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Quick Start GuideTCC300 Tapchanger Control
1 LCD SCREEN Pressing any push button will wake up the LCD and display the heading corresponding to the “Hot Button” label
inside the push button - WAKE, MNTR, SETP, CNFG, COMM, UTIL, or VR.
2 EXIT/WAKE
Push button
The EXIT WAKE Push button wakes the LCD from sleep mode and begins scrolling through a list of user pro-
grammed metered/calculated values.
3 VR Pushbutton Activates the user defined Voltage Reduction Steps
Shortcuts/arrows
4 SETP Access to the Setpoints screens
5 MNTR Access to the Monitoring screens
6 ENT/UTL Push button Access to the Utilities screens and enter button
7 CNFG Access to the Configuration screens
8 COMM Access to the Communication screens
9 LEDS See page 2
10 USB Port Out of Band High Voltage
11 Smart FlashCard Slot Used for loading and saving setpoints, DNP files and IEC 61850 CID files, saving datalog, SOE and OSC files, clone
saving and uploading, updating firmware, saving Wakeup screen parameters and all metering parameters, and can
be used as an Access Code Key.
1
69
3
8
2
4
5
710 11
2
Leds
RAISE LED Out of Band Low Voltage
LOWER LED Out of Band High Voltage
REV PWR LED Indicates reverse power flow
OK LED Illuminates to indicate the micro controller is functioning properly and is extin-
guished when a Motor Seal-in Failure Block is in effect
COM1 TX/RX LEDS Indicates when control is transmitting and/or receiving data
ALARM LED Indicates any of the programmable alarms are activated
V/RED LED Indicates voltage reduction has been invoked
- Continuous illumination and one periodic flash indicates Level 1 Voltage
Reduction
- Continuous illumination and two periodic flashes indicates Level 2 Voltage
Reduction
- Continuous illumination and three periodic flashes indicates Level 3 Voltage
Reduction
MANUAL LED Indicates automatic control is disabled and in manual mode
LOCAL LED Indicates control is switched into Local mode, cannot command control to raise or
lower via SCADA
TX
Top View
Front
Fiber Optic V-Pin Connector (optional)
Fiber Optic ST Connector
RJ-45 Ethernet over Copper (optional)
Control Power Backup Input
BlueTooth
Ethernet over Fiber Optic (optional)
RS-485
RS-232 DE9S
TX
Bottom View
In-Line, 6-Pin Connector for the M-2025B, C or D
Current Loop Module
24-Pin Blue Connector for TCC300 Adapter Panels or
Direct Connection
Source Voltage InputOne Aux OutputThree Aux Inputs
Front
External connection locations
3
24-Pin Connector (P2)
Voltage Input (Polarity)
Neutral
Load Current (Return)
Load Current (Polarity)
Circulating Current (Polarity)
Circulating Current (Return)
Tapchanger Raise Output
Motor Power Input
Voltage Reduction Step #2 orContact KeepTrack 1R1L/1N Input
Contact "Wetting" Supply + 12 Vdc
Operations Counter/Switch Status Input #1Operations Counter/
Switch Status Input #2Input 1 Motor Seal-in/
Switch StatusNeutral Position Detector #1
Neutral Position Detector #2
Tapchanger Lower Output
Non-Sequential Operation/Auto Tap Inhibit Input/SCADA Cutout
Voltage Reduction Step #1 orContact KeepTrack 1R1L/1N Input
Motor Seal-in Disconnect Output
User-Programmable Alarm
Self-Test Alarm
User-Programmable Alarm
Non-Interruptable Pwr Supply Input
Self-Test Alarm
P3
Source Voltage Input
Aux Output
Aux Input A1Or DVAr2 Disable Input
Aux Input A2
Aux Input A3
1
2
3
4
5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Fuse ¼ AmpVoltage Input (Polarity)
Load Current (Return) See Note 2
Voltage Input (Return) See Note 2
Load Current (Polarity) 0.2 A
Circulating Current (Polarity) 0.2A
Circulating Current (Return)
Self-Test Alarm (Return) See Note 4
User-Programmable Alarm (Return)
Self-Test Alarm (Input) See Note 4
User-Programmable Alarm (Input)
Motor Seal-in
Note 3
AUTO
OFF
OFF
RAISE
LOWER
RAISELS
LOWERLS
ALINTERLOCK
ARINTERLOCK
AUX LOWER (AL)
AUX RAISE (AR)
AL AR MOTOR
FUSE 6 A
MOTOR POWER 120/240 VSee Note 1
R L
When an adapter panel is not used, automatic shorting of CT inputs is not provided by the TCC300/M-2050; the customer must provide a mehod for shorting the CT‘s before the control is disconnected.
