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DOI: http://dx.doi.org/10.1590/1980-5373-MR-2016-1004Materials Research. 2017; 20(Suppl. 2): 115-119
Resistance to Pitting Corrosion in Steels Based on the Fe-Cr-Ni-C System
Mérilin Cristina dos Santos Fernandesa; Sandra Nakamatsub; Ana Laura Polississo Ruedaa, Jordan
Junqueira Souzaa, Stephania Capellari De Rezendea, Lucíola Lucena de Souzaa,
Neide Aparecida Marianoa*
Received: December 12, 2016; Revised: March 05, 2017; Accepted: April 21, 2017
This study aimed to investigate the effects of difference in nickel content and the tempering temperatures on the corrosion resistance in 13Cr2Ni0.1C and 13Cr1Ni0.15C steels. Results showed that passive film in 13Cr2Ni0.1C steel is formed more quickly at the lowest and highest tempering temperature (650°C and 750°C) but the lowest tempering temperature (650°C) showed better resistance to corrosion pitting. There was passive film formation and pitting corrosion in all tempering temperatures of the 13Cr1Ni0.15C steel and changes in tempering temperature does not significantly alter polarization curves, showing similar behavior to steel 13Cr2Ni0.1C tempered at 650°C.
Keywords: Heat treatment, Corrosion, Martensitic stainless steel, Pitting, FeCrNiC
* e-mail: [email protected]
1. Introduction
The study of corrosion marine environments is particularly interesting for low carbon martensitic stainless steels because of the wide use of these steels in equipment applied in the petrochemical industry and oil production in offshore platforms1-3. Localized pitting corrosion is the most common type of corrosion and difficult to control in marine environment, especially in deep waters, which are characterized by high concentration of chlorides, low O2 concentration, presence of corrosive gases - such as CO2 and H2S - microorganisms and other dissolved salts4.
The superior corrosion properties of stainless steels result from the formation of a thin oxide film on surface, called as the passive film5. Pitting corrosion occurs when the passive film breaks down in the presence of aggressive ions, such as chloride ions, resulting in the local dissolution and cavities on the metal surface6,7. Once the pites is formed, it can initiate and propagate a crack along the material thickness and lead to a catastrophic failure8.
The stability of the passive film has a direct impact on pitting resistance4, the microstructural characteristics of the alloy alter the properties of the passive film and the pitting resistance, representing a feature of particular interest9. Thus, the microstructural changes caused by certain heat treatments applied to stainless steels can result in the formation of surface films that exhibit different protection capabilities to resist to pitting corrosion.
Martensitic stainless steels are always quenched at temperatures 200°C higher than final temperature of austenite formation and tempered near the initial temperature of austenite formation10. At different tempering temperatures, the precipitates or carbides of the tempered martensitic stainless steels are different and result in significant property changes
since the pits tend to occur near inclusion and precipitated phases11-13. Rodrigues et al observed a typical microstructure of a martensitic matrix in a supermartensitic stainless steels and find small precipitates (40 nm)14. In this way, it is necessary to use a temperature range for heat treatment.
The influence of tempering temperature on the corrosion resistance of low carbon martensitic stainless steels in marine environments is still poorly understood, even though the importance of these steels and the microstructural transformations observed after heat treatments are widely studied15-18. Thus, this study aimed to investigate the effect of the tempering temperature on the corrosion resistance of 13Cr2Ni0.1C and 13Cr1Ni0.15C steels.
2. Materials and Methods
The steels were produced in an electric arc furnace with argon-oxygen decarburization (AOD). The chemical compositions obtained by inductively coupled plasma-atomic emission spectrometer (ICP/AES), for these steels are shown in Table 1.
The austenitic transformation temperatures (Ac1 and Ac3) and martensitic transformation temperatures (Mi and Mf) obtained by dilatometry by Mendonça et. al19 are shown in Table 2.
a Universidade Federal de Alfenas - UNIFAL, Campus Avançado de Poços de Caldas, Rod. José Aurélio Vilela, BR 267-Km 533, Cidade Universitária, Poços de Caldas, 377015-400, MG, Brazil
b Instituto de Física e Química, Universidade Federal de Itajubá - UNIFEI, Avenida BPS, 1303, Itajubá, 37500-903, MG, Brazil
Fernandes et al.116 Materials Research
Table 1. Chemical compositions of the steels (wt.%).
