Rail Products Division Pennar Industries Limited Products Catelogue.pdf · LHB Coaches DMRC RRailway Products Catelogue (Pennar) FINAL (2 Apr 09).indd 3ailway Products Catelogue (Pennar)

Rail Products DivisionPennar Industries Limited(ISO 9001:2000 Certified companyand RDSO, Lucknow & ICF, Chennai approved source)

Railway Products Catelogue (Pennar) FINAL (2 Apr 09).indd 1Railway Products Catelogue (Pennar) FINAL (2 Apr 09).indd 1 4/2/2009 6:26:46 PM4/2/2009 6:26:46 PM

PENNAR INDUSTRIES LIMITED

Pennar Industries Limited is a Rs. 720 crore multi-product, multi-location enterprise manufacturing a wide range of products including cold formed steel profiles, pressed steel components, precision tubes, cold rolled strips and fabricated products of steel. These products are made from diverse raw materials such as stainless steel, corten steel, pre-galvanised/galvalume/pre-colour coated steel, mild steel, structural steel in St-42/52 grades and aluminium.

The company has modern manufacturing facilities including laser cutting, plasma cutting, transfer presses and CNC machines which enables it to make products of very high quality, to stringent specifications required by customers.

Pennar’s customers are spread over industrial segments detailed below:

1. Railway Products a) Profiles for railway wagons and coaches. b) Fabrication of side walls, end walls and roofing assemblies for LHB

coaches. c) Under frame components for coaches and wagons.

2. Automobile Products a) Panels and profiles for buses and light commercial vehicles. b) Bumpers and fenders for heavy commercial vehicles. c) Precision tubes for buses d) Auto components made of sheet metal.

3. Building Products a) Primary frames b) Z and C purlins c) Roofing sheet d) Deck plates

4. ESP Electrodes Collecting electrodes and discharge electrodes for Electro Static Precipitators,

used for controlling pollution in cement and mineral industries.

5. Pressed Steel Components Pennar has presses of various capacities to produce pressed components

for the following sectors: a) Refrigeration b) Air conditioning c) Office furnishing d) General Engineering

6. Road Safety Systems Metal crash barriers including beams and posts for safety on the highways

and bridges.

7. Fabricated Products Fabrication of heavy structures for industrial buildings, conveyors, racking

systems, boilers and electro static precipitators (ESP).

8. Precision Tubes Precision tubes in round, square and rectangular cross sections to close

dimensional tolerances as per ASTM and IS standards for electrical (transformer cooling), construction, furniture and general engineering sectors.

9. Cold Rolled Steel Strips Steel strips are manufactured upto 720mm width and 0.25mm to 5.0mm

thickness, both in coil and sheet form. The customers list covers automobile, automotive components, consumer durable goods, bearings, electrical and general engineering industries.

Pressed Components

Automobile Products

Railway Products

Road Safety Systems

ESP Electrodes

Cold Rolled Coils

Building Products


Cold Roll Formed Profiles and fabricated products for

Rail CoachesUnder Frame Assembly• Longitudinal Beam• Stainless Steel Trough Floor Sheets• Stainless Steel Integrated Trough Floor Assemblies• Body Bolster• Head Stock• Modular Frame• Lower Spring Beam

Side Wall Assembly• Body Pillar • Door Corner Sheet • Light Rails / Waist Rails

• Side Wall Assembly• Roof Assembly• End Wall Construction

• Cant Rail• Sill Side• Roof Pannel• Key Stone

Roof• Cant Rail Assy• U-Stiffner• Trough for Roof Mounted A/C

Shell Assembly• Partition Frame

Furnishing• Hand Rails• End Construction

LHB Coaches DMRC


Front Part and End Part for MRVC CoachesLower Spring Beam

Trough for Roof Mounted A/C

Integrated Trough Floor Assembly for GS Coaches

Body Bolster

MRVC Head Stock

Fabricated Products for Rail Coaches

Body Pillar (Stainless Steel)d Pill (St i l St l)

End Construction

Door Corner & SS Hand Rail AssemblyDoo Co e & SS Ha d Rail A e bl

Body Bolster

MRVC Head Stock

Front Part and End Part for MRVC CoachesLower Spring Beam

Partition Frames


Fabricated Products for LHB Coaches

Facilities

CNC Plasma Cutting machine,MESSER make

LHB - Side Wall (Inner view)

CNC Milling, YCM-Taiwan make

LHB - Coach AssemblyCNC Lathe machine. HAAS – US make

600T Press - AIDA, Japan make

LHB - Roof AssemblyLHB - Roof Assembly LHB - Coach Assembly

LHB - Carline Assembly

LHB - Side Wall Assembly

Laser Cutting Machine,Amada - Japan make

LHB Side Wall (Inner view)


111

153

139

106.5

112

25

105

12

2575

95

222.6

136

92

MRVC Cantrail(ICF)

