HMV01.1-1R-W0018 PN3 W 31
HMV01.1-1R-W0045 PN3 W 41
HMV01.1-1R-W0065 PN3 W 108
HMV01.1-1R-W0120 PN3 W 224 (incl. device blower)
Fig. 6-3: Control voltage
6-6 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
6.2 Load Cycles
HMV01.1R
Designation Symbol Unit HMV01.1R-W0018
HMV01.1R-W0045
HMV01.1R-W0065
HMV01.1R-W0120 1)
Machine tool drive:main spindleshort-time operationpower cycle
overload operation outputpower profile
- -
T
PDC
tp
P
Pout_max
Pout_eff_cont
pulse duration tp s 132 132 132 132
cycle time T s 300 300 300 300
maximum DC bus peak power Pout_max kW 120% 100% 105% tbd
basic load Pout_eff_cont kW 0 0 0 0
Machine tool drive:main spindlemilling spindlepower cycle
overload operation outputpower profile
- -
T
≤ tp * 0.5
P Pout_maxacceleration power
Pout_eff_cont working power
- Pout_max braking power
≤ tp * 0.5
pulse duration tp s 6 6 6 6
cycle time T s 60 60 60 60
maximum DC bus peak power Pout_max kW 250% 230% 205% tbd
basic load Pout_eff_cont kW 20% 20% 20% 20%
Rexroth IndraDrive Electrical Data 6-7
DOK-INDRV*-HMV-*******-PR03-EN-P
Designation Symbol Unit HMV01.1R-W0018
HMV01.1R-W0045
HMV01.1R-W0065
HMV01.1R-W0120 1)
Machine tool drive:servo driveaccelerationpower cycle
overload operation outputpower profile
- -
T
≤ tp
Pout max
- Pout_max braking power
Pout eff cont
pulse duration tp s 0,4 0,4 0,4 0,4
cycle time T s 4 4 4 4
maximum DC bus peak power Pout_max kW 250% 250% 250% tbd
basic load Pout_eff_cont kW 0 0 0 0
Printing machine drive: S1accelerationpower cycle
overload operation outputpower profile
- -
Pout_eff cont
Pout_max acceleration power
T≤ tp.
current characteristic (absolute value)
pulse duration tp s 60 60 60 60
cycle time T s 900 900 900 900
maximum DC bus peak power Pout_max kW 180% 140% 150% tbd
basic load Pout_eff_cont kW 90% 90% 90% 90%
6-8 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Designation Symbol Unit HMV01.1R-W0018
HMV01.1R-W0045
HMV01.1R-W0065
HMV01.1R-W0120 1)
Printing machine drive:shutdownpower cycle
Waiting time of 60 s aftershutdown not taken intoaccount.
overload operation outputpower profile
- -
T
≤ tp
Pout eff cont continuouspower, max. 90% ofPDC
Pout max (braking power)
pulse duration tp s 10 10 10 10
cycle time T s 900 900 900 900
maximum DC bus peak power Pout_max kW 210% 160% 150% tbd
basic load Pout_eff_cont kW 90% 80% 80% tbd
1) preliminary dataFig. 6-4: HMV01.1R – load cycles
Rexroth IndraDrive Electrical Data 6-9
DOK-INDRV*-HMV-*******-PR03-EN-P
HMV01.1E with Mains Choke
Designation Symbol Unit HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120
Machine tool drive:main spindleshort-time operationpower cycle
overload operation outputpower profile
- -
T
PDC
tp
P
Pout_max
Pout_eff_cont
pulse duration tp s 132 132 132
cycle time T s 300 300 300
maximum DC bus peak power Pout_max kW 135% 130% 135%
basic load Pout_eff_cont kW 0 0 0
Machine tool drive:main spindlemilling spindlepower cycle
overload operation outputpower profile
- -
T
≤ tp
P Pout_maxacceleration power
Pout_eff_cont working power
pulse duration tp s 3 3 3
cycle time T s 60 60 60
maximum DC bus peak power Pout_max kW 150% 150% 150%
basic load Pout_eff_cont kW 55% 55% 55%
6-10 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Designation Symbol Unit HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120
Machine tool drive:servo driveaccelerationpower cycle
overload operation outputpower profile
- -
T
≤ tp
Pout max
Pout eff cont
pulse duration tp s 0,2 0,2 0,2
cycle time T s 4 4 4
maximum DC bus peak power Pout_max kW 150% 150% 150%
basic load Pout_eff_cont kW 0 0 0
Printing machine drive: S1accelerationpower cycle
overload operation outputpower profile
- -
Pout_eff cont
Pout_max acceleration power
T≤ tp.
pulse duration tp s 60 60 60
cycle time T s 900 900 900
maximum DC bus peak power Pout_max kW 150% 135% 150%
basic load Pout_eff_cont kW 90% 90% 90%
Fig. 6-5: HMV01.1E with mains choke - load cycles
Rexroth IndraDrive Electrical Data 6-11
DOK-INDRV*-HMV-*******-PR03-EN-P
HMV01.1E without Mains Choke
Designation Symbol Unit HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120
Machine tool drive:main spindleshort-time operationpower cycle
overload operation outputpower profile
- -
T
PDC
tp
P
Pout_max
Pout_eff_cont
pulse duration tp s 132 132 132
cycle time T s 300 300 300
maximum DC bus peak power Pout_max kW 135% 135% 135%
basic load Pout_eff_cont kW 0 0 0
Machine tool drive:main spindlemilling spindlepower cycle
overload operation outputpower profile
- -
T
≤ tp
P Pout_maxacceleration power
Pout_eff_cont working power
pulse duration tp s 3 3 3
cycle time T s 60 60 60
maximum DC bus peak power Pout_max kW 220% 210% 250%
basic load Pout_eff_cont kW 50% 50% 50%
6-12 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Designation Symbol Unit HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120
Machine tool drive:servo driveaccelerationpower cycle
overload operation outputpower profile
- -
T
≤ tp
Pout max
Pout eff cont
pulse duration tp s 0,2 0,2 0,2
cycle time T s 4 4 4
maximum DC bus peak power Pout_max kW 250% 250% 250%
basic load Pout_eff_cont kW 0 0 0
Printing machine drive: S1accelerationpower cycle
overload operation outputpower profile
- -
Pout_eff cont
Pout_max acceleration power
T≤ tp.
pulse duration tp s 60 60 60
cycle time T s 900 900 900
maximum DC bus peak power Pout_max kW 200% 160% 250%
basic load Pout_eff_cont kW 90% 90% 90%
Fig. 6-6: HMV01.1E without mains choke - load cycles
Rexroth IndraDrive Electrical Data 6-13
DOK-INDRV*-HMV-*******-PR03-EN-P
6.3 Connections
Connection Diagram
Fig. 6-7: Connection diagram
6-14 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Overview
HMV01.1E-W0030 and HMV01.1E-W0075
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�����
���
��
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������
�����
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#�$�%&���
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#'$������"���
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Fig. 6-8: HMV01.1E-W0030 and HMV01.1E-W0075
Rexroth IndraDrive Electrical Data 6-15
DOK-INDRV*-HMV-*******-PR03-EN-P
HMV01.1E-W0120
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#�'$������������������
Fig. 6-9: HMV01.1E-W0120
6-16 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
HMV01.1R-W0018, -W0045, -W0065
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#'�$������� �����������������������
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#��$������������������� ���������������������������
#�'$������������������
Fig. 6-10: HMV01.1R-W0018, -W0045, -W0065
Rexroth IndraDrive Electrical Data 6-17
DOK-INDRV*-HMV-*******-PR03-EN-P
HMV01.1R-W0120
Note: The data of HMV01.1R-W0120 are preliminary. Subject tochange.
Fig. 6-11: HMV01.1R-W0120
6-18 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Control Voltage (+24 V, 0 V)
The control voltage is supplied by an external 24-V power supply unit.
