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BalTec Maschinenbau AG
Obermattstrasse 65 CH - 8330 Pfäffikon ZH Phone: +41 (0)44 953 13 33 Fax: +41 (0)44 953 13 44 [email protected] http:\\www.baltec.com
803835.006/ENG
OPERATING INSTRUCTIONS
Radial riveting machine
RNE 181 HPP
reduced force max. 1.5 kN
803835.006/ENG
Machine no. xxx.xxxx
Power supply xxx
Introduction Radial riveting machine RNE 181 HPP
2 803835.006/ENG
Radial riveting machine RNE 181 HPP Introduction
803835.006/ENG 3
Contents
1 Introduction ............................................................................................................... 6
2 Safety regulations ..................................................................................................... 7
2.1 Term definitions ................................................................................................................................... 7
2.2 Significance of the safety regulations ................................................................................................. 7
2.3 Information and symbols ..................................................................................................................... 8 2.3.1 Warning and safety notices ............................................................................................................ 8 2.3.2 Notes and symbols on the product ................................................................................................ 9
2.4 Application limitations .......................................................................................................................... 9
2.5 Intended use ..................................................................................................................................... 10 2.5.1 Riveting machine/riveting unit ...................................................................................................... 10 2.5.2 Form tool ...................................................................................................................................... 10 2.5.3 Workpiece holders ....................................................................................................................... 11
2.6 Emissions .......................................................................................................................................... 11
2.7 Power supply ..................................................................................................................................... 11
2.8 General safety rules .......................................................................................................................... 12
2.9 Declarations ...................................................................................................................................... 12
3 Product description ................................................................................................ 13
3.1 RNE 181 reduced force HPP details ................................................................................................. 13
3.2 Dimensions drawing RNE 181 reduced force with path-measuring system HPP ............................ 14
3.3 Dimensions drawing RNE 181 reduced force with path-measuring system HPP for flange mounting .......................................................................................................................................................... 15
3.4 Technical specifications riveting machine 181 reduced force max. 1.5 kN ...................................... 16
4 Commissioning ....................................................................................................... 17
4.1 Introduction........................................................................................................................................ 17 4.1.1 Personnel requirements ............................................................................................................... 17
4.2 Riveting unit ...................................................................................................................................... 17
5 Operation ................................................................................................................. 18
5.1 Safety regulations riveting machine .................................................................................................. 18 5.1.1 Personal safety equipment .......................................................................................................... 18 5.1.2 Workplace .................................................................................................................................... 18 5.1.3 Heating of riveting machine ......................................................................................................... 18
5.2 Basic settings .................................................................................................................................... 19 5.2.1 Riveting stroke adjustment ........................................................................................................... 19 5.2.2 Riveting spindle advance speed adjustment ............................................................................... 20 5.2.3 Riveting spindle return speed adjustment .................................................................................... 20 5.2.4 Riveting force adjustment ............................................................................................................ 21
5.3 Setting up the riveting machine for a new workpiece ....................................................................... 22
5.4 Possible machine settings................................................................................................................. 23
6 Form tools ............................................................................................................... 24
6.1 Form tool designs and closing head shapes ..................................................................................... 24
6.2 Recommended form tool materials ................................................................................................... 25
6.3 Form tool D = 10 with various lengths............................................................................................... 26
6.4 Replacing the form tool holder and pressure cup ............................................................................. 27
6.5 Standard form tool Ø10 with flat profile (081-241) ............................................................................ 29
6.6 Standard form tool Ø10 with conical profile (081-241) ..................................................................... 30
6.7 Standard form tool Ø10 with crowned profile (081-241) ................................................................... 31
7 Options .................................................................................................................... 32
Introduction Radial riveting machine RNE 181 HPP
4 803835.006/ENG
7.1 Pressure pad .................................................................................................................................... 32 7.1.1 Pressure pad dimensions drawing .............................................................................................. 33 7.1.2 Production of thrust piece and spring diagram 802297 .............................................................. 34
7.2 Automatic lubrication riveting spindle head ...................................................................................... 36
7.3 Foot switch ....................................................................................................................................... 37 7.3.1 Function ....................................................................................................................................... 37 7.3.2 Dimensions drawing .................................................................................................................... 37 7.3.3 Technical specifications .............................................................................................................. 38
7.4 Initiator upper end position ............................................................................................................... 39
7.5 Initiator lower end position (bridging initiator) ................................................................................... 39
7.6 Riveting stroke limit switch unit NHE 181-231 ................................................................................. 40 7.6.1 My-Com Switch substitution ........................................................................................................ 42 7.6.2 Magnetic field sensor adjustment ................................................................................................ 43 7.6.3 Touch probe switching point NHE-E adjustment ........................................................................ 44 7.6.4 Spring prestress adjustment riveting stroke limit switch unit NHE .............................................. 45 7.6.5 Dimensions drawing RNE 181-231 HPP with NHE .................................................................... 46
7.7 Proportional pressure regulator ........................................................................................................ 47
8 Maintenance and repair work ................................................................................ 48
8.1 Introduction ....................................................................................................................................... 48 8.1.1 Safety regulations ........................................................................................................................ 48 8.1.2 Personnel requirements .............................................................................................................. 48
8.2 Overview of maintenance work ........................................................................................................ 49 8.2.1 Riveting spindle head (form tool holder and pressure cup) ........................................................ 50 8.2.2 Riveting spindle ........................................................................................................................... 51 8.2.3 Automatic lubrication riveting spindle head (option) ................................................................... 53 8.2.4 Air maintenance unit.................................................................................................................... 54 8.2.4.1 Mist oiler adjustment ...............................................................................................................55 8.2.5 Polygon shaft ............................................................................................................................... 56 8.2.6 Two-hand operating unit ............................................................................................................. 57 8.2.7 Piston and piston rod seals ......................................................................................................... 57 8.2.8 Riveting motor terminal box ........................................................................................................ 58
8.3 Maintenance and repair log .............................................................................................................. 59
9 Decommissioning, Storage .................................................................................... 61
9.1 Decommissioning ............................................................................................................................. 61
9.2 Storage ............................................................................................................................................. 61
9.3 Re-commissioning ............................................................................................................................ 61
10 Disposal ................................................................................................................... 62
10.1 Introduction ....................................................................................................................................... 62 10.1.1 Personnel requirements .............................................................................................................. 62
10.2 Disposal ............................................................................................................................................ 62 10.2.1 Replaced parts ............................................................................................................................ 62 10.2.2 Mineral oils .................................................................................................................................. 62 10.2.3 Riveting unit ................................................................................................................................. 62
11 Appendix ................................................................................................................. 63
11.1 Schemata ......................................................................................................................................... 63 11.1.1 Pneumatic diagram with air maintenance unit 181 reduced force, 803541 ................................ 63 11.1.2 Pneumatic diagram 181 reduced force with proportional pressure regulator 803584 ................ 64 11.1.3 Pneumatic diagram for automatic lubrication 802417 ................................................................. 65
11.2 Spare parts lists ................................................................................................................................ 66 11.2.1 Machine body 181 reduced force Standard/HPP 825403-b ....................................................... 66 11.2.2 Riveting head 081-241 814310-h ................................................................................................ 70 11.2.3 Electric motor 181 825320-m ...................................................................................................... 72 11.2.4 Pneumatics 181 STF/HPP 825328-n .......................................................................................... 73 11.2.5 Automatic lubrication 814340-u ................................................................................................... 76
Radial riveting machine RNE 181 HPP Introduction
803835.006/ENG 5
11.2.6 Foot switch 813345-d ................................................................................................................... 78 11.2.7 Two-hand operating unit 814350-d .............................................................................................. 79 11.2.8 Pressure pad 081-241 814315-d ................................................................................................. 80 11.2.9 Path-measuring system HPP-181, 825408-c .............................................................................. 82 11.2.10 Riveting stroke limit switch unit NHE-U 181-231, 825290.01 ...................................................... 84 11.2.11 Riveting stroke limit switch unit NHE-H 181-231, 825290.03-a ................................................... 85 11.2.12 Riveting stroke limit switch unit NHE-E 181-231, 825290.07-a ................................................... 86 11.2.13 Riveting stroke limit switch unit NHE-Combi 181-231, 825290.09-a ........................................... 87 11.2.14 Riveting stroke limit switch unit (NHE) basic unit 181 – 431, 826098 ......................................... 88 11.2.15 Proportional pressure regulator 181/231/281 868191 ................................................................. 89
12 Index......................................................................................................................... 92
Introduction Radial riveting machine RNE 181 HPP
6 803835.006/ENG
1 Introduction
We are certain that you have made the right choice with our product and thank you for your trust.
For your personal safety
Before carrying out any activities on or with the riveting machine, please carefully read these operating instructions first, in particular the chapter on "Safety regulations".
Application area of these operating instructions
These operating instructions describe the riveting machine and provide all information required for safe operation and maintenance of functionality. Please keep these operation instructions available at all times for all persons involved with the riveting machine.
Questions or unclear points
Please contact immediately if you have any questions or unclear points:
- BalTec Maschinenbau AG, Obermattstrasse 65 CH – 8330 Pfäffikon ZH
- BalTec – distributors (see representatives list in the appendix)
Please provide them with the document and page numbers located in the footer and the machine number listed on the title page of operating instructions.
Original language of assembly instructions
These assembly instructions was originally written in German language.
——
© Copyright BalTec Maschinenbau AG – Pfäffikon 2010
Radial riveting machine RNE 181 HPP Safety regulations
803835.006/ENG 7
2 Safety regulations
2.1 Term definitions
The following terms are used with regards to safety:
Personnel qualification
The work to be implemented with or on the product is described in the corresponding chapters in the operating instructions. The personnel qualifications listed in this chapter (in "Introduction") describes the minimum requirements for personnel regarding training and competences for implementing this work.
Personnel
Personnel are people who meet the personnel qualifications. Only such personnel are authorized to implement the work described in the applicable chapters.
User
Users are persons who cannot be identified as personnel but who still carry out activities with or on the product.
Operator
The operator is the owner of the product. This is irrespective of whether the product is:
Operated as a stand-alone machine
Operated as part of a system or
Operated by a third party
Product life phases
The product life phases are the state or usage phases of the product. These range from leaving the assembly hall to disassembly and disposal, and are divided into correspondingly logical sections (chapters) in these operating instructions.
2.2 Significance of the safety regulations
These safety regulations contain all behavior regulations and generally applicable danger information. The safety of the user and the personnel can only be ensured when these safety regulations and the safety information listed in the individual chapters are strictly complied with and followed. The operator is responsible for the enforcement.
Safety regulations Radial riveting machine RNE 181 HPP
8 803835.006/ENG
2.3 Information and symbols
2.3.1 Warning and safety notices
The warning and safety notices used in these operating instructions have the following significance:
CAUTION
Indicates a hazard with low risk which, if not avoided, could result in minor or moderate injury.
WARNING
Indicates a possible hazard with medium risk which, if not avoided, could result in death or serious injury.
DANGER
Indicates an immediate hazard with high risk which, if not avoided, will result in death or serious injury.
NOTICE
Indicates practical information and tips that permit the best use of machinery, system or equipment.
CAUTION
To warn of material damage only.
Radial riveting machine RNE 181 HPP Safety regulations
803835.006/ENG 9
2.3.2 Notes and symbols on the product
The following information and symbols are located on the riveting machine:
Warning signs
Danger of hand injuries
Mandatory sign
Wear safety goggles
Mandatory sign
Wear gloves
2.4 Application limitations
The following technical operating instructions and ambient conditions must be complied with for the operation of the riveting machine.
Environmental conditions
Working temperature +10 ... +50 °C
Storage temperature - 10 ... +70 °C
Relative humidity Max. 90%, non-condensing
Mechanical power supply
Operating pressure See technical specifications, label
Rivet parameters
Riveting force See technical specifications, label
Rivet diameter See technical specifications
Electrical power supply
Rated voltage See title page, label
Rated current See technical specifications, label
Frequency See title page, label
Safety regulations Radial riveting machine RNE 181 HPP
10 803835.006/ENG
2.5 Intended use
2.5.1 Riveting machine/riveting unit
BalTec riveting machines are intended to form positive connections by cold forming of connection elements. The connection element (rivet) can either be a separate element or a specially shaped deformation zone on the workpiece itself. The connection is created in that a riveting tool (form tool) creates a closing head on the connection element.
