QCFI best practice competition 2016 Environmentqcfihyderabad.com/cc2016/tech-presentations... · UltraTech Cement Limited Aditya Cement Works QCFI best practice competition 2016 Environment

UltraTech Cement Limited Aditya Cement Works

QCFI best practice competition 2016

Environment

QCFI best practice competition 2016

Environment

1.1 Environment Policy

1.2 Environment roadmap

1. To develop green belt in the plant, colony & mines more than 33% of MoEF norms.

2. To maintain the stack emissions norms below 30 mg/Nm3 for Particulate Matter by 31st

March-2017.

3. To maintain fugitive dust emissions in plant area below norms of CPCB (< 5.0 mg/M3)

4. To monitor, control and reduce consumption of heat resources.

5. To monitor, control and reduce the power consumption.

6. To reduce the depletion of natural resources like water.

7. To reduce, control fugitive emission and spillage in packing plant.

8. To create awareness among all employees of the company and associates on

environmental issues of the company. Additionally to increase the level of competence ofenvironmental issues of the company. Additionally to increase the level of competence of

employee who are directly associated with environmental performance of the company.

9. To monitor, control and reduce waste of minerals generated in the form of screen rejects at

limestone crushing plant.

10. To monitor, control and reduce consumption of explosive / generation of heat energy in

blasting of limestone at mines.

11. To conserve limestone reserves.

12. Effective reutilization of waste water for the natural conservation

UNIT HEAD

FH

(Mines)FH (CPP)

FH (HR,

P&A)FH (Tech)

SH(Geol.)

HOD

(Elec)

HOD

(Mech)

HOD

(Civil)

HOD

(TC)SH

( Environment)

SH SH Incharge EMS &

HOD

(CPP)

SH

HOD

(Mines) HOD

(Safety)CSO CMO

1.3 Environment organization in the plant

SH(Geol.)

Env.

Monitoring

& Analysis

Staff-02

Nos.

*Ambient Monitoring

*Stack Montoring

*Env. Lab Operation

*Compliance of Env.

Legislation

*Various Clearance From

MoEF, SPCB,CGWA &

CPCB

SH

( Elec.)

Maint.

Of ESP

SH

(Mech)

Maint. of

PCE’s

Incharge

(Hort.)

Operation

& Maint.

of STP &

plantation

EMS &

Other

System

SH

(CPP)Safety Hygiene Occupational

Health

Maint. of

P CE’s &

ETP

1.4 ISO 14001 Certification

2.0 Environment performance improvement over one year

(from 2014-15 to 2015-16)

300

GO

OD

Process Water Consumption ( Litre / Ton Of Clinker )

0

50

100

150

200

250

14-15 15-16

127 143

8

Waste Utilization Of TPP’s- Fly ash Consumption (In Lacs MT)

GO

OD

2.0 Environment performance improvement over one year

(from 2014-15 to 2015-16)

0

2

4

6

8

14-15 15-16

4.6 5.62 GO

OD

0

20

40

60

80

100

14-15 15-16 Norms

L-1 Stack Emissions level (mg/Nm3)

GO

OD

0

10

20

30

40

50

60

14-15 15-16 Norms

L-2 Stack Emissions level (mg/Nm3)

GO

OD

LL--3 3 Stack Emissions level (mg/NmStack Emissions level (mg/Nm33))

0

10

20

30

40

50

60

15-16 Norms

GO

OD

0102030405060708090

100

14-15 15-16 Norms

CPP Stack Emissions level (mg/Nm3)

GO

OD

Average Specific Dust Emissions (gm / ton of

clinker)

-20

30

80

130

180

14-15 15-16

GO

OD

Particulate Matter (PM10) in Ambient Air

0

10

20

30

40

50

60

70

14-15 15-16 NORMS

Mic

ro g

m/M

3 GO

OD

Particulate Matter (PM2.5) in Ambient Air

0

10

20

30

40

50

14-15 15-16 NORMS

GO

OD

Mic

ro g

m/M

3

3.0 Projects in relation to emission reduction (SOX,NOX, dust)

reduction in ambient air quality emissions and fugitive emission

reduction in open storage areas

1. Sewage water treatment plant -1 No in colony has been installed where entire

sewage water is treated and treated water is used in Kitchen, Garden, Green belt

development and in process of cement manufacturing. Hence zero water discharge

is maintained at our plant.

Activities for reduction of Emission

2. Effluent water of CPP is treated in ETP and treated water is used in fly ash cooling &

dust suppression purpose.

3. Unit has installed WHRS 16 MW capacity in kilns and producing power using waste

heat from the kiln & cooler.

4. Solar power system has also installed. This is providing green power.

5. Created green belt development in plant, colony and mining zone. Total 5.34 Lacs

plants planted since commissioning of the plant. Approximate survival rate is 80%.

3.0 Projects in relation to emission reduction (SOX,NOX, dust)

reduction in ambient air quality emissions and fugitive emission

reduction in open storage areas

6. Fly ash, which is the waste from thermal power plant, is used for making PPC

cement and presently we are utilizing 29% fly ash.