Note: • Technical data: see page 6-5• Falling short of the permissible control voltage leads to acorresponding error message (=> refer also to firmwarefunctional description).• Interruption to the control voltage when the motor isrunning leads to torque-free (brakeless) runout in the motor.• If a power supply unit is used with a DC bus dynamicbraking function, an interruption to the control voltage supplycauses braking to the axes through the DC bus dynamicbraking.
DANGER
Dangerous movement caused by brakelessmotor coasting to stop in the event of aninterruption to the control voltage supply!⇒ Do not stay within the motional range of the machine.
Possible measures to prevent personnel accidentallyaccessing the machine:– protective fencing– protective grid– protective cover– light barrier.
⇒ Fencing and covers must be adequately securedagainst the maximum possible force of movement.
Rexroth IndraDrive Electrical Data 6-19
DOK-INDRV*-HMV-*******-PR03-EN-P
schienen_steuerspg
BA
A: cables (to the source of control voltage)B: contact rails
Fig. 6-12: Control voltage connection
Connection of external 24V power supply unit to the supply unit:
Type Cross section Thread Tighteningtorque
Cable min. 1,5 mm2 M6 6 Nm
Connection of control voltage supply to the drive controller:
Type Cross section Thread Tighteningtorque
Contact rails 6 x 12 mm M6 6 Nm
Design
6-20 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
DC Bus (L+, L-)
schienen_zwkreis
Fig. 6-13: Contact rails
Type Cross section Thread Tighteningtorque
Contact rails 6 x 12 mm M6 6 Nm
There are various lengths of contact rail depending on the width of thedrive controllers (see Project Planning Manual "Rexroth IndraDriveDrive System" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P)).
If in special cases it is not possible to use the DC bus rails provided tomake the connection, the connection must be made using the shortestpossible twisted wires (see Project Planning Manual "Rexroth IndraDriveDrive System" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P)).
Design
DC Bus Wiring
Rexroth IndraDrive Electrical Data 6-21
DOK-INDRV*-HMV-*******-PR03-EN-P
Equipment Grounding Conductor
Equipment Grounding Conductor for the Mains
HMV01.1E-W0030, -W0075HMV01.1R-W0018, -W0045, -W0065
HMV01.1E-W0120;HMV01.1R-W0120
hmv_erdanschluss_netz_30.fh7 �����"�������������-�'�� ���
Fig. 6-14: Equipment grounding conductor
The wire is fixed to the supply unit with screws:
HMV01.1E-W0030, -W0075HMV01.1R-W0018, -W0045, -W0065
HMV01.1E-W0120;HMV01.1R-W0120
M6 x 25 M10
HMV01.1E-W0030, -W0075HMV01.1R-W0018, -W0045, -W0065
HMV01.1E-W0120;HMV01.1R-W0120
6 Nm 18 Nm
Design
Tightening Torque
6-22 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Equipment Grounding Connection to NeighboringDevices
The equipment grounding connection to a neighboring device is done viaa joint bar (see figure below).
�"��������������
'�
1: joint bar2: point of connection for equipment grounding conductor
Fig. 6-15: Equipment grounding connection to neighboring devices
Note: If round cables are used for the connection they must have across section of at least the cross section of the mains supplycable (but not smaller than 10 mm2).
Type Thread Screws Tighteningtorque
Joint bar M6 M6x25 6 Nm
Rexroth IndraDrive Electrical Data 6-23
DOK-INDRV*-HMV-*******-PR03-EN-P
X1, Module BusThe module bus permits data exchange between the supply unit and thedrive controllers.
X1f2.FH7
� ���� � ��
Fig. 6-16: X1
Type Number ofpoles
Type of design
Ribbon cable male connector 8 Male (device)
Ribbon cable female connector 8 Female (ribbon cable)
Fig. 6-17: Design
To extend the length of the module bus cable you can use our cableRKB0001. You can order following cable length: 0.5 … 40 m in steps of0.5 m.
Graphic Representation
Design
6-24 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
X2, RS232
RS232 InterfaceThe RS232 interface is required for diagnosis during commissioning andservicing.
The interface permits:
• a maximum of one node
• transmission length of up to 15 m
• baud rates of 9600/19200 baud
As diagnosis cable you can use our cable IKB041 (length: 2 m resp. 5 m)
PS2_stecker_hmv.fh7
1
2
3
4
5
6
7
8
Fig. 6-18: X2
Type Number of poles Type of design
MiniDIN 8 Male (device)
Fig. 6-19: Design
Cross sectionsingle-wire
[mm²]
Cross sectionmultiwire
[mm²]
Cross sectionin AWG
Gauge No.
-- 0.25 – 0.5 --
Fig. 6-20: Connection cross section
n.c. 1
n.c. 2
RS232_TxD 3
GND 4
RS232_RxD 5
n.c. 6
n.c. 7
n.c. 8
GND is connected to the housing. The cable shield is connected to thecontrol section via the housing of the connector.
Note: The interface does not have an electrical isolation. Theelectrode voltage between control section and connected dataterminal equipment must not exceed 1 V.
Graphic Representation
Design
Connection Cross Section
Connection
Rexroth IndraDrive Electrical Data 6-25
DOK-INDRV*-HMV-*******-PR03-EN-P
X3, Mains Connection
hmv_X3
L1 L2 L3
Fig. 6-21: X3
HMV01.1 Type Numberof poles
Type of design
all Terminal block 3 Threaded terminal end
Fig. 6-22: Design
HMV01.1E- Cross sectionsingle-wire
[mm²]
Cross sectionmultiwire
[mm²]
Cross sectionin AWG
W0030 16 16 6
W0075 50 50 0
W0120 120 120 4/0
HMV01.1R- Cross sectionsingle-wire
[mm²]
Cross sectionmultiwire
[mm²]
Cross sectionin AWG
W0018 6 6 10
W0045 25 25 4
W0065 50 50 0
W0120 120 120 4/0
Fig. 6-23: Connection cross sections
HMV01.1E- Torque [Nm]
W0030 6
W0075 6
W0120 18
HMV01.1R- Torque [Nm]
W0018 6
W0045 6
W0065 6
W0120 18
Fig. 6-24: Tightening torques
The cables are connected via ring cable lugs:
• HMV01.1E-W210; HMV01.1R-W0120: M10
• all other devices: M6
Graphic Representation
Design
Connection Cross Section
Tightening Torque
6-26 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
X13, Connection for External BlowerVia this connection, the external blower unit (HAB01) ofHMV01.1R-W0120 devices is supplied with voltage (24V, 0V). Theconnection is situated at the bottom of the device.
Note: Never operate HMV01.1R-W0120 without external blower unit.Do not operate any other loads at connection X13.
Fig. 6-25: Connection X13 at bottom of device
Rexroth IndraDrive Electrical Data 6-27
DOK-INDRV*-HMV-*******-PR03-EN-P
X14, Mains Voltage SynchronizationThe X14 interface is only available for regenerative supply units(HMV01.1R). It is used to connect the mains voltage synchronization.
hmv_X14
3
2
1
Fig. 6-26: X14
Type Number of poles Type of design
LE 7,62 M PC 4,0 / 3G 3 Connector on device
Fig. 6-27: Design
Cross sectionsingle-wire
[mm²]
Cross sectionmultiwire
[mm²]
Cross sectionin AWG
Gauge No.
1,5 - 4 1,5 – 2,5 14 - 12
Fig. 6-28: Connection cross section
Pin no. Description Level Notes
3 mains connection phase L3 before choke max. 900V current load max. 5A
2 mains connection phase L2 before choke max. 900V current load max. 5A
1 mains connection phase L1 before choke max. 900V current load max. 5A
Fig. 6-29: Connection X14
Note: Install fuses in the supply line to connection X14.Recommended fuse selection: 5A, slow.
Observe the instructions in the documentation "RexrothIndraDrive Drive System – Project Planning Manual".
Description
Graphic Representation
Design
Connection cross section
Connection
6-28 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Synchronizing to the MainsThe synchronizing voltage must be tapped before the mains choke butafter the mains filter. Power and synchronizing voltage connection mustbe in phase (see figure below).
The synchronizing voltage must be connected to the control voltage inlet(X14) of the HMV01.1R.