1. Motor voltage may be 120 or 240 V to neutral, or 240 phase to phase.
2. The customer is to provide an earth ground connection to the CT/VT‘s neutral connection, external to the control
3. To Motor Power Seal-in board.
4. If the TCC300 is configured for the SCAMP push button Auto/Manual Switch type, the Self-Test Alarm relay is NOT avai-lable.
Typical TCC300 stand-alone
4
Safety information
Death or severe electrical shock can occur
In no case should the line current circuit be interrupted with the regulator or transformer energized. Do not remove auxiliary current transformers without shorting the current inputs.
Exercise care during installation, operation and maintenance procedures
The equipment described in this manual contains voltages high enough to cause serious injury or death. Only qualified per-sonnel should install, operate, test, and maintain this equipment. Be sure that all personnel safety procedures are carefully followed. Exercise due care when operating or servicing alone.
Remove Fuses Before Service
5
Menu screens
Press EXIT to go to the Menu Header.Press either ← or → to move sideways to the adjacent Menu Header.
Press ENT to view Tapchanger Status
Press ENT to view Alarm Status
Press ENT to view Input Status
Press ENT to viewOutput Status
Peak RMS Currx.x mA (x.x) T
Avg RMS Currx.x mA (xx.x) T
Profile Durationxxx.x ms(xxx.x) T
Peak Motor Current Ex.x mA
Voltage % THDx.x %
Current % THDxx.x %
Press ENT to viewVoltage Harmonics
Press ENT to viewCurrent Harmonic
Status Motor Current Harmonics
MONITORUTIL SETP
Tap Information Present Demand Demand History Energy Metering
Tap Position/CalDISABLE
Drag Hands EL= 0 N R= 0 N
Definite TimerRaise xxs Lower xxs
Intertap Timerx %
Operation Counter0
Resettable Counter E0
Neutral Sw Counterx
Lower Counter x
Raise Counter x
Press ENT to viewspecific Tap Stats
Press ENT to clear Tap Statistics
RTN Success Counter00000
RTN StatusDISABLED
Count to RTN Active00000
Demand Intervalxx Min
Demand Load Voltagexxx.x Volts
Demand Pri. Currentxxx.x Amps
Demand Pri. Wattsx.xx MW
Demand Pri. VArsx.xx MVArs
Demand Pri. VAx.xx MVA
Demand Intervalxx Min
Min Load Voltage Ex.x Volts
Max Load Voltage Exxx.x Volts
Max Pri.Current Exxx.x Amps
Max Primary Watts Ex.xx MW
Max Primary VArs Ex.xx MVAr
Max Primary VA Ex.xx MVA
PF @ Max VA Ex.xxx PF
Press ENT to resetDemand History
Press ENT to performMaster Reset
Watt Hours FwdE
x kWh
Lagging VAr Hours Ex kVArh
Watt Hours Rev Exx kWh
Leading VAr Hours Exx kVArh
Press ENT to resetEnergy Metering
Press ENT to perform Master Reset
If DVAr enabled
Metering
Load Voltagexxx.x Volts
Meter Out Voltagexxx.x Volts
Source Voltagedisabled
Load Currentx.x mA LEAD/LAG
Circulating Currentx.x mA LEAD/LAG
DVar Currentx.x mA LEAD/LAG
Compensated Voltagexxx.x Volts
Primary Voltagex.xx kV
Primary Src Voltagedisabled
Primary Currentxxx.x Amps
Primary Wattsx.xx MW
Primary VArsx.xx MVArs
Primary VAx.xx MVA
Power Factorx.xxx LEAD/LAG
Frequencyxx.x Hz
Load Voltagexxx.x Volts
Watt Hours Fwd Ex kWh
ToHarmonics
To TapInformation
UTILITIESCOMM MNTR
6
* Power Flow Reverse setting screens are only available when the “Reverse Power Operation” selection under “Common Settings” is selected to either: REGULATE REVERSE,REG. R MEASURED SRC, DISTRIBUTED GENERATION, AUTO DETERMINE orAUTO DETERMINE MEASURED. If Distributed Generation is selected, then only LDC values can be set.Selecting BLOCK, IGNORE or RETURN TO NEUTRAL disables the Power Flow Reverse setting screens.
