R

VictorTaichungR

VictorTaichung

Victor Taichung – an established ISO 9001 & 14001 companyVictor Taichung - an established ISO-9001 & 14001 company

Multi-tasking lathe with twin built-in spindles

4-axis or 5-axis machining in one set-up

Roller geared swivel tool spindle

ATC and 40-tool magazine

MultipleX Evolution

Arm-type ATC and tool magazine ● Twin arm type ATC performs quick and reliable tool

changeover.● 40 tool magazine is included as standard to offer

sufficient tools for turning, milling and drilling. ● HSK-T63 tooling implements milling operation.

Kennametal KM-63UT tooling is also optionally available.

Twin Direct Drive Spindles (DDS)● Spindle motor is integrated inside the headstock to eliminate the

vibrations from belt or gear drives on the conventional design.● High consistent accuracy (high Cpk value) is guaranteed because of

less vibration and no belt tension variation.● Twin independently controlled spindles with lower turret double the

output and cover versatile machining applications to pay off costly investment.

● Spindle synchronization is included as standard for quick part changeover at spindle speed up to 2500 rpm.

● Angular encoder is included as standard to assure high angular accuracy ±0.01˚ (resulition 0.001˚) for C-axis milling application.

With twin spindles included for highest production, this innovative model Vturn-X200 is equipped with a swivel tool spindle mounted on the 2-axis traveling carriage to implement the milling operation at an arbitrary angle. Lower turret can be further included not only to compensate the time waste during tool exchange but to enhance the turning capability to pay off costly investment.

Multi-tasking lathes with twin spindles for 5-axis machining

Cpk value: + 0.73 (±0.015 mm), 0.34 (±0.010 mm) Belt-driven + 1.63 (±0.015 mm), 0.98 (±0.010 mm) Built-in spindle

Error Analysis

No. of workpiece (O.D. turning on 30 mm parts)

0.015

0.01

0.005

0

-0.005

(mm

)

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

Vturn-X200

1

Lower Turret (optional) reduces idle time during tool exchange● Lower turret not only facilitates turning features like a conventional lathe

but also reduces the idle time during the tool changeover for upper tool spindle.

● Lower turret offers a feasible solution to either accompany the turning with upper tool spindle on the 1st spindle or complete the 2nd operation for the 2nd spindle.

● Innovative 9 station turret minimizes possible un-commanded cutting by the opposite tool so as to allow more turning range.

● Servo driven turret used for twin spindles features quickest tool indexing and easy maintenance.

Rigid machine structure● Roller type LM guides support the heavy traveling carriage for tool

spindle and lower turrets to assure smooth moving for minimal variation.

● Servo motors are directly coupled to the ballscrews for highly efficient power transfer.

● Only Fanuc α (alpha) type motors (instead of β (beta) type) are used for feed axes to assure quickest response for high performance.

Swivel Tool Spindle (B-axis) with built-in spindle 22 kW (30 HP) / 12000 rpm● Roller gear mechanism (instead of worm gear mechanism)

minimizes the backlash and guarantees high accuracy at an arbitrary angle.

● Coupling is included as standard for B-axis to clamp the swivel tool spindle at every 5 degree indexing to enhance structure rigidity and the according milling & drilling capability.

● Built-in spindle (motor-spindle) with greased lubrication and Fanuc® built-in motor offers 22 kW (30 HP) / 110 Nm (149 ft-lbf) output at low base speed 1300 rpm.

2

Through Victor's own fixed forms for easy programming in Fanuc's Manual Guide i, Vturn-X200 integrates turning and milling in one machine to avoid set-up time waste dramatically and the according part re-loading errors for extremely high machining efficiency and accuracy.

1st spindle machining ● Part changeover within 20 seconds. (excl. lower turret).

● Spindle synchronization up to 2500 rpm.

Done by One

3

2nd spindle machining

Tool Spindle Output

Twin Spindle Output

2000 4000 6000

1300 4000 6000

0

0

50

100

1720

4

8

12

16

Pow

er (k

w)

11KW S1

15KW S3 25%

Torq

ue (N

-m)

Low Speed High Speed

110 Nm S3 15%

MILLING SPINDLE MOTORFANUC α BiI112S/15000

1300

150

2000

Spindle speed (rpm)

Spindle speed (rpm)

62 Nm S3 25%

5000 10000 15000

6000 9000 15000

0

0

10

20

30

911

10

20

30

Pow

er (k

w)

11KW S1

22KW S3 25%

Torq

ue (N

-m)

23 Nm S2 30min

3000

Spindle speed (rpm)