7. Used ETP Sludge (Hazardous Waste) as Alternate Fuel.

8. Provided ESP’s, Bag house and bag filters at all the main source of emissions in

Activities for reduction of Emission

process.

9. Provided auto water spraying system along with bag filter for Limestone crusher

and transfer points .

10. Provided sensors at Lime Stone Crusher Hopper for auto water spraying system.

11. Installed opacity meter (Continuous monitoring for Particulate Matter ) in all the

major stacks of Cement Plant and CPP.

12. Online gaseous analyzer for SOx & NOx measurement of Kiln and Boiler stack.

Covered Shed for Raw material for controlling of fugitive dust

S. No. Particulars Recharge(mcm)

A In house Artificial Recharge developed

1 Recharge through Anicut 0.0387

2 Injection wells recharge 0.116

3 Recharge through ditch & counter bund 0.089

4 Recharge through mine pits 0.00

5 Artificial recharge by Plant & colony structures. 0.18

6 Artificial Recharge by STP /ETP re-use water 0.0163

Summary of Total Estimated Water Recharge

Subtotal of –in house artificial Recharge -A 0.44

A-1 Outside Industrial Area recharge facilities developed

1 Anicut/check Dam near village Samri 0.352

2 Roof top RWH structures in three schools. 0.0047

3 Patania watershed & injection wells. 0.89

4 Improvement at Sand Anicut. 0.0216

A-3 Out side total recharge estimation total of (A-1)-1 to 4. 1.268

A-4 Normal Monsoon Recharge in Mine & Plant area as per Table-7 2.359

Gross Estimated Recharge (A +A-3 +A-4) 4.067

Status of Rain Water Harvesting / Ground Water Recharging

Projects Implemented

S.No. LocationProject Details

(Existing)Total Projects

completed

1 Inside Plant area

Recharging pit at nalaha – 06 Nos.

Roof top Water harvesting - 11 Nos.

Recharging pit connected with drain – 04 nos.

Recharging pit connected with drain – 13 nos.

34 Nos.

2 Staff Colony /

Bore well recharging – 01 Nos.

Roof top Water harvesting – 18 Nos.

Open well recharging - 01 No.

20 Nos.

Open well recharging - 01 No.

3 Meera Colony Roof top Water harvesting - 06 Nos. 06 Nos.

4Village_ Medi ka

AmranaRoof top water harvesting - 01 No. (School bldg.) 01 No.

5Village _Naya

KhedaRoof top water harvesting - 01 No. (School bldg.) 01 No.

6 Village_Samari Roof top water harvesting - 01 No.(School bldg.) 01 No.

7Near Patania

villageWater shed 01 No.

8. Near Samri Village Check Dam 01 No.

Water Harvesting Management

Rain Water Harvesting - Development of water reservoir in mine pit – 25 Lacs M3

TOTAL 67 NOS. PROJECT COMPLETED FOR WATER HARVESTING/ RECHARGING & NORMAL RECHARGE

resulting ~41.0 LACS CUM PER ANNUM WATER RECHARGE

Water Harvesting Structure

Rain Water Recharging at Colony & Plant

Roof Top Water Harvesting Recharging Pit at Nalaha

Colony & Plant Premises

Rain Water Harvesting & Recharging

Check Dam - 1

Ditch &

Contour Bund

Water Harvesting Structure

Check Dam - 2

Check Dam - 1Contour Bund

Open Well

Recharging

TOTAL 67 NOS. PROJECT COMPLETED FOR WATER HARVESTING/ RECHARGING

769727

786

1079

762

2010 2011 2012 2013 2014 2015

-5

0

800

1000

1200

Results

Ground Water Level in mtr. (bgl) & Rain fall in mm

-22.9

-20.8

-15.8 -15.6

-13.8

-16

727

596

-25

-20

-15

-10

0

200

400

600

800

bgl, mtr rain faill in mm

No solid waste generated in the cement

manufacturing process

Dust from various

Pollution Control

Equipments

100%Recycled back to the process

Utilized as Manure for green belt

Solid Waste Management

STP SludgeUtilized as Manure for green belt

development within the plant & colony

premises

Other Waste Disposal

�Biomedical waste disposal as per norms.

� Disposal of Lead Acid Batteries as per

Battery (M&H) Rules, 2001

� e-waste is disposed as per guidelines of

e-waste rules, 2012

� Acoustic Sound Proof system are available for Turbine & Generator building.

� All high noise generating equipments like compressors and blowers are installed in

closed buildings.

� Heavy Earth Moving Machines ( HEMM’s) with AC cabin (Noise and Dust proof).

� Proper maintenance, oiling and greasing of machines at regular intervals is being done to

reduce the generation of noise.

Noise Pollution Control Management

reduce the generation of noise.

� Visual display has been done in all high noise area with instructions.

� PPEs are provided to all operators and employees working in high noise generating area.

� Regular monitoring of Noise level and section wise mapping is being done.

� Green belt developed in the plant & colony area.

� Periodically check up of Audiometric test in our hospital.