Menu screens
Active Setpoint Profile or Setpoint Profile Selected for Editing
Limits 1
Profile Settings Common Settings 1
Block Raise Voltagexxx.x Volts
Block Lower Voltagexxx.x Volts
Runup Deadbandx.x Volts
Current Block Limitxxx mA
Runback Deadbandx.x Volts
Runup Enable/Disabledisable
Active ProfileProfile :1
Edit Profile 1 Name"Empty"
Profile to EditProfile :1
Repeats for Profiles 2-4
LDC SelectionRX
Timer ResetINTEGRATING
Timer CharacteristicDEFINITE
Power Direction BiasNONE
Rev Power OperationBLOCK *
Power Flow Fwd 1
Bandcenter Fwdxxx.x Volts
LDC X Fwdx Volts
Bandwidth Fwdx.x Volts
LDC Z Fwdx Volts
LDC R Fwdx Volts
With LDC R,X
With LDC Z
Definite(Inverse) Delay Fwdxx Sec
Bandcenter Revxxx.x Volts
Bandwidth Revx.x Volts
Power Flow Reverse 1
LDC X Fwdx Volts
LDC Z Fwdx Volts
LDC R Fwdx Volts
With LDC R,X
With LDC Z
Definite(Inverse) Delay Fwdxx Sec
VAr Bias 1
Disable on Rev Pwrdisable
VAr Bias MethodStep
Set VAr Bias Methoddisable (Step, Linear)
Fwd Max Cap Bnk Size12000 KVAr
Rev Max Cap Bnk Size12000 KVAr
Lead % Pickup75
Lag % Pickup75
VAr Bias Volt Step1.0 Volts
Max VAR Bias Time300 mins
Curr Mult Base Value0
Disable on Rev Pwrdisable
Set VAr Bias MethodLinear
Linear V Bias -X0 Volts
Normlzd Lin V Bias -Xx.x Volts
Linear V Bias -X Lmt0.0 Volts
Linear V Bias +X0 Volts
Normlzd Lin V Bias +Xx.x Volts
Linear V Bias +X Lmt0.0 Volts
To ProfileSettings
ToVAr Bias
Voltage Reduction 1
VRed Turnoff Timer0 Min
Smart VRdisable
Save VR at Power OffDON"T SAVE
Standard VRENABLE
Reduction Step 1 %2.5
Reduction Step 3 %7.5
Reduction Step 2 %5.0
SETPOINTSMNTR CNFG
CONFIGURATIONSETP COMM
COMMUNICATIONCNFG UTIL
**
7
Menu screens
CONFIGURATIONSETP COMM
Tap SettingsTapchanger TypeRemote Voltage Bias
Enable/Disabledisable
RVB HB Timer5 Secs
RVB Scale Factor1.0
Rev RVB Scale Factor1.0
Run Through Neutral
Enable/Disabledisable
Reset RTN Succ CtrPress ENT to begin
Max Allowed Taps4
Max RTN Standby Ops20
Taps Between Runs1000
Max Load Current50 mA
Nameplate
Auto/Man Sw TypeSCAMP SWITCH
Scamp Init PwrupAUTO MODE
Auto/Man Sw TypeNONE/TOGGLE
Comm Block AutoDON'T SAVE
CT Multiplier6000 X
Load VT ConfigLINE_TO_GROUND
Aux Curr Transformer200 mA
CT/Load VT Phasingx Deg
Load VT Multiplier60.0 X
Load VT Correctionx.x Volts
CT/Source VT Phasingx Deg
Source VT Multiplier60.0 x
Source VT Correctionx.x Volts
Norm. VT. Multiplierx.xx
Power Display OptionSINGLE_PHASE
Fast Volt Recoverydisable
Fast Volt R Settingx.x V
Regulator TypeTYPE A
Output SelectionCONTINUOUS
Output PulseX.X Sec
Low Current Blockdisable
Tap Limits ENABLED
Not settable unless an
external source of Tap Position
is selected
Tap Position/CalDISABLE
Tap Informationdisable
Tap Limitsdisable/ENABLE
Tap Block Raisexx