Spindle speed (rpm)

17 Nm S1 Cont.

6000

20S3 15%

13KW

5000

2300

45 Nm S1 Cont.

12000

17

18.5KW S2 10min

15KW S2 30min

14000

40

7

29 Nm S2 10min

35 Nm S3 25%

1200014000

27Nm

1300 2300 5000

17Nm12Nm

200 400 600 8000

450

5

10

15

20

25

200 400 600 8000 500

100

200

300

400

500478 Nm S3 15%

179

40002000 600010500

15KW S2 20min

18.5KW S3 15%

5

10

15

20

25

11KW

40002000 600010500

50

100

150

200

250

300

2418

11KW S1 Cont

370

500

370

353

450

318

233

318 Nm S2 20min

233 Nm S1 Cont

22KW S2 10min

4400

18.5KW S2 30min

15KW S1 Cont

2800

44002800

200 Nm S2 10min

168 Nm S2 30min

136 Nm S2 Cont

131

Low SpeedSpindle speed (rpm)

Spindle speed (rpm)

High SpeedSpindle speed (rpm)

Spindle speed (rpm)

44002800

6375

Pow

er (k

w)

Torq

ue (N

-m)

Pow

er (k

w)

Torq

ue (N

-m)

4

Unique feature additional monitor (touch panel) releases more information about machine status and sample programs for easier operation and maintenance. More than 200 Fixed Forms for turning and milling modes exclusively developed by Victor Taichung have been included in Fanuc controller to simplify programming in the MGI (Manual Guide i) for complicated applications.

In turning and milling operation, Tool Offset Conversion (TOC) by a simple G code G342 B_M_D_I_(W_) is included as standard to compensate the tool offset in different tilting angle of tool spindle. When the 5-axis simultaneous machining option is required, Fanuc TCP (Tool Center Point Control) is included to provide an optimal tool guidance and prevents contour gouging. The interpolation between the start and end positions can be defined, so the ball-end milling can be implemented. The programmed feed rate and inclination angle can be also defined so as to obtain better surface quality during large compensating movement.

Victor's own software Torque Limit Skip (TLS) function has been included to detect the loading increase during part exchange between 2 spindles to assure part changeover successfully. With another powerful software Built-in 3D interference check (3DCHK) included, the controller continuously checks the interference zone every 0.012 second and interrupts machining whenever a collision is imminent so as to increase the safety for the machine and its operators.

TCP(Opt.)

3DCHK

Conversational Interface (Victor Smart System, VSS)

Multi-point Spindle Orientation

Fixed Form

Part ExchangeBetween Spindles

Multi-tasking Tool Offset Setting

Real tool move

Program command

NC Package

5

Spindle Status Magazine Maintenance3D Coordinate Conversion

STANDARD:ITEM SPECIFICATION DESCRIPTION

Control System:

1 Control model Fanuc 31i 2-path

2 Visual display unit 10.4" color LCD

3 Keyboard unitSeparate type MDI unit (standard keys) and extra Touch panel with command Keys

Axes and Spindle control:

1 Max. Controlled Axes 20

2 Simultaneously controlled axes 4 (Upper X1, Z1, C1 Y, B)+ 3 (lower X2, Z2, C2, E)

3 Spindles 3

4 Synchronous axes Std. (twin spindles)

5 AIG-BAG (Unexpected disturbance torque detection) Std.

Input command:

1 Least input increment X, Z, Y, E: 0.001 mm / 0.0001 inch.

2 Lease commend increment X:0.0005 mm, Z, Y, E:0.001 mm,C, B:0.001 deg.

3 Maximum programmable dimension ±999999.999 mm / ±39370.0767 inch±999999.999 deg

4 Absolute / Incremental programming X, Z, C, Y, B, E (absolute only for B, E)/ U, W, H, V

5 Decimal input Std.

6 Program code EIA / ISO automatic recognition

7 Program storage memory Back up by battery

8 Inch / Metric conversion G20 / G21

9 Programmable date input G10

Feed functions:

1 Cutting feed (when AI contouring control is not executed)

X, Z, Y, E:1-4800 mm/min(0.01-188 inch/min)B, C:1-4800 deg/minB, C:0.01-4800.0000 min/rev(0.000001-50.000000 inch/rev)

2 Dwell G04

3 Feed per minute / rev. G98 / G99

4 Thread cutting G32

5 Thread cutting retract Std.

6 Continuous thread cutting Std.

7 Handle feed Manual pulse generator (MPG)0.001 / 0.01 / 0.1 mm (per pulse)

8 Automatic acceleration / deceleration Std.

9 Linear acc / deceleration after cutting feed interpolation Std.

10 Rapid feed override F0 / 25 / 100% (changeable to 10% byswitch)

11 Cutting feedrate override 0~150% (each 10%)

12 AI contouring control I + Nano smoothing G5.1 (30 blocks)

13 3-D Manual feed Std.

