Quick Change Ladle Cups Rev B - Metalworking Spray Lubrication and Die Casting ... · PDF file · 2015-10-16helper side of the die casting machine, ... • Properly designed for an

The World of Automation and Consumables SolutionsThe World of Automation and Consumables Solutions

• Direct Mount - Pin-mounting design means no tools or adapters needed for changingADVANCE® Quick-Change Ladle Cups.

• ADVANCE® Quick-Change Ladle Cups are made in America meaning high-qualityMaterials made to exact specifi cations.

• Operator and helper-side ladle cups available for immediate delivery.

• No adapters needed for ADVANCE servo ladlers. Adapters available for other ladlermanufacturers.

• Special heat-treated cast iron means extra long life.

Quick Change Ladle CupsQuick Change Ladle Cups

0.5A

1.0A

1.5A

2.0A

2.5A

3.0A

3.5A

4.0A

6.0A

8.0A

REV B

These ladle cups are Direct Mount for use with all ADVANCE and Toshiba ladlers. No adapter needed. Ladle Cups adapters are available for other ladler manufacturers: SPK-1210 Rimrock adapter kit and SPK-1218 Snair adapter kit.Please specify operator-side or helper-side mounting when ordering. If you are using an operator-side ladler on the helper side of the die casting machine, order operator-side ladle cups. Consult ADVANCE Products Corporation for cup sizes and mounting information sizes to 100 lb.

Printed in USASpecifi cations are subjectto change without notice.

LadleCup #

Operator

LadleCup #Helper

MaximumCapacity

in kg in lbs.Round

45° Angle of Entry

Minimum Furnace SizeSquare

45° Angle of Entry

Dimensions

L W H

Specif icat ions

LADLERARM

QUICK-CHANGE PIN

(NO BOLTS OR TOOLS NECESSARY)

Sizes to fi t any need(Operator side shown)

Designed for easy removal and installation.(Mechanism and ladle cup shown from the operator side.)

LADLE CUP PIVOTSIN LINE WITH SPOUT

L

W

H

2.76”1.38”

.39”.985”

APC-118-2011

ADVANCE

0.5B

1.0B

1.5B

2.0B

2.5B

3.0B

3.5B

4.0B

6.0B

8.0B

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

6.0

8.0

1.1

2.2

3.3

4.4

5.5

6.6

7.7

8.8

13.2

17.6

17.25”

18.31”

18.75”

19.6”

19.75”

20”

20.45”

21.45”

22.5”

23.25”

17.13 x 11.75

18 x 12.13

18.5 x 12.34

19.25 x 13.25

19.32 x 13.18

19.69 x 14

19.69 x 14.25

20.84 x 16

21.68 x 16.9

22.28 x 18.13

6.69

6.87

7.28

7.87

8.27

8.66

9.10

10.24

11.42

12.20

4.33

4.69

4.72

5.50

5.51

5.51

6.10

6.30

6.30

7.87

5.91

5.75

6.30

6.25

6.50

7.48

8.00

9.45

10.24

11.42

Industrial Innovations, Inc.- 2936 Dormax Street SW - Grandville, Michigan 49418Phone: 616-249-1525 - Fax: 616-249-0983

Products CorporationProducts Corporation


ThermocouplesThermocouples

Length 12” 18” 24” 30” 36” 42” 48”

Apc sentry ll #8924- #8924- #8924- #8924- #8924- #8924- #8924- w/Thermocouple 12” 18” 24” 30” 36” 42” 48”

APC Sentry II Thermocoupleswith Thermo-Guards have:

One coat of refractory saturatedwhite glass and two coats ofrefractory saturated, tight-weavefi berglass over 11/16” tubing withsilicon carbide tips.

Thermo-Guards protect theThermocouples.

Advantages Include:

Longer Life - The refractorysurface of the Thermo-Guardresists erosion by molten aluminumup to temperatures of1400°F. No additional coatingsare required to prolong usefullife.

Savings On Man-Hoursand Materials - Longertube life means longerthermocouple life and lessman-hours for maintenance.

Standard features include3/4” NPT,20 guage Type Kwire, and three foot leads.

The World of Automation and Consumables Solutions

NO DUNKING Smart Probe™ System

The system consists of three probes - standard, backup, and smart software. Should the standard probe fail, a backup probe takes over to prevent dunking of the arm into metal.

Replacements for your Ladlers or Robotic Ladling Systems

0”

14”

Adjustable Length

Heavy duty Threaded Rod3/8 16” (Part #5410)

Insulating Bushings(Part #7083)

Coupler(Part #8462)

Mounting Probe Block (Part #7699)

Advance Products Corporat ionPropr ietary Probe Mater ial

Lasts for Years

Probe Block . . . . . . . . . . Probe Tips . . . . . . . . . . 3/8-16 HEX Nut . . . . . . . .3/8 Flat Washer . . . . . . . .Probes Insulator . . . . . . . .3/8 Lock External Washer . . .Terminal Ring . . . . . . . . .Coupler . . . . . . . . . . . .5/16-18 x .750 Cap Screw . . .3/8 MNPTF, CS Head Plug . . 5/16-18x1.250 Cap Screw . . Insulated Wire . . . . . . . . .