Regular Cantrail(ICF)

MRVC Cantrail(ICF)

Side Sill - DMRC(BEML)

Waist Rail(ICF)

Cantrail - DMRC(BEML)

U Stiffner(ICF)

Light Rail(ICF)

Thickness 5.0mmMaterial 6860mmMaterial IRSM-41

Thickness 3.15mmLength 6944mmMaterial IRSM-41

Thickness 4.0 mmLength 6860mmMaterial IRSM-41

Thickness 4.5mmLength 21344mmMaterial SUS 301L - HT

Thickness 2.5mmLength 21359mmMaterial SUS 301L - ST

Thickness 1.6mmLength 2305~6944mmMaterial IRSM-41


Various Cold Roll Formed Profi les used in Rail Coaches


46

32

120.67

152

159

120.24

150

113


874

32

324

38

38

273

/ 275

102

206

Key Stone Plate - DMRC(BEML)

MRVC Longitudinal Beam(ICF)

Roof Panel - DMRC(BEML)

Roof Panel for LHB

Trough Floor Regular

MRVC Trough Floor

Sole Bar(ICF)

Thickness 0.8mmLength 21028mmMaterial SUS 301L - ST

Thickness5.0mm

Length1256~10705mm

MaterialIRSM-41

Thickness 0.8mmLength 474.5~9746.5mmMaterial SUS 301L - ST

Thickness 1.25 / 1.7mmLength 3050~6043mmMaterial AISI 304

Thickness 1.7mmLength 9600mmMaterial AISI 301 (CK 201)

Thickness 1.7mmLength 10380mmMaterial AISI 301 (CK 201)


20

1010 / 888

800/610

8

433

13

32

1016

(Fig

ure

s in

mm

)


Rail Wagons with Cold Roll Formed Profiles

Profiles withIRSM-41 (Corten Steel)IRSM-44 (Stainless Steel)• BOX NLW

Profiles with IRSM-44 (Stainless Steel)• BOX NHL• BOX NR• BC NHL

BOX NR

BOX NHL

BC NHL

BOX NLW


(Fig

ure

s in

mm

)

Cold Roll Formed Profi lesfor Rail Wagons

Door Channel(BCNHL)

Door Frame Stiffner(BCNHL)

Stringer(BOX NLW / BOX NHL)

Door Channel(BCNHL)

Side Stanchion(BCNHL)

Door Way Stiffner Cross Bar(BOX NLW / BOX NHL)

Door Frame Channel(BCNHL)

Door Frame Top(BOX NR)

End Top Coping(BOX NLW / BOX NHL)

Door Frame Channel(BCNHL)

Side Crib Pressing (Outer & Inner) and End Crib Pressing (BOX NR)

Body End Stanchion(BOX NLW / BOX NHL)

40

107.5

9.5

48

10.5


40

83

48 R4R4

10.5


170

75

145

36

100

51

Thickness 4.0mmLength 812~1685mmMaterial IRSM-41 & 44

Thickness 4.0mmLength 1530mmMaterial IRSM-41 & 44

Thickness 4.0mmLength 3196mmMaterial IRSM-41 & 44

R8

R8

R8

100

125

200Thickness4.0mmLength2054~2092mmMaterialIRSM-41 & 44

R8

40

Thickness2.5mm

Length2060mm

MaterialIRSM-44

Thickness2.5mm

Length706mm

MaterialIRSM-44

R448

160

2.5

R4

48

2.5

35

2.5

50

198

20

45

50

4

61.5 2.5

55

3550

48.1

550

R4

R5

3

R6

R4

Thickness2.5mmLength305~471mmMaterialIRSM-44





Longitude of Roof(BCNHL)

Door Frame(BOX NLW / BOX NHL)

Side Middle Coping(BOX NLW / BOX NHL)

Door Frame Bottom(BOX NR)

End Coping Pressing(BCNHL)

Crib Angle & Floor End Angle(BOX NLW / BOX NHL)

Side / End Top Coping(BOX NR)

Side Sill(BOX NLW / BOX NHL)

Side Top Coping(BCNHL)

End Stanchion - Bottom / Middle(BCNHL)

Corner Roof Carline(BCNHL)

Stringer(BCNHL)

Door Link Bracket Frame(BCNHL)

Door Frame Middle Side(BOX NR)

40

71

Thickness4.0mm

Thickness1505~1530mm

MaterialIRSM-41 & 44

R8

50

50

Thickness5.0mm

Length808~3020mm

MaterialIRSM-44

204

76


55

100

210

80

Thickness 6.0mmLength 874~1201mmMaterialIRSM-44

R9R10

R12

45

4

50

4

275

50

4

5

116 0

4516

100

7565

45

R6

R6

R8

R8

4

R6

Thickness 4.0mmLength 729~777mmMaterialIRSM-44


Thickness4.0mm

Length 1240.5~1425mm

MaterialIRSM-44

Thickness 4.0mm

Length 10034mm

Material IRSM-44

Thickness 5.0mm

Length 1380mm

Material IRSM-44

100

150

100

100

100

6

6

6

5610

0

80

100 R12

R12

R12

R9

6




Thickness 6.0mmLength 4236mmMaterialIRSM-44

Side Middle Coping (Centre / End Wall Middle Coping) (BOX NR)