Following activation types are permitted to actuate the riveting process:
a) Permanent activation with two-hand switching for:
Manual charging
Stroke H greater than 6 mm
Stroke speed greater than 30 mm/s
b) Pulse actuation with any command device (e.g. foot switch), where one of the following conditions is met:
Workpiece charging with handling device
Stroke H smaller than 6 mm
Stroke speed smaller than 30 mm/s
The riveting machines are laid out for use in commercial or industrial production; e.g.
a) As machining station in a production line
b) As stand-alone workplace or production cell
The riveting units are laid out for installation in any spatial position: e.g.
a) Vertical, with direction of action from top to bottom or bottom to top
b) Horizontal
2.5.2 Form tool
WARNING
Form tool breaks if an inappropriate material is used!
Eye injuries, cutting damages!
Form tool is to produce according to our specifications: material, heat treatment, geometry (see Chapter "Form tools").
Radial riveting machine RNE 181 HPP Safety regulations
803835.006/ENG 11
2.5.3 Workpiece holders
WARNING
Workpiece can be catapulted out!
Eye injuries, cutting damages!
Workpiece holders must be securely mounted on the machine table, e.g. with T-slots-screws, clamping shoes or other suitable and secure clamping equipment.
2.6 Emissions
Noise
The sound pressure level of noise produced by BalTec riveting machines at the operator's workplace is less than 70 dB(A) (measured according to SN EN ISO 3746).
Vibrations
Vibrations may be caused by the riveting machines dependent on the BalTec riveting process. Suitable vibration damping measures are required where other system parts may start oscillating due to resonance.
2.7 Power supply
DANGER
Electrical hazard!
Electric shock!
Before the machine or their components are connected, isolate the electrical power supply and secure against being switched on again!
Safety regulations Radial riveting machine RNE 181 HPP
12 803835.006/ENG
2.8 General safety rules
Modifications
Modifications to the riveting machine or control unit, in the sense of attachments and conversions are only permissible after prior consultation with and written authorization from the manufacturer. This also applies to welding on load-bearing components and the attachment of control, supply and transfer systems from third party suppliers.
2.9 Declarations
CE conformity declaration
A CE-compliant riveting machine is marked with a CE rating plate. The standards used to check conformity are listed in the CE conformity declaration.
The CE conformity declaration is included in the delivery documentation.
Declaration of incorporation
When being installed in other machines and/or for operation with a third party control unit, a non CE-compliant riveting machine cannot be commissioned until it is ensured that it meets the provisions of the machine directive 2006/42/EG.
The declaration of incorporation is included in the delivery documentation.
Radial riveting machine RNE 181 HPP Product description
803835.006/ENG 13
3 Product description
3.1 RNE 181 reduced force HPP details
Item Name Item Name
1 Riveting stroke adjustment 14 Water separator, sight glass
2 Clamping screw for riveting stroke adjustment
15 Water separator, drain valve
3 Lubricator nipple 16 Restrictor valve for riveting spindle advance speed
4 Supply air 17 Initiator lower end position (option)
5 Exhaust air 18 Pressure regulator valve
6 Riveting spindle head 19 Manometer
7 Form tool 27 Path-measuring system HPP
12 Air connection 28 Initiator upper end position (option)
13 Oil sight glass 32 Restrictor valve for riveting spindle return speed
Product description Radial riveting machine RNE 181 HPP
14 803835.006/ENG
3.2 Dimensions drawing RNE 181 reduced force with path-measuring system HPP
Drawing no. 825400.42
Free height „H“ see chapter ”Form tool D=10 with various lengths“
Radial riveting machine RNE 181 HPP Product description
803835.006/ENG 15
3.3 Dimensions drawing RNE 181 reduced force with path-measuring system HPP for flange mounting
Drawing no. 825400.45
Free height „H“ see chapter ”Form tool D=10 with various lengths“
Product description Radial riveting machine RNE 181 HPP
16 803835.006/ENG
3.4 Technical specifications riveting machine 181 reduced force max. 1.5 kN
Maximum rivet shaft diameter (solid shaft rivet, steel 370 N/mm
2)
Ø 2
Riveting unit motor, driving power at 50Hz kW 0.25
Riveting unit motor, driving power at 60Hz kW 0.30
Riveting unit motor, rpm at 50Hz min-1
1330
Riveting unit motor, rpm at 60Hz min-1
1595
Rated current at 1 x 220V A 2.5
Rated current at 3 x 220V A 1.8
Rated current at 3 x 400V A 1.0
Rated current at 3 x 440V A 0.8
Pneumatics operating pressure bar 2 - 6
Thread size compressed air connection (air maintenance unit STF)
G ⅜“
Thread size compressed air connection (air maintenance unit)
G ¼”
Max. riveting force at 6 bar kN 1.5
Max. permissible riveting time per cycle sec 10
Tool stroke (stroke limiting stop-adjustment range) mm 5 - 30
Cylinder volume at maximum stroke cm3 78.25
Weight of riveting machine without control unit kg 55
Weight of riveting machine with control unit kg 65
Weight of riveting unit kg 30
Radial riveting machine RNE 181 HPP Commissioning
803835.006/ENG 17
4 Commissioning
4.1 Introduction
4.1.1 Personnel requirements
Commissioning work must be implemented by persons who have mechanical and electrical training. The connection of electrical component has to be made only by a trained authorised electrician.
4.2 Riveting unit
The necessary information for commissioning are indicated in the assembly instructions.
Operation Radial riveting machine RNE 181 HPP
18 803835.006/ENG
5 Operation
5.1 Safety regulations riveting machine
5.1.1 Personal safety equipment
All user are obliged to wear the following personal safety equipment for all work:
Tightly fitting working clothes
Safety goggles
Gloves
5.1.2 Workplace
The riveting machine may only be operated by one person.
CAUTION
Third party can hold fingers between form tool and workpiece!
Danger of hand injuries!
Configure workplace with rivet holder so that third parties do not have access (e.g. three-sided enclosure)
5.1.3 Heating of riveting machine
Forming procedures can lead to heating.
CAUTION
Riveting head, tool and workpiece could be hot!
Light burns!
Do not touch with unprotected hand!
Radial riveting machine RNE 181 HPP Operation
803835.006/ENG 19
5.2 Basic settings
5.2.1 Riveting stroke adjustment
The maximum possible riveting stroke can be set with the riveting stroke adjustment.
Item Name
1 Clamping screw (UK) / Clamping bolt (US)
2 Adjustment ring
Procedure:
1. Undo the clamping screw
2. Adjust stroke by turning the adjustment ring:
Rotate to the right: Stroke is reduced Rotate to the left: Stroke is increased
3. Value on the scale roughly represents the stroke up to the stop
4. Retighten clamping screw
NOTICE
Only tighten the clamping screw lightly to avoid damaging the clamping band!
Operation Radial riveting machine RNE 181 HPP
20 803835.006/ENG
5.2.2 Riveting spindle advance speed adjustment
The advance speed of the riveting spindle can be adjusted with the restrictor valve.
Procedure:
Reducing the advance speed:
Rotate the level control of the restrictor valve clockwise
Increasing the advance speed:
Rotate the level control of the restrictor valve counter-clockwise
NOTICE
To have easy access to the restrictor valve, move the riveting unit up to the top position!
5.2.3 Riveting spindle return speed adjustment
The return speed of the riveting spindle can be adjusted with the restrictor valve.
Procedure
Reducing the return speed:
Rotate the level control of the restrictor valve clockwise
Increasing the return speed:
Rotate the level control of the restrictor valve counter-clockwise
NOTICE
To have easy access to the restrictor valve, move the riveting unit up to the top position!
Radial riveting machine RNE 181 HPP Operation
803835.006/ENG 21
5.2.4 Riveting force adjustment
The riveting force (operating pressure) is adjusted at the pressure regulator of the air maintenance unit.
Procedure:
1. Pull the turning handle up out of the detent
2. Set the required operating pressure
3. The value set is displayed by the manometer
The operating pressure set determines the riveting force at the form tool (see pressure/force diagram).
Pressure/force diagram
P = operating pressure F = riveting force
NOTICE
The operating pressure can be set between 1-6 bar. To ensure good functionality, we recommend that the minimum operating pressure of 2 bar is not undershot. The maximum operating pressure is 6 bar and must not be exceeded!
0
1
2
3
4
5
6
0 0.5 1 1.5
F [kN]
P[b
ar]
Operation Radial riveting machine RNE 181 HPP
22 803835.006/ENG
5.3 Setting up the riveting machine for a new workpiece
Before setting up for a new riveting job, the following requirements must be met:
1. Suitable form tool for the rivet and closing head to be produced
2. Form tool length suitable for calotte radius of pressure cup (Rp) in the currently installed form tool holder
NOTICE
The form tool length Ls must be selected so that the form-shaping form tool profile cuts directly in the radius centerpoint (see Chapter "Form tools").
3. Rivet holder or workpiece carrier must be set up centrically to the riveting spindle axis and fixed onto the machine table
The following settings must always be made in the control unit "Setup operation" so that the procedure can be interrupted at any time:
1. Insert workpiece
2. Adjust the height of the riveting machine in the stand so that the distance of the form tool to the rivet is smaller than the maximum achievable spindle stroke. If a short cycle time is desired, this distance to the workpiece can be reduced as long as the necessary distance required to insert the workpiece is maintained.
3. Set the required dimension for the rivet path with the stroke limiting stop
NOTICE
Incrementally lower the stroke limiting ring to determine the correct setting using a test workpiece.
4. At the same time, incrementally adjust the riveting force setting (via pressure regulator) and riveting spindle advance speed (via restrictor valve) to obtain the required results
If the workpieces evidence spreading over the height, the stroke limitation may be an obstacle. In this case, the stroke limiting stop should be set slightly lower than necessary. The actual riveting path is then only limited by the termination of the specified riveting time.
NOTICE
If other system parts may start oscillating due to resonance by the riveting process, check that the tool is in perfect condition and that the workpiece holder is fastened without any play.
Radial riveting machine RNE 181 HPP Operation
803835.006/ENG 23
5.4 Possible machine settings
Riveting to stroke limiting stop
Suitable for workpieces with constant thickness.
The necessary riveting path can be finely set by adjusting the stroke limiting stop. The height of the closing head then only spreads by the workpiece height spread value. The riveting time must therefore be sufficient that the stroke limiting stop is also securely reached.
During the "riveting out" on the stroke limiting stop, stress is removed and the closing head is cleanly smoothed.
Riveting without stroke limiting stop
Suitable for parts with differing heights.
Instead of a limiting stop, the stroke is limited by the set riveting time. The closing head is then only influenced by the pressure, stroke speed (exhaust valve throttle) and the riveting time. The stroke limitation must be set so that the form tool cannot move into the workpiece carrier when a workpiece is not present.
Riveting under high pressure
Suitable for rivets where a high hole intrados pressure is required.
If a higher pressure is selected for a specific riveting, the riveting time is reduced. The permissible pressure limit is set by the workpiece itself.
The opening of the restrictor valve means both a faster advance of the riveting spindle (centre sleeve) and a steeper rise in force.
Riveting under low pressure
Suitable for joint riveting.
A longer riveting time, but lower pressure. The stress on the workpiece is reduced. Possible bending of a rivet pin can be prevented.
The partial closing of the restrictor valve also works in the same direction. Advance speed and rise in force takes place slowly. Less material is pressed into the bore, the closing head therefore has more material volume available and will tend to be larger, the intrados remains small.
Form tools Radial riveting machine RNE 181 HPP
24 803835.006/ENG
6 Form tools
6.1 Form tool designs and closing head shapes
The shape of the closing head being produced depends on the design of the form tool.
Dimensions for DS and LS, see the lists "Standard form tools".
Radial riveting machine RNE 181 HPP Form tools
803835.006/ENG 25
6.2 Recommended form tool materials
Table 1
Material
DIN
Name
Material no.
Max. hardness
heat treatment
Hardening Annealing
90 Mn V8 1.2842 63-65 HRC 800-850 C 100-300 C
Analysis
C
%
Si
%
Mn
%
P
%
S
%
Cr
%
V
%
0.85-0.95 0.15-0.30 1.90-2.10 0.030 0.030 0.20-0.50 0.05-0.15
Application Preparation commercial rivet materials
Form tool designs Normal and special designs
Table 2
Material
DIN
Name
Material no.
Max. hardness
heat treatment
Hardening Annealing
S 6-5-2 1.3343 64-66 HRC 1190-1240 C 540-560 C
Analysis
C
%
Si
%
Mn
%
P
%
S
%
Cr
%
Mon.
%
V
%
W
%
0.84-0.92
0.45 0.40 0.030 0.030 3.80-4.50
4.70-5.20
1.70-2.00
6.00-6.70
Application Preparation tempered materials
Form tool designs Normal and special designs
Form tools Radial riveting machine RNE 181 HPP
26 803835.006/ENG
6.3 Form tool D = 10 with various lengths
Standard form tools with shaft diameter D=10 can be replaced by hand. They are held with a permanent magnet.