Steel %C %Si %Mn %Cr %Ni %Mo
13Cr2Ni0.1C 0.09 0.92 0.75 13.00 2.05 0.15
13Cr1Ni0.15C 0.15 1.02 0.75 13.00 1.03 0.08
Table 2. Temperatures of the steels transformations.
Steel Ac1 (°C) Ac2 (°C) Mi (°C) Mf (°C)
13Cr2Ni0.1C 804 863 262 179
13Cr1Ni0.15C 750 820 231 163
By means of Ac3 values was selected the quenching temperature of 1000°C for two hours with subsequent tempering for the two steels. Similarly, with Ac1 it was possible to propose a temperature range for the tempering treatment also for two hours. Thus, the tempering temperatures used were 650°C, 700°C and 750°C, for 13Cr2Ni0.1C steel and 600°C, 650°C, 700°C and 750°C for 13Cr1Ni0.15C steel. These samples were cooled in air. Heat treatments were performed in a muffle furnace without protective atmosphere and temperatures were monitored by using Chromel-Alumel thermocouple.
Corrosion behavior was evaluated by cyclic potentiodynamic polarization method using a potentiostat Metrohm model Autolab/PGSTART302 connected to a typical electrochemical cell with a saturated calomel electrode (SCE) used as a reference electrode, a platinum plate employed as counter-electrode and the working electrode made from the steels studied. Electrochemical measurements were performed in triplicate for each condition. An aerated solution of synthetic marine medium with a concentration of 60,000 ppm at room temperature Cl, prepared according to ASTM D1141-98, was used. After immersion in the solution, the samples were subjected to conditions of open circuit potential (OCP). The potentiodynamic curves were measured at a potential scan rate of 1 mV/s with direction reversal when impacted the anodic current density of 10-3 A/cm2.
Figure 1. Curves obtained in the corrosion test in synthetic marine environment to 60,000 ppm Cl- of the 13Cr2Ni0.1C steel. (a) OCP and (b) CPP.
Table 3. Electrochemical parameters of the 13Cr2Ni0.1C steel.
Tempering Temperature Ecorr (V) Epit (V) Ipp (A/cm2) Eprot (V)650°C -0.439 -0.188 5.12E-6 -0.438700°C -0.767 -0.292 6.55E-6 -0.434750°C -0.527 -0.240 5.42E-6 -0.431
Microstructural characterization was carried out using optical microscopy. The surface etching was achieved with modified Behara at room temperature, in accordance with ASTM E3-11.
3. Results and Discussion
The open circuit potential (OCP) and cyclic potentiodynamic polarization (PPC) curves obtained for 13Cr2Ni0.1C steel are shown in Figure 1 while the electrochemical parameters are presented in Table 3.
The OCP curve towards more positive potentials suggests formation of a passive film on the metal surface, while the reduction of potential suggests generalized corrosion. Figure 1a shows that in the tempering temperatures of 650°C and 700°C the OCP curves move towards more negative potentials with increasing time, but for the sample tempered at 750°C the OCP curve stabilized at less negative potentials indicating formation of the passive film. Figure 1b shows that the passivation region is noticeable in all curves but the sample tempered at 650°C shows a less clear passivation region.
In Table 3 it is possible seeing a significant difference between the corrosion potential (Ecorr), pitting potential (Epit) and current passivation (Ipp) values at each tempering temperature, but the values are very close in case of the protection potential (Eprot). More negatives values of pitting potential lead to lower resistance to pitting corrosion. Thus, the sample tempered at 650°C shows the highest resistance to pitting corrosion.