Tap Block Lowerxx
Highest Tap16
Lowest Tap–16
Intertap Delayx Sec
Seal-in Fail BlockENABLE
Op Counter Config1 X/2 X/
COUNT WINDOW/CAM FOLLOWER
Cam Followerdisable
X Mode Delay xx ms
Op Counter Preset XXXXXX
Ntrl Counter PresetXXXXXX
Lower Counter PresetXXXXXX
Tapchanger TypeLTC
Regulator VendorDefault
Counter Time Window0.5 Sec
Raise Counter PresetXXXXXX
Maximum Tap Wear999999
IndTapWear Alrm Set100 %
Cooper Quick Drivedisable
Op Ctr = Count Window Op Ctr=1X/2X
CONFIGURATIONSETP COMM
CONFIGURATIONSETP COMM CONFIGURATION
SETP COMMCONFIGURATIONSETP COMM
To Data Logging
8
Menu screens
Auto/Man Switch Type set to SCAMP
Programmable Alarm
Prog Alarm Function–<0000000000000000
Prog Alarm FunctionNORMAL/ASDEADMANOUT
OpCount Signal Alrm0
Clear Sealin AlarmReady Press ENTER
Clr Low Current BlkReady Press ENTER
Clr RTN Fail To OprReady Press ENTER
System Clock
Set Date and Time08/26/13 15:41:29
Daylight Savingsdisable
Input Selection
Input Selection 1SWITCH STATUS
Input Selection 2NONSEQ INPUT
Input Selection 3VOLTAGE RED 2
Mtr Current Profile
Peak RMS % Changexxx
Average RMS % Changexxx
Duration % Changexxx
Init. Motor CurrentPress ENT to reset
CBEMA Setup Harmonics Setup Data Logging
Data Log Select111111111111111
Data Log Interval5 mins
Press ENT to clearData Log Records
Paralleling
Paralleling TypeDISABLE
Paralleling TypeDELTA VAR #1
Paralleling TypeCIRCULATING I
Paralleling TypeDISABLE
Paralleling TypeDELTA VAR #2orDELTA VAR #2 (KT)
DVAR2 Sensitivityx.x
DVAR2 Reac I Lmtxxx mA
DVAR2 I Ratiox.xx
Paralleling TypeMASTER/FOLLOWER
MASTER/FOLLOWERNONE
Paralleling Addressxx
Num. Devicesx
T.P.R. Timeoutxxxxx ms
Breaker Optionxxxxxx
Tap Differencex
Clear Lockout AlarmReady Press ENTER
Paralleling TypePEER2PEER DELTAVAR
P2P Dvar Sensitivityx.x
DVAR2 Reac I Lmtxxx.x mA
TopologySingle Bus
Paralleling Addressxx
Num. Devicesx
P2P Update Speedxxxxx
Clear Lockout AlarmReady Press ENTER
Load Side Brk ConfigNot Used
Right Tie Brk ConfigNot Used
Left Tie Brk ConfigNot Used
MVA Ratingx.x
I Multi Correctionxxx %
Min I Thresh. ENABLED
Use TapTalk ForCBEMA in SOE or OSC
Event 1ENABLE
Event1 Sag Pickupxx %
Event1 Sag Dropoutxx %
Event1 Sag Min Dur1 cycles (xx ms)
Repeats for Events 2 thru 4
Clear All CountersReady Press ENTER
V 2-16 Har. Alarm011101111111111
V 17-31 Har. Alarm000000000000001
V Alarm Threshold1.0 %
I 2-16 Har. Alarm011101011111111
I 17-31 Har. Alarm000000000000001
I Alarm Threshold10 %
Min I Thresh. EnableENABLE
Min Fund I Threshold20 mA
Harmonic Alarm Delay10 s
Normal Voltagexxx.x Volts
To Nameplate
9
Menu screens
If Memory Card is present, the first menu displayed under Communication is the
Memory Card menu, otherwise the Memory Card menu is not displayed.