CAUTION
Longer form tools require the replacement of the form tool holder and pressure cup. Form tool length must always be in combination with pressure cup and form tool holder as shown in the table below. Non-compliance can lead to the destruction of the machine!
For longer and therefore heavier form tools, the use of an O-ring (9.25x1.78mm) inserted into the groove in the form tool holder can provide a better hold.
Item Name
1 Form tool axis
2 Pressure cup
3 Form tool holder
4 Magnet
6 Form tool
Machines Type
Radius Rp [mm]
Form tool length
Ls [mm ± 0.1]
Shaft Ds [mm]
Angle
Free height H
[mm]
081 170 181 220 231 241
65 39
10g6
6° 02´ 18
80 54 4° 47´ 33
100 74 3° 44´ 53
120 94 3° 04´ 73
132 106 2° 46´ 85
Radial riveting machine RNE 181 HPP Form tools
803835.006/ENG 27
6.4 Replacing the form tool holder and pressure cup
Item Name
1 Internal ring gear
2 Pressure cup
3 Form tool holder
4 Connection piece
5 Screw M4x12
6 Pressure spring
7 Cap
8 Form tool
Procedure:
1. Pull form tool out of riveting head
2. Undo the screws with which the cap is fastened
CAUTION
The cap is under spring pressure!
Cap and form tool holder fall on the fingers!
Gloves are mandatory!
Form tools Radial riveting machine RNE 181 HPP
28 803835.006/ENG
3. Once the cap is removed, pull the form tool holder and pressure spring out of the riveting head
4. Pull the pressure cup out of the centring in the connection piece using the screws M4x45 provided in the machine accessories and insert a new pressure cup
CAUTION
The screws M4x45 must not be used to push the pressure cup off the internal ring gear. Contact surface of internal ring gear will be damaged!
5. Grease the form tool holder with Klübersynt GE 46-1200 (also see Chapter "Maintenance and repair work")
6. Once the new pressure cup is inserted, hold the cap with the form tool holder and pressure spring pressed against the pressure cup. Screw cap back on
NOTICE
When installing the pressure spring in the riveting machine models 081, 170, 181, 220, 231 and 241, check that the tapering end of the pressure spring ends up positioned in the cap!
Radial riveting machine RNE 181 HPP Form tools
803835.006/ENG 29
6.5 Standard form tool Ø10 with flat profile (081-241)
Ls = 39 ± 0.1 Ls = 54 ± 0.1 Ls = 74 ± 0.1
Article no.
Øds
± 0.1 α° L2
Article no.
Øds
± 0.1 α° L2
Article no.
Øds
± 0.1 α° L2
880501* 1.0 15-45 880541 1.0 15-45 880581 1.0 15-45
880502* 1.5 15-45 880542 1.5 15-45 880582 1.5 15-45
880503* 2.0 15-45 880543 2.0 15-45 880583* 2.0 15-45
880504* 2.5 15-45 880544 2.5 15-45 880584 2.5 15-45
880505* 3.0 15-45 880545 3.0 15-45 880585* 3.0 15-45
880506* 3.5 15-45 880546 3.5 15-45 880586 3.5 15-45
880507* 4.0 15-45 880547* 4.0 15-45 880587* 4.0 15-45
880508* 4.5 15-45 880548 4.5 15-45 880588 4.5 15-45
880509* 5.0 15-45 880549 5.0 15-45 880589* 5.0 15-45
880510* 5.5 15-45 880550 5.5 15-45 880590 5.5 15-45
880511* 6.0 15-45 880551* 6.0 15-45 880591* 6.0 15-45
880512* 6.5 15-45 880552 6.5 15-45 880592 6.5 15-45
880513* 7.0 15-45 880553 7.0 15-45 880593* 7.0 15-45
880514* 7.5 15-45 880554 7.5 15-45 880594 7.5 15-45
880515* 8.0 15-45 880555* 8.0 15-45 880595* 8.0 15-45
880516* 8.5 15-45 880556 8.5 15-45 880596 8.5 15-45
880517* 9.0 15-45 880557 9.0 15-45 880597* 9.0 15-45
880518* 9.5 15-45 880558 9.5 15-45 880598 9.5 15-45
880519* 10.0 880559* 10.0 880599* 10.0
880520* 10.5 25 880560 10.5 40
880521* 11.0 25 880561 11.0 40
880522* 11.5 25 880562 11.5 40
880523* 12.0 25 880563 12.0 40
880524* 12.5 25
880525* 13.0 25
880526* 13.5 25
880527* 14.0 25
880528* 14.5 25
880529* 15.0 25
* = available from stock (α = 15°)
Form tools Radial riveting machine RNE 181 HPP
30 803835.006/ENG
6.6 Standard form tool Ø10 with conical profile (081-241)
Ls = 39 ± 0.1 Ls = 54 ± 0.1 Ls = 74 ± 0.1
Article no.
Øds ± 0.1
α° β°
± 30’ Rs L2 L3
Article no.
Øds ± 0.1
α° β°
± 30’ Rs L2 L3
Article no.
Øds ± 0.1
α° β°
± 30’ Rs L2 L3
881501* 1.0 15-45 5 3 881541 1.0 15-45 4 4 881581 1.0 15-45 3 5
881502* 1.5 15-45 5 4 881542 1.5 15-45 4 5 881582 1.5 15-45 3 7
881503* 2.0 15-45 5 6 881543 2.0 15-45 4 7 881583 2.0 15-45 3 10
881504* 2.5 15-45 5 7 881544 2.5 15-45 4 9 881584 2.5 15-45 3 12
881505* 3.0 15-45 5 9 881545* 3.0 15-45 4 11 881585* 3.0 15-45 3 14
881506* 3.5 15-45 5 10 881546 3.5 15-45 4 13 881586 3.5 15-45 3 17
881507* 4.0 15-45 5 11 881547 4.0 15-45 4 14 881587 4.0 15-45 3 19
881508* 4.5 15-45 5 13 881548 4.5 15-45 4 16 881588 4.5 15-45 3 21
881509* 5.0 15-45 5 14 881549* 5.0 15-45 4 18 881589* 5.0 15-45 3 24
881510* 5.5 15-45 5 16 881550 5.5 15-45 4 20 881590 5.5 15-45 3 26
881511* 6.0 15-45 5 17 881551 6.0 15-45 4 22 881591 6.0 15-45 3 29
881512* 6.5 15-45 5 19 881552 6.5 15-45 4 23 881592 6.5 15-45 3 31
881513* 7.0 15-45 5 20 881553* 7.0 15-45 4 25 881593* 7.0 15-45 3 33
881514* 7.5 15-45 5 22 881554 7.5 15-45 4 27 881594 7.5 15-45 3 36
881515* 8.0 15-45 5 23 881555 8.0 15-45 4 29 881595 8.0 15-45 3 38
881516* 8.5 15-45 5 24 881556 8.5 15-45 4 30 881596 8.5 15-45 3 41
881517* 9.0 15-45 5 26 881557* 9.0 15-45 4 32 881597* 9.0 15-45 3 43
881518* 9.5 15-45 5 27 881558 9.5 15-45 4 34 881598 9.5 15-45 3 45
881519* 10.0 5 29 881559 10.0 4 36 881599* 10.0 3 48
881520* 10.5 5 30 22 25 881560 10.5 4 38 37 40
881521* 11.0 5 32 22 25 881561 11.0 4 39 37 40
881522* 11.5 5 33 22 25 881562 11.5 4 41 37 40
881523* 12.0 5 34 22 25 881563 12.0 4 43 37 40
881524* 12.5 5 36 22 25
881525* 13.0 5 37 22 25
881526* 13.5 5 39 22 25
881527* 14.0 5 40 22 25
881528* 14.5 5 42 22 25
881529* 15.0 5 43 22 25
881535 18 5 52 22 25
* = available from stock (α = 15°)
Radial riveting machine RNE 181 HPP Form tools
803835.006/ENG 31
6.7 Standard form tool Ø10 with crowned profile (081-241)
Ls = 39 ± 0.1 Ls = 54 ± 0.1 Ls = 74 ± 0.1
Article no.
Øds ± 0.1
α° Ro ± 0.1
Bt ± 0.05
L2 Article
no. Øds ± 0.1
α° Ro ± 0.1
Bt ± 0.05
L2 Article
no. Øds ± 0.1
α° Ro ± 0.1
Bt ± 0.05
L2
882501 1.0 15-45 0.8 0.05 882541 1.0 15-45 1.2 0.03 882581 1.0 15-45 1.5 0.03
882502* 1.5 15-45 1.7 0.08 882542 1.5 15-45 2.2 0.06 882582 1.5 15-45 2.8 0.05
882503* 2.0 15-45 2.6 0.12 882543 2.0 15-45 3.3 0.09 882583 2.0 15-45 4.2 0.07
882504* 2.5 15-45 3.5 0.15 882544 2.5 15-45 4.4 0.12 882584 2.5 15-45 5.6 0.10
882505* 3.0 15-45 4.4 0.19 882545 3.0 15-45 5.5 0.15 882585 3.0 15-45 7.0 0.12
882506* 3.5 15-45 5.4 0.22 882546 3.5 15-45 6.8 0.17 882586 3.5 15-45 8.5 0.14
882507* 4.0 15-45 6.4 0.25 882547 4.0 15-45 8.0 0.20 882587* 4.0 15-45 10.0 0.16
882508* 4.5 15-45 7.5 0.28 882548 4.5 15-45 9.2 0.23 882588 4.5 15-45 11.6 0.18
882509* 5.0 15-45 8.5 0.31 882549 5.0 15-45 10.5 0.25 882589* 5.0 15-45 13.2 0.20
882510* 5.5 15-45 9.5 0.34 882550 5.5 15-45 12.0 0.27 882590 5.5 15-45 15.0 0.22
882511* 6.0 15-45 10.7 0.37 882551 6.0 15-45 13.2 0.30 882591* 6.0 15-45 16.6 0.24
882512* 6.5 15-45 11.8 0.40 882552 6.5 15-45 14.6 0.32 882592 6.5 15-45 18.5 0.25
882513* 7.0 15-45 13.0 0.42 882553 7.0 15-45 16.2 0.34 882593 7.0 15-45 15.3 0.36
882514* 7.5 15-45 14.2 0.44 882554 7.5 15-45 17.4 0.36 882594 7.5 15-45 22.0 0.29
882515* 8.0 15-45 15.4 0.47 882555 8.0 15-45 19.2 0.38 882595* 8.0 15-45 24.0 0.30
882516* 8.5 15-45 16.7 0.49 882556 8.5 15-45 20.8 0.39 882596 8.5 15-45 26.0 0.32
882517* 9.0 15-45 18.0 0.52 882557 9.0 15-45 22.5 0.41 882597 9.0 15-45 28.0 0.33
882518* 9.5 15-45 19.4 0.54 882558 9.5 15-45 24.0 0.43 882598 9.5 15-45 30.2 0.34
882519* 10.0 20.5 0.56 882559 10.0 24.5 0.44 882599* 10.0 32.0 0.35
882520* 10.5 22.0 0.57 25 882560 10.5 27.2 0.46 25
882521* 11.0 23.5 0.59 25 882561 11.0 29.1 0.47 25
882522* 11.5 25.0 0.61 25 882562 11.5 31.0 0.49 25
882523* 12.0 26.7 0.62 25 882563 12.0 33.0 0.50 25
882524* 12.5 28.4 0.64 25
882525* 13.0 30.2 0.65 25
882526* 13.5 31.9 0.66 25
882527* 14.0 33.8 0.68 25
882528* 14.5 35.8 0.69 25
882529* 15.0 37.8 0.70 25
* = available from stock (α = 15°)
CAUTION
Bt and Ro dimensions must be complied with!
If Ro is calculated smaller or Bt larger than the corresponding form tool diameter, this will lead to overstressing of the form tool holder, pressure cup and riveting spindle guide!
Options Radial riveting machine RNE 181 HPP
32 803835.006/ENG
7 Options
7.1 Pressure pad
Use
For parts that must be held together before the form tool touches down or parts that need to be pressed together with force for a press fit.
Pre-stress force
The necessary pre-stress force must be determined through experience or empirically.
Pressure pad components (springs, thrust piece)
The design of the pressure pad components can be seen in the diagram 802297 (series 081-241) or 802296 (series 270-381). The thrust piece must be made to match the workpiece.
The thrust piece influences the pre-stress force, the pretravel with regards to the form tool and the spring rate. In normal cases, the pressure pad is produced specifically for the customer.
