Refrigerated Air Dryer - SMC ¼¼ç¤¾ .Refrigerated Air Dryer ... Select the air dryer model in

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  • For Use in Southeast AsiaRefrigerated Air Dryer

    Applicable for the high-temperature environmentsof tropical regions

    Ambient temperature : Max. 45CInlet air temperature : Max. 65CDew point range : 3C to 20C

    9.2 m3/min

    Single-phase 230 VAC (50 Hz)

    Can be used in high-temperature environments

    Air flow capacity

    Power supply voltage

    * IDFC90-23, Dew point of 10C

    52% increase compared to the current model( )

    The IDFC80 and IDFC90 series have been added!

    NewNew

    IDFC SeriesCAT.ES30-18B

  • 10

    12

    14

    16

    8

    22

    18

    20

    1.00 3.00 5.00 7.00 9.00

    Flow rate [m3/min]

    Dew

    poi

    nt [

    C]

    11.00 13.00 15.00 17.00ID

    FA

    22ID

    FA

    37 IDF

    A75

    IDFC90IDFC70 IDFC80IDFC60

    IDF

    A55

    Applicable to high-temperature environments in Southeast Asia

    Maximum dew point: 20C

    High-temperature environment specification

    Increased air flow capacity

    Easier maintenance

    The red zone indicates an overload operation.Can be used to check for high operating conditions Can notify you when the dustproof filter requires cleaning

    Dustproof filter provided as a standard accessory

    Prevents clogging of the condenser Can be installed without tools

    All electrical components are located in the front of the product.

    The electrical components can be checked by removing the front panel.

    Refrigerated Air Dryer IDFC Series

    Ambient temperature

    Inlet air temperature

    Powersupply voltage

    IDFC SeriesCurrent model

    IDFA Series

    Max. 40C

    Max. 50C

    Single-phase230 VAC

    50 Hz

    Refrigerant pressure gauge

    New stainless steel heat exchanger helps reduce the load of the compressor

    Suction state of compressed air: Flow rate at 32C, Atmospheric pressure, and 75% relative humidityOperating conditions: Ambient temperature: 35C,Inlet air temperature: 50C, Inlet air pressure: 0.7 MPa

    Max. 45C

    Max. 65C

    Single-phase230 VAC

    50 Hz

    Ope

    ratin

    g co

    nditi

    ons

    in S

    outh

    east

    Asi

    a

    1

  • ModelRated inlet condition

    Rated ambient

    temperature

    Air flow capacity [m3/min]Port size

    Dew point3C

    Dew point10C

    Dew point20C

    IDFC60

    50C0.7 MPa

    35C

    0.9 2.8 4.7 R1

    IDFC70 1.6 4.7 7.8 R1 1/2

    IDFC80 2.2 6.5 10.9

    R2

    IDFC90 3.1 9.2 15.4

    Series Variations

    Refrigerated Air Dryer IDFC Series

    Condensate and foreign matter are discharged completely.

    Shape prevents condensate accumulation

    Poppet typeDiaphragm type

    Non-sliding part reduces the catching of foreign matter

    Options p. 8 Optional accessories p. 8

    One-touch mounting and removal of the bowl is possible without using any tools.

    Release the lock by sliding the lock button down while holding the body. Then, rotate the bowl guard and pull down for removal.

    Easier maintenance

    Allows you to visually check the drainage condition in the bowl

    Improved environmental durability due to 2-layer construction

    Transparent bowl guard

    Auto Drain ValveLonger life, Higher resistance to foreign matter

    NewNew

    NewNew

    2

  • AB

    B

    Selecting an ideal product for maximumenergy savingsBy choosing a dew point that is too low, you may have selected an air dryer with higher capabilities than necessary. Selecting a dryer with specifications appropriate for the operating environment can allow for savings in energy and space.

    When air dryers are used for measurement instruments, a lower dew point might be required for the supply air. As shown in the diagram to the right, when a part of the production site requires a lower dew point, select air dryer A, which does not require a lower dew point, for the main line, and select compact dryer B (IDF or IDG series) separately for the end line to which the measurement instruments are mounted in order to save energy throughout the whole system.

    qWhen an air capacity of 4 m3/min is selected for a dew point of 10C, the IDFC70 is required.

    w If the production site temperature is above 20C throughout the year, a dew point of 18C can be selected.

    The IDFC60 can be selected.Energy and space saving

    q

    w18

    10

    1.00 2.00

    [Operating conditions: Ambient temperature: 35C, Inlet air temperature: 50C, Inlet air pressure: 0.7 MPa]

    3.00 4.00 5.00

    Flow rate [m3/min]

    Dew

    poi

    nt [

    C]

    6.00 7.00 8.00

    IDFC70

    IDFC60

    7

    10

    20

    30

    Condensation

    No condensation

    ISO dew point class = 6

    When the room temperature is 25C with no condensation even at a dew point of 20C

    ISO dew point class = 5

    ISO dew point class = 43

    3 10 20 25 30

    Ambient temperature (Production site) [C]

    Dew

    poi

    nt te

    mpe

    ratu

    re [

    C]

    Refrigerated Air Dryer IDFC Series

    26% reduction0.35 m2 s 0.26 m2

    38% reduction1.6 kW s 1.0 kW

    Installation space

    Power consumption

    3

  • IDFC Selection Example

    1 Read the correction factors.Read the correction factors A to D suitable to the operating conditions.

    Air dryers should be selected based on the corrected air flow capacity while taking operating environment and facility into account. Select the air dryer model in accordance with the following procedure.