Program memory:

1 Part program storage length 2560 m (1 MB)

2 Part program editing Delete, insert, change

3 Program number search Std.

4 Sequence number search Std.

5 Address number search Std.

6 No. of registered programs 2000 (in total)

7 Program storage memory Back up by battery

8 Multiple program simultaneous editing Std.

9 DNC though memory card Std. (excl. memory card)

10 Extended part memory editing Std.

11 Storage memory extension By ATA or CF card (up to 1GB)

Programming support:

1 Circular interpolation Std.

2 Direct drawing dimension programming Std.

3 Canned cycles G90, G92, G94

4 Multiple repetitive canned cycles G70~G76

5 Multiple repetitive canned cycles II Std.

6 Synchronous / mixture control Std. (for C-axis)

7 Sub programs Std.

8 Balance cut G68~G69

9 Custom macro Std.

10 Addition to custom macro common variables Std.

11 3-D coordinate system conversion Std.

12 3-D rigid tapping Std.

13 Helical interpolation Std.

14 Manual handle retrace (2 path) Std.

15 Manual Guide i Std.

16 Tool offset conversion (Victor's PLC) Std.

17 Torque limit skip function (Victor's PLC) Std. (for part exchange)

18 Built-in 3D interference check (3DCHK) collision monitoring (3DCHK) Std.

19 Victor Smart System (VSS) Std.

Data interface:

1 Ethernet (100BaseT) Std.

2 PCMCIA port Std. (excl. memory card)

3 RS-232-C Std.

CONTROL OPTIONS:1 Tilted working plane (TWP) command

2 Tool center point (TCP) control

3

5-axis simultaneous control Fanuc 31i-A5 including:- Tool posture control (TPC)- Cutting point command (CPC)- Nano Smoothing 2

4 3-D cutter compensation (3DCRC)

5 AI contouring control II (AICC-2, 200 blocks)

6 Abnormal load detection

Additional Monitor (Touch panel)

Victor Taichung’s Fanuc 31i Control Specification

6

Ergonomic design for easy & safe operation● Enclosed guarding with the high outlet chip conveyor fitted into the

machine bed ensures no access to the machine during operation and no coolant leakages.

● Front removed coolant tank with High pressure coolants by Grundfos® pump SPK4-8 improves the machining quality on part surface. Oil skimmer is installed on coolant tank to separate the oil layer from coolants.

● Rotary control box with front mounted hydraulic gauges facilitate the easy adjustment and operation.

● Spindle oil cooler for twin DDS spindles and air conditioner for the electrical cabinet are both included to prolong service life for the costly control components.

Standard Accessories

For direct mounting on turretMounting Block

Taper slice

O.D & Face tool

Face tool

Large dia. boring bar

Boring bar sleeve

Small dia. boring bar

Boring bar sleeve

Drill

Drill socket(MT#)

Tooling Accessories for Lower Turret (opt.)Tool Vturn-X200Tool shank for turret disk 25 mmMaximum boring bar diameter 40 mmBoring bar holder40 mm 4Boring bar sleeve8 mm 110 mm 212 mm 216 mm 220 mm 225 mm 232 mm 2Drill socketMT1 Opt.MT2 1MT3 1‘U’Drill holder32 mm 1‘U’Drill socket20 mm Opt.25 mm 1

Powerful hydraulic chuck● Hydraulic 3-jaw hollow chuck is foot operated for easy and safe

operation.

Showa® lubrication pump● Qualified Japanese lube pumps (4 liters) assure long service life

for machine operation.

7

Optional Accessories

Detachable Manual Tool Presetter (Renishaw® MTP)To save the laborious measuring time on the part diameter and tool wear-out, the tool presetter measures the tool length and diameter automatically by the probe touched by the tool tip. The detachable design allows for more space for machining and this type of MTP is also called TOOL EYE because of two probes for tool spindle and lower turret.

Multi-tasking ToolsMulti-tasking are specially designed by tool manufacturers to integrate multiple inserts or in one tool for specific application. With Victor's VSS software included, Vturn-X200 can use multi-tasking tools to reduce the frequency for tool exchange.

Lower TurretLower turret offers a feasible solution to either accompany the turning with upper tool spindle on the 1st spindle or complete the 2nd operation for the 2nd spindle. In addition, the addition of lower turret reduces the idle time during tool changeover for tool spindle.