201

117

6

R12 85


36

48

Thickness4.0mm

Length672~5145mm

MaterialIRSM-44

R6


(Fig

ure

s in

mm

)

Door Top Sill(BCNHL)

Sole Bar Stiffner(BCNHL)

Cover Plate(BOX NR)

Door Way Cross Bar Pressing(BOX NR)

Sole Bar(BCNHL)

Centre Sill(BCNHL)

Cross Member at Door (End) (BCNHL)

Centre Sill - Middle(BOX NHL)

Corner Stanchion(BOX NR)

Centre Sill - Middle(BOX NLW)

Corner Stanchion(BOX NLW / BOX NHL)

End Centre Sill(BCNHL)

Body Side Top Coping(BOX NLW / BOX NHL)

Body Side Stanchion(Southern Railway - Trichy)

Centre Centre Sill(BOX NHL)

110

75

Thickness7.0mm

Length9792~ 10042mm

MaterialIRSM-41 & 44

R14

7377

Thickness7.0mm

Length 10034mm

MaterialIRSM-44

Thickness8.0mmLength 88mmMaterialIRSM-44

Thickness8.0mm

Length 4839mm

MaterialIRSM-44

R12

110

110

Thickness 8.0mm

Length 2084 ~ 2122mm

Material IRSM-41&44

160

102


40

107

174

Thickness7.0mm

Length10034mm

MaterialIRSM-44

Thickness10.0mm

Length2277mm

MaterialIRSM-44

270

75

170.5 Thickness7.0mm

Length6190mm

MaterialIRSM-44

Thickness6.0mm

Length1052~2032mm

MaterialIRSM-44

R14

R14

R16

R16

101.5

173.532

7

173.5

173.5

327

Thickness10.0mm

Length2707.5mm

MaterialIRSM-44

Thickness10.0mm

Length10034mm

MaterialIRSM-44

R20

R20

6

6

34

40

145

4050

R12

Thickness6mm

Length1544mm

MaterialIRSM-44

Thickness 6.0mm

Length 1487mm

MaterialIRSM-44

270

75


R14

R12

75

6

R9

10

100

75

120

8

8

171.5

100

270

40

R20

R16

R16


PENNAR INDUSTRIES LIMITED(ISO 9001:2000 Certified companyand RDSO, Lucknow & ICF, Chennai approved source)

A leading manufacturer & supplier of‘Cold Roll Formed ProfilesRailway Coach & Wagon ProductsMetal Crash Barriers (Road Restraint Systems)Pressed Steel ComponentsPrecision Tubes &Cold Rolled Steel Strips’

REGISTERED OFFICE3rd Floor, Saptagiri Towers, Begumpet,Hyderabad - 500 016, India.Phone: +91 40 27766781, Fax: +91 40 27768056Website: www.pennarindia.com

CORPORATE OFFICE & WORKSI.D.A, Patancheru - 502 319Medak Dist. Andhra Pradesh, India.Ph: 08455 242184 to 193, Fax:08455-242424/242161 E-mail: [email protected] / [email protected]: www.pennarindia.com

MANUFACTURING LOCATIONSPATANCHERU Ph: 08455 242184 to 193, Fax:08455-242424/242161 E-mail: [email protected] / [email protected]

ISNAPURPh:08455 226415/226617, Fax: 08455 226412

TARAPUR Ph:02525 272517/272609, Fax: 02525 272536 E-mail: [email protected]

CHENNAIPh: 044 2762 9312, / 27629042, Fax: 044 2763 9298 E-mail: [email protected]

HOSURPh: 04344 275458, Telefax: 04344 276874 E-mail: [email protected]

MARKETING OFFICESBangalore : 080 23220667Chennai : 044 24893962Coimbatore : 0422 2539770Faridabad : 0129 2231235Hosur : 04344 276874Hyderabad : 040 27766781 Indore : 0731 4207171Kolkata : 033 24843138Mumbai : 022 25375493New Delhi : 09811361287Pune : 020 25548660

Manufacturing Units

Patancheru (Andhra Pradesh)

Isnapur (Andhra Pradesh)

Tarapur (Maharashtra)

Chennai (Tamil Nadu) April 2009


Documents

Rail Products Division Pennar Industries Limited Products Catelogue.pdf · LHB Coaches DMRC RRailway Products Catelogue (Pennar) FINAL (2 Apr 09).indd 3ailway Products Catelogue (Pennar)