��
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���
' � �
./��' '%
����������������!����������"���
�����������
�' '
./�%�0��-�1������������� 2.�
2��'+
�� ' �� '
�' �� ��
�������3�
1) Fusing X14: See Project Planning Manual "Rexroth IndraDriveDrive System" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P).
Fig. 6-30: Synchronizing voltage HMV01.1R
Note: Connect the connections X3 and X14 in phase:
X3.L1 in phase with X14.1
X3.L2 in phase with X14.2
X3.L3 in phase with X14.3
Rexroth IndraDrive Electrical Data 6-29
DOK-INDRV*-HMV-*******-PR03-EN-P
X31, Connection for MessagesThe X31 interface is used as a connection for messages.
hmv_X31
6
5
4
3
2
1
Fig. 6-31: X31
Type Number of poles Type of design
LK06-1M WIN R3,5series 0734
6 Female (device)
Fig. 6-32: Design
Cross sectionsingle-wire
[mm²]
Cross sectionmultiwire
[mm²]
Cross sectionin AWG
Gauge No.
0,14 - 1,5 0,14 - 1,5 28 - 16
Fig. 6-33: Connection cross section
Description
Graphic Representation
Design
Connection Cross Section
6-30 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
����#�'�������
��"1���!�����
������3
)����������!�����4����"������"
5�'
6�
78%0
9
:
�
�
�
'
#�'
Name Pin no. Description Level Notes
Bb1_1 6
Bb1_2 5
supply unit ready for operation(N/O contact)
contact load DC 30V / 1Aminimum load 10mAinrush current max. 5A
contact closes:if no error is present
contact opens:if error is present
UD_1 4
UD_2 3
power supply ok (N/O contact) contact load DC 30V / 1Aminimum load 10mAinrush current max. 5A
contact closes:if DC bus voltage is within the specifiedrange
contact opens:if DC bus voltage is too low resp. in case ofmains failure
WARN_1 2
WARN_2 1
warning signal for overtemperatureand braking resistor overload(N/C contact)
contact load DC 30V / 1Aminimum load 10mAinrush current max. 5A
contact closes:setting by default
contact opens:in case of braking resistor overload resp.overtemperature
Fig. 6-34: Connection X31
Note: In prototype versions of the supply units the WARN contactwas an N/O contact. Since the following states of index theWARN contact is an N/C contact:- HMV01.1E-W0030 since index -14,- HMV01.1E-W0075 since index -14,- HMV01.1E-W0120 since index -15,- HMV01.1R-W0018 since index -17,- HMV01.1R-W0045 since index -17,- HMV01.1R-W0065 since index -18
See chapter 11.1
Connection
Chronological Sequence WhenSwitching ON and OFF
Rexroth IndraDrive Electrical Data 6-31
DOK-INDRV*-HMV-*******-PR03-EN-P
X32, Mains Contactor Control, DC Bus ShortCircuit, Braking Resistor ThresholdThe X32 interface is used to connect
• the mains contactor control
• the DC bus short circuit
• the switching signal for braking resistor threshold
Note: You find a detailed description of the mains contactor controlin the Project Planning Manual "Rexroth IndraDriveDrive System" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P).
hmv_X32
9
8
7
6
5
4
3
2
1
Fig. 6-35: X32
Type Number of poles Type of design
LK09-1M WIN R3,5series 0734
9 Female (device)
Fig. 6-36: Design
Cross sectionsingle-wire
[mm²]
Cross sectionmultiwire
[mm²]
Cross sectionin AWG
Gauge No.
0,14 - 1,5 0,14 - 1,5 28 - 16
Fig. 6-37: Connection cross section
Description
Graphic Representation
Design
Connection Cross Section
6-32 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
hmv_X32_schalt
24V for interface
DC bus short circuit 24V
mains OFF
mains ON
24V
0V for interface
braking resistor threshold fixed/variable *
9
8
7
6
5
4
3
2
1
X32
* only for HMV01.1E-Wxxxx
Name Pinno.
Description Level Notes
24V_IF 9 24V supply for interface(input) for mains contactorcontrol and DC bus shortcircuit function
24V±5%
The 24V voltage can be picked off the controlvoltage or a separate 24V supply.Input current approx. 100 mA
DC bus s.c. 8 activating DC bus shortcircuit function
24V no DC bus short circuit function => 24V viaexternal contact
OFF1 7
OFF2 6
switching off mainscontactor
24V for switching mains contactor on => pins 6 + 7jumpered via N/O
ON1 5
ON2 4
switching on mainscontactor
24V switching mains contactor on by closing pins 4 + 5for longer than 250 ms (pushbutton)
for switching on a pulse edge is necessary
braking resistorthreshold
3 switching signal forbraking resistor threshold
24V for HMV01.1E only
switching between braking resistor threshold
• threshold fixed:independent from mains voltageinput jumpered to Pin 2threshold variable:dependent from mains voltageinput open;
(concerning braking resistor threshold seeelectrical data HMV01.1E on page 6-1)
24V 2 output 24V 24V for jumper on pin 3 for switching the brakingresistor threshold
0V 1 0V reference signal 0V 0V reference potential for interface
Fig. 6-38: Connection X32
Connection
Rexroth IndraDrive Electrical Data 6-33
DOK-INDRV*-HMV-*******-PR03-EN-P
X33, Acknowledge Messages of Mains ContactorThe X33 interface is used as a connection for acknowledge messages ofthe external resp. internal mains contactor.
Note: Observe that HMV01 with integrated mains contactor provideacknowledge messages, HMV01 with external mainscontactor receive acknowledge messages.
hmv_X33
4
3
2
1
Fig. 6-39: X33
Type Number of poles Type of design
LK04-1M WIN R3,5series 0734
4 Female (device)
Fig. 6-40: Design
Cross sectionsingle-wire
[mm²]
Cross sectionmultiwire
[mm²]
Cross sectionin AWG
Gauge No.
0,14 - 1,5 0,14 - 1,5 28 - 16
Fig. 6-41: Connection cross section
HMV01.1 with integrated mains contactor
hmv_X33_schalt
feedback contact mains contactor ON
feedback contact mains contactor OFF
4
3
2
1
X33
Fig. 6-42: Connection X33, HMV01 with integrated mains contactor
Description
Graphic Representation
Design
Connection Cross Section
Connection
6-34 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Connection Function
X33.4
X33.3
N/O (integrated in HMV01):feedback from integrated mains contactor (ON)
X33.2
X33.1
N/C (integrated in HMV01):feedback from integrated mains contactor (OFF)
Fig. 6-43: Function X33, HMV01 with integrated mains contactor
Data Unit min. typ. max.
current load capacity A 1
allowed peak current whenswitching on
A 5
voltage load capacity V DC 30
minimum contact load mA 10
contact resistance atminimum current
mOhm 1000
switching actions at max. timeconstant of load
100.000
number of mechanicalswitching cycles 1 * 106
time constant of load ms 50
pick up delay ms 10
drop out delay ms 10
Fig. 6-44: Contactor contact X33, HMV01 with integrated mains contactor
HMV01.1 with external mains contactor (e.g. HMV01.1R-W0120)
Fig. 6-45: Connection X33, HMV01 with external mains contactor
Connection Function
X33.4
X33.3
connection for an "N/O" contact of the external mains contactor;used as feedback of the status of the external mains contactor
X33.2
X33.1
connection for an "N/C" contact of the external mains contactor;used as feedback of the status of the external mains contactor
Fig. 6-46: Function X33, HMV01 with external mains contactor
Data Unit min. typ. max.
allowed input voltageX33.1/2 and X33.3/4
V 30
Fig. 6-47: Acknowledge inputs X33, HMV01 with external mains contactor
Connection
Rexroth IndraDrive Electrical Data 6-35
DOK-INDRV*-HMV-*******-PR03-EN-P
X34, Contact for Controlling the External MainsContactorThe contact at X34 is used to control the external mains contactor ofHMV01.1R-W0120 devices. The contact is integrated in the control circuitof the mains connection.