Coolant Through Spindle (CTS)Similar as machining centers, the coolant through spindle (tool spindle) can be installed to offer the high pressure (20 bars / 60 Hz by Grundfos pump CRK2-180) coolants to reduce chips built-up and to upgrade the part surface finish and accuracy. Filtration system is included to block the fine particles to flow into the accurate tool spindle.

Independently Controlled TailstockFor the long and slender parts machining where the supporting at part end is required, the 2nd spindle is replaced by the tailstock which can be programmed and moved along machine base at high feedrate and high accuracy.

5-axis Simultaneous Machining5-axis simultaneous machining can be easily implemented by the controller upgrade to Fanuc 31i-B5 control. However, the export of this special controller is subject to an authorization of government of the exporting countries and required application forms must be filled out.

8

HSK-T63 (Standard) KM-63UT (Optional)

Machine SpecificationItems Unit Vturn-X200

Capacity

Swing over bed mm 960Swing over carriage mm 610Between centers mm 1123Max. turning length mm 1000Max. turning diameter mm 540 (limited by carriage cover)Max. part diameter from 1st to 2nd spindle mm 210 (limited by opt. lower turret)

Travels

X1-axis (upper tool spindle) mm 600Z1-axis (upper tool spindle) mm 1100Y-axis (upper tool spindle only) mm 160 (±80)B-axis deg 225 (+110 ~ -115)X2-axis (lower turret) mm 150Z2-axis (lower turret) mm 782 (±391)E-axis (2nd spindle) mm 1050

Axis feed

X1/Z1/Y axis feed (upper tool spindle) m/min 36 / 36 / 18X1/Z1/Y/B axis motor power kW 5.5 / 7 / 4 / 3

Ball screw dia. x pitch mm X1: 36 x P10, Z1: 40 x P12Y: 36 x P10

X2/Z2/E feed rate (lower turret and subspindle) m/min 18 / 20 / 20X2/Z2/E motor power kW 3 / 3 / 4

Ball screw dia. x pitch mm X2: 32 x P10, Z2: 32 x P12E: 36 x P10

Main spindle (1st spindle)

1st spindle nose (chuck) inch A2-6 (8") 1st spindle speed rpm 42001st spindle motor power (cont/20min/15%) kW 15 / 18.5 / 22Spindle bore mm 62Bearing inside diameter mm 100Bar capacity mm 52

2nd spindle

2nd spindle nose (chuck) inch A2-6 (8")2nd spindle speed rpm 42002nd spindle motor power (cont/20min/15%) kW 15 / 18.5 / 22Spindle bore mm 62Bearing inside diameter mm 100Bar capacity mm 52

Upper tool spindle (B-axis milling head)

Turret type rpm Milling head with ATCPositioning indexing resolution deg. 5 (by coupling) Continuous indexing resolution deg. 0.001 (by roller gear)Max. speed rpm 12000Milling motor power (cont. / 30 min. / 25%) kW 11 / 15 / 22

ATC & tool magazine

Tool specification - HSK-T63(Opt. KM-63UT)

Tool capacity - 40Tool selection - Fixed tool pot numberMax. tool diameter mm 90 Max. tool length mm 280Max. tool weight kg 7Tool exchange time sec 1.8 (T-T), 20 (chip-chip)

Lower turret(Optional.)

No. of tools - 9Tool shank size mm 25Max. boring bar diameter mm 40Tool exchange time sec 1.2 (0.4 excl. disk up / down)

Machine

Controller Fanuc 31iTank capacity L. 560Power requirement kVA 85 (95 with lower turret)Floor requirement mm 5500 x 3400 x 2600Net weight kg 12000

Standard accessories:‧�KITAGAWA® hydraulic chuck with soft

jaws

‧�Chip conveyor with cart

‧�Spindle oil cooler

‧�Fully enclosed splash guarding

‧�Hand-wheel (Remote MPG)

‧�Oil skimmer

‧�Higher pressure coolant by Grundfos®

pump SPK4-8

‧�SHOWA® lubrication pump

‧�Coolant flush on Z-axis cover

‧�3 step warning light

‧�Air conditioner for electrical cabinet

‧�Fanuc manuals by CD ROM

Optional accessories:‧�Hard jaws

‧�Detachable Manual Tool Presetter

(Renishaw® MTP)

‧ KM-63UT tooling

‧�Lower turret with tooling accessories

(excl. VDI tooling)

‧�Auto door

‧�Bar feeder interface

‧�Parts catcher (not for lower turret)

