Revision: · Web viewRefer to the wiring diagram below for a complete schematic of connections to be made. Figure 1: Simulator drive configuration. From left to right: power supply,

Spindle Drive TestingMitsubishi MDS

Rev. 1 Author: Jesse ThomaDate:

07/07/2017 Approved By: Alexander Suslov

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1. Identify the drive capacity. MDS drives include information about their capacity in their model number. Most units should have a model number which follows one of the formats shown below.

Divide the last number by 10 to get the capacity in kW. For example, if the model number is MDS-B-SP-35 then the capacity is 3.5kW.

2. Pick the correct test setup. The simulator must have a power supply, a spindle drive, and at least two servo drives connected in order to run without errors. Appendix A of this document contains charts showing the manufacturer recommended configurations for various models of drives and power supplies. Start with the customer unit to be tested and pick matching models for the rest of the pieces. Here are some things to keep in mind:

Any power supply with capacity equal to or greater than the capacity of the spindle drive is acceptable to use.

For purposes of testing, motors can be slightly mismatched with their drives. This is most important when testing spindles since it means the 11kW spindle motor at the simulator can be used to test most spindle drives which come in. Only 26 and 30 kW drives need to be tested using the larger 30 kW motor.

Some of the servo motors are equipped with absolute encoders while others are equipped with incremental encoders. Normally this doesn’t matter, but in some cases it is important. If the simulator displays an encoder error while trying to test a servo drive, find a similar motor with a different encoder and try again.

3. Connect the drive to the simulator and the motor to the drive. The standard configuration for the MDS simulator is shown below. To test a customer drive, make sure that the machine is powered down and the DC bus is fully discharged, then replace the appropriate unit with the customer unit and reconnect the wires. If a servo drive is being



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tested it should replace the x axis drive; the z axis drive should always be connected. Refer to the wiring diagram below for a complete schematic of connections to be made.

Figure 1: Simulator drive configuration. From left to right: power supply, spindle drive, single axis servo drive, single axis servo drive.

Figure 2: Example configuration. From left to right: single axis servo drive, single axis servo drive, spindle drive, power supply.



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4. Open the small door at the top of each unit and set its address using the blue rotary switch. Drives should be addressed as shown in the table below. If only two servo drives are used then they should be set to addresses 0 (x-axis) and 2 (z-axis), leave out the y axis. The control will automatically detect which axes are connected, no other settings need to be changed.

Address Unit

0 Power Supply0 X Servo1 Y Servo2 Z Servo3 SpindleF Set on one axis of a two

axis servo drive to disable it.

5. Power up the simulator by flipping the disconnect switch labeled 6 on the wall to the right of the simulator.

6. Press the power button on the control panel to turn on the simulator.7. Use the following steps to unlock the simulator for editing motor parameters. Press the left

arrow, press the soft key labeled “param”, and press the right arrow, Use the keypad to enter the code 1131 and then press the input button. The simulator is now unlocked for editing.

8. Navigate to the spindle motor parameters using the following steps. Press the left button to change the soft key functions until you find one labeled “diagnos”, then press the soft keys labeled “version” > “spindle monitor” > “param” in that order. A window will appear with a column of all the spindle parameters. Use the arrow keys to navigate through the different parameters on a page, use the page up/down buttons to navigate to other parameter pages. Change a parameter by selecting it, using the keypad to enter a new value, and pressing the input button to save the change.

9. Appendix B of this document contains tables of parameter values for a variety of common power supply / motor / drive combinations. Refer to the section labeled “spindle parameters and change the appropriate parameters based on the selected spindle drive, spindle motor, and power supply.



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10. Press the “servo monitor” soft key followed by the “param” soft key to switch to change servo settings. There should be a window with three columns labeled x, y, and z containing parameters for each servo axis. Refer to the “servo parameters” section of appendix B and adjust them according to the selected servo drive and motor combinations.

11. If any parameters were changed in the previous steps the simulator will need to be rebooted before proceeding. Press the off button and wait for the reboot to complete.

12. Press the soft key labeled “work number.” If “work number” is not visible press the soft key labeled “position” and check again. In the window that opens up use the keypad to input a program number to run. It is recommended to test servos with program #2 and spindles with program #4. Press input to save your selection.

13. The lower left corner of the screen should display values labeled “rapid” “spindle” and “feed”. These values can be changed using the speed control buttons on the control panel. Reduce all three values from 100% to 50% for startup. They can be increased later if required for testing.