7699 . . . . . . . 7120 . . . . . . . . 0166 . . . . . . . 0104 . . . . . . . . 7083 . . . . . . . . 0110 . . . . . . . . 8322 . . . . . . . . 8462 . . . . . . . . 0118-012 . . . . . . 9641 . . . . . . . . 0118-020 . . . . . . 8378 . . . . . . . .

1 318 612 6 6 3 3 31232 ft

Part# Qty.

* Includes 6 spare probe insulators

The probe assembly can be mounted on either side of the ladle arm.

Insulated Wire(Part #8378)

Probe Tip(Part #7120)

3/8-16 Hex Nut(Part #0166)

3/8 Flat Washer (Part #0104)

SPARE PROBE KITSPK-1000

Printed in USASpecifications are subjectto change without notice. APC-126-2011

Robotic Ladlers

The Kawasaki Foundry Ladlers™ Model ZX165 was specifically designed to meet the challenging requirements of the foundry environment.

The six-axis servo controlled robot carries a maximum static payload of over 300 lbs.

Ser vo Ladlers

The versatile ZX165 can be used for a variety of foundry applications including ladling and post-casting finishing.

Post- Casting Cells

Foundr y Automation



Plunger TipsPlunger Tips

•Standard English or Metric Threads•Blank Plunger Tip Blue Prints available

See Your ADVANCE® Salesperson

LIQUID FORGED#20 BERYLLIUM COPPER

Serving the Die Cast Industry for more than 52 years

H13 STEELHEATED THREADED, NITRIDED,

IF REQUIRED• Customer made to your specifi cations• ADVANCE® Quality

POINTS TO CONSIDER WHEN ORDERING

1. KEEP EDGES SHARP. A sharp leading edgeand back -- trailing edge is important. Theyprevent metal from being wedged betweenthe tip and the sleeve.

2. MINIMIZE CRACKING TIP. Make sure yourblueprint doesn’t have a sharp point on thebottom of the water jacket. Sharp pointswill start cracks.

3. SEAL TIPS AGAINST LEAKS. Make surethe tip is sealed at the rod by a hightemperature O-ring. Water leaks can run intothe sleeve and cause an explosion andpossible injury. Prevent water leaks by buyinga well-sealed tip.

4. Make sure the cooling tube is cut on a 45degree angle. Water will even if the tubebottoms out.

INCORRECT CORRECT

INCORRECT

CORRECT

CORRECT

Printed in USASpecifi cations are subjectto change without notice. APC-133-2011



Plunger RodsPlunger Rods

Threadsto SuitYour Standard

WrenchFlats AreStandard

Pre-Hardened4150 Material

1/4” Inlet/OutletPort, In-Line IsStandard

Brass Plug, Screws inTight to Seal in Water

• Properly designed for maximum strength.

• Properly designed for maximum watercooling. Large capacity water inlet line- no starving of water.

• Properly designed for an internal shotsleeve and plunger lubrication system.

• Blank plunger rod blueprints are available;see your ADVANCE® sales personor call us at 269-849-1000.

High-TemperatureResistant O-RingWater SealCan’t Fall Out

3/8” O.D. InternalCooling TubeEasily Replaced

1. Coolant enters and exits at 1/4” ports (in-line is standard).2. Then it fl ows the length of the rod through a 3/8” tube - large enough so you’ll always get suffi cient coolant fl ow. Any smaller could starve the plunger tip.3. The end of the tube is extra long and slanted so coolant always enters the tip.4. ADVANCE® plunger tips (sold separately) have a custom coolant chamber. Even

wall thickness means even cooling all around and consistent wall strength.5. A high-temperature resistant O-ring seal fi ts snugly between the rod and tip. No

coolant can leak into sleeve or die, - preventing thermo-shock and possible explosions.6. A snug fi t between the tip and rod is vital. The threads on ADVANCE® rods and tips are

ring-gauged for precise fi t. All thread sizes are available.7. The brass plug screws in tight to seal in coolant.

9. Contact between the tip and sleeve is greater attheir bottom. We spray the lubricant there soyour plunger tip will always hydroplane over athin layer of lube and you will get adequate lubecoverage over sleeve and tip surfaces. Your tipsand sleeves will last longer because you arecooling and lubricating the sleeve and tip.

5.6.3.

4.