NOTICE
When using a pressure pad following minimum dimensions for form tool and form tool holder are required:
Series 081-241: Form tool length Ls = 54, form tool holder radius Rp = 80
Series 270-381: Form tool length Ls = 84, form tool holder radius Rp = 116
Radial riveting machine RNE 181 HPP Options
803835.006/ENG 33
7.1.1 Pressure pad dimensions drawing
Machine type
081 170/181 220/231 241 270/281 331 381/431
A max. 30 max. 30 max. 30 max. 30 max. 62 max. 62 max. 62
B 55 55 55 55 90 90 90
C 75 75 75 75 125 125 125
D 7.5 (R80)
27.5 (R100)
7.5 (R80)
27.5 (R100)
7.5 (R80)
27.5 (R100)
7.5 (R80)
27.5 (R100)
4 (R116)
20 (R132)
36 (R148)
4 (R116)
20 (R132)
36 (R148)
4 (R116)
20 (R132)
36 (R148)
E 32 32 32 32 48 48 48
b Application-
specific Application-
specific
Application-specific
Application-specific
Application-specific
Application-specific
Application-specific
G 83.5 150.5 170.5 189.5 206.5 247.5 238
Thrust piece production
As per drawing no. 802297 "Production of thrust piece and spring diagram”
As per drawing no. 802296 "Production of thrust piece and spring diagram”
Options Radial riveting machine RNE 181 HPP
34 803835.006/ENG
7.1.2 Production of thrust piece and spring diagram 802297
Spring diagram
F (daN) spring force Fmax. 1000 daN
f (mm) travel
* Travel f = 0.75h do not exceed if possible
I 7 disk springs 45x22.4x1.25 (simple)
II 10 disk springs 45x22.4x1.25 (double)
III 6 disk springs 45x22.4x2.5 (simple)
Radial riveting machine RNE 181 HPP Options
803835.006/ENG 35
Example: a and b sought for pre-stress force
Fv = 130 daN for I
Fv = 220 daN for II
Fv = 460 daN for III
Spring combination Force at 0.75h
I a=8.9
A travel of 4.5 (13.4-8.9) remains for b -> F 190 daN
II a=6.7
A travel of 3.85 (10.55-6.7) remains for b -> F 380 daN
III a=6.6
A travel of 1.95 (8.55-6.6) remains for b -> F 770 daN
Thrust piece production
Material thrust piece: Case-hardened steel
Ra = 3.2
b = depends on application
Case-hardened 0.3...0.5 – 660 ± 20 HV10
Options Radial riveting machine RNE 181 HPP
36 803835.006/ENG
7.2 Automatic lubrication riveting spindle head
The automatic lubrication is recommended mainly for machines and units that are installed in automatic systems and are operated in multi-shifts. It is however also suitable for manual workplaces to ensure regular relubrication of form tool holders and pressure cups.
Two machines or units (e.g. RND) can be lubricated simultaneously with a second metering valve. The distance between both machines or units should however not exceed more than 1 meter.
A constant air pressure of 6 bar is necessary to operate the device.
Setting the grease volume
The riveting spindle head is default supplied with approx. 6mm
3 grease.
For extremely high loading, this volume can be increased by rotating the level control of the injection lubricator (metering valve) in the "+" direction.
One level increases the volume by approx. 1mm
3.
Monitoring
The level monitoring in the grease container is implemented with an initiator whose control state is shown on the control unit display when the grease volume is too low.
Lubrication interval
The lubrication interval is specified with the setup parameter in the control unit. The default lubrication interval in the control unit is set to 5h.
The default lubrication interval of 5h can be adapted if necessary to the operating requirements. A shorter interval can be set for hard permanent operation in the upper riveting force range or a longer interval for manual insertion operation (see setup table in operating instructions “Control”).
Topping up the grease container
See Chapter "Maintenance and repair work".
Radial riveting machine RNE 181 HPP Options
803835.006/ENG 37
7.3 Foot switch
If for instance large and/or bulky parts cannot be riveted using a two-hand operating unit, a safety foot switch can be used.
7.3.1 Function
When the safety foot switch is actuated, the make contact is closed and the riveting procedure initiated. When the pedal is released, the riveting spindle automatically returns to the start position.
CAUTION
Foot switch is activated unintentionally!
Contusions, scrapes!
Set the riveting machine to the smallest possible stroke for the processing.
7.3.2 Dimensions drawing
Options Radial riveting machine RNE 181 HPP
38 803835.006/ENG
7.3.3 Technical specifications
Type F1-U1Z UN Type F1-U2ZD UN
Part number 606.1600.006 606.1700.008
Wiring diagram
Additional safety pressure point to interrupt the operating process
No Yes
Creep switching element Yes Yes
Jump switching element No No
Voltage 500 VAC 500 VAC
Permanent current 10A 10A
Start-up current as per IEC 947-5-1 AC 15/DC 13
Yes Yes
Switching frequency max. 50/min. 50/min.
Mech. service life - number of cycles 10 x 106 10 x 10
6
Ambient temperature, min..max. 30°C/+80°C
22°F/+176°F
30°C/+80°C
22°F/+176°F
Approvals CSA, UL CSA, UL, BG
Cable entry 1 x M20 x 1.5 3 x M20 x 1.5
Weight 1.5kg / 3.3lb 1.6kg / 3.5lb
Radial riveting machine RNE 181 HPP Options
803835.006/ENG 39
7.4 Initiator upper end position
The upper end position of the riveting spindle is monitored by an initiator and can send the control unit the required pulse for an upstream or downstream machine (e.g. rotary indexing table, pneumatic sliding table, etc.).
For further information, such as settings and connection diagrams refer to the operating instructions of the control unit.
without path-measuring system HPP
with path-measuring system HPP
7.5 Initiator lower end position (bridging initiator)
The lower end position initiator is used for self-holding the two-hand operating unit.
For further information, such as settings and connection diagrams, refer to the operating instructions of the control unit.
Options Radial riveting machine RNE 181 HPP
40 803835.006/ENG
7.6 Riveting stroke limit switch unit NHE 181-231
The riveting stroke limit switch unit is used for rivet projection control. As option the following riveting stroke limit switch units (view without cover) are available:
NHE-U (825290.01)
Projection measuring device with My-Com switch
NHE-H (825290.03)
Projection measuring device with magnetic field sensor
Application: for rivet projection measurement U Application: for riveting modes with control variable H (driven head height)
NHE-E (825290.07)
Projection measuring device with My-Com switch and adjustment spindle
NHE-Combi (825290.09)
Combined projection measuring device with My-Com switch and magnetic field sensor
Application: e.g. for riveting modes with control variable E (riveting spindle path from TDC to riveting end)
Application: for rivet projection measurement U or riveting modes with control variable H (driven head height)
NOTICE
NHE-H and NHE-Combi can only be used in connection with Process-Controller HPP-25!
Radial riveting machine RNE 181 HPP Options
803835.006/ENG 41
At customer’s request the riveting stroke limit switch unit NHE can be equipped with a mechanic organ of touch.
Item Name Item Name
1 Slider (carriage) 3 Touching bush
2 Touching lever
For further information, such as function and settings, refer to the operating instructions of “Process-Controller HPP-25 Autocompensation“.
Options Radial riveting machine RNE 181 HPP
42 803835.006/ENG
7.6.1 My-Com Switch substitution
Item Name Item Name
1 Turning lever 4 Fitting bolt
2 My-Com-Switch 5 Mounting nut
3 Slide 6 Slider (guiding slide)
Procedure
1. Undo mounting nut and remove existent My-Com-Switch
2. Screw in so long new My-Com Switch as the lower thread edge of My-Com-Switch is mounted flush with the slide (see figure right)
3. Fix My-Com-Switch with mounting nut
After substitution effect following test: Proceed slider till My-Com-Switch switches at turning lever (opener switching point).
Maintenance
If necessary, grease between turning lever, slider and fitting bolt.
Radial riveting machine RNE 181 HPP Options
803835.006/ENG 43
7.6.2 Magnetic field sensor adjustment
Adjust magnetic field sensor with feeler gauge (nominal dimension 0.1 – 0.6mm).
NHE-H NHE-Combi
Item Name Item Name
1 Magnetic field sensor 3 Plate
2 Magnetic tape 4 Slider
Options Radial riveting machine RNE 181 HPP
44 803835.006/ENG
7.6.3 Touch probe switching point NHE-E adjustment
The riveting stroke limit switch unit NHE-E is required for operation in riveting modes N1, N2, N3, N4 and T14 of Process-Controller HPP-25.
Item Name Item Name
1 Screw 3 Slide
2 Rotary knob with scale 4 Edge for reading
Procedure:
1. Undo screw item 1
2. Turn rotary knob item 2 and adjust rivet end
Riveting lower: Turn rotary knob clockwise
Riveting higher: Turn rotary knob counterclockwise
3. Retighten screw item 1
Radial riveting machine RNE 181 HPP Options
803835.006/ENG 45
7.6.4 Spring prestress adjustment riveting stroke limit switch unit NHE
Item Name
1 Threaded pin
2 Spring
3 Slider (guiding slide)
The spring prestress is set from the bottom by a threaded pin in the guiding slide.
Set values
Spring rate: 1.99N/mm Spring prestress 9 – 25mm (18N – 50N)
Options Radial riveting machine RNE 181 HPP
46 803835.006/ENG
7.6.5 Dimensions drawing RNE 181-231 HPP with NHE
NHE-U/NHE-H/NHE-E
NHE-Combi
Radial riveting machine RNE 181 HPP Options
803835.006/ENG 47
7.7 Proportional pressure regulator
Function and application
The Proportional pressure regulator has been designed for regulating a pressure proportional to a specified set point value. A built-in pressure sensor records the pressure at the working line and compares this value with the set point value. If the actual value differs from the set point value, the regulating valve is actuated further until the output pressure reaches the set point value.
For further information, such as settings and connection diagrams refer to the operating instructions of Process-Controller.
Maintenance and repair work Radial riveting machine RNE 181 HPP
48 803835.006/ENG
8 Maintenance and repair work
8.1 Introduction
The maintenance and repair work on the machine comprises periodic cleaning, lubrication, inspection and upkeep work.
All completed maintenance and repair work must be entered in the maintenance and repair log by the persons responsible for the work (example form see chapter “Maintenance and repair log“).
8.1.1 Safety regulations
If, during maintenance, it is noted that a machine part is defective or damaged, it must be correctly repaired or replaced.
Only use original spare and wear parts.
Inform operating personnel before starting any maintenance and repair work.
Implement specified adjustment, maintenance and inspection work according to the schedule.
8.1.2 Personnel requirements
For safety reasons, maintenance and repair work may only be carried out by trained specialist personnel.
Radial riveting machine RNE 181 HPP Maintenance and repair work
803835.006/ENG 49
8.2 Overview of maintenance work
Assembly Type of maintenance Maintenance interval
(whichever is reached first)
Check
Relu
brication
Rem
ova
l
Cle
anin
g
New
lubrica
tio
n
Toppin
g u
p
Em
pty
ing
Repla
cem
ent
Every
40h o
r w
eekly
Every
100
0h o
r ann
ua
lly
Every
500
0h o
r 2 y
ears
Each t
ime r
iveting
un
it is
dis
ma
ntled
Riveting spindle head (form tool holder and pressure cup)
X X X
Riveting spindle X X X X X
Automatic lubrication riveting spindle head (option)
X When the corresponding indication appears on the
control unit display
Air maintenance unit X X X X
Polygon shaft X X X
Two-hand operating unit
X X
Piston and piston rod seals
X X
Riveting motor terminal box
X X
Maintenance and repair work Radial riveting machine RNE 181 HPP
50 803835.006/ENG
8.2.1 Riveting spindle head (form tool holder and pressure cup)
Item Name
1 Form tool holder spherical plain bearing
2 Pressure cup
3 Form tool holder
4 Lubricator nipple
5 Red cap
6 Screwed connection for automatic lubrication
7 Grease gun (Article No. 459806)
Riveting spindle head (form tool holder and pressure cup) maintenance schedule
Name Maintenance activity Grease type Interval
Pressure cup/form tool holder
Lubricate with one shot of the grease gun via the lubricator nipple
Klübersynth GE 46-1200
Every 40 h or weekly. Lubrication intervals should be reduced for extremely high stresses (temperature at red cap over 40° C) or during shift operation.
