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instructie voor restauratie
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AUTOMOBIELRESTAURATIES
TOYOTA FJ40 RESTORATION 1968
bOdY TYpE Sd40LV IdENTIFIcATION NumbER T68 FJ4055404
ENgINEcOdE F pAINTcOdES
FJ cRuISER pAINTcOdE 2JW = bLAck dIAmONd pEARL (211)
WhITE = IcEbERg 058WWW.TOYOTAREFERENcE.cOm/FJcRuISER
uSEFuLL LINkS ON INTERNETONLY pARTS
hTTp://cOOLFJ40.STORES.YAhOO.NET/INdEx.hTmL
TEchNIcAL mANuAL WITh dRAWINgS & pARTShTTp://WWW.SOR.cOm
AUTOMOBIELRESTAURATIES
TOYOTA FJ40 RESTORATION 1968 body type Sd40LV identification number T68FJ4055404enginecode F - pAINTcOdES like FJ cRuISER 2008
1- repaint white grillepaint in white = iceberg 058
same as roofbumper should be black
2- repaint and repair polyester white roof
roof should be white = iceberg 058
3 - the roof should be repaired!it should be possible to
unmount roof en sideparts insummer. see 83,84,86, 97
4 -the roof should be repaired!it should be possible to
unmount roof en sideparts insummer see 83,84,86, 97
5 - repair roof insidesee 83,84,86, 97
6 - inside car should be painted like outside car!
black diamond pearl (211)
7 - inside car should be painted like outside car!
black diamond pearl (211)
8 - remake like next pictureremove horn button andrepair like original horn
9 - it should look like this when finished ;)
10 - silver color samplefor all parts!
11 - remake seats like this, with same structure lines in leather
for front and back seats
12 - make it to fit the weels that are now on the car!
TOYOTA FJ40 RESTORATION 1968 body type Sd40LV identification number T68FJ4055404enginecode F - pAINTcOdES like FJ cRuISER 2008
13 -remove welding and repair it like left side mount, watch out,
dont remove seal and serial number! see 98
14 - before painting, first re-move both items on left and
right side! see 88
15 - repair and straiten fenders on both sides
16 - paint ass tray silver & vernis see color sample 10
17 - the 2 holes should be weld-ed and not visable after paint-
ing
18 - paint mirrors both site’s silver & vernis, see 10
19 - i will order new sign for 4 x 4 see 76
20 - also this 2 holes should be welded and not visable after
painting
21 - also this 2 holes should be welded and not visable after
painting
22 - paint dash silver & vernisreplace the bulbs see 10 & 34
23 - paint heater black and re-pair fuse department
24 - the 2 holes should be weld-ed and not visable after paint-
ing
TOYOTA FJ40 RESTORATION 1968 body type Sd40LV identification number T68FJ4055404enginecode F - pAINTcOdES like FJ cRuISER 2008
25 - paint white grill silver with vernis inside grill should be
black toyota sign shoud be sil-ver see 10
26 - replace window sealsboth sides with universal
seals
27 - replace rear window sealswith universal
seals
28 - replace front window seal 29 - replace window sealsboth sides with universal
seals
30 - i will order al new door seals and window door seals.
see 77,78.79.80,81,82,85
31 - i will order new back door grip & locks out en inside car
see 122
32 - i will order new door locks2 front doors and 1 back door
see 77,78.79.80,81,82,85
33 - i will order new door grips & locks outside car both sides
see 77,78.79.80,81,82,85
34 - paint dash silver & vernisreplace the bulbs
35 - 36 -
TOYOTA FJ40 RESTORATION 1968 body type Sd40LV identification number T68FJ4055404enginecode F - pAINTcOdES like FJ cRuISER 2008
37 - old & new fjold fj is going to be likenew fj color paintcodes
38 - fj cruiser paintcode 2jw = black diamond pearl (211)
white = iceberg 058www.toyotareference.com/fjcruiser
39 - do not remove! paint or touch
is goverment seal!
40 - do not remove! paint or touch
is goverment seal!