If IEC 61850 is purchased
COMMUNICATIONCNFG UTIL
Memory Card
Load SetpointsPress ENT to begin
Save SetpointsPress ENT to begin
Save DatalogPress ENT to begin
Save seq. of eventsPress ENT to begin
Save oscillographPress ENT to begin
Clone savePress ENT to begin
Clone loadPress ENT to begin
Load DNP ConfigPress ENT to begin
Save DNP ConfigPress ENT to begin
Save Metering DataPress ENT to begin
Firmware UpdatePress ENT to begin
Load IEC configPress ENT to begin
Save IEC ConfigPress ENT to begin
SD Quick CapturePress ENT to begin
Comm Settings
Comm1 Port TypeRS485
Comm2 Port TypeRS232
Comm ProtocolDNP3.0
DNP ConfigurationM2001D DNP DEFAULT
CID File IDM2001D DEFAULT
Src Addr Validationdisable
Substation AddressDNP x
Feeder AddressDNP x
Comm AddressDNP 1 Mdbus 1
Baud Rate9600
ParityNONE
Stop BitsONE STOPBIT
Sync Time2 mS
Output Pulse1.5 Sec
Comm Access Securitydisable
Comm Access timeout60 sec
TX Delay10 ms
Heartbeat OptionDisabled
ProtocolMODBUS
Baud Rate115200
ParityNONE
Stop BitsTWO STOPBITS
Sync Time50 mS
RS232
Bluetooth EnableENABLE
Bluetooth ResetReady Press ENTER
Bluetooth ProtocolMODBUS
Authenticationdisable
Friendly NameM2001D
Bluetooth Pass ResetReady Press ENTER
Control BT DeviceXX:XX:XX:XX:XX:XX
Bluetooth ModeMODE0
Bluetooth
Set LCD Contrast: E************
User Line 1EBeckwith Electric
User Line 2ETCC300
Level 1 Access CodePress ENT to change
Level 2 Access CodePress ENT to change
Clear Osc RecordsReady Press ENTER
Oscillograph MessageENABLE
HMI
DHCP EnableENABLE
IP Address0.0.0.0
Net Mask0.0.0.0
Gateway0.0.0.0
Enter Modbus Port502
Enter DNP Port20000
Auto NegotiationENABLE
Keepalive time7200 sec
SNTP Enabledisable
SNTP Server Address0.0.0.0
Time Zone GMT–5 Hr
Ethernet
10
Menu screens
UTILITIESCOMM MNTR
Bias Voltage Status/Test Mode
Load VoltageXXX.X Volts
Voltage OffsetX
Volt Cal Coefficient32767 X
Volt RMS Coefficient32762 X
Control Load Ix.x mA Lag/Lead
Curr Cal Coefficient32767 X
Power FactorX.XXX Lag/Lead
I Sin Coefficient0 X
I Cos Coefficient8192 X
Motor Currentx.xx mA
Mtr Cal. Coefficient8192 X
Mtr Sin Coefficient0 X
Mtr Cos Coefficient8192 X
Calibration/Test
Mtr RMS Coefficient8192 X
Circ Cal. Coefficien32767 X
Circ Sin Coefficient0 X
Circ Cos Coefficient8192 X
LED Scroll TestPress ENT to begin
Input TestPress ENT to Begin
Output TestPress ENT to test
Button Input TestPress ENT to Begin
Change Src Input press ENTER.
Watchdog resets: XTotal resets: X
Clear reset countersPress ENT to begin
X1 Duration0 ms, Avg: 0 ms
Alarm ActivityPress ENT to Begin
About
Serial Numberxxxxx
Firmware VersionD-0214VXX.XX.XX
EE ChecksumXXXXXX
Last Loaded File CRCXXX
Hardware Number1
Complete customer documentation is available in the product pages that can be accessed through www.abb.com
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Contact us
ABB Inc.EPMV Distribution Automation4300 Coral Ridge DriveCoral Springs, FL 33065, USAPhone +1 (800) 523-2620Phone +1 954-752-6700Fax +1 954 345-5329
www.abb.com/substationautomation