Clean, check for wear, relubricate
Every 1000 h or after every replacement of pressure cup/form tool holder
Form tool holder spherical plain bearing
Clean and check for wear, relubricate, replace if necessary
Every 1000 h or after every replacement of pressure cup/form tool holder
7
Radial riveting machine RNE 181 HPP Maintenance and repair work
803835.006/ENG 51
8.2.2 Riveting spindle
Maintenance and repair work Radial riveting machine RNE 181 HPP
52 803835.006/ENG
Riveting spindle maintenance schedule
Item Name
Maintenance activity Grease type
Comments
Cle
an a
nd c
heck for
wear,
rep
lace if
necessary
Dis
man
tle
Repla
cem
ent
Lubricate
Klü
ber-
Sta
bura
gs
NB
U 8
EP
Mob
il D
TE
24
4 Guide sleeve X X
7 Eccentric sleeve X
16 Internal ring gear X X X
17 Eccentric shaft X X X
18 Washer X
20 Buffer disc X
33 Axial ball bearing X X
34 Axial needle ring X X
35 Needle bearing X X
37 Needle ring X X
38 I.D. seal X X
40 I.D. seal X X
41 O.D. seal X X
42 Damping sealing ring X X
43 Compensating washer X X
44 Compensating washer X X
Item 44 must be centered on the damping piston item 3 during assembly (grease item 44 with Klüber-Staburags NBU 8 EP to make it easier)
45 O-Ring X X
48 O-Ring X X
64 Counter washer X
87 Shaft & housing locating wash. X
The riveting unit must be completed disassembled every 2 years or 5000 operating hours for maintenance lubrication. All parts must be cleaned and the bearing surfaces must be checked for wear or burnt areas. The needle rings and axial needle bearings of the eccentric shaft must be replaced (see maintenance list). All parts must be carefully reassembled after being newly lubricated.
NOTICE
This revision interval should be shorted appropriately if high stresses are involved (higher material stressing)!
Radial riveting machine RNE 181 HPP Maintenance and repair work
803835.006/ENG 53
8.2.3 Automatic lubrication riveting spindle head (option)
Item Name Item Name
1 Injection lubricator (metering valve) 7 Initiator
2 Lubricant line 8 Container cover
3 Solenoid valve 9 Pistons
4 Screwed connection 10 Pressure control valve
5 Plug screw 11 Compressed air hose
6 Grease container (27.6 cm3)
Topping up the grease container
ATTENTION
Container is under pressure!
Grease squirts out of container!
To topping up stop the compressed air supply!
The grease level in the grease container can be determined from the position of the piston. When the end protrudes less than 4 mm out of the container cover or when a corresponding indication appears on the control unit display, the grease container must be topped up as follows:
1. Stop compressed air supply to riveting machine
2. Disconnect compressed air hose at connection
3. Remove the lubricant line and the aperture plug screw on the grease container
4. Push the piston through the aperture down to the stop. Slowly top up with grease (Klübersynth GE 46-1200) until it starts to come back out of the same aperture.
5. The grease must leak through the screw connection when the plug screw is mounted again.
6. Reconnect the lubricant line. Manually actuate the injection lubricator several times --> there must not be any air in the lubricant line!
Maintenance and repair work Radial riveting machine RNE 181 HPP
54 803835.006/ENG
8.2.4 Air maintenance unit
081, 181, 231, 281 181 STF, 231 STF, 281 STF, 331, 331 STF
331, 331 STF
Item Name Item Name
1 Filter / water separator 4 Exhaust air filter
2 Oil tank 5 Filter element
3 Drain valve 6 Oil filler screw
Air maintenance unit maintenance schedule
Item Maintenance activity Oil type Interval
1
Check water level, drain water via drain valve when necessary.
Notice: The condensate level must never exceed the maximum mark otherwise water with compressed air would be entrained to the control elements!
Every 40h or weekly
2
Check oil level, top up if necessary
Oil filler air maintenance unit 081 – 281:
Stop compressed air supply to air maintenance unit (oil filler under pressure not possible!)
Unscrew oil tank
Top up oil to the mark
Oil filler air maintenance unit 331, 181 – 331 STF:
Possible during operation, system has not to be unpressurized
Undo slowly oil filler screw (pressure decrease in oil tank)
Top up oil to the mark
Retighten oil filler screw
See table for recommended oils
Every 40h or weekly
4 Replace filter element Annually
Radial riveting machine RNE 181 HPP Maintenance and repair work
803835.006/ENG 55
Oils recommended for the air maintenance unit
Manufacturer Name
BP ENERGOL RD-E 46 (ISO)
CHEVRON (only available in USA) ARIES ISO-VG 46
ESSO NUTO H32
MOBIL MOBIL DTE 24
SHELL TORCULA Oil 32 (ISO)
TEXACO (only available in Europe) ARIES ISO-VG 32
VALVOLINE ATO 46 or ATO 22 SYNTH
8.2.4.1 Mist oiler adjustment
Item Name
1 Adjustment screw
2 Mist oiler
Use the adjustment screw to set the desired oil quantity. At delivery the oiler is opened by 1½ turn clockwise.
Increasing the oil quantity = turn the adjustment screw counterclockwise
Decreasing the oil quantity = turn the adjustment screw clockwise
If oil escapes out of the pneumatic valve the quantity of oil could be reduced.
Maintenance and repair work Radial riveting machine RNE 181 HPP
56 803835.006/ENG
8.2.5 Polygon shaft
It is strongly recommended, for preventative maintenance regarding machines subject to high stresses and multiple shift work, that the polygon profile is cleaned every 1000 operating hours or at least annually and lubricated again with Interflon Grease LS1/2.
NOTICE
This point applies in particular to riveting machines that are equipped with the Process-Controller.
Radial riveting machine RNE 181 HPP Maintenance and repair work
803835.006/ENG 57
8.2.6 Two-hand operating unit
The two-hand operating unit must be checked regularly, at least once a year, by an expert provided by the operator. This check must cover:
1. The secure function of the two-hand operating unit
2. The condition of the two-hand operating unit components
3. The interaction of the two-hand operating unit with the riveting machine control unit
The test results must be documented in a report to be signed by the tester. The report must be retained.
Safety inspection
After every change in working procedures, e.g tool change, change to activation type "Two-hand operating unit", additions of further safety equipment, the following must be checked:
1. That the two-hand operating unit required for safety is switched on and functional
2. That the two-hand operating unit and exposed connection lines are visually undamaged
3. That the necessary safety distance is complied with
Check list for two-hand operating unit check Yes No
Does the riveting machine start after actuation of the two-hand button at an interval of < 0.5 sec.?
X
Does the riveting machine start after actuation of the two-hand button at an interval of > 0.5 sec.?
X
Two-hand button and exposed lines damaged? X
Safety distance complied with? X
Is the start lifting movement interrupted if one button is released?
X
8.2.7 Piston and piston rod seals
NOTICE
The piston and piston rod seals must always be replaced when the riveting machine is disassembled (seals may be damaged during inappropriate removal of riveting unit).
Seals must be carefully reassembled after being newly lubricated (see riveting spindle maintenance schedule).
Maintenance and repair work Radial riveting machine RNE 181 HPP
58 803835.006/ENG
8.2.8 Riveting motor terminal box
The riveting motor terminal box can be opened for maintenance or fault finding.
DANGER
Touching of live parts on the open terminal box!
Electric shock!
Isolate the electrical power supply! Electrical commissioning has to be made only by a trained authorised electrician!
Radial riveting machine RNE 181 HPP Maintenance and repair work
803835.006/ENG 59
8.3 Maintenance and repair log
All maintenance and repair work carried out by the customer or BalTec must be entered into a maintenance and repair log. Copy the maintenance and repair log shown in these operating instructions and enter the following data:
Effective operating hours (shown on the control unit display)
Tick in cycle column
Work carried out
Name and date
Archive the completed forms.
Example form
Maintenance log for
Machine : RN 231 Machine no.: 231.9999
Work carried out
Cou
nte
r d
isp
lay:
Op
era
ting
hou
rs
Riv
eting u
nit
dis
ma
ntled
Weekly
or
every
40
opera
tin
g h
ours
Half-y
earl
y o
r every
500 o
pera
tin
g h
ours
Yearl
y o
r every
10
00
opera
tin
g h
ours
Every
2 y
ears
or
5000
opera
tin
g h
ours
Work Carried out by Date
00050 X Lubricate riveting spindle head S.Template 22.05.05
01025 X Polygon shaft cleaned and lubricated S.Template 24.06.05
01025 X Two-hand switching checked S.Template 24.06.05
05060 X X Riveting machine checked S.Template 24.10.05
Maintenance and repair work Radial riveting machine RNE 181 HPP
60 803835.006/ENG
Maintenance and repair log
Maintenance log for
Machine: Machine no.:
Work carried out
Co
un
ter
dis
pla
y:
Op
era
ting
hou
rs
Riv
eting u
nit
dis
ma
ntled
Weekly
or
every
40
opera
tin
g h
ours
Half-y
earl
y o
r every
500 o
pera
tin
g h
ours
Yearl
y o
r every
10
00
opera
tin
g h
ours
Every
2 y
ears
or
5000
opera
tin
g h
ours
Work Carried out by Date
Radial riveting machine RNE 181 HPP Decommissioning, Storage
803835.006/ENG 61
9 Decommissioning, Storage
9.1 Decommissioning
Disconnect the riveting machine from power and pressure before shutting it down and dismantling it.
9.2 Storage
Please note the application limitations for storage.
9.3 Re-commissioning
Before recommissioning or after a long standstill, the pressure cup in the riveting spindle head must be lubricated first (see Chapter "Maintenance and repair work").
For the remaining procedures, follow the instructions in the Chapter "Commissioning" or Assembly instructions.
Disposal Radial riveting machine RNE 181 HPP
62 803835.006/ENG
10 Disposal
10.1 Introduction
10.1.1 Personnel requirements
For safety reasons, disposal must be carried out only by trained specialist personnel.
10.2 Disposal
10.2.1 Replaced parts
Disposal of replaced parts such as seals, filter cartridges and hydraulic oils and lubricants in particular is determined by the local disposal regularions and the environmental protection laws.
10.2.2 Mineral oils
The mineral oils recommended by us can be recycled depending on the level of contamination and decomposition. See also the manufacturer specifications.
