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30 RIVETING MACHINES DUNKES has over 35 years experience of building universal wobble riveting machines and of riveting know-how. The basic range consists of a series of wobble riveting machines in the form of table machines with differing riveting forces, and of riveting units used in automation and with remote control. The advantage of the wobble riveting process is that because of short riveting times, there is a clear flow direction and/or clear movements. The necessary riveting tools can be built up simply, in other words, with low tool costs. The wobble riveting technology permits high quality riveted joints in rigid or movable version. Quality can be checked by the use of a force/path control device. 1a) Measuring device for force/path indication 1. Flanging machine with integrated force/path control (50 kN) 1b) Layout of flanging unit, pressure gauge, displacement pickup 2. Wobble riveti machine with sli table and force/ control (20 kN) 3. Rotary rivetin machine with 6 tions, mechanic controlled rotary table, testing po for riveting heig force/path cont and tool clampi (20/40 kN riveti force) S. DUNKES GmbH • Wiesach 26 • 73230 Kirchheim/Teck Postfach 1144 • 73219 Kirchheim/Teck • Germany Tel. +49 7021 7275-0 • Fax +49 7021 71365 oder 7275-84 www.dunkes.de • [email protected]

RIVETING MACHINES - DUNKES€¦ · wobble riveting machines and of riveting know-how. The basic range consists of a series of wobble riveting machines in the form of table machines

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Page 1: RIVETING MACHINES - DUNKES€¦ · wobble riveting machines and of riveting know-how. The basic range consists of a series of wobble riveting machines in the form of table machines

30

R I V E T I N G M A C H I N E S

DUNKES has over 35 years experience of building universalwobble riveting machines and of riveting know-how.The basic range consists of a series of wobble rivetingmachines in the form of table machines with differing rivetingforces, and of riveting units used in automation and withremote control.The advantage of the wobble riveting process is that because of short riveting times, there is a clear flow directionand/or clear movements. The necessary riveting tools can bebuilt up simply, in other words, with low tool costs. The wobble riveting technology permits high quality riveted jointsin rigid or movable version. Quality can be checked by theuse of a force/path control device.

1a) Measuring device for force/pathindication

1. Flanging machine withintegrated force/path control (50 kN)

1b) Layout of flanging unit,

pressure gauge,displacement

pickup

2. Wobble rivetimachine with slitable and force/control (20 kN)

3. Rotary rivetinmachine with 6 tions, mechaniccontrolled rotarytable, testing pofor riveting heigforce/path contand tool clampi(20/40 kN rivetiforce)

S. DUNKES GmbH • Wiesach 26 • 73230 Kirchheim/TeckPostfach 1144 • 73219 Kirchheim/Teck • Germany

Tel. +49 7021 7275-0 • Fax +49 7021 71365 oder 7275-84www.dunkes.de • [email protected]

Page 2: RIVETING MACHINES - DUNKES€¦ · wobble riveting machines and of riveting know-how. The basic range consists of a series of wobble riveting machines in the form of table machines

31

In the case of automatic processes therivet height tolerance can be checkedbefore riveting. This can be monitoredeither in the form of a bar chart or with aforce/path diagram.The DUNKES CNC riveting machine isused when a large number of rivets atclose centres are required. Loading andunloading is not dependent upon time.A NC control enables the required riveting forces, times and reproduciblepath switch off points to be program-med. The data are stored on disks. Theadvantage of this system comparedwith multi-spindle heads is that noexpensive individual riveting tools arerequired.

8. Automatic riveting machinewith 12-fold clipfeed for console

. CNC wobble rivetingmachine with 3 axis,

reciprocating table for loading and unloading

(20 kN)

6. Riveting machine with automatic rivetfeed using sorting boiler, automatic tool

transport device (40 kN pressing force each)

4. Wobble riveting machine withsliding table, tool clamping,

force/path control, NC control,PC and printer (20 kN)

7. Wobble rivetingmachine as a seatedwork place (rivetingforce 20 kN each)

S. DUNKES GmbH • Wiesach 26 • 73230 Kirchheim/TeckPostfach 1144 • 73219 Kirchheim/Teck • Germany

Tel. +49 7021 7275-0 • Fax +49 7021 71365 oder 7275-84www.dunkes.de • [email protected]