Note: Only use mains contactors with overvoltage limiter at thecontactor coil (e.g. mains contactor 3RT1456-6AP36 withovervoltage limiter 3RT1956-1CD00 by Siemens).
Fig. 6-48: X34
Type Number of poles Type of design
Spring terminal 2 Female (device)
Fig. 6-49: Design
Cross sectionsingle-wire
[mm²]
Cross sectionmultiwire
[mm²]
Cross sectionin AWG
Gauge No.
0,14 - 1,5 0,14 - 1,5 28 - 16
Fig. 6-50: Connection cross section
Description
Graphic Representation
Design
Connection Cross Section
6-36 Electrical Data Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
K1: external mains contactorFig. 6-51: X34 Connection diagram - block diagram
Connection Function
2
1 �8����'���'��� 2.;
Fig. 6-52: Connection X34
Data Unit min. typ. max.
current load capacity A DC 1AC 2
voltage load capacity V DC 30AC 250
contact resistance atminimum current
mOhm 1000
switching actions at max. timeconstant of load
100.000
number of mechanicalswitching cycles 1 * 106
time constant of load ms 50
pick up delay ms 10
drop out delay ms 10
Fig. 6-53: Relay contact X34
Connection Diagram -Block Diagram
Connection
Rexroth IndraDrive Touch Guard 7-1
DOK-INDRV*-HMV-*******-PR03-EN-P
7 Touch Guard
WARNING
Lethal electric shock caused by live parts withmore than 50 V!⇒ The appropriate touch guard must be mounted for
each supply unit following connection work.⇒ Never mount a damaged touch guard.⇒ Immediately replace a damaged touch guard by an
undamaged touch guard.
7.1 Cutouts
������������������������
A
B C
Fig. 7-1: Cutouts at the touch guard
WARNING
Lethal electric shock caused by live parts withmore than 50 V!⇒ You have to provide the best possible protection
against contact. Therefore keep the cutouts at thetouch guard as small as possible.
⇒ Only break off the cutouts if necessary.
• If the DC bus and the control voltage are connected by means ofcontact rails, only the cutout C (see picture) may be broken off thetouch guard.
• If the DC bus and the control voltage are connected by means ofcables (e.g. in the case of multiple-line arrangement of the drivecontrollers), the cutouts A, B and C (see picture) may be broken offthe touch guard.
• At the first and last drive controller in a line of devices connected toeach other there mustn't any cutout be broken off at the outer side ofthe touch guard.
7-2 Touch Guard Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
7.2 Mounting
The touch guard must always be mounted following connection work.
����������������
Fig. 7-2: Touch guard
Note: Risk of damage to the touch guard!The maximum tightening torque for the fixing screw for thetouch guard is 2.8 Nm.
2.8 NmTightening Torque
Rexroth IndraDrive Control Panel 8-1
DOK-INDRV*-HMV-*******-PR03-EN-P
8 Control Panel
8.1 Brief Description
Rexroth IndraDrive supply units have a standard control panel with an8-digit display and four keys.
�<��������'��� 2.;
����������� ���
Fig. 8-1: Standard control panel
8.2 Functional Description
DisplaysThe display automatically shows:
• phases during device initialization
• operating states
• activated commands
• diagnostic command messages
• warnings
• diagnostic error messages
Display
VM P2VM P3
Phase 2
Phase 3
Fig. 8-2: Display during device initialization
Display during DeviceInitialization
8-2 Control Panel Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
VM bb ready for operation
Display
VM BbVM chargVM Lb
ready for op., mainsvoltage applied
DC buscharging
ready for poweroutput
Fig. 8-3: Display of operating states
VM C0101
display of currentlyactive command
display ofdiagnosticcommandmessage no.
Display
Fig. 8-4: Diagnostic command messages
VM F8057
display of error orwarning class
display of error orwarning number
VM E2061
Display
Fig. 8-5: Warnings and diagnostic error messages
Display of Operating States
Diagnostic Command Messages
Warnings and Diagnostic ErrorMessages
Rexroth IndraDrive Control Panel 8-3
DOK-INDRV*-HMV-*******-PR03-EN-P
Priorities of DisplayThe displays have different priorities because it is impossible to havevarious displays at the same time.
The current drive status is displayed with highest priority.
VM F8057 error messages
VM E2061VM C0101VM C05VM Lb
warnings
diagn. command msg
commands
operating status
increasing priority
Display
Fig. 8-6: Priority of displays with examples
Complete Diagnostic Message TextCall complete diagnostic message text for diagnostic message currentlydisplayed:
• initial state: standard display (e.g. "VM F8057")
• press key "v" or "^"
The diagnostic message text is displayed in the form of a marquee text.After the marquee text was completely displayed, the standard displayappears again.
VM F8057
last-Abs
ESC ^ or v
current diagn. msg (marquee text)
standard display
Fig. 8-7: Calling complete diagnostic message text
8-4 Control Panel Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Extended DisplaysCall extended displays (see also figure below):
• initial state: standard display (e.g. "VM Lb")
• simultaneously press "Enter" and "Esc" keys for at least 8 seconds
• press "Enter" key
• press "v" or "^" key until desired display appears
• press "Enter" key
VM Lb 1.Displ1.1ErrBuff
XXXX.XX
XX:A...
XX:F...1.2DiagBuf
1.3Lfcnt
1.4Lfcnt XXXX.XX
��
��
Enter
ESC
Enter
Enter
EnterEnter
Enter + Esc(8 seconds)
ESC
ESC
ESC
ESC
ESC
standard display
operating hours power section
operating hours control section
diagn. msg memory
error memory
1.1
1.5
1.5FW- XXXX.XX
Enter
ESC
firmware version
extended display
Fig. 8-8: Calling extended displays
There are the following extended displays:
• 1.1 ErrBuff: error memory;with the "v" or "^" key you can browse the memory
• 1.2 DiagBuf: diagnostic message memory;with the "v" or "^" key you can browse the memory
• 1.3 Lfcnt: operating hours counter control section
• 1.4 Lfcnt: operating hours counter power section (only for HMV01.1R)
• 1.5 FW-***: type designation of the firmware active in the device
Rexroth IndraDrive Control Panel 8-5
DOK-INDRV*-HMV-*******-PR03-EN-P
Setting the LanguageSet language in which diagnostic message texts are displayed (see alsofigure below):
• initial state: standard display (e.g. "VM Lb")
• simultaneously press "Enter" and "Esc" keys for at least 8 seconds
• press "^" key
• press "Enter" key
• press "Enter" key
• with "v" or "^" key select the desired language
VM Lb 1.DisplESC
Enter + Esc(8 seconds)
standard display
2.Setup 2.1Languag
X:ab ��
lang. selectionEnter
Enter /ESC
Enter
ESC
extended display
settings
v^
Fig. 8-9: Setting the language
8-6 Control Panel Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Notes
Rexroth IndraDrive Troubleshooting 9-1
DOK-INDRV*-HMV-*******-PR03-EN-P
9 Troubleshooting
9.1 Fault Diagnostics and Resetting Faults
The supply unit signals operating states, warnings or faults via a display.
A prerequisite for fault diagnoses is control voltages and processors in thesupply units and drive controllers that are working properly.
Stored fault messages must be reset before the unit will again operate.An error can be reset by
• switching the control voltage off or
• generating the reset command of the drive controller via the busmodule.
• pressing key "Esc" on the control panel (display),
CAUTION
Destruction of the power supply module, if thepower is switched on to a faulty drivecontroller!⇒ Upon RESET of an over current fault and after
replacement of a defective supply module, the faultmemories of the drive controllers must be read outprior to switching it on.
If either checks or repairs are needed, then it applies:
• Checks and repairs may only be conducted by Rexroth customerservice personnel or such personnel that has been trained to do so.
• Observe the applicable safety regulations when checking the unit.
• Repairing drive components on the machine is very time consuming.Replace defective drive components completely.
WARNING
When faults are cleared, damages to themachine and injury to the personnel may occur!⇒ Fault clearance should only be conducted by trained
personnel.⇒ Be aware of uncontrolled movements and inactive
protective devices. Be sure of appropriateprecautions.
