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Return On Investment of Your Fluid Analysis Program Fluid Analysis: Beyond the Individual Report

Return On Investment of Your Fluid Analysis Program...The Individual Report 7 •Prevents catastrophic failure from occurring •May allow time to schedule repairs •Offers a Return

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Page 1: Return On Investment of Your Fluid Analysis Program...The Individual Report 7 •Prevents catastrophic failure from occurring •May allow time to schedule repairs •Offers a Return

Return On Investment of Your Fluid Analysis Program

Fluid Analysis: Beyond the Individual Report

Page 2: Return On Investment of Your Fluid Analysis Program...The Individual Report 7 •Prevents catastrophic failure from occurring •May allow time to schedule repairs •Offers a Return

• Level II Machinery Lubricant Analyst−International Council for Machinery Lubrication

• OMA Certified by STLE

• 30+ years experience in heavy equipment maintenance; maintenance management, planning, scheduling, QA/QC,

• International team leader for business improvement and development.

• 33 years experience in oil analysis

• Joined POLARIS Laboratories® in April 2012.

3

Industry Experience

RANDY CLARK [email protected]

317.416.7392

Page 3: Return On Investment of Your Fluid Analysis Program...The Individual Report 7 •Prevents catastrophic failure from occurring •May allow time to schedule repairs •Offers a Return

Savings Associated with Fluid Analysis

Preventing Catastrophic

Failures: Loss of Core

Extending Drain

Intervals

Extending Component Life Hours

Preventative vs. Predictive

Adjusting Maintenance

Strategies

Purchasing Decisions

Low ROI

Little ROI

High ROI

Page 4: Return On Investment of Your Fluid Analysis Program...The Individual Report 7 •Prevents catastrophic failure from occurring •May allow time to schedule repairs •Offers a Return

Drive Action to Maximize Your ROI

5

RE

TU

RN

ON

IN

VE

ST

ME

NT

NO

ACTION

ACT ON CRITICALS

ONLY

EXTEND DRAINS ACTIVELY MANAGE

PROGRAM

Page 5: Return On Investment of Your Fluid Analysis Program...The Individual Report 7 •Prevents catastrophic failure from occurring •May allow time to schedule repairs •Offers a Return
Page 6: Return On Investment of Your Fluid Analysis Program...The Individual Report 7 •Prevents catastrophic failure from occurring •May allow time to schedule repairs •Offers a Return

The Individual Report

7

• Prevents catastrophic failure from occurring

• May allow time to schedule repairs

• Offers a Return on Investment of fluid analysis program, although minimal ADVANTAGES

Page 7: Return On Investment of Your Fluid Analysis Program...The Individual Report 7 •Prevents catastrophic failure from occurring •May allow time to schedule repairs •Offers a Return

• Results in Reactive Maintenance

• Does Not Concentrate on Root Cause of High Severity Report

• Does Not Provide Solutions to Prevent High Severity Reports From Occurring in Future

• High Severity Reports Indicate That Component Life Hours Have Been Compromised!

The Individual Report

8

DISADVANTAGES

Page 8: Return On Investment of Your Fluid Analysis Program...The Individual Report 7 •Prevents catastrophic failure from occurring •May allow time to schedule repairs •Offers a Return

Other Considerations

Planned Scheduled vs.

Unplanned Unscheduled Down Time

Production Loss

Interruptions in Scheduled Maintenance

Safety Miscellaneous

Costs

Page 9: Return On Investment of Your Fluid Analysis Program...The Individual Report 7 •Prevents catastrophic failure from occurring •May allow time to schedule repairs •Offers a Return

Solve Problems Before They Happen

10

• Prevent High Severity Reports from Occurring

Page 10: Return On Investment of Your Fluid Analysis Program...The Individual Report 7 •Prevents catastrophic failure from occurring •May allow time to schedule repairs •Offers a Return

Identifying Common Causes

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Page 11: Return On Investment of Your Fluid Analysis Program...The Individual Report 7 •Prevents catastrophic failure from occurring •May allow time to schedule repairs •Offers a Return

Drive Action to Maximize Your ROI

12

RE

TU

RN

ON

IN

VE

ST

ME

NT

NO

ACTION

ACT ON CRITICALS

ONLY

EXTEND DRAINS ACTIVELY MANAGE

PROGRAM

Page 12: Return On Investment of Your Fluid Analysis Program...The Individual Report 7 •Prevents catastrophic failure from occurring •May allow time to schedule repairs •Offers a Return

Questions & Discussion

13

Page 13: Return On Investment of Your Fluid Analysis Program...The Individual Report 7 •Prevents catastrophic failure from occurring •May allow time to schedule repairs •Offers a Return

Randy Clark Technical Business Consultant

317.416.7392

[email protected]

www.polarislabs.com

randy-clark-mla

Thank You!