    2 Calculate the corrected air flow capacity.Obtain the corrected air flow capacity from the following formula.

    Corrected air flow capacity = Air flow rate (Correction factor A x B x C x D)

    3 Select the model.Select the model with air flow capacity exceeding the calculated corrected air flow from data E of the table below.

    The model which exceeds the correct air flow capacity of 7.12 m3/min is IDFC70.

    Corrected air flow capacity = 3.5 m3/min (1 x 0.9 x 0.91 x 0.6) = 7.12 m3/min

    Condition Data symbol Correction factor1

    Inlet air temperature 50C A 1Ambient temperature 40C B 0.9Inlet air pressure 0.6 MPa C 0.91

    Outlet air pressure dew point 10C D 0.6Air flow rate 3.5 m3/min

    1 Values obtained from the table below

    IDFC SeriesModel Selection

    DataA: Inlet Air Temperature

    DataB: Ambient Temperature

    DataC: Inlet Air Pressure

    DataD: Outlet Air Pressure Dew Point

    DataE: Air Flow Capacity

    C 35 40 45 50 55 60 65Correction factor 1.58 1.46 1.09 1 0.79 0.64 0.51

    C 20 25 30 35 40 45Correction factor 1.19 1.13 1.06 1 0.9 0.77

    MPa 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0Correction factor 0.67 0.79 0.88 0.91 1 1.02 1.04 1.09

    C 3 5 10 15 20Correction factor 0.2 0.3 0.6 0.8 1

    Model IDFC60 IDFC70 IDFC80 IDFC90 Compressor intake condition1 [m3/min] 4.7 7.8 10.9 15.4

    Standard condition (ANR)2 [m3/min] 4.4 7.3 10.3 14.5

    1 Air flow capacity converted by the compressor intake condition [32C, Atmospheric pressure, and 75% relative humidity]2 Air flow capacity under the standard condition (ANR) [20C, Atmospheric pressure, and 65% relative humidity]

    Refer to page 8 for options. Refer to page 8 for optional accessories.

    4

  • Auto drainAD402-04D-A

    Dustproof filter

    Bowl O-ring

    Element

    Bowl assembly

    Refrigerated Air Dryer

    IDFC60/70/80/90 Series(Max. inlet air temperature: 65C, Max. ambient temperature: 45C)

    IDFC 60 23

    How to Order

    Replacement Parts

    Size60708090

    VoltageSymbol Voltage

    23Single-phase230 VAC (50 Hz)

    Options (DetailssSee p. 8 )Symbol Description

    Nil NoneC Anti-corrosive treatment for copper tube

    L With a heavy-duty auto drain (The maximum operating pressure is 1.6 MPa.)

    R With an earth leakage breaker

    T With a terminal block for operating, error and remote operation signals

    When multiple options are combined, indicate symbols in alphabetical order.

    Auto drain Dustproof filter

    Auto Drain Replacement Parts Nos.Description Part no. Qty.

    Element AD402P-040S 1Bowl O-ring KA00463 1Bowl assembly1 AD52-A 1

    1 Bowl O-ring is included.One-touch fitting for connecting drain tube is not included.

    Dustproof Filter Replacement Parts Nos.Part no. Qty. Dimension [mm] Applicable model

    IDF-S0530 1 H370 x W440 For IDFC60IDF-S0531 1 H614 x W440 For IDFC70

    IDF-S0535 1 H614 x W556 For IDFC80,IDFC90

    5

  • ModelSpecifications IDFC60 IDFC70 IDFC80 IDFC90

    Op

    erat

    ing

    ran

    ge

    1

    Fluid Compressed airInlet air temperature [C] 20 to 65Inlet air pressure [MPa] 0.15 to 1.08

    Ambient temperature (Humidity) [C] 20 to 45 (Relative humidity: 85% or less)

    Rat

    ed c

    on

    dit

    ion

    s3 Air flow

    capacity2

    Outlet air pressure dew point: 20C [m

    3/min] 4.7 7.8 10.9 15.4

    Outlet air pressure dew point: 10C [m

    3/min] 2.8 4.7 6.5 9.2

    Outlet air pressure dew point: 3C [m

    3/min] 0.9 1.6 2.2 3.1

    Inlet air pressure [MPa] 0.7Inlet air temperature [C] 50Ambient temperature [C] 35

    Power supply voltage (Frequency)Single-phase 230 VAC (50 Hz)

    Allowable voltage range 10%4

    Maximum air flow capacity Air flow capacity calculated with the correction factors

    Elec

    tric

    sp

    ec. Power consumption5 [kW] 1.0 1.6 2.4 2.8

    Current consumption5 [A] 5.5 8.0 13.0 14.0Applicable earth leakage breaker capacity6 [A] 10 15 20 30Cooling method Air-cooled refrigerationRefrigerant R410A (HFC) GWP: 20887

    Refrigerant charge [g] 390 530 630 780

    Auto drainFloat type

    (Normally open, Min. opera