⇒ Note the warnings in chapter 3.
Fault diagnostics
Resetting faults
9-2 Troubleshooting Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
9.2 Checking and Repairing the Unit
When contacting our service personnel we would like to ask you toprovide the following information so that a quick and precise assistancecan be assured:
• type designations and serial numbers of units and motors,
• the status of the fault,
• any diagnostic displays and
• software status, if necessary.
You'll find the telephone number of our service hotline in the chapter"Service & Support".
Rexroth IndraDrive Troubleshooting 9-3
DOK-INDRV*-HMV-*******-PR03-EN-P
9.3 Replacing the Unit
Note: Replacing the unit requires, depending upon unit weight, alifting device and an identical replacement unit.
DANGER
Electrical shock due to voltage-containing partsof more than 50 V!⇒ The unit may only be replaced by qualified
personnel, which have been trained to perform thework on or with electrical devices.
Note: Prior to the replacement of the unit please check according tothe type plates, whether these units are of the same types.Replace only units of the same types.
Proceed as follows:
1. Switch voltage to installation off and secure it against being switchedback on.
2. Using an appropriate measuring device, check whether theinstallation is power free. Wait the discharge time.
3. Motors must be standing still.4. Secure vertical axes against motion.5. Release all connections from the defective unit.6. Release the fixing bolts and remove the unit from the control cabinet.
Use the lifting device, if necessary.7. Hang replacement unit into mounting rails. Use the lifting device, if
necessary.8. Reconnect the unit as per the terminal diagram of the machine
manufacturer.9. If vertical axes have been mechanically secured prior to replacement,
then remove these devices at this point.10. While reading out the fault memories of the connected drive
controllers make sure that the device fault has not been triggered bythe drive controllers (see warnings in chapter 9.1 "Fault Diagnosticsand Resetting Faults").
The unit replacement is completed. The system can be put back intooperation.
9-4 Troubleshooting Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
9.4 Diagnostic Display
Concerning error diagnoses displayed on the control panel seeTroubleshooting Guide of firmware documentation.
Rexroth IndraDrive Service & Support 10-1
DOK-INDRV*-HMV-*******-PR03-EN-P
10 Service & Support
10.1 Helpdesk
Unser Kundendienst-Helpdesk im Hauptwerk Lohram Main steht Ihnen mit Rat und Tat zur Seite.Sie erreichen uns
Our service helpdesk at our headquarters in Lohr amMain, Germany can assist you in all kinds of inquiries.Contact us
- telefonisch - by phone: +49 (0) 9352 40 50 60über Service Call Entry Center Mo-Fr 07:00-18:00- via Service Call Entry Center Mo-Fr 7:00 am - 6:00 pm
- per Fax - by fax: +49 (0) 9352 40 49 41
- per e-Mail - by e-mail: [email protected]
10.2 Service-Hotline
Außerhalb der Helpdesk-Zeiten ist der Servicedirekt ansprechbar unter
After helpdesk hours, contact our servicedepartment directly at
+49 (0) 171 333 88 26
oder - or +49 (0) 172 660 04 06
10.3 Internet
Unter www.boschrexroth.com finden Sieergänzende Hinweise zu Service, Reparatur undTraining sowie die aktuellen Adressen *) unsererauf den folgenden Seiten aufgeführten Vertriebs-und Servicebüros.
Verkaufsniederlassungen
Niederlassungen mit Kundendienst
Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mitunserem für Sie nächstgelegenen Ansprechpartner auf.
*) Die Angaben in der vorliegenden Dokumentation könnenseit Drucklegung überholt sein.
At www.boschrexroth.com you may findadditional notes about service, repairs and trainingin the Internet, as well as the actual addresses *) ofour sales- and service facilities figuring on thefollowing pages.
sales agencies
offices providing service
Please contact our sales / service office in your area first.
*) Data in the present documentation may have becomeobsolete since printing.
10.4 Vor der Kontaktaufnahme... - Before contacting us...
Wir können Ihnen schnell und effizient helfen wennSie folgende Informationen bereithalten:
1. detaillierte Beschreibung der Störung und derUmstände.
2. Angaben auf dem Typenschild derbetreffenden Produkte, insbesondereTypenschlüssel und Seriennummern.
3. Tel.-/Faxnummern und e-Mail-Adresse, unterdenen Sie für Rückfragen zu erreichen sind.
For quick and efficient help, please have thefollowing information ready:
1. Detailed description of the failure andcircumstances.
2. Information on the type plate of the affectedproducts, especially type codes and serialnumbers.
3. Your phone/fax numbers and e-mail address,so we can contact you in case of questions.
10-2 Service & Support Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
10.5 Kundenbetreuungsstellen - Sales & Service Facilities
Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen!from abroad: don’t dial (0) after country code!
Vertriebsgebiet Mitte Germany Centre
Rexroth Indramat GmbHBgm.-Dr.-Nebel-Str. 2 / Postf. 135797816 Lohr am Main / 97803 Lohr
Kompetenz-Zentrum Europa
Tel.: +49 (0)9352 40-0Fax: +49 (0)9352 40-4885
S E R V I C E A U T O M A T I O N
C A L L E N T R Y C E N T E RH e l p d e s kMO – FR
von 07:00 - 18:00 Uhrfrom 7 am – 6 pm
Tel. +49 (0) 9352 40 50 60Fax +49 (0) 9352 40 49 41
S E R V I C E A U T O M A T I O N
H OTLIN E 24 / 7 / 365
außerhalb der Helpdesk-Zeitout of helpdesk hours
Tel.: +49 (0)172 660 04 06o d e r / o r
Tel.: +49 (0)171 333 88 26
S E R V I C E A U T O M A T I O N
ERSATZTEILE / SPARESverlängerte Ansprechzeit- extended office time -
♦ nur an Werktagen- only on working days -
♦ von 07:00 - 18:00 Uhr- from 7 am - 6 pm -