Page 3: RIVETING MACHINES - DUNKES€¦ · wobble riveting machines and of riveting know-how. The basic range consists of a series of wobble riveting machines in the form of table machines

32

R I V E T I N G M A C H I N E S

3. DUNKES open-frontedwobble riveting machine with

adjustable table (20 kN)

1. DUNKES wobble rivetingmachine as standard range (5 kN - 40 kN)

4. Open-frontedwobble rivetingmachine with multi-spindle rivetinghead and toolchanger (100 kN)

2. DUNKES wobble riveting unit as standard range

(5 kN - 40 kN)

3a) Wobble riveting unit disassembled; the machine can

thus be used as a pneumatic press

5. Horizontal riveting machine

with hydraulic riveting units

(100 kN each)

S. DUNKES GmbH • Wiesach 26 • 73230 Kirchheim/TeckPostfach 1144 • 73219 Kirchheim/Teck • Germany

Tel. +49 7021 7275-0 • Fax +49 7021 71365 oder 7275-84www.dunkes.de • [email protected]

Page 4: RIVETING MACHINES - DUNKES€¦ · wobble riveting machines and of riveting know-how. The basic range consists of a series of wobble riveting machines in the form of table machines

33

7. DUNKES precision wobble riveting machine

with adjustable head (20 kN)

8. DUNKES preciwobble rivetingmachine with muspindle riveting he(20 kN)

Working Examplesfor Rivet Head Types

6. Hydraulic open-fronted wobbleriveting machine (100 kN)

9. Detail, pressure rivetingwith automatic rivet feed

10. Pressureriveting withautomatic rivetfeed (10 kN)

The wobble riveting method allowsa wide variety of types of rivetheads to be used, even in inac-cessible positions. Under normalcircumstances either a 5° /3° or a2° inclination of the rivet axle isused. Compared with the purelypress-riveting system, the rivetingforce used here is about 1/10th.This largely eliminates deformationof the rivet waist in the hole. Therivet axis is driven pneumatically,or, in the case of higher rivetingforces, hydraulically. Optionalextras such as sliding tables forloading and unloading, automaticrivet feed, quality check using for-ce/path control, rotary table ortransfer options can be suppliedas required.

a b c d

e g h

i j k l

f

S. DUNKES GmbH • Wiesach 26 • 73230 Kirchheim/TeckPostfach 1144 • 73219 Kirchheim/Teck • Germany

Tel. +49 7021 7275-0 • Fax +49 7021 71365 oder 7275-84www.dunkes.de • [email protected]

Page 5: RIVETING MACHINES - DUNKES€¦ · wobble riveting machines and of riveting know-how. The basic range consists of a series of wobble riveting machines in the form of table machines

34

P N E U M AT I C P R E S S E S

DUNKES has a comprehensive basic range of pneumatic presses for many different kinds of applications.The main point of difference is whether the ram start is activated using the 2-handsystem, a joystick or a foot pedal. An advantage of DUNKES joystick control is thatthe ram is moved absolutely synchronously to the joystick. Optional extras includeadjustable table and mechanical depth stop for reproducible reversing accuracy. Inthe case of straightening presses, the straightening equipment is designed for theoperation requirements in accordance with ergonomic principles. These extras enable specific customer requirements to be met exactly. The range of pneumaticpresses with constant and direct force is an economic extension to the hydraulicpresses at the lower end of the force range.

2. Pneumatic open-fronted press withadjustable table, sensitive handlevercontrol, can be switched to 2-handoperation

3. Pneumaticsensitively controlled

straighteningpress with light-

column measurement

indicator (20 kN)

1. Pneumatic table presswith hydraulic dampeningunit for the ram axis. 2-handoperation (40 KN)

❒ Pressing

❒ Stamping

❒ Calibrating

❒ Punching

❒ Straightening

❒ Pressure riveting

❒ Bending

❒ Assembling

❒ Jointing

❒ Caulking

❒ Trimming

❒ Flanging

S. DUNKES GmbH • Wiesach 26 • 73230 Kirchheim/TeckPostfach 1144 • 73219 Kirchheim/Teck • Germany

Tel. +49 7021 7275-0 • Fax +49 7021 71365 oder 7275-84www.dunkes.de • [email protected]