‧ Air blow above (or through) chuck

‧�Coolant Through Spindle (CTS)

‧�Independently controlled tailstock

‧�Fanuc manuals

‧�Fanuc 31i-B5 control for 5-axis

simultaneous machining

(Ø1.969")

16.1

Ø63

(0.634")

Ø50

(Ø2.4803")

40(1.575")

18(0.709")

Ø7(0.275")

Ø72.4

(Ø2.850")

60°

Ø55.7

(Ø2.193")

Ø48

.010

14.71826 32

Ø55

72.3

60°±0°15"

12.4

25+

0.03

50

27°±

3°

2°52"05''

30°

30°

Ø7

16.0

4 189.25

17.9920

26.5 26.5

20

R8

10

Ø34

Ø37

Ø40

1

18.137

Max

Ø8.

4M

18X

P1

1012

3.75

R1.2

R8R0

.6

4.6

Ø10

Max R1.5

Max R1.5

20

12

Ø63

MA

X.Ø

62

6.36

MAX.30

1

1 R8 9 Ø7.5

12.5

4±0.

04

A

A

2

30°

30° 30°

9

Lower turret (optional)

Tool spindle

Machining Range

(X2

stro

ke) (max tool length)

Z2 zero point

539

115° 110°

B stroke

600

1561.1

9

80 80160

(Y stroke)

530 (-Z1) 570 (+Z1)(199) 1100 (Z1 stroke)

100

585+

15 (X

1 st

roke

)

240

240

Ø170

1620

Ø21

0

15

Ø21

0

Ø90

(max

dia

met

er)

280

14431050 (E stroke)

947 (Z2 extra stroke for part exchange btw spindles)

(165) 782 (Z2 for lower turret)391 (-Z2) 391 (+Z2)

183.5 125

1010

105

9035

135

15

240

100

600

46.1

946

.19

46.1

946

.19

61.1

9

80 80160

(Y stroke)

(+Y)(-Y)

(+Y)(-Y)

(max tool length)

555

ATC POS.

160 160

Z1 zero point

ATC POS.

Ø210

Ø230 (Std turning diameter)

Ø270 (Max. tu

rning diameter)

Ø58

130

125

15

55

35135150

X STROKE

Ø74

25

178.54

Ø380

10

SPK 4-8

CRK2-110 pumpfor CTS (Opt.)

pi2030Filter for CTS (Opt.)

Ø1

1092

1232

1748

100050

83350

2080

753

4245

2818

1600

796

R700

450

1673

23142238

960

R480

13701335150

2345

Machine Layout

XMTHTL VTL VMC HMC PIM 11

02

23

01

TE

L: 0

4-2

47

33

32

6

THE COMPANIESVICTOR-TAICHUNG

UK ☐ Victor CNC (UK) Ltd. TEL : 44-1-706-648485 FAX : 44-1-706-648483

FRANCE ☐ Victor France TEL : 33-1-64772000 FAX : 33-1-64772063

GERMANY ☐ Victor GmbH TEL : 49-2261-478434 FAX : 49-2261-478327

SOUTH AFRICA☐ Victor Fortune (PTY) Ltd. TEL : 27-11-3923800 FAX : 27-11-3923899

MALAYSIA☐ Victor Machinery (M) SDN. BHD. TEL : 60-3-56337180 FAX : 60-3-56337191

THAILAND☐ Victor (Thailand) Co. Ltd. TEL : 66-2-9263735 FAX : 66-2-9032373

USA☐ Fortune International Inc. TEL : 1-732-2140700 FAX : 1-732-2140701

CHINA☐ Zhongtai Precision Machinery

(Guangzhou) TEL : 86-20-82264885 FAX : 86-20-82264861☐ JIANRONG PRECISION Machinery (Shanghai) TEL : 86-21-59768018 FAX : 86-21-59768008

TAIWAN http://www.or.com.tw E-mail :info@mail.or.com.tw☐ Victor Taichung Machinery Works Co; Ltd. Headquarters: 266, Sec.3 Taichung Kan Rd. Taichung,Taiwan, R.O.C. TEL : 886-4-23592101 FAX : 886-4-23592943 Overseas Marketing Division: TEL : 886-4-23580701 FAX : 886-4-23584541

profile:Sales turnover: USD 218.0 mil’s (in 2010)*No. of employees: 1101*Exchange rate: 1 USD=30 TWD.

R

VictorTaichungR

VictorTaichung

was also marketed under the brand names (outside North America) andR

VictorTaichungR

VictorTaichung

HX1GE11EC