Tel. +49 (0) 9352 40 42 22
Vertriebsgebiet Süd Germany South
Bosch Rexroth AGLandshuter Allee 8-1080637 München
Tel.: +49 (0)89 127 14-0Fax: +49 (0)89 127 14-490
Vertriebsgebiet West Germany West
Bosch Rexroth AGRegionalzentrum WestBorsigstrasse 1540880 Ratingen
Tel.: +49 (0)2102 409-0Fax: +49 (0)2102 409-406
+49 (0)2102 409-430
Gebiet Südwest Germany South-West
Bosch Rexroth AGService-Regionalzentrum Süd-WestSiemensstr. 170736 Fellbach
Tel.: +49 (0)711 51046–0Fax: +49 (0)711 51046–248
Vertriebsgebiet Nord Germany North
Bosch Rexroth AGWalsroder Str. 9330853 Langenhagen
Tel.: +49 (0) 511 72 66 57-0Service: +49 (0) 511 72 66 57-256Fax: +49 (0) 511 72 66 57-93Service: +49 (0) 511 72 66 57-783
Vertriebsgebiet Mitte Germany Centre
Bosch Rexroth AGRegionalzentrum MitteWaldecker Straße 1364546 Mörfelden-Walldorf
Tel.: +49 (0) 61 05 702-3Fax: +49 (0) 61 05 702-444
Vertriebsgebiet Ost Germany East
Bosch Rexroth AGBeckerstraße 3109120 Chemnitz
Tel.: +49 (0)371 35 55-0Fax: +49 (0)371 35 55-333
Vertriebsgebiet Ost Germany East
Bosch Rexroth AGRegionalzentrum OstWalter-Köhn-Str. 4d04356 Leipzig
Tel.: +49 (0)341 25 61-0Fax: +49 (0)341 25 61-111
Rexroth IndraDrive Service & Support 10-3
DOK-INDRV*-HMV-*******-PR03-EN-P
Europa (West) - Europe (West)
vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählenfrom abroad: don’t dial (0) after country code, Italy: dial 0 after country code
Austria - Österreich
Bosch Rexroth GmbHElectric Drives & ControlsStachegasse 131120 Wien
Tel.: +43 (0)1 985 25 40Fax: +43 (0)1 985 25 40-93
Austria – Österreich
Bosch Rexroth GmbHElectric Drives & ControlsIndustriepark 184061 Pasching
Tel.: +43 (0)7221 605-0Fax: +43 (0)7221 605-21
Belgium - Belgien
Bosch Rexroth NV/SAHenri Genessestraat 11070 Bruxelles
Tel: +32 (0) 2 451 26 08Fax: +32 (0) 2 451 27 90 [email protected] [email protected]
Denmark - Dänemark
BEC A/SZinkvej 68900 Randers
Tel.: +45 (0)87 11 90 60Fax: +45 (0)87 11 90 61
Great Britain – Großbritannien
Bosch Rexroth Ltd.Electric Drives & ControlsBroadway Lane, South CerneyCirencester, Glos GL7 5UH
Tel.: +44 (0)1285 863000Fax: +44 (0)1285 863030 [email protected] [email protected]
Finland - Finnland
Bosch Rexroth OyElectric Drives & ControlsAnsatie 6017 40 Vantaa
Tel.: +358 (0)9 84 91-11Fax: +358 (0)9 84 91-13 60
France - Frankreich
Bosch Rexroth SASElectric Drives & ControlsAvenue de la Trentaine(BP. 74)77503 Chelles Cedex
Tel.: +33 (0)164 72-63 22Fax: +33 (0)164 72-63 20Hotline: +33 (0)608 33 43 28
France - Frankreich
Bosch Rexroth SASElectric Drives & ControlsZI de Thibaud, 20 bd. Thibaud(BP. 1751)31084 Toulouse
Tel.: +33 (0)5 61 43 61 87Fax: +33 (0)5 61 43 94 12
France – Frankreich
Bosch Rexroth SASElectric Drives & Controls91, Bd. Irène Joliot-Curie69634 Vénissieux – Cedex
Tel.: +33 (0)4 78 78 53 65Fax: +33 (0)4 78 78 53 62
Italy - Italien
Bosch Rexroth S.p.A.Via G. Di Vittorio, 120063 Cernusco S/N.MI
Hotline: +39 02 92 365 563Tel.: +39 02 92 365 1Service: +39 02 92 365 300Fax: +39 02 92 365 500Service: +39 02 92 365 516
Italy - Italien
Bosch Rexroth S.p.A.Via Paolo Veronesi, 25010148 Torino
Tel.: +39 011 224 88 11Fax: +39 011 224 88 30
Italy - Italien
Bosch Rexroth S.p.A.Via Mascia, 180053 Castellamare di Stabia NA
Tel.: +39 081 8 71 57 00Fax: +39 081 8 71 68 85
Italy - Italien
Bosch Rexroth S.p.A.Via del Progresso, 16 (Zona Ind.)35020 Padova
Tel.: +39 049 8 70 13 70Fax: +39 049 8 70 13 77
Italy - Italien
Bosch Rexroth S.p.A.Via Isonzo, 6140033 Casalecchio di Reno (Bo)
Tel.: +39 051 29 86 430Fax: +39 051 29 86 490
Netherlands - Niederlande/Holland
Bosch Rexroth Services B.V.Technical ServicesKruisbroeksestraat 1(P.O. Box 32)5281 RV Boxtel
Tel.: +31 (0) 411 65 19 51Fax: +31 (0) 411 67 78 14Hotline: +31 (0) 411 65 19 [email protected]
Netherlands – Niederlande/Holland
Bosch Rexroth B.V.Kruisbroeksestraat 1(P.O. Box 32)5281 RV Boxtel
Tel.: +31 (0) 411 65 16 40Fax: +31 (0) 411 65 14 83 www.boschrexroth.nl
Norway - Norwegen
Bosch Rexroth ASElectric Drives & ControlsBerghagan 1 or: Box 30071405 Ski-Langhus 1402 Ski
Tel.: +47 (0) 64 86 41 00
Fax: +47 (0) 64 86 90 62
Hotline: +47 (0)64 86 94 82 [email protected]
Spain – Spanien
Goimendi S.A.Electric Drives & ControlsParque Empresarial ZuatzuC/ Francisco Grandmontagne no.220018 San Sebastian
Tel.: +34 9 43 31 84 21- service: +34 9 43 31 84 56Fax: +34 9 43 31 84 27- service: +34 9 43 31 84 60 [email protected]
Spain - Spanien
Bosch Rexroth S.A.Electric Drives & ControlsCentro Industrial SantigaObradors s/n08130 Santa Perpetua de MogodaBarcelona
Tel.: +34 9 37 47 94 00Fax: +34 9 37 47 94 01
Spain - Spanien
Bosch Rexroth S.A.Electric Drives & Controlsc/ Almazara, 928760 Tres Cantos (Madrid)
Tel.: +34 91 806 24 79Fax: +34 91 806 24 72 [email protected]
Sweden - Schweden
Bosch Rexroth ABElectric Drives & Controls- Varuvägen 7(Service: Konsumentvägen 4, Älfsjö)125 81 Stockholm
Tel.: +46 (0)8 727 92 00Fax: +46 (0)8 647 32 77
Sweden - Schweden
Bosch Rexroth ABElectric Drives & ControlsEkvändan 7254 67 Helsingborg
Tel.: +46 (0) 42 38 88 -50Fax: +46 (0) 42 38 88 -74
Switzerland East - Schweiz Ost
Bosch Rexroth Schweiz AGElectric Drives & ControlsHemrietstrasse 28863 ButtikonTel. +41 (0) 55 46 46 111Fax +41 (0) 55 46 46 222
Switzerland West - Schweiz West
Bosch Rexroth Suisse SAAv. Général Guisan 261800 Vevey 1
Tel.: +41 (0)21 632 84 20Fax: +41 (0)21 632 84 21
10-4 Service & Support Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Europa (Ost) - Europe (East)
vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don’t dial (0) after country code
Czech Republic - Tschechien
Bosch -Rexroth, spol.s.r.o.Hviezdoslavova 5627 00 Brno
Tel.: +420 (0)5 48 126 358Fax: +420 (0)5 48 126 112
Czech Republic - Tschechien