14. Twist the emergency stop button to release it and press the reset button to clear the alarm.

15. Press the cycle start button to begin the test.16. When the test is complete press the reset button to stop the motors. Press the emergency

stop button and then press the off button. If the simulator is left alone after the off button is pressed it will reboot instead of turning off completely. After the shutdown sequence is complete and before the reboot sequence starts flip the first switch labeled “control power” to the right of the control panel to cut power.



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Capacity

(KW) 053

13 23 33 40 43 80 83 100

103

200

203

300

303

700

703

900

11K

15K

A/B-V1-01 0.1 x xA/B-V1-03 0.3 x xA/B-V1-05 0.5 x xA/B-V1-10 1 x xA/B-V1-20 2 xA/B-V1-35 3.5 x xA/B-V1-45 4.5 x xA/B-V1-70 7 xA/B-V1-90 9 x B-V1-110 11 x B-V1-150 15 xA/B-V2-0101 0.1x2 L/M x xA/B-V2-0301 0.3+0.1 L x x

M x xA/B-V2-0303 0.3x2 L/M x xA/B-V2-0501 0.5+0.1 L x x

M x xA/B-V2-0503 0.5+0.3 L x x

M x xA/B-V2-0505 0.5X2 L/M x xA/B-V2-1005 1.0+0.5 L x x

M x xA/B-V2-1010 1.0x2 L/M x xA/B-V2-2010 2.0+1.0 L x

M x xA/B-V2-2020 2.0x2 L/M xA/B-V2-3510 3.5+1.0 L x x

M x xA/B-V2-3520 3.5+2.0 L x x

M xA/B-V2-3535 3.5x2 L/M x x B-V2-4520 4.5+2.0 L x x

M x B-V2-4535 4.5+3.5 L x x

M x x

Doub

le A

xis

Model

Motor HA**

Sing

le A

xis

Important Note: A-series drives are only compatible with HA motors. C1-series drives are only compatible with HC motors. B-series drives may be compatible with both HA motors and equivalent HC motors.


Appendix A: Compatibility information

Servo motor compatibility with A and B series drives



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Capacity

(KW)

053

13

23

33

40

43

80

83

100

103

200

203

300

303

700

703

900

11K

15K

52

53

102

103

152

153

202

203

352

353

452

453

702

703

902

103R

153R

203R

353R

503R

11K2

15K2

C1-V1-010.1

xx

C1-V1-030.3

xx

C1-V1-050.5

xx

C1-V1-101

xx

xx

C1-V1-202

xx

xx

C1-V1-353.5

xx

xC1-V1-45

4.5x

xx

C1-V1-707

xx

C1-V1-909

xx

C1-V1-11011

xC1-V1-150

15x

C1-V2-01010.1x2

L/Mx

xC1-V2-0301

0.3+0.1L

xx

Mx

xC1-V2-0303

0.3x2L/M

xx

C1-V2-05010.5+0.1

Lx

xM

xx

C1-V2-05030.5+0.3

Lx

xM

xx

C1-V2-05050.5X2

L/Mx

xC1-V2-1005

1.0+0.5L

xx

Mx

xC1-V2-1010

1.0x2L/M

xx

xx

C1-V2-20102.0+1.0

Lx

xx

xM

xx

xx

C1-V2-20202.0x2

L/Mx

xx

xC1-V2-3510

3.5+1.0L

xx

xM

xx

xx

C1-V2-35203.5+2.0

Lx

xx

Mx

xx

xC1-V2-3535

3.5x2L/M

xx

xC1-V2-4520

4.5+2.0L

xx

xM

xx

xx

C1-V2-45354.5+3.5

Lx

xx

Mx

xx

C1-V2-45454.5x2

L/Mx

xx

C1-V2-70357.0+3.5

Lx

xM

xx

C1-V2-70457.0+4.5

Lx

xM

xx

C1-V2-70707.0x2

L/Mx

xC1-V2-9090S

9.0x2L/M

xx

Important N

ote: A-series drives are only compatible w

ith HA motors. C1-series drives are only com

patible with HC m

otors. B-series drives may be com

patible with both HA m

otors and equivalent HC motors.

Motor HC**

HC RHA-LF

Motor HA**

HA N

Single Axis

Model

Double Axis


Servo motor compatibility with C1 series drives



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Spindle drive compatibility with power supplies. For testing purposes a spindle drive can be tested with any power supply of equal or greater capacity.

