REINFORCING YOUR IDEAS - SAMPEsampe.com.br/emailmkt/2_seminario_fundamentos_dos... · 2017-10-04 · SERVICES –ADDED VALUE THROUGHOUT YOUR PROCESSES Engineering Support Support

REINFORCING YOUR IDEAS

REINFORCING YOUR IDEASSAERTEX® SAMPE BRAZIL 2017

Frederic PINAN – Closed Mold Technology Manager


SAMPE BRAZIL 2017

1. SAERTEX :

Global presentation

1. INFUSION TECHNOLOGY

Alternative Solutions to improve the process

3. SAERTEX : Other product lines


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SAERTEX®A FAMILY-OWNED BUSINESS


A FAMILY-OWNED BUSINESS THAT MAKES THE DIFFERENCE

Family-owned

1982 founded

12 locations on 5 continents

50 countries with sales & service

320 Mio. € turnover in 2015

2.500 customer-specific solutions

45.000 composite parts produced

1.200 employees„People say that we´re different.

And we want to be different.

Because we support our customers and

help them to become better because

we are different.“

Bruno Lammers, CEO and Managing Partner


GLOBAL COMMITMENT FOR YOU

R&D and production: 9 locations in 8 countries on 5 continents 3 additional locations for new business segments (multiCom, Devold) Service and consulting in more than 50 countries

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SAERTEX® – PIONEERS OF NCF TECHNOLOGY

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Advantages of NCF: The fibres, weights and orientation of the

layers are freely definable Stretched fibres for optimum load-bearing

capacity Cost savings through fewer layers


WHATEVER YOU ARE PLANNING: IT CAN BE SO EASY

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ARAMID CARBON GLASS

SAERcore®

SAERflow® SAERfix®

SAERfoam®

SAERTEX LEO®


NEARLY ENDLESS: OUR APPLICATIONS

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OIL // GAS // OFFSHORE

BOAT AND SHIPBUILDING

AEROSPACE

SPORT // AUTOMOTIVE

RAILWAY & TRANSPORTATION

WIND ENERGY

AND ANY MORE


TOP PERFORMANCE IS CONFIRMED QUALITY

Certifications and approvals:

ISO EN 9001

ISO EN 9100 (aerospace)

GL certificates

DNV certificates

BV certificates

Ökoprofit

GL- certified labratory

OUR CERTIFIED

SERVICES


EVERYTHING YOU NEED FROM A SINGLE SOURCE

1002.10.2017

DESIGN

SERIAL PRODUCTION

LAYUP CALCULATION

QUALITY CONTROL

PROCESS DEVELOPMENT

PROTOTYPING


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INFUSION TECHNOLOGYAlternative Solutions to improve the process


Video of infusion

INFUSION TECHNOLGY : ALTERNATIVE SOLUTIONS TO IMPROVE THE PROCESS



SAERfix®

SAERflow®

SAERfoam®

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SAERfix®

SAERfix®EP // SAERfix®UP

ADHESIVES

SAERfix adhesive is available both in roll form for application by the user, or in combination with SAERTEX multiaxial fabrics as a self-adhesive NCF system.

SAERfix EP is compatible with epoxy resin and has outstanding mechanical properties that make it ideal for applications in the wind power industry.

SAERfix UP is suitable for polyester and vinylester resins, e.g., for boat- and shipbuilding applications.


SAERfix®


3. Reproducible qualitySAERfix EP does not influence mechanical characteristic values significantly – in some cases, it even improves them slightly. // Adhesive can be smoothly distributed, even if only using small quantities. // Quantity of adhesive is reproducible.

4. Environmentally safeAs far as water pollution is concerned, SAERfix is absolutely harmless (classified as „not hazardous to water”).

5. For your individual requirementsSAERfix is available on fabrics, fleece and peel ply,or on backing paper for application by the user. // Can also be combined with SAERcore.

SAERfix®

1. Saves timeMould setting times are reduced by up to 50% –especially applications in vertical moulds (e.g., rotor blade construction, boat hulls). // No need to apply additional spray adhesive. // Less time = less expense.

2. Simple to handleDoes not slip in the mould // Accurate positioning on strongly arched surfaces is possible. // Also suitable for automated applications. // Fabric is easily removed and re-applied, if necessary.


SAERfix®

SAERfix as roll stock on backing paper with covering film.

SAERfix for accurate positioningon rounded hull structures.

ILSS (DIN EN ISO 14130) // Article: DU 0° 1190 g/m² Comparison: Dynamic characteristic values with and without SAERfix EP

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SAERfix®

SAERflow®

SAERfoam®

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SAERflow®

SAERflow®

STRUCTUAL FLOW MEDIA

SAERflow combines a glass reinforcement and a lightweight synthetic structure. Together, they provide uncompressible layers with excellent resin flow and high draping properties. SAERflow is used as an internal flow media, which saves a tremendous amount of time.

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SAERflow®

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1. Benefits of an external flow mesh integratedThe flowing capacity of SAERflow is impressive. // SAERflow resin flow is up to twice as fast as comparable material // It is ideal for vacuum infusion // SAERflow is equivalent to and replaces an external flow mesh.

2. Saves time and moneyNo need for an external flow media. // No peel-ply necessary // Saves up to 50% of handling costs.

3. Very good drapabilityBecause of its highly deformable properties, SAERflow can be easily draped while its original flow and mechanical properties are kept intact.

SAERflow® - BENEFITS

4. Comparable bending propertiesThe bending properties of a laminate with SAERflow are comparable to those of a pure NCF laminate.