10.2.3 Riveting unit
Once the machine has reached the end of its service life, dismantling must include safe and correct disposal of all parts, in particular those materials or parts that could be a hazard to the environment. These include:
Lubricants
Hydraulic oils
Plastics
Batteries
Pressure accumulator (depressurize, empty)
Radial riveting machine RNE 181 HPP Appendix
803835.006/ENG 63
11 Appendix
11.1 Schemata
11.1.1 Pneumatic diagram with air maintenance unit 181 reduced force, 803541
Item Name
0.1 Air maintenance unit comprising filter regulator, lubricator, manometer
0.2 Air maintenance unit comprising filter regulator, lubricator, manometer and additional outlet
1.0 Riveting unit
1.01 Restrictor valve (advance speed setting)
1.02 Restrictor valve (return speed setting)
1.1 5/2-way valve
Appendix Radial riveting machine RNE 181 HPP
64 803835.006/ENG
11.1.2 Pneumatic diagram 181 reduced force with proportional pressure regulator 803584
Item Name
0.1 Air maintenance unit comprising filter regulator, lubricator, manometer
0.2 Air maintenance unit comprising filter regulator, lubricator, manometer and additional outlet
1.0 Riveting unit
1.01 Restrictor valve (advance speed setting)
1.02 Restrictor valve (return speed setting)
1.1 5/2-way valve
1.2 Proportional pressure regulator
Radial riveting machine RNE 181 HPP Appendix
803835.006/ENG 65
11.1.3 Pneumatic diagram for automatic lubrication 802417
Item Name
0.1 Pressure control valve
1.0 Grease container
1.1 Solenoid valve
2.0 Injection lubricator (metering valve)
Appendix Radial riveting machine RNE 181 HPP
66 803835.006/ENG
11.2 Spare parts lists
11.2.1 Machine body 181 reduced force Standard/HPP 825403-b
Radial riveting machine RNE 181 HPP Appendix
803835.006/ENG 67
Appendix Radial riveting machine RNE 181 HPP
68 803835.006/ENG
Pos. No. Part Name Part No. Remarks
1 1 Cast housing 825908 Standard
2 1 Cast housing 825912 Flange mounting
3 1 Damping piston 825909 Standard
4 1 Guide sleeve 823069
6 1 Cam 823195
7 1 Eccentric sleeve 825038
9 1 Flange 825035 Standard
10 1 Connecting piece 825067
11 1 Adjustment ring 825066
12 1 Adhesive label "BalTec" 825110
13 1 Cover tube 825073 Standard
14 1 Key 825036
15 1 Scale 823023
16 1 Internal ring gear 811035
17 1 Eccentric shaft 814018
18 1 Washer 825039
19 1 Key 390108
20 2 Buffer disc 823027
21 1 Motor flange 825910 Standard
22 2 Cylinder head screw 341012 In-6kt M4x16 DIN 912-12.9
23 1 Mounting nut 522545 E-8, M10x1
24 1 Cover tube 825183 Flange mounting
25 1 Pan head screw 346071 In-6kt M4x8 ISO 7380-10.9
26 1 Cylinder head screw 341009 In-6kt M4x8 DIN 912-12.9
27 4 Cylinder head screw 341010 In-6kt M4x10 DIN 912-12.9
28 6 Cylinder head screw 341017 In-6kt M5x12 DIN 912-12.9
29 4 Cylinder head screw 341070 In-6kt M4x20 DIN 912-12.9
30 6 Cylinder head screw 341019 In-6kt M5x20 DIN 912-12.9
31 1 Flange 825182 Flange mounting
32 1 Locking screw 838094
33 2 Axial ball bearing 330056 51106
34 2 Axial needle ring 330004 AXK 1528
35 2 Needle bearing 331252 NK 30/20
36 1 Counter sunk screw 342811 In-6kt M5x12 DIN 7991-10.9
Radial riveting machine RNE 181 HPP Appendix
803835.006/ENG 69
Pos. No. Part Name Part No. Remarks
37 2 Needle ring 331024 K 14x18x13
38 1 I.D. Seal 360350 KSD – Ring
40 1 I.D. Seal 360352 KSD – Ring
41 1 O.D. Seal 360360 KSD – Ring
42 1 Damping sealing ring 361945 CYBU PEI 52x62 A01
43 1 Compensating washer 337003
44 1 Compensating washer 337005
45 1 O – Ring 362065 45 – 2.5 NBR 70 Shore
48 3 O – Ring 362125 96 – 2 NBR 70 Shore
49 1 Stop nut 348991 Nyloc M5 DIN 985
50 2 Restrictor valve 368613 AS2301F-01-06S
51 1 Clamping fixture complete 825074
54 2 Cable clamp 525305
55 2 Phillips pan head thread cutting screw
346680 Type 2 M3x8 BN 1023
56 1 Proximity switch 522517 M5 PNP/NO
57 1 Proximity switch holder 824053
58 2 Stopper 389911 3126 08 00
60 1 Proximity switch 522519 M8 PNP IFRM 08P1703/S35L
63 1 Stopper 371507 TL-4-093 for M10x1
64 1 Counter washer 330251 CP 1426
66 1 Dowel pin 356065 ø3x16 VSM 12785
67 6 Locking washer 351707 for M5
72 1 Plug with cable 522532 BKS-S 49-1-03
73 1 Motor flange 825911 HPP
76 1 Intermediate flange 826064 for USA-Motor
77 4 Cylinder head screw 341025 In-6kt M6x20 DIN 912-12.9
87 2 Shaft and housing locating washer 330702 LS 1528
98 2 Distributor 825088
99 2 Hollow-core screw 374192 G1/8" HI 118K
100 2 Screw plug 371427 R1/8" conical
104 2 Pressure transmitter 540392 0 – 10 bar
105 2 Connection cable to pressure transmitter
540393 L = 2m
1 Set of bearings 333411
1 Set of seals 363558
Appendix Radial riveting machine RNE 181 HPP
70 803835.006/ENG
11.2.2 Riveting head 081-241 814310-h
RNL/RNEL 231 mit NHE ohne Initiator UT RNL/RNEL 231 with NHE without initiator BDC
Autom. Schmierung Automatic lubrication
Radial riveting machine RNE 181 HPP Appendix
803835.006/ENG 71
Pos. No. Part Name Part No. Remarks
1 1 Cap 814057 RN/RNE 081/181/231/241
2 2 Screw 341006 In-6kt M3x12 DIN 912-12.9
3 1 Pressure spring 820026
4 1 Cap 865899 RN/RNE 181/231 with NHE
5 1 Holder 865904
6 4 Screw 341083 In-6kt M4x25 DIN 912-12.9
7 2 O-Ring 362086 60-1,5
8 1 Form tool holder complete 814050 R= 65 / L= 39
9 1 Form tool holder complete 814051 R= 80 / L= 54
10 1 Form tool holder complete 814052 R=100 / L= 74
11 1 Form tool holder complete 814053 R=120 / L= 94
12 1 Form tool holder complete 814054 R=132 / L=106
13 1 Pressure cup 814001 R= 65 / L= 39
14 1 Pressure cup 814010 R= 80 / L= 54
15 1 Pressure cup 814012 R=100 / L= 74
16 1 Pressure cup 814014 R=120 / L= 94
17 1 Pressure cup 814016 R=132 / L=106
18 1 Lubricating nipple 319718
19 1 Ring fitting 366916
20 1 Hollow core screw 374179
21 2 Bonded seal 361108 USIT 5.7x9x1
22 1 Block 814151
23 2 Screw 341024 In-6kt M6x16 DIN 912-12.9
24 1 Oil hose 040034 PA Ø2.5/1.5 L = ca. 500mm
25 1 Cap 826092 RN ONLY Type 1
26 4 Screw 341011 In-6kt M4x12 DIN 912-12.9
27 4 Locking washer 351706 M4
28 2 Connection fitting 366913
29 1 Sealing ring 363681 DA M5
30 1 Cap 814164 RNL/RNEL 231/90
31 1 Cap (reworked) 814165 RNL/RNEL 231/90 with NHE
101 1 Spherical plain bearing to form tool holder
325802 GE 8 DO
102 1 Magnet to form tool holder 390001
103 1 Circlip to form tool holder 354510 SB 16
Appendix Radial riveting machine RNE 181 HPP
72 803835.006/ENG
11.2.3 Electric motor 181 825320-m
Pos. No. Part name Part no. Remarks
1 1 Spring dowel sleeve 355333 "PRYM" ø4x24 DIN 7343
2 1 Polygon shaft 825053 Standard
3 1 Electric motor 542860 3x230/400V 50Hz, 3x265/460V 60Hz
4 1 Electric motor 542861 3x575V 60Hz
5 1 Electric motor 542862 1x110V 60Hz
6 1 Electric motor 542863 1x220V 50Hz
7 1 Electric motor 542889 1x120V 60Hz
8 1 Polygon shaft 825060 Bodine-Motor
9 1 Electric motor 542906 3x200V 50Hz
10 1 Feed cable motor 520169
14 1 Cable fitting 525794 M20x1.5mm 5.5-12.0mm
15 4 Cylinder head screw 341025 In-6kt M6x20 DIN 912-12.9
16 1 Cover 826012
17 3 Pan head screw 359137 M4x8 eco-fix H BN 4825 4H
18 4 Cylinder head screw 341231 In-6kt 3/8"-16 UNC x 1"
19 2 Flat plug AMP 525107 6,3x0.8 IFH 1.5
20 1 Electric motor 542918 3000rpm
21 1 Polygon shaft 826035 STF with Bodine-Motor
22 1 Feed cable motor 520169.01 USA/Canada
23 1 Cover bracket 825167
Radial riveting machine RNE 181 HPP Appendix
803835.006/ENG 73
11.2.4 Pneumatics 181 STF/HPP 825328-n
Appendix Radial riveting machine RNE 181 HPP
74 803835.006/ENG
Pos. No. Part name Part no. Remarks
2 1 Bracket 814087
5 1 5/2-way valve 369345 1/4"
6 2 Silencer 379924 1/4"
7 1 Plastic hose 040038 ø12/8, L = 130mm
8 1 Direct joint 367712 1/4" ø12
9 2 Direct joint 367739 828-0406 (Standard)
9 2 Direct joint 367738 828-0404 (RNE reduced force)
10 2 Plastic hose 040021 PS 86 L=… (Standard)
10 2 Plastic hose 040026 PS 64 L=… (RNE reduced force)
11 2 Screw 341023 M6x12
12 1 Indicating label 250004
14 2 Screw 341626 M4x50
15 1 Direct joint 367713 3/8" ø12
16 1 Air maintenance unit 368300 3/8", 2-part
Single parts to Pos. 16 obtainable:
Filter-regulator 368307 C.12, 3/8"
Mist oiler 368327 L.12, G3/8"
Manometer 369812 Ø50, 0-10 bar
Gasket for manometer 363692 ¼“
Tank for filter 368312
Tank for lubricator 368313
17 1 Air maintenance unit 368308 3/8", 4-part
Single parts to Pos. 17 obtainable:
Filter 368302 F.12, 3/8"
Mist oiler 368327 L.12, G3/8"
Distributor 4-part 368305 T.12, 3/8“
Pressure regulator 368303 R.12, 3/8“
Manometer 369812 Ø50, 0-10 bar
Gasket for manometer 363692 ¼“
Tank for filter 368312
Tank for lubricator 368313
Radial riveting machine RNE 181 HPP Appendix
803835.006/ENG 75
Pos. No. Part name Part no. Remarks
18 2 Screw 341507 M4x30
19 1 Plug socket black 369347 22mm 230-364A
20 1 Plug socket transparent 369348 22mm 230-392A (if NHE or path-measuring system)
21 2 Protecting cage 368311 optional
22 1 Cable to valve 520235 L = 1300mm
23 1 Filter-regulator 368301 C.12 G, 3/8“
Single parts to Pos. 23 obtainable:
Filter-regulator 368307 C.12
Manometer 369812 Ø50, 0-10 bar
Gasket for manometer 363692 ¼“
Tank for filter 368312
24 1 Air maintenance unit 368310 3/8", 3-part
Single parts to Pos. 24 obtainable:
Filter 368302 F.12, 3/8"
Distributor 4-part 368305 T.12, 3/8“
Pressure regulator 368303 R.12, 3/8“
Manometer 369812 Ø50, 0-10 bar
Gasket for manometer 363692 ¼“
Tank for filter 368312
Appendix Radial riveting machine RNE 181 HPP
76 803835.006/ENG
11.2.5 Automatic lubrication 814340-u
Radial riveting machine RNE 181 HPP Appendix
803835.006/ENG 77
Pos. No. Part name Part no. Remarks
1 1 Grease container 814112
2 1 Pressure regulating unit 368325 DR.022-L378
12 1 Plug socket 369347 black 22mm 230-364 A
14 1 Injection lubricator 378008 L11 R 1/8“ KY 2033
Single parts to Pos. 14 obtainable:
14.1 1 Clamping ring 366912 2.5x1.5 brass
14.2 1 Tube connection 366911 M8x1.00x3/32“
15 1 Connection fitting 366913
Single parts to Pos. 15 obtainable:
15.1 1 Clamping ring 366912 2.5x1.5 brass
18 1 Swivelling fitting 366150 1/8“, D=4 Art.-Nr. 0118 04 10
19 3 Screw plug 371012 B 18 23-02
21 1 Swivelling fitting 367744 1/8" 834-0204 K
23 1 Swivelling fitting 367746 1/4" 834-0404 K
25 1 Plastic hose 040026 PS 64
26 1 Plastic hose 040037 PA ø4/2.7
27 1 Oil hose 040034 PA ø2.5/1.5
28 2 Cylinder head screw 341015 In-6kt M5x8
29 1 Cylinder head screw 341027 In-6kt M6x30
30 1 Cylinder head screw 341026 In-6kt M6x25
31 1 Feeding cable valve 520235
33 1 Proximity switch 522520 M5 PNP NC BES 516-3022-E5-C-S49
34 1 Angular plug connector with cable 522532 BKS-S 49-1-03
35 1 Locking plug 371531 PE 4.5 mm
38 1 Filter 368337 ¼“ F.01
39 1 Bracket assembly set 368353
40 4 Cylinder head screw 341017 In-6kt M5x12 DIN 912-12.9
Lubricating grease (1kg can) 060309 Klübersynth GE 46-1200
Appendix Radial riveting machine RNE 181 HPP
78 803835.006/ENG
11.2.6 Foot switch 813345-d
Pos. No. Part name Part no. Remarks
1 1 Foot switch 522427 F1-U1 UN
2 1 Reduction flange 525894 only for Canada
3 1 Cable fitting 525719 Pg11/6-12mm, only for Canada
4 1 Cable configured 520146 2x1.5E length = 2.5m, only for Canada
5 1 Cable fitting 525794 M20x1.5/5.5-12mm
6 1 Cable configured 520145 2x1 length = 2.5m