Figure 2 shows the micrograph by optical microscopy of the 13Cr2Ni0.1C steel tempered. The black arrows indicate the martensitic matrix and white arrows indicate the delta ferrite phase undissolved derived from gross melting. It is possible to identify grain boundaries filled with the martensitic phase shaped laths in all tempering temperatures.
117Resistance to Pitting Corrosion in Steels Based on the Fe-Cr-Ni-C System
In the micrograph of the sample tempered at 700°C is possible to observe large ferrite delta islands, this leads to a decrease of pitting corrosion potential (Epit = -0.292 V), because delta ferrite presence produces detrimental effects on corrosion resistance20. In the case of sample tempered at 750°C ferrite delta phase is more dissolved and consequently the pitting potential increases (Epit = -0.240 V) while in the
sample tempered at 650°C it is highest (Epit = -0.188 V) due to refinement of the martensitic laths (needles-like structures) in the sample tempered at 750°C that lead to create more active sites facilitating pitting corrosion.
The open circuit potential (OCP) and cyclic potentiodynamic polarization (PPC) curves obtained for 13Cr1Ni0.15C steel are shown in Figure 3 while the electrochemical parameters are presented in Table 4.
Figure 2. Micrograph by optical microscopy of the 13Cr2Ni0.1C steel tempered at (a) 650°C, (b) 700°C and (c) 750°C.
Figure 3. Curves obtained in the corrosion test in synthetic marine environment to 60,000 ppm Cl- of the 13Cr1Ni0.15C steel. (a) OCP and (b) CPP.
Table 4. Electrochemical parameters of the 13Cr1Ni0.15C steel.
Tempering Temperature Ecorr (V) Epit (V) Ipp (A/cm2) Eprot (V)
600°C -0.461 -0.161 5.00E-6 -0.449
650°C -0.455 -0.179 4.21E-6 -0.330
700°C -0.419 -0.139 3.80E-6 -0.309
750°C -0.420 -0.140 4.15E-6 -0.331
Figure 4. Micrograph by optical microscopy of the 13Cr1Ni0.15C steel tempered at (a) 650°C and (b) 700°C. Black arrows indicate the martensitic matrix and white arrows indicate the delta ferrite phase.
Fernandes et al.118 Materials Research
In Figure 3a it is possible seeing that all OCP curves show the tendency to stabilize in potentials with more positive values, indicating the formation of the passive film in all samples. Furthermore, it notes the curves show the same positive hysteresis tendency indicating the occurrence of localized pitting corrosion. Another feature present in Figure 3a is a passive region, which for some samples is not a straight line because occurred a slow oxidation. The polarization curves in Figure 3b showed no significant difference in their positions, which confirmed the formation of passive film and pitting localized corrosion in all tempering temperatures.
According to Table 4 the values of the electrochemical parameters found for the samples with different tempering temperatures were very close, so that the variation of the tempering temperature was not significant in the corrosion characteristics of this steel corrosion characteristics. From the micrographs of the 13Cr1Ni0.15C steel shown in Figure 4, it is observed that with increasing of the tempering temperature the martensitic matrix becomes more refined and orderly, but the delta ferrite does not have a preferred site.
Comparing the electrochemical parameters of the two steels, it is possible to notice that 13Cr2Ni0.1C steel has the most favorable value at tempering temperature of 650°C while all values found for the electrochemical parameters of 13Cr1Ni0.15C steel are close to the best value found to the first steel.
4. Conclusions
The tempering temperature used in 13Cr2Ni0.1C steel influences in the electrochemical parameters. In the temperature of 650°C and 750°C the passive film is formed more quickly and in the tempering temperature at 650°C has a better corrosion resistance performance. In 13Cr1Ni0.15C steel the curves OCP and PPC obtained in the corrosion tests indicated passive film formation and occurrence of localized pitting corrosion in all tempering temperature used, in order that the tempering temperature was not significant in steel corrosion characteristics. The electrochemical parameters of the latter steel showed values close to those found in the temperature of 650°C of the first steel.
5. Acknowledgements
The authors acknowledge to FAPEMIG, CNPq, CAPES and FAPESP.
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