LUBE PASSAGESPRAY HOLES

Plunger Rod

Plunger Tip

Shot Sleeve

PROPER COOLING IS A MUST

SLEEVE AND TIP LUBRICATION IS A MUST

8. Have your rod gun-drilled. The ADVANCE®system puts a precise amount of lube where itbelongs - behind the tip and below thecenter line, so you can consistently get aneven coating of lube the length of the sleeveand the tip. The straight-through, gun-drilledhole is easier to clean.

1.

7.

2.

“O” RING SEAL

Printed in USASpecifi cations are subjectto change without notice.

Corporatin

APC-117-2011



PermaLifePermaLife™™ Ladle Cups Ladle Cups

SAVE up to 87% of your Daily Operational Cost!

PERMALIFE™ Ladle CupTough, smoother surface resists

sticking, eases pouringNo Ladle wash coating necessary

Cast Iron Ladle CupSofter, rough surfaces causes

sticking, metal build-up

NO COATING NECESSARY!

• Eliminate mess and labor costs associated with recoating daily.

• Eliminate lost machine time changing cups.

• PermaLife™ cups last tens of thousands of cycles. Sometimes years!

• Not a fragile ceramic cup. PermaLife™ cups are nearly unbreakable.

• Adapters available to use PermaLife™ cups on other manufacturers’ ladlers.

PC 0.5A

PC 1.0A

PC 1.5A

PC 2.0A

PC 2.5A

PC 3.0A

PC 3.5A

PC 4.0A

PC 6.0A

PC 8.0A

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

6.0

8.0

1.1

2.2

3.3

4.4

5.5

6.6

7.7

8.8

13.2

17.6

17.25”

18.31”

18.75”

19.6”

19.75”

20”

20.45”

21.45”

22.5”

23.25”

17.13 x 11.75

18 x 12.13

18.5 x 12.34

19.25 x 13.25

19.32 x 13.18

19.69 x 14

19.69 x 14.25

20.84 x 16

21.68 x 16.9

22.28 x 18.13

6.69

6.87

7.28

7.87

8.27

8.66

9.10

10.24

11.42

12.20

4.33

4.69

4.72

5.50

5.51

5.51

6.10

6.30

6.30

7.87

5.91

5.75

6.30

6.25

6.50

7.48

8.00

9.45

10.24

11.42

PC 0.5B

PC 1.0B

PC 1.5B

PC 2.0B

PC 2.5B

PC 3.0B

PC 3.5B

PC 4.0B

PC 6.0B

PC 8.0B

LadleCup #

Operator

LadleCup #Helper

MaximumCapacity

in kg in lbs.Round

45° Angle of Entry

Minimum Furnace SizeSquare

45° Angle of Entry

Dimensions

L W H

Printed in USAAPC-113-2010

Specifi cations are subjectto change without notice.

These ladle cups are Direct Mount for use with all ADVANCE and Toshiba ladlers. No adapter needed. Ladle Cups adapters are available for other ladler manufacturers: SPK-1210 Rimrock adapter kit and SPK-1218 Snair adapter kit.Please specify operator-side or helper-side mounting when ordering. If you are using an operator-side ladler on the helper side of the die casting machine, order operator-side ladle cups. Consult ADVANCE Products Corporation for cup sizes and mounting information sizes to 100 lb.

Sizes to fi t any need.(Operator-side shown.)

Specif icat ions

(NO BOLTS OR TOOLS NECESSARY)

W

H

LADLERARM

QUICK-CHANGE PIN

LADLE CUP PIVOTSIN LINE WITH SPOUT

Designed for easy removal and installation(Mechanism and Ladle cup shown from the operator side)

2.76”1.38”

.985”.39”

ADVANCE

L



Laminated Ladle CupsLaminated Ladle Cups

Felt

Glass Tape

Cement

• Steel fabric inner body with steelmounting provides safe andpositive attachment to equipment.

• Resistant to thermal shockand breakage.

• Insulates metal from heat lossduring the delivery cycles.

• Cup sizes available from10 kg (#22) through 40 kg (#88).

• Repair kits provide on site repairof minor damage and wear.