7 1 Case with switch 522621 F1-U1 UN
8 1 Spring 522426 F1-U1 UN
9 1 Foot switch 522429 F1-U2ZD UN
10 1 Case with switch 522430 F1-U2ZD UN
11 1 Ram incl. spring 522431 F1-U2ZD UN
12 1 Cable configured 520623 4x1.5E length = 2.5m
13 1 Cable configured 520622 4x1 length = 2.5m
Radial riveting machine RNE 181 HPP Appendix
803835.006/ENG 79
11.2.7 Two-hand operating unit 814350-d
Pos. No. Part name Part no. Remarks
1 1 Housing 814109
2 1 Cover 814107 without emergency stop
3 1 Cover 814108 with emergency stop
4 2 Cylinder screw 341016 In-6kt M5x10 DIN 912-12.9
5 2 Press button 522297 green
6 1 Cable fitting 525772 Pg 11, 5-12mm
7 1 Counter nut 525204 Pg 11
8 1 Cable clamp 525304
9 1 Cylinder screw 341009 In-6kt M4x8 DIN 912-12.9
10 1 Cylinder screw 341015 In-6kt M5x8 DIN 912-12.9
11 1 Press button 522296 red, emergency stop
12 1 Supply cable 520233 RC 20 L=2000
13 1 Supply cable 520232 RC 20 L=1400
14 1 Supply cable 520660 HPP-25 L=1500
15 6 Pan head screw 346090 M3x6 ECO-FIX Form H, BN 4825 4.8
16 1 Supply cable 520661 HPP-25 L=2000 for RND, RNS, RNFS
Appendix Radial riveting machine RNE 181 HPP
80 803835.006/ENG
11.2.8 Pressure pad 081-241 814315-d
Radial riveting machine RNE 181 HPP Appendix
803835.006/ENG 81
Pos. No. Part Name Part No. Remarks
1 1 Pressure piece Client specific
2 1 Cap 814058
3 1 Pressure spring 820026
4 2 Cylinder head screw 341502 In-6kt M3x20
5 2 O-Ring 362086 60-1.5
6 1 Straight pin 355068 3x10
7 1 Snap ring 354239 46x1.75
8 1 Form tool holder complete without O-Ring
814051 R=80 / L=54
8 1 Form tool holder complete with O-Ring
814146 R=80 / L=54
9 1 Form tool holder complete without O-Ring
814052 R=100 / L=74
9 1 Form tool holder complete with O-Ring
814147 R=100 / L=74
10 1 Pressure cup 814010 R=80 / L=54
11 1 Pressure cup 814012 R=100 / L=74
12 7 Spring washer 314075 45x22.4x1.25 (60 – 170 daN)
13 10 Spring washer 314075 45x22.4x1.25 (120 – 340 daN)
14 6 Spring washer 314214 45x22.4x2.5 (400 – 650 daN)
15 1 Lubricating nipple 319718
16 1 Banjo fitting 366916
17 1 Hollow-core screw 374179 H1 M5 K
18 4 Bonded seal 361108 USIT U 5.7-9-1
19 1 Form tool holder complete without O-Ring
814053 R=120 / L=94
19 1 Form tool holder complete with O-Ring
814148 R=120 / L=94
20 1 Form tool holder complete without O-Ring
814054 R=132 / L=106
20 1 Form tool holder complete with O-Ring
814149 R=132 / L=106
21 1 Pressure cup 814014 R=120 / L=94
22 1 Pressure cup 814016 R=132 / L=106
29 1 Aluminium sealing ring 363681 DA M5
30 1 Block 814151
31 2 Cylinder head screw 341024 In-6kt M6x16 DIN 912-12.9
33 1 Oil hose 040034 PA Ø2.5/1.5 L= ca. 500mm
34 1 Connection fitting 366913
Appendix Radial riveting machine RNE 181 HPP
82 803835.006/ENG
11.2.9 Path-measuring system HPP-181, 825408-c
Radial riveting machine RNE 181 HPP Appendix
803835.006/ENG 83
Pos. No. Part name Part no. Remarks
1 1 Sensor support 826133
2 1 Support 825284
3 1 Clamping ring 825285
4 1 Magnetic tape support 826104
5 1 Cover 825282
7 1 Magnetic field sensor 540421 MIL 10
8 1 Magnetic tape 540408 MLFK
9 2 Cylinder head screw 341512 In-6kt M5x30
10 2 Cylinder head screw 341100 In-6kt M3x14
12 2 Pan head screw 346080 M3x6
13 2 Cylinder head screw 341104 In-6kt M3x8
14 1 Mounting nut 522545 E-8, M10x1
18 1 Cylinder head screw 341005 In-6kt M3x10
with initiator TDC, Standard machines
15 1 Proximity switch 522519 M8 PNP
16 1 Angular plug connector with cable 522532 Cable L=3m
with initiator TDC, RNC
15 1 Proximity switch 522519 M8 PNP
19 1 Angular plug connector with cable 522546 Cable L=10m
without initiator TDC
17 1 Stopper 371504 Ø=7mm Type 6019 metrical
Appendix Radial riveting machine RNE 181 HPP
84 803835.006/ENG
11.2.10 Riveting stroke limit switch unit NHE-U 181-231, 825290.01
Pos. No. Part name Part no. Remarks
1 1 NHE basic unit 826098 181-381
2 1 Basic plate small 825292
3 1 Slide 825262
4 1 Turning lever 825265
5 1 Cover below 825289
6 1 Cover above 825299
7 1 Fitting bolt 341398 d6x20/ M5
8 1 Fitting bolt 341412 reworked
9 1 My-Com-Switch 522676 M75/S35
10 1 Cable 520644
11 1 Torsion spring 316637
12 1 Screw 341025 In-6kt M6x20
13 1 Washer large 348805 M6
14 1 Screw 341002 In-6kt M3x5
15 3 Screw 346078 In-6kt M4x6
16 2 Screw 346091 In-6kt M5x10
17 6 Screw 341018 In-6kt M5x16
18 2 Cylinder pin 355090 4-h6x16
Radial riveting machine RNE 181 HPP Appendix
803835.006/ENG 85
11.2.11 Riveting stroke limit switch unit NHE-H 181-231, 825290.03-a
Pos. No. Part name Part no. Remarks
1 1 NHE basic unit 826098 181-381
2 1 Basic plate small 825292
5 1 Cover below 825289
6 1 Cover above 825299
15 3 Pan head screw 346078 In-6kt M4x6
16 2 Pan head screw 346091 In-6kt M5x10
17 8 Cylinder head screw 341018 In-6kt M5x16
18 2 Cylinder pin 355090 4-h6x16
21 1 Distance plate 825298
22 1 Magnetic field sensor 540421 MIL 10
23 1 Plate 825288
24 1 Magnetic tape 540409 MLFK L=25
25 2 Cylinder head screw 341069 In-6kt M3x16
26 2 Counter sunk screw 342801 In-6kt M3x6
Appendix Radial riveting machine RNE 181 HPP
86 803835.006/ENG
11.2.12 Riveting stroke limit switch unit NHE-E 181-231, 825290.07-a
Pos. No. Part name Part no. Remarks
1 1 NHE basic unit 826098 181-381
2 1 Basic plate small 826109 reworked
3 1 Slide 825262
4 1 Turning lever 825265
5 1 Cover below 825289
6 1 Cover above 825299
7 1 Fitting bolt 341398 d6x20/ M5
8 1 Fitting bolt 341412 reworked
9 1 My-Com-Switch 522676 RC-30 or HPP-25 control
10 1 Cable 520644
11 1 Torsion spring 316637
12 1 Screw 341025 In-6kt M6x20
13 1 Washer large 348805 M6
14 1 Screw 341002 In-6kt M3x5
15 3 Screw 346078 In-6kt M4x6
16 2 Screw 346091 In-6kt M5x10
17 6 Screw 341018 In-6kt M5x16
18 2 Cylinder pin 355090 4-h6x16
55 1 Rotary knob 310730
56 1 Adjustment spindle 825294
57 1 Heavy duty dowel pin 356060 Ø3x8
58 1 Pressure spring 316632 0.8x8.0x32
67 1 Switching amplifier with housing 826120 LC-, RX- or external control
68 1 My-Com-Switch 522678 LC-, RX- or external control
Radial riveting machine RNE 181 HPP Appendix
803835.006/ENG 87
11.2.13 Riveting stroke limit switch unit NHE-Combi 181-231, 825290.09-a
Pos. No. Part name Part no. Remarks
1 1 NHE basic unit 826098 181-381
2 1 Basic plate small 825292
3 1 Slide 825262
4 1 Turning lever 825265
7 1 Fitting bolt 341398 d6x20/ M5
8 1 Fitting bolt 341412 reworked
9 1 My-Com-Switch 522676 M75/S35
10 1 Cable 520644
11 1 Torsion spring 316637
12 1 Cylinder head screw 341025 In-6kt M6x20
13 1 Washer large 348805 M6
14 1 Cylinder head screw 341002 In-6kt M3x5
15 5 Pan head screw 346078 In-6kt M4x6
17 8 Cylinder head screw 341018 In-6kt M5x16
18 2 Cylinder pin 355090 4-h6x16
22 1 Magnetic field sensor 540421 MIL 10
23 1 Plate 825288
24 1 Magnetic tape 540409 MLFK L=25
25 2 Cylinder head screw 341069 In-6kt M3x16
26 2 Counter sunk screw 342801 In-6kt M3x6
27 1 Distance plate 825286
28 1 Cover below 826101
29 1 Cover above 825273
30 1 Distance plate 825287
31 2 Cylinder head screw 341071 In-6kt M5x25
47 2 Cable clamp 525305 d=4.5
48 2 Pan head screw 346080 In-6kt M3x6
Appendix Radial riveting machine RNE 181 HPP
88 803835.006/ENG
11.2.14 Riveting stroke limit switch unit (NHE) basic unit 181 – 431, 826098
Pos. No. Part name Part no. Remarks
1 1 Guiding plate 825295
2 1 Support 825296
3 1 Slider 825293
4 1 Guiding slide 338053 MGN12H
5 1 Profile rail 338063 MGNR12 L=64
6 1 Fitting bolt 341399 d6x25/M5
7 1 Standard pressure spring 316622 1.25x10x64
8 1 Threaded pin 346980 In-6kt with flat point M14x14
9 1 Cylinder pin 355435 m6 d8x18
10 2 Cylinder pin 355087 h6 d4x10
11 4 Screw 341502 In-6kt M3x20
12 3 Screw 341006 In-6kt M3x12
13 2 Screw 341018 In-6kt M5x16
Radial riveting machine RNE 181 HPP Appendix
803835.006/ENG 89
11.2.15 Proportional pressure regulator 181/231/281 868191
Pos. No. Part name Part no. Remarks
1 1 Proportional pressure regulator 529518
2 1 Feed cable with connector 529519
3 2 Swivelling screw fit 367861 G 1/8“ Ø10
4 1 Silencer 379923 1/8“
5 1 Straight screw connection 367740 G1/4“, d10
6 1 Straight screw connection 367752 G3/8“, d10
7 2 Cylinder head screw 341629 In-6kt with shank M4x70
8 2 Plastic hose 040023 black Ø10/8
Appendix Radial riveting machine RNE 181 HPP
90 803835.006/ENG
Manufacturer
Baltec Maschinenbau AG Obermattstrasse 65 CH-8330 Pfäffikon ZH Schweiz
Tel.: 0041 (0)44 953 13 33 Fax: 0041 (0)44 953 13 44 [email protected] www.baltec.com
Representative list
Ägypten Frankreich Schweden
UTP Group Ltd. 5, lbn El Nabih Street Zamalek, Cairo Egypt
Tel.: 0020 2 736 05 34 Fax: 0020 2 736 33 53 [email protected]
BalTec France 11, rue Gustave Madiot ZA les Bordes FR-91070 Bondoufle France
Tel.: 0033 1 69 47 12 00 Mobile: 0033 688 84 8862 Fax: 0033 1 69 47 13 49 [email protected] www.baltec.fr
Colly Company AB Rasebotgsgatan 9 SE-16406 Kista Schweden
Tel.: 0046 8 703 02 57 Fax: 0046 8 703 98 41 Mobile: 0046 70 520 25 05 [email protected]
Australien Grossbritannien, Irland Schweiz
Bliss & Reels Co. Pty. Ltd. 9 Kim Close P.O. Box 215 Bulleen, Victoria 3105 Australia
Tel.: 0061 39 850 6666 Fax: 0061 39 852 1345 www.blissandreels.com.au
BalTec (UK) Ltd., BalTec House 1 Heron Industrial Estate Basingstoke Road, Spencers Wood, UK-Reading, Berkshire RG7 1PJ, Great Britain
Tel.: 0044 1189 311 191 Fax: 0044 1189 311 103 [email protected] [email protected] www.baltecuk.com
Baltec Maschinenbau AG Obermattstrasse 65 CH-8330 Pfäffikon ZH Schweiz
Tel.: 0041 (0)44 953 13 33 Fax: 0041 (0)44 953 13 44 [email protected] www.baltec.com
Baltik Indien Singapur
CLE Baltic Sära street 10 Peetri village Rae county 75312 Estonia
Tel.: 00372 780 35 37 Fax: 00372 780 35 39 [email protected]
Francis Klein & Co. Private Ltd. 70/1, Mission Road IN-Bangalore - 560 027 India
Tel.: 0091 80 2227 2781 0091 80 2227 2782 Fax: 0091 80 2227 6324 [email protected]
NLC Singapore Pte. Ltd 50 Bukit Batok St 23 # 04 – 11 Midview Buildings Singapore 659 578
Tel.: 0065 6268 5911 Fax: 0065 6268 2170 Mobile: 0065 9830 3017 [email protected]
BeNeLux Italien Slowakei
Heesen-ICA B.V. Afrikalaan 14 A NL-5232 BD's-Hertogenbosch Nederland
Tel.: 0031 73 641 7365 Fax: 0031 73 642 5735 [email protected] www.heesen-ica.nl
Camar S.p.A. Via Genova, 58/A IT-10090 Cascine Vica – Rivoli (TO) Italia
Tel.: 0039 011 959 1626 0039 011 959 2970 Fax: 0039 011 959 4101 [email protected] www.camarspa.it
OK Strojservis, s.r.o. Bancìkovej 1/A SK – 821 03 SVK-Bratislava Slevensko
[email protected] Tel.: 0042 0563 034 505 Fax: 0042 0257 181 056
Brasilien Japan Slowenien, Kroatien
BalTec do Brasil Av. Marginal Direita da Anhanguera, 480 Jundiaí 13214-658 SP Brasil
Tel.: 0055 11 99657 8485 0055 11 4492 5408 Fax: 0055 11 4584 7497 [email protected]
Naka Seiki Co. Ltd 2-17, 1-Chome, Kinda-cho Moriguchi, JP-Osaka 570-0011 Japan
Tel.: 0081 6 6901 1875 Fax: 0081 6 6905 8241 [email protected] www.nakaseiki.co.jp
INTERMER d.o.o. Peruzzijeva ulica 127g Sl-1000 Ljubljana Slovenija
Tel.: 00386 1 280 86 83 Mobile: 00386 41 676 583 Mobile: 00386 41 793 073 Fax: 00386 1 280 86 89 [email protected]
Bulgarien Kolumbien Spanien, Portugal
ALFLETH ENGINEERING AG Hardstrasse 4 CH-5600 Lenzburg Switzerland