04 075 15 22 37 55 75 110 150 185 220 260 300 370 450 550Power Supply Capacity 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 26 30 37 45 55A-CV-**

37 3.7 x x x x x55 5.5 x75 7.5 x

110 11 x150 15 x185 18.5 x220 22 x260 26 x300 30 x370 37 x

A-CR-**10 1 x x15 1.5 x22 2.2 x37 3.7 x55 5.5 x75 7.5 x90 9

DriveMDS-A/B-SP-**



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Compatibility of spindle drives with motors. For testing purposes a perfect motor to drive match is not necessary, any motor which is close to the right size may be used to test a drive.

2.2A 3.7A 5.5A 7.5A 11A 15A 18.5A 22A 26A 30A22 x37 x55 x75 x

110 x150 x185 x220 x260 x300 x

Drive SP-**

Motor SJ-**



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Appendix B: Parameter SettingsPart 1: Spindle Settings

Spindle Drive

Spindle Parameter

SP039

Spindle Motor

Spindle Parameter

SP040Power Supply

Spindle Prameter

SP041SP075 0001 SJ-2.2A 0001 Not Connected 0000SP-15 0002 SJ-3.7A 0002 CV-37 0004SP-22 0003 SJ-5.5A 0003 CV-55 0006SP-37 0004 SJ-7.5A 0004 CV-75 0008SP-55 0005 SJ-11A 0005 CV-110 0011SP-75 0006 SJ-15A 0006 CV-150 0015SP-110 0007 SJ-18.5A 0007 CV-185 0019SP-150 0008 SJ-22A 0008 CV-220 0022SP-185 0009 SJ-26A 0009 CV-260 0026SP-220 000A SJ-30A 000A CV-300 0030SP-260 000BSP-300 000CCSP-370 000DCSP-450 000ESP-04 000F

Part 2: Servo SettingsNote that parameter 25 is made up of four digits. The first two come from the small chart and the second two come from the large chart

SV019 and SV020

SV025 (First two)

OHE25K 100 00xxOHA25K 100 11xxOSE104 100 00xxOSA104 100 11xxOSE105 1000 22xxOSA105 1000 22xxHA053 10 33xxHA13 10 33xx

Servo Parameters

Encoder



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SV005 SV011 SV012SV025 (Last

two)SV034 SV035 SV040

Motors Type HA**

40N 150 512 512 xx00 0000 0000 043N 150 256 512 x80 0000 0000 080N 150 512 512 xx01 0000 0000 083N 150 256 512 XX81 0000 0000 093N 150 256 512 xx8A 0000 0000 0

100N 150 256 512 xx02 0000 0000 0103N 150 256 512 xx82 0000 0000 0200N 150 256 512 xx03 0000 0000 0203N 150 256 512 xx83 0000 0000 0300N 150 256 512 xx04 0000 0000 0303N 150 256 512 xx84 0000 0000 0700N 250 200 256 xx05 0000 0000 0703N 250 200 256 xx85 0000 0000 0900N 250 200 256 xx06 0000 0000 0

53 70 256 256 338C 0000 0000 013 70 256 256 338D 0000 0000 0

23N 100 224 224 xx8E 0000 0000 033N 100 224 224 xx8F 0000 0000 0N23 70 256 256 xx6E 0000 0000 0N33 70 256 256 xx6F 0000 0000 0N43 35 512 512 xx60 0000 0000 0

Motors Type HC**

52 100 512 512 xxB0 0003 0000 053 100 256 512 xxC0 0003 0000 0

102 100 512 512 xxB1 0003 0000 0103 100 256 512 xxC1 0003 0000 0152 100 512 512 xxB2 0003 0040 0153 100 256 512 xxC2 0003 0040 0202 100 256 512 xxB3 0003 0040 10240203 100 256 512 xxC3 0003 0040 10240352 100 256 512 xxB4 0003 0040 10240353 100 256 512 xxC4 0003 0040 10240452 100 256 512 xxB5 0003 0040 10240453 100 256 512 xxC5 0003 0040 10240702 100 200 256 xxB6 0003 0040 10240703 100 256 512 xxC6 0003 0040 10240902 100 200 256 xxB7 0003 0040 10240

Servo Parameters



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Documents

Revision: · Web viewRefer to the wiring diagram below for a complete schematic of connections to be made. Figure 1: Simulator drive configuration. From left to right: power supply,