Sof t CeramicLarge Size Ladle Cups

Laminated Ladle Cup Repair Ki ts

Colloidal CilicaFused Into

Ceramic Felt

ExpandedSteelCore

RefractorySaturatedFiberglass

Non-WettingRefractory

Coating

Shown with bracket thatfi ts all Advance ladlers

Avai lable - See Back

Printed in USASpecifi cations are subjectto change without notice. APC-112-2011

Specif icat ions

SPK-1219 (Small Repair Kit) includes:1.5 sq ft. Felt½ pt. Cement12 ft. Of 3″ Glass tape

SPK-1220 (Large Repair Kit) includes:3 sq ft. Felt1 pt. Cement30 ft. of 3” Glass tape

Colloidal CilicaFused Into

Ceramic Felt

ExpandedSteelCore

RefractorySaturatedFiberglass

Non-WettingRefractory

Surface

Bracket Helper SideAPC Part #9941

Bracket Operator SideAPC Part #9940

B

A

CHole Size 17/32”

LADLE CUP #

Metal Capacitykg lb A B C

10.0 AFF 10 kg (22 lb) 7.25″ 11.5″ 13.5″

15.0 AFF 15 kg (33 lb) 8″ 11.75" 13.75"

20. 0 AFF 20 kg (44 lb) 7.5" 13.5" 13.5"

25.0 AFF 25 kg (55 lb) 8.5" 13.5" 15.0"

40.0 AFF 40 kg (88 lb) 10" 14" 16"



1/4” INLET/OUTLETWITH 1/2” MAIN PIPE


• Standard, medium, and high water fl ow die cooling water junctions• Off-the-shelf delivery• Zinc chromated die cast, complete with 14” brass or galvanized pipe• The lowest cost in the industry


Die Cooling Fountain Water JunctionsDie Cooling Fountain Water Junctions

Price:13.0013.0014.0014.0014.0015.0015.0015.00

Part #17021703170417051706170717081709

Parts 1702 through 1706 are supplied with a 14” length of brass tubing. Parts 1707 through 1709 are supplied with galvanized pipe.

• Free Samples on Request •

JUNCTION STYLEIn & out, one side

A B JUNCTION STYLEIn & out, opposing

JUNCTION STYLEIn & out, one side or opposing

AB

INLET

OUTLET

Minimum Clearance

AB

Minimum Clearance

Minimum Clearance

1704 & 1707Shown Full Size



BA

1702 Shown Full Size

A

B

1704 Shown Full Size

MinimumClearance

MinimumClearance

Out Pipe14” Tubing1/8” dia.5/16” dia.

In PipeNipple

1/2” dia.3/8” dia.

B13/16”13/16”

A2”2”

MinimumClearance1 3/4” dia.1 3/4” dia.

Part #17041707

Out Pipe14” Tubing1/4” dia.1/8” dia.5/16” dia.

In PipeNipple

1/4” dia.1/2” dia.3/8” dia.

B5/16”5/16”5/16”

A1 5/16”1 1/2”1 1/2”

MinimumClearance1 5/16”dia.2 3/16” dia.2 3/16” dia.

Part#170217051708

Part #170317061709

MinimumClearance1 1/2” dia.1 3/4” dia.1 3/4” dia.

A1 7/8” 2” 2”

B13/16”13/16”13/16”

In PipeNipple

1/4” dia.1/2” dia.3/8” dia.

Out Pipe14” Tubing1/4” dia.1/8” dia.5/16” dia.

Printed in USA


APC-108-2011



Die Clamps Die Clamps Closed Slot Closed Slot

Closed Slot DesignThe clamp can’t slip off the bolt andforces the bolt to be in only oneplace closest to the die for maximumholding power.

Acessory T-Bolts, Washers,Flanged NutsAccessories are forged and machinedfrom superior grade steel.

Straight-Line Parallel ClampingPuts pressure where it is needed.

Easy Identifi cationLength and height rise are cast intoback of clamp for easy reordering.

Printed in USAAPC-107-2011


Select clamp desired (see above) then corresponding bolt and nuts as indicated below:

INSTRUCTIONSFOR PROPER USE OFADVANCE DIE CAMPS

1. Select clamp for properdie clamping slot rise.

2. Locate die clamp sothe maximum clampingsurface is in dieclamping slot.

3. Locate the T-bolt as closeto the die as possible.

4. Torque the bolt tight.DO NOT over-tighten.

ADVANCE 6-inch, heat-treateddie clamps are

rated at or above135,000 psi tensile strength.

Advance 4-inch die clamps arerated at or above

85,000 psi tensile strength.

FLANGE NUT3/4” - 10

Order Part#1544

7/8” - 9Order Part

#1545

T-BOLTS4 1/2 x 3/4”Order Part

#1542

5” x 7/8”Order Part

#1543

HARDENED

WASHER1/4”

Order Part#1546

1/4”Order Part

#1547

DIE ClampDC-4100DC-4125DC-4150

DC-6100DC-6125DC-6150

1-1/4”

1-3/4”

7/16”

5/8”

DIE

DIE

4”

6”

1”

1¼”

ClampingSlot

ClampingSlot

DC-6150DC-6125DC-6100

DC-4125DC-4100

DC-4150

1”1.25”

1.50”

1”1.25”

1.50”


Documents

Quick Change Ladle Cups Rev B - Metalworking Spray Lubrication and Die Casting ... · PDF file · 2015-10-16helper side of the die casting machine, ... • Properly designed for an