4. Can be combinedSAERflow can be combined with other SAERTEX solutions, e.g. glass, carbon, aramid NCF ‘s // It is produced to fit your application.

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SAERflow®

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SAERfix®

SAERflow®

SAERfoam®

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Choose hybrid core material made of ultralight foam combined with 3D glass reinforcements. SAERfoam® is the innovative way to replace PVC, PET and balsa wood.

Benefits include highly individualisedmechanical properties, lower weights andvarious other advantages throughout your production process.

SAERfoam®

SAERfoam®

STRUCTURAL CORE

WITH 3D GLASS BRIDGES


SAERfoam®


SAERfoam® - BENEFITS

4. Excellent impact resistanceE.g. for longer components // Up to 5x stiffer (shear modulus higher) compared to PVC // Equivalent to balsa –at considerably lower weight.

5. Compatible with all resinsField- and lab-tested with resins from leading manufacturers // Moisture-resistant // Ideal as a substitute for balsa wood.

6. Reliable qualityGL and BV certification // Reproducible and homogenous quality compared to renewable materials.

1. Tailor-made material propertiesControl strength, weight and material costs individually via density and direction of 3D bridges and types of foam.

2. Easy to processEasy to cut with a cutter knife. // Good flexibility withcomplex geometries // Quick impregnation with resin.

3. Time savings thanks to services and systemsThanks to grooves for optimised resin flow // With grid pattern for easy draping // Available with contour cuts or as a complete set.


SAERfoam®

Determining directionand density of the glass bridges

3D structural sandwich withLEO protection layer

Time savings thanks toready-made kits

Greater stiffness andforce absorption thanPVC

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SAERTEX : OTHER LINES

SAERcore®

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SAERTEX Other product lines available


SAERcore®

SAERcore® // SAERcore® MAX

CLOSED MOULD

REINFORCEMENTS

Ideal when resin injection has to be done particularly quickly: SAERcore. This patented SAERTEX product consists of one ortwo layers of chopped strand mat (CSM) and an intelligent flow aid.

Our multiaxial technology is integrated in our SAERcoreMAX, which uses additional multiaxial fabrics to reinforce the sandwich complex.


SAERcore®


SAERcore®


SAERcore® - FOR FAST RESIN FLOW

1. Resin flow 400% fasterThe flow medium allows an extremely fast resin flow to be achieved. // Ideal for closed processes: RTM, RTM light, infusion etc.

2. As much as 5x faster with the High-Flow versionMaximum flow rate // Ideal for large parts when the time for resin infusion is limited or the resin is viscous; also available for SAERcore MAX.

3. Can be flexibly used and individually designedCan be flexibly used for the application in question. // The product can be adapted or extended as required with a freely definable width and core. // Additional fleece for optimum surface finish. // Available in kits.

4. Can be combined with other SAERTEX solutionsReinforced: SAERcore MAX allows for all-in-onemould setting in a single operation with improvedmechanical properties thanks to addition of multiaxial fabrics.Self-adhesive: SAERcore and SAERcore MAX canbe used in conjunction with SAERfix to reduce mould setting times even further and to avoid the use of spray adhesives.

5. High qualitySAERcore and its component parts are held to a high standard of quality // Fiber for CSM can be freely selected.


SAERTEX : OTHER LINES

5SAERTEX LEO®


SAERTEX LEO®

SAERTEX LEO is an innovative composite system which meets the high fire protection requirements in the offshore sector the marine market the construction industry and in the production of rail vehicles

At the same time, it avoids the adverse influence on mechanical properties that can be associated with conventional fire protection systems.

COMPOSITE MATERIALS

FOR EXTREME FIRE PROTECTION

SAERTEX LEO®



SAERTEX LEO®



SAERTEX LEO®


3 X LESS FLAME EXPANSION WHEN

COMPARED TO FIRE PROTECTED PES GRP

98% LESS FLAME PROGRESS WHEN

COMPARED TO NORMAL PES

57 x LESS SMOKE GENERATION

VS. FIRE PROTECTED PES GRP

12 x HIGHER TENSILE STRENGTH

VS. HAND LAY-UPS

5 TIMES HIGHER COMPONENTS RIGIDITY

WITH EQUAL WEIGHT

40% LOWER COMPONENT WEIGHT WITH

THE SAME RIGIDITY COMPARED TO HLU


SERVICES – ADDED VALUE THROUGHOUT YOUR PROCESSES

Engineering Support Support in design and calculation services for steel-2-

composite markets CAD data service

Preforming Powdering of mats Stitching preforms

Laboratory tests GL-certified for non-metallic materials Static and dynamic tests: tensile load, compression load,

shear load, bending load, ILSS, material fatigue, fibrecontent, draping capability

Cutting & Kitting Individualized cutting Packaging concepts Nesting Service

Component production services Prototyping and serial production RTM, vacuum infusion, prepreg 8.500 m² fully air-conditioned production in Stade QSFB for aerospace

WE SUPPORT YOUR PROCESS

SO THAT IT IS IDEAL FOR YOU


SAERTEX BRAZIL CONTACTS


THANK YOU FOR YOUR ATTENTION.

HOW CAN WE REINFORCE YOUR IDEAS?

Documents

REINFORCING YOUR IDEAS - SAMPEsampe.com.br/emailmkt/2_seminario_fundamentos_dos... · 2017-10-04 · SERVICES –ADDED VALUE THROUGHOUT YOUR PROCESSES Engineering Support Support