DEL a.s.Strojírenská 38591 01 Zdar nad SázavouTel.: +420 566 64 3144Fax: +420 566 62 1657
Hungary - Ungarn
Bosch Rexroth Kft.Angol utca 341149 Budapest
Tel.: +36 (1) 422 3200Fax: +36 (1) 422 3201
Poland – Polen
Bosch Rexroth Sp.zo.o.ul. Staszica 105-800 Pruszków
Tel.: +48 22 738 18 00– service: +48 22 738 18 46Fax: +48 22 758 87 35– service: +48 22 738 18 42
Poland – Polen
Bosch Rexroth Sp.zo.o.Biuro Poznanul. Dabrowskiego 81/8560-529 Poznan
Tel.: +48 061 847 64 62 /-63Fax: +48 061 847 64 02
Romania - Rumänien
East Electric S.R.L.Bdul Basarabia no.250, sector 373429 Bucuresti
Tel./Fax:: +40 (0)21 255 35 07+40 (0)21 255 77 13
Fax: +40 (0)21 725 61 21 [email protected]
Romania - Rumänien
Bosch Rexroth Sp.zo.o.Str. Drobety nr. 4-10, app. 1470258 Bucuresti, Sector 2
Tel.: +40 (0)1 210 48 25+40 (0)1 210 29 50
Fax: +40 (0)1 210 29 52
Russia - Russland
Bosch Rexroth OOOWjatskaja ul. 27/15127015 Moskau
Tel.: +7-095-785 74 78+7-095 785 74 79
Fax: +7 095 785 74 77 [email protected]
Russia Belarus - Weissrussland
ELMIS10, Internationalnaya246640 Gomel, Belarus
Tel.: +375/ 232 53 42 70+375/ 232 53 21 69
Fax: +375/ 232 53 37 69 [email protected]
Turkey - Türkei
Bosch Rexroth OtomasyonSan & Tic. A..S.Fevzi Cakmak Cad No. 334630 Sefaköy Istanbul
Tel.: +90 212 413 34 00Fax: +90 212 413 34 17 www.boschrexroth.com.tr
Turkey - Türkei
Servo Kontrol Ltd. Sti.Perpa Ticaret Merkezi B BlokKat: 11 No: 160980270 Okmeydani-Istanbul
Tel: +90 212 320 30 80Fax: +90 212 320 30 81 [email protected] www.servokontrol.com
Slowenia - Slowenien
DOMELOtoki 2164 228 Zelezniki
Tel.: +386 5 5117 152Fax: +386 5 5117 225 [email protected]
Rexroth IndraDrive Service & Support 10-5
DOK-INDRV*-HMV-*******-PR03-EN-P
Africa, Asia, Australia – incl. Pacific Rim
Australia - Australien
AIMS - Australian IndustrialMachinery Services Pty. Ltd.28 Westside DriveLaverton North Vic 3026Melbourne
Tel.: +61 3 93 14 3321Fax: +61 3 93 14 3329Hotlines: +61 3 93 14 3321
+61 4 19 369 195 [email protected]
Australia - Australien
Bosch Rexroth Pty. Ltd.No. 7, Endeavour WayBraeside Victoria, 31 95Melbourne
Tel.: +61 3 95 80 39 33Fax: +61 3 95 80 17 33 [email protected]
China
Shanghai Bosch RexrothHydraulics & Automation Ltd.Waigaoqiao, Free Trade ZoneNo.122, Fu Te Dong Yi RoadShanghai 200131 - P.R.China
Tel.: +86 21 58 66 30 30Fax: +86 21 58 66 55 [email protected][email protected]
China
Shanghai Bosch RexrothHydraulics & Automation Ltd.4/f, Marine TowerNo.1, Pudong AvenueShanghai 200120 - P.R.China
Tel: +86 21 68 86 15 88Fax: +86 21 58 40 65 77
China
Bosch Rexroth China Ltd.15/F China World Trade Center1, Jianguomenwai AvenueBeijing 100004, P.R.China
Tel.: +86 10 65 05 03 80Fax: +86 10 65 05 03 79
China
Bosch Rexroth China Ltd.Guangzhou Repres. OfficeRoom 1014-1016, Metro Plaza,Tian He District, 183 Tian He Bei RdGuangzhou 510075, P.R.China
Tel.: +86 20 8755-0030+86 20 8755-0011
Fax: +86 20 8755-2387
China
Bosch Rexroth (China) Ltd.A-5F., 123 Lian Shan StreetSha He Kou DistrictDalian 116 023, P.R.China
Tel.: +86 411 46 78 930Fax: +86 411 46 78 932
China
Melchers GmbHBRC-SE, Tightening & Press-fit13 Floor Est Ocean CentreNo.588 Yanan Rd. East65 Yanan Rd. WestShanghai 200001
Tel.: +86 21 6352 8848Fax: +86 21 6351 3138
Hongkong
Bosch Rexroth (China) Ltd.6th Floor,Yeung Yiu Chung No.6 Ind Bldg.19 Cheung Shun StreetCheung Sha Wan,Kowloon, Hongkong
Tel.: +852 22 62 51 00Fax: +852 27 41 33 44
India - Indien
Bosch Rexroth (India) Ltd.Electric Drives & ControlsPlot. No.96, Phase IIIPeenya Industrial AreaBangalore – 560058
Tel.: +91 80 51 17 0-211...-218Fax: +91 80 83 94 345
+91 80 83 97 374
India - Indien
Bosch Rexroth (India) Ltd.Electric Drives & ControlsAdvance House, II FloorArk Industrial CompoundNarol Naka, Makwana RoadAndheri (East), Mumbai - 400 059
Tel.: +91 22 28 56 32 90+91 22 28 56 33 18
Fax: +91 22 28 56 32 93
India - Indien
Bosch Rexroth (India) Ltd.S-10, Green Park ExtensionNew Delhi – 110016
Tel.: +91 11 26 56 65 25+91 11 26 56 65 27
Fax: +91 11 26 56 68 87
Indonesia - Indonesien
PT. Bosch RexrothBuilding # 202, CilandakCommercial EstateJl. Cilandak KKO, Jakarta 12560
Tel.: +62 21 7891169 (5 lines)Fax: +62 21 7891170 - [email protected]
Japan
Bosch Rexroth Automation Corp.Service Center JapanYutakagaoka 1810, Meito-ku,NAGOYA 465-0035, Japan
Tel.: +81 52 777 88 41+81 52 777 88 53+81 52 777 88 79
Fax: +81 52 777 89 01
Japan
Bosch Rexroth Automation Corp.Electric Drives & Controls2F, I.R. BuildingNakamachidai 4-26-44, Tsuzuki-kuYOKOHAMA 224-0041, Japan
Tel.: +81 45 942 72 10Fax: +81 45 942 03 41
Korea
Bosch Rexroth-Korea Ltd.Electric Drives and ControlsBongwoo Bldg. 7FL, 31-7, 1GaJangchoong-dong, Jung-guSeoul, 100-391
Tel.: +82 234 061 813Fax: +82 222 641 295
Korea
Bosch Rexroth-Korea Ltd.1515-14 Dadae-Dong, Saha-guElectric Drives & ControlsPusan Metropolitan City, 604-050
Tel.: +82 51 26 00 741Fax: +82 51 26 00 747 [email protected]
Malaysia
Bosch Rexroth Sdn.Bhd.11, Jalan U8/82, Seksyen U840150 Shah AlamSelangor, Malaysia
Tel.: +60 3 78 44 80 00Fax: +60 3 78 45 48 00 [email protected] [email protected]
Singapore - Singapur
Bosch Rexroth Pte Ltd15D Tuas RoadSingapore 638520
Tel.: +65 68 61 87 33Fax: +65 68 61 18 25 sanjay.nemade
@boschrexroth.com.sg
South Africa - Südafrika
TECTRA Automation (Pty) Ltd.71 Watt Street, MeadowdaleEdenvale 1609
Tel.: +27 11 971 94 00Fax: +27 11 971 94 40Hotline: +27 82 903 29 23 [email protected]
Taiwan
Bosch Rexroth Co., Ltd.Taichung Industrial AreaNo.19, 38 RoadTaichung, Taiwan 407, R.O.C.
Tel : +886 - 4 -235 08 383Fax: +886 - 4 -235 08 586 [email protected] [email protected]
Taiwan
Bosch Rexroth Co., Ltd.Tainan BranchNo. 17, Alley 24, Lane 737Chung Cheng N.Rd. YungkangTainan Hsien, Taiwan, R.O.C.