41 - front seatschange into color sample
see 43 & 44
42 - back seats alsochange into color sample
see 43 & 44
43 - seat color sample4649 nocciola
44 - seatscolor number
45 - all seats frames and back-sides paint into silver with
transperant coating, see 46
46 - silver color samplefor all parts!
mout on rear bumper
47 - remake seats like this, with same structure lines in leather
for front and back seats
48 - sandlblast al 5 wheels and paint in white+coating
= iceberg 058
TOYOTA FJ40 RESTORATION 1968 body type Sd40LV identification number T68FJ4055404enginecode F - pAINTcOdES like FJ cRuISER 2008
48 -the toyota sign should be silver see next picture, see 46 &
10
49 -toyota sign is silver + coat-ing see 46 & 10
50 - al parts should be silver + coating see 46 & 10
51 - al parts should be silver + coating see 46 & 10
52 - repairdoorhandel is brokenshould be silver + coating
53 - doorhandel back door is broken, i try to order new
parts see 122
54 - make as new in body color black
55 - i will order new grips and locks see 77 & 81
56 - replace stearing seal with universal seal? not availeble
57 - repair & repaint diff lock-ers
58 - paint glove department in silver & vernis,keep transmis-
sion signplate intact see 10, 123,124,125,125
59 - make it to fit the weels that are now on the car! color dia-
mond pearl
TOYOTA FJ40 RESTORATION 1968 body type Sd40LV identification number T68FJ4055404enginecode F - pAINTcOdES like FJ cRuISER 2008
60 - all engine parts should be black like this picture
61 -not like this ;)
62 -repaint chassis and make al parts drive train black like
this, see 102 & 104
63 -the inside of the engine com-partment should become black
diamond pearl (211)
64 -unmount body from chassis and sandblast chassis
see 101
65 - unmount all body parts be-fore painting! see 83,95,96
66 - unmount all body parts be-fore painting! see 83,95,96
67 - paint full tank black
68 - unmount and paint brake plates before mounting new
brakes see 105 & 106
69 - unmount all body parts before painting! see 101
70 - replace steering demper see 107
NEW pARTS I WILL ORdER
72 - 2 new turn lights front fenders
75 - set of floor protectors74 - 2 new reflectors
77 - new left door lock & back door lock
76 - new logo back site
78 - replace inside doorhandlesi ordered also new bold set for
this
73 - new back lights71 - 2 new turn lights front fenders
81 - replace outside doorhan-dles
80 - replace door pins
79 - new bold set for doorhan-dels
82 - new bold sets for doors
NEW pARTS I WILL ORdER
91 - replace hood pads 94 - replace all hood boltssee this set!
90 - replace hood bumpers
92 - replace hood hook’s
86 - replace roof seal 87 - all back doorreplace with new seals
83 - replace all fender & roof seals
84 - replace top roof seal
88 - replace seals > 89 - mount new seals
85 - replace new door seals
NEW pARTS I WILL ORdER
96 - bolt & screw set top & reardoors screw kit
99 - replace door bolts98 - replace front bumper bolts
101 - replace body mount set
100 - replace bolt set for rear bumper
102 - replace all springs and shocks and mounts!
97 - replace hardtop rivets95 - replace top & rear door bolts & screws >
105 - replace front and rear brake set
104 - replace shackles front & rear
springs
103 - replace bumper shocks
106 - replace all brake hoses and make new brake pipes!
NEW pARTS I WILL ORdERNEW pARTS I WILL ORdER
109 - replace ingnition108 - replace ingnition mount
111 - replace radiator hoses & clambs
110 - replace coll ignition
112 - replace all tie rods
107 - replace staering stabeliser
114 - transmission case rebuilt set
FOkkENS WIL dO ThIS!
113 - transfer case rebluid setFOkkENS WIL dO ThIS!
115 - replace all clutch partsFOkkENS WIL dO ThIS!
NEW pARTS I WILL ORdER
117 - front axel revision setFOkkENS WIL dO ThIS!
120 - replace 4x4 cable under dash
119 - replace all brake & gas pads
121 - replace site stepsi ordered new ones
118 - engine gasket setFOkkENS WIL dO ThIS!
116 - replace fuel filter
123 - replace top dashand below see 124,125,126
126 - replace right below dash125 - top dash replace124 - replace left below dash
122 - i ordered 25 & 26 for replacement
FOR ANY quESTIONS, YOu cAN ALWAYS cALL mE!
pETER EEmSINgdEVENTERSTRAAT 4747325 xW ApELdOORN
+31611316822mAIL [email protected]
AUTOMOBIELRESTAURATIES
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