Tel.: 0041 (062) 888 70 00 Fax: 0041 (062) 888 70 10 [email protected] www.alfleth.com
Imocom S.A. Calle 17 No. 50-24 111611 Bogotá Colombia
Tel.: 0057 1 413 7755 Fax: 0057 1 413 7755 [email protected] www.imocom.com.co
BalTec Espanã Avda Guadalix 26 bis ES-28702 Ciudalcampo S. Sebastian de los Reyes (Madrid) Espanã
Socio de servicio técnico: Tojaltec-Fabrico de Máquinas Zona Industrial de Vilar de Besteiros Lote 2 PT-3465-190 Tondela Portugal
Tel.: 0034 630 442 457 [email protected]
Tel.: 00351 232 848 042 Fax: 00351 232 848 050 [email protected]
China Korea
BalTec Machinery Shanghai Ltd Room 509, Yingjia Plaza Tower B No. 3008 Gu Dai Road 201100 Shanghai P.R. China
Tel.: 0086 21 6430 0732 Fax: 0086 21 6430 1653 [email protected] [email protected] www.baltec.cn
Dongso P.A. International 3F Dongso-Bldg. #181 Baekjegoboon-Ro, Songpa-Gu, Seoul, Korea Jamsil-Dong, 138-864
Tel.: 0082 2 338 0770 Fax: 0082 2 338 8496 Mobile: 0082 10 5663 0770 [email protected] [email protected]
Dänemark Norwegen Südafrika
Sneholt & Nilsen A/S Adalen 9 DK-4600 Koge Denmark
Tel.: 0045 4615 4600 Fax: 0045 4615 4225 [email protected] www.sneholt-nilsen.dk
Colly Components AS Rasebotgsgatan 9 SE-16406 Kista Schweden
Tel.: 0046 8 703 02 57 Fax: 0046 8 703 98 41 Mobile: 0046 70 520 25 05 [email protected]
Rothco (Pty.) Ltd. P.O. Box 1756 6 Derrick Road, Spartan Kempton Park Johannesburg South Africa
Tel.: 0027 11 970 1930 /1/2/3 Fax: 0027 11 394 1132 Mobile: 0027 83 267 0857 [email protected] [email protected]
Deutschland PLZ: 6, 7, 8 (ausser 83), 90-94 Oesterreich, Deutschland PLZ: 83 Thailand
BalTec Maschinenbau AG Home-Office Am Bahndamm 18/1 DE-73342 Bad Ditzenbach Deutschland
Tel: 0049 7335 923 412 Fax: 0049 7335 923 3069 Mobile: 0049 175 1816 132 [email protected]
HAMOTEK Montagetechnik GmbH Untersbergstrasse 1b AT-5082 Grödig Oesterreich
Tel.: 0043 6246 72788 Mobile: 0043 664 3420959 Fax: 0043 6246 72980 [email protected] www.hamotek.at
Krasstec Company Ltd. 1205 Rama9 Soi55 Rama 9 Rd Suan Luang, Suan Luang THA-Bangkok 10250 Thailand
Tel.: 0066 (0) 2 732 1144 Fax: 0066 (0) 2 732 2350 Mobile: 0066 (0) 81 835 4449 [email protected]
Deutschland PLZ: 0, 1, 39, 95-99 Polen Tschechien
KLEINIG engineering Dechwitzer Str. 16 Gewerbepark Störmthal DE-04463 Großpösna b.Leipzig Deutschland
Tel.: 0049 34297 14 36 0 Mobile: 0049 171 673 10 70 Fax: 0049 34297 14 36 27 [email protected]
OK-Strojservis Polska Sp. z o.o ul. Technologiczna 2A PL-45-839 Opole Polska
Tel.: 0048 690 368 321 [email protected] www.ok-strojservis.pl
OK Strojservis, s.r.o. Na Kasárnách 152 CZ-396 01 Humpolec Czechia
Tel.: 0042 0563 034 502 Mobile: 0042 0604 311 822 Fax. 0042 0257 181 056 [email protected] www.ok-strojservis.cz
Deutschland PLZ: 2, 3 (ausser 39), 4, 5 Rumänien Türkei
Technisches Büro Diehl GmbH Industriestrasse 80a DE-40764 Langenfeld Deutschland
Tel.: 0049 2173 963 07 06 Fax: 0049 2173 963 07 08 [email protected] [email protected] www.tb-diehl.de
ALFLETH ENGINEERING AG N. Titulescu Str. 2 RO-500010 Brasov România
[email protected] [email protected] Tel.: 0040 268 510 012 Fax: 0040 268 510 011
Çağ-Kar Dış Ticaret Mümessillik Yunus Emre Mah.Veysel Karani Cad. No.143/C Yenidocan, Sancaktepe TR-34791 Istanbul Türkiye
Tel.: 0090 216 430 89 29 Mobile: 0090 542 671 36 19 Fax: 0090 216 430 90 09 [email protected] [email protected] www.turkticaret.net/cag-kar
Finnland Russland Ungarn
OY C.Lindholm Engineering Ab. Trollbergintie 10 FI-10650 Tammisaari Finnland
Tel.: 00358 207 519 600 Fax: 00358 207 519 619 [email protected] www.clegroup.eu
ALFLETH ENGINEERING AG Timirayzevskaya 1 RU-127422 Moskau Russia
Tel.: 007 495 661 90 57 Fax: 007 495 661 90 58 [email protected]
ALFLETH ENGINEERING AG Alfleth Rt. Magyarorszag Kft. Moricz Zsigmond körter 14.IV/1 HU-1117 Budapest Magyarország
Tel.: 0036 1 209 52 47 Fax: 0036 1 209 52 43 [email protected] [email protected]
USA, Kanada; Mexico
BalTec Corporation 121 Hillpointe Drive Suite 900 Canonsburg, PA 1531, USA
Tel.: 001 724 873 5757 Mobile: 011 412 400 6851 Fax: 001 724 873 5858 [email protected] www.baltecorporation.com
Radial riveting machine RNE 181 HPP Appendix
803835.006/ENG 91
Index Radial riveting machine RNE 181 HPP
92 803835.006/ENG
12 Index
A
Air maintenance unit ................................................... 54
Application limitations ................................................... 9
Automatic lubrication riveting spindle head ........... 36, 53
B
Basic settings ............................................................. 19
C
CE conformity declaration ........................................... 12
D
Declaration of incorporation ........................................ 12
Declarations ................................................................ 12
Decommissioning ....................................................... 61
Dimensions drawing RNE 181 reduced force with path-measuring system HPP .......................................... 14
Dimensions drawing RNE 181 reduced force with path-measuring system HPP for flange mounting .......... 15
Dimensions drawing RNE 181-231 HPP with NHE .... 46
Disposal ...................................................................... 62
E
Electrical power supply ................................................. 9
Emissions ................................................................... 11
Environmental conditions .............................................. 9
F
Foot switch ................................................................. 37
Form tool D = 10 with various lengths ........................ 26
Form tool designs and closing head shapes ............... 24
G
General safety rules .................................................... 12
H
Heating of riveting machine ........................................ 18
I
Information and symbols ............................................... 8
Initiator lower end position (bridging initiator) ............. 39
Initiator upper end position ......................................... 39
Intended use ............................................................... 10
M
Magnetic field sensor adjustment ............................... 43
Maintenance and repair log ........................................ 59
Maintenance work....................................................... 49
Mechanical power supply ............................................. 9
Mist oiler adjustment ................................................... 55
Modifications ............................................................... 12
My-Com Switch substitution ....................................... 42
N
Noise ........................................................................... 11
Notes and symbols on the product ................................ 9
O
Oils recommended ...................................................... 55
Operator ........................................................................ 7
Original language of assembly instructions ................... 6
P
Personal safety equipment ......................................... 18
Personnel ...................................................................... 7
Personnel qualification .................................................. 7
Piston and piston rod seals ......................................... 57
Polygon shaft .............................................................. 56
Possible machine settings .......................................... 23
Power supply .............................................................. 11
Pressure pad............................................................... 32
Pressure pad dimensions drawing .............................. 33
Pressure/force diagram ............................................... 21
Product life phases ....................................................... 7
Production of thrust piece and spring diagram 802297 ............................................................................... 34
Proportional pressure regulator................................... 47
Q
Questions or unclear points .......................................... 6
R
Recommended form tool materials ............................. 25
Re-commissioning ...................................................... 61
Replaced parts ............................................................ 62
Replacing the form tool holder and pressure cup........ 27
Rivet parameters ........................................................... 9
Riveting force adjustment ........................................... 21
Riveting motor terminal box ........................................ 58
Riveting spindle........................................................... 51
Riveting spindle advance speed adjustment ............... 20
Riveting spindle head (form tool holder and pressure cup) ........................................................................ 50
Riveting spindle return speed adjustment ................... 20
Riveting stroke adjustment .......................................... 19
Riveting stroke limit switch unit NHE 181-231............. 40
Riveting to stroke limiting stop .................................... 23
Riveting under high pressure ...................................... 23
Riveting under low pressure ....................................... 23
Riveting without stroke limiting stop ............................ 23
RNE 181 reduced force HPP details ........................... 13
S
Schemata .................................................................... 63
Setting up the riveting machine for a new workpiece .. 22
Radial riveting machine RNE 181 HPP Index
803835.006/ENG 93
Significance of the safety regulations ........................... 7
Spare parts lists .......................................................... 66
Spring prestress adjustment riveting stroke limit switch unit NHE ................................................................. 45
Standard form tool Ø10 with conical profile (081-241) 30
Standard form tool Ø10 with crowned profile (081-241) ............................................................................... 31
Standard form tool Ø10 with flat profile (081-241) ...... 29
Storage ....................................................................... 61
T
Technical specifications riveting machine 181 reduced force max. 1.5 kN ................................................... 16
Topping up the grease container ................................ 53
Touch probe switching point NHE-E adjustment ......... 44
Two-hand operating unit ............................................. 57
U
User .............................................................................. 7
V
Vibrations .................................................................... 11
W
Warning and safety notices ........................................... 8
Workplace ................................................................... 18
Index Radial riveting machine RNE 181 HPP
94 803835.006/ENG