Tel : +886 - 6 –253 6565Fax: +886 - 6 –253 4754 [email protected]
Thailand
NC Advance Technology Co. Ltd.59/76 Moo 9Ramintra road 34Tharang, Bangkhen,Bangkok 10230
Tel.: +66 2 943 70 62 +66 2 943 71 21Fax: +66 2 509 23 62Hotline +66 1 984 61 52 [email protected]
10-6 Service & Support Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Nordamerika – North AmericaUSAHeadquarters - Hauptniederlassung
Bosch Rexroth CorporationElectric Drives & Controls5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707
Tel.: +1 847 6 45 36 00Fax: +1 847 6 45 62 [email protected] [email protected]
USA Central Region - Mitte
Bosch Rexroth CorporationElectric Drives & ControlsCentral Region Technical Center1701 Harmon RoadAuburn Hills, MI 48326
Tel.: +1 248 3 93 33 30Fax: +1 248 3 93 29 06
USA Southeast Region - Südwest
Bosch Rexroth CorporationElectric Drives & ControlsSoutheastern Technical Center3625 Swiftwater Park DriveSuwanee, Georgia 30124
Tel.: +1 770 9 32 32 00Fax: +1 770 9 32 19 03
USA SERVICE-HOTLINE
- 7 days x 24hrs -
+1-800-REX-ROTH+1 800 739 7684
USA East Region – Ost
Bosch Rexroth CorporationElectric Drives & ControlsCharlotte Regional Sales Office14001 South Lakes DriveCharlotte, North Carolina 28273
Tel.: +1 704 5 83 97 62+1 704 5 83 14 86
USA Northeast Region – Nordost
Bosch Rexroth CorporationElectric Drives & ControlsNortheastern Technical Center99 Rainbow RoadEast Granby, Connecticut 06026
Tel.: +1 860 8 44 83 77Fax: +1 860 8 44 85 95
USA West Region – West
Bosch Rexroth Corporation7901 Stoneridge Drive, Suite 220Pleasant Hill, California 94588
Tel.: +1 925 227 10 84Fax: +1 925 227 10 81
Canada East - Kanada Ost
Bosch Rexroth Canada CorporationBurlington Division3426 Mainway DriveBurlington, OntarioCanada L7M 1A8
Tel.: +1 905 335 5511Fax: +1 905 335 4184Hotline: +1 905 335 5511 [email protected]
Canada West - Kanada West
Bosch Rexroth Canada Corporation5345 Goring St.Burnaby, British ColumbiaCanada V7J 1R1
Tel. +1 604 205 5777Fax +1 604 205 6944Hotline: +1 604 205 5777 [email protected]
Mexico
Bosch Rexroth Mexico S.A. de C.V.Calle Neptuno 72Unidad Ind. Vallejo07700 Mexico, D.F.
Tel.: +52 55 57 54 17 11Fax: +52 55 57 54 50 [email protected]
Mexico
Bosch Rexroth S.A. de C.V.Calle Argentina No 3913Fracc. las Torres64930 Monterrey, N.L.
Tel.: +52 81 83 65 22 53+52 81 83 65 89 11+52 81 83 49 80 91
Fax: +52 81 83 65 52 80
Südamerika – South AmericaArgentina - Argentinien
Bosch Rexroth S.A.I.C."The Drive & Control Company"Rosario 2302B1606DLD CarapachayProvincia de Buenos Aires
Tel.: +54 11 4756 01 40+54 11 4756 02 40+54 11 4756 03 40+54 11 4756 04 40
Fax: +54 11 4756 01 36+54 11 4721 91 53
Argentina - Argentinien
NAKASEServicio Tecnico CNCCalle 49, No. 5764/66B1653AOX Villa BalesterProvincia de Buenos Aires
Tel.: +54 11 4768 36 43Fax: +54 11 4768 24 13Hotline: +54 11 155 307 6781 [email protected] [email protected] [email protected] (Service)
Brazil - Brasilien
Bosch Rexroth Ltda.Av. Tégula, 888Ponte Alta, Atibaia SPCEP 12942-440
Tel.: +55 11 4414 56 92+55 11 4414 56 84
Fax sales: +55 11 4414 57 07Fax serv.: +55 11 4414 56 86 [email protected]
Brazil - Brasilien
Bosch Rexroth Ltda.R. Dr.Humberto Pinheiro Vieira, 100Distrito Industrial [Caixa Postal 1273]89220-390 Joinville - SC
Tel./Fax: +55 47 473 58 33Mobil: +55 47 9974 6645 [email protected]
Columbia - Kolumbien
Reflutec de Colombia Ltda.Calle 37 No. 22-31Santafé de Bogotá, D.C.Colombia
Tel.: +57 1 368 82 67+57 1 368 02 59
Fax: +57 1 268 97 [email protected]
Rexroth IndraDrive Appendix 11-1
DOK-INDRV*-HMV-*******-PR03-EN-P
11 Appendix
11.1 Chronological Sequence when Switching ON and OFF
When Switching On
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t1: 5,2 s;time for internal booting until Bb1 contact closes
t2: time can be set by the usert3: min. 250 ms; switch-on pulset4: 500 ms;
time for internal test routine before loading the DC bust5: time depends on DC bus capacitance (internal, external) and supply
voltage.t6: 500 ms;
delay time until mains contactor closest7: max. 200 ms;
depends on device (ON delay of mains contactor)Fig. 11-1: Chronological sequence when powering unit up
11-2 Appendix Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
When Switching Off
thmv_ausschalt_verlauf.FH7
t1
t2
Control voltageOFF
Bb1 contactopens
PowerOFF
UD contactopens
AcknowledgePower OFF
t1: max. 200 ms;depends on device (OFF delay of mains contactor)
t2: time can be set by the userFig. 11-2: Chronological sequence when shutting down the unit
Rexroth IndraDrive Index 12-1
DOK-INDRV*-HMV-*******-PR03-EN-P
12 Index
AAcknowledge messages
mains contactor 6-33appropriate use 2-1
BBb1 6-30Braking resistor
overload 6-30Braking resistor threshold
switching signal 6-31value 6-1
CChronological sequence
switching on and off 11-1Commands
display 8-2Connection
external device blower 6-26mains 6-25mains contactor external 6-35
Connection diagram 6-13Control panel 1-3
description 8-1diagnostic message text 8-3extended displays 8-4setting the language 8-5
Control voltagedata 6-5
Cyclesload 6-6
DData
electrical 6-1mechanical 5-1
DC bus 6-20DC bus short circuit 6-31Delivery
scope 4-2Device types 4-1Diagnostic Display 9-4Diagnostic message text 8-3Diagnostic messages
display at control panel 8-3Dimensional drawing 5-1Display 1-3, 8-1
diagnostic messages 8-3extended displays 8-4
Documentationoverview 1-2
Drawingdimensional drawing 5-1
EEarth
connection 6-21Electrical data 6-1Enter
12-2 Index Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
key at control panel 8-1Equipment grounding conductor 6-21Esc
key at control panel 8-1Extended displays 8-4
GGround
connection 6-21
HHMV01.1E
type code 4-1HMV01.1R
synchronizing to the mains 6-28type code 4-1
Iinappropriate use 2-2IndraDrive
documentation 1-2Installation
complete connection diagram 6-13
JJoint bar 6-22
KKeys at control panel 8-1
LL+, L- 6-20Language
setting (control panel) 8-5Load cycles 6-6
MMains
connection 6-25synchronizing 6-28
Mains contactoracknowledge messages 6-33external 6-35
Mains contactor control (X32) 6-31Mains voltage
synchronization 6-27Mechanical Data 5-1Messages
acknowledge for mains contactor 6-33braking resistor overload 6-30overtemperature 6-30power supply ok 6-30ready for operation 6-30
Module bus 6-23Mounting 5-1
OOvertemperature 6-30
Rexroth IndraDrive Index 12-3
DOK-INDRV*-HMV-*******-PR03-EN-P
PPanel 1-3PE
connection (power supply) 6-21Protection
against live parts 7-1
RReady for operation 6-30Repairing 9-2Replacing 9-3RS232 6-24
Ssafety instructions for electric drives and controls 3-1Scope of delivery 4-2Setting the language
control panel 8-5Standard control panel 1-3Supply unit
basic structure 1-3device types 4-1repairing 9-2type code 4-1
Switching On/Offchronological sequence 11-1
Synchronizationmains voltage 6-27
Synchronizing to the mains 6-28
TTechnical data
electrical 6-1mechanical 5-1
Touch guard 7-1Troubleshooting 9-1Type code 4-1Type plate 4-2
UUD 6-30use
appropriate 2-1inappropriate 2-2
WWARN 6-30Warnings
display 8-2Weight 5-1
XX1 6-23X13 6-26X14 6-27X2 6-24X3 6-25X31 6-29X32 6-31X33 6-33X34 6-35
12-4 Index Rexroth IndraDrive
DOK-INDRV*-HMV-*******-PR03-EN-P
Bosch Rexroth AGElectric Drives and ControlsP.O. Box 13 5797803 Lohr, GermanyBgm.-Dr.-Nebel-Str. 297816 Lohr, GermanyPhone +49 (0)93 52-40-50 60Fax +49 (0)93 52-40-49 [email protected]
Printed in GermanyDOK-INDRV*-HMV-*******-PR03-EN-PR911299229