4.084.40

4.684.95 5.19

0.0

1.0

2.0

3.0

4.0

5.0

6.0

2011-12 2012-13 2013-14 2014-15 2015-16

Lac

No

. o

f T

ree

s -

Cu

mu

lati

ve

� Sapling planted: 5.2 Lacs Nos.

Environment improvement- Green Belt development

GREEN BELT AROUND PLANT

2011-12 2012-13 2013-14 2014-15 2015-16

Lac

No

. o

f T

ree

s

� Sapling planted: 5.2 Lacs Nos.

� Survival rate : 80 %

� Area covered: 216 Hectares

PLANTATION AROUND MINES OFFICEPLANTATION IN COLONY

�Total area available for plant and colony - 250.55 Hect

�Green Belt Developed area - 95.76 Hect.

�Percentage cover of green belt/plantation - 38.22%

�Total saplings plantation - 274833 nos.

�Total survival plantation - 215311 nos.

Total Green Belt Development in Plant & Colony area as on

31.03.2016 :


�Percentage of survival rate - 78.34%

Total Green Belt Development in Mines area

�Total saplings plantation - 261585 nos.


�Percentage of survival rate - 82%

Sr.No Species

Trees Ornamental Shrubs Medicinal Plants

1 Bauhinia variegata Nerium indicum Vinca Rosea

2 Cassia Simea Tabernamantana coronoria Ocimum sanctum(Tulsi)

3 Anthocephalous cadamba Hamelia Patens Aloe Vera

4Areca Catechu Thuja Compacta

Cymbopogon Citratus(Tea

Grass)

5 Livistonia Chinensis Ixora Singaporensis Mimosa Pudica(Lajalu)

6 Lagestromia Flosreginae Croton Spp. Hibiscus Rosasinesis

7 Erythrina Indica Lagetsromia Indica Mentha Spicata(Pudina)

Species planted

7 Erythrina Indica Lagetsromia Indica Mentha Spicata(Pudina)

8 Plumeria Rubra Lantana camera Nerium Indicum

9 Pletophorum ferrugianum Coffia Ricinus Communis(Yerand)

10 Spathodea Comapnulata Pentas Spp. Rosa Sinensis

11 Ficus Benghalensis Crossandra Asparagus

12 Caesalpinia pulcherrima Tecoma Stans Vitex Negundo

13 Thevetia Peruviana Ornamental Creepers

14 Putranjiva Roxburghii Quisqualis Indica

15 Casurina Equisetifolia Petrea Volubilis

16 Grevellia Robusta Cleredendron

17 Callistemon Lancelatous Jasminum Offinalis

Sr.No Species

Trees Ornamental Shrubs

18 Azidirachata Indica Jasminum auriculatum

19 Mimusops elengi Clematis triloba

20 Terminalia Arjuna Ornamental Plants

21 Syzygium Cumini Duranta Plumerii

22 Emblica Offinalis Syngonium auritum

23 Pisidium Guajava Wedelia urticafolia

24 Punica Granatum Hibiscus Rosasinesis

25 Manilkara Sapota Acalypha

Species planted

25 Manilkara Sapota Acalypha

26 Cassia Fistula Canna

27 Ficus religiosa Bougainvellia

28 Mangifera Indica Dracaena

29 Samanea Saman Codium

30 Ficus elastica Lantana camera

31 Ashoka Pendula Plumbgo

32 Millingtonia Horetensis Dwarf kaner

Glimpses - Green Belt development

Major Air Pollution Control EquipmentsMajor Air Pollution Control Equipments

Sl. No. Details of APCE No. of Equipments

1. ESP 07 Nos.

2. Baghouse 08 Nos.

4.0 Housekeeping infrastructure along with plant visuals

3. Bagfilters 182 Nos.

4. Mobile sweeping machines 04 Nos.

5. TPS – For collection of spillage materials 02 No.

6. Water Tankers 02 Nos.

New Line-3 commissioned with advanced edge Technology of Pollution Control

Equipment to meet out particulate matter emissions <25 mg/Nm3.

� Wet drilling

Drill bit

In-built

Water Spraying

Air Quality ManagementAir Quality Management


� Controlled Blasting

Water Spraying

EXPLOSVE 1

EXPLOSIVE 2

STEMMING

AIR DECK

BENCH

HEIGHT

BLAST HOLE

� Water sprayingon muck pile.



� Use of Morrum, Road Compactor & Water spraying on haul roads.

Abatement of Fugitive Air PollutionAbatement of Fugitive Air Pollution


Fully Covered Wagon Loading Area

Fully Covered Belt Conveyor & Transfer Points

Abatement of Fugitive Air PollutionAbatement of Fugitive Air Pollution

Regular cleaning of roads inside the cement

plant is being done by Road Sweeping MachinesEmissions


Road Sweeping MachineFully Closed Fly Ash Unloading System

Afforestation carried out in the quarry.

5.0 Afforestation carried out in the quarry

NAME OF PLANT SPECIES PLANTED

• Neem

• Sheesham

• Karanj


• Karanj

• Amaltash

• Cassia Simea

• Babool


View Point at Mines Pit Head


Eco Friendly MiningEco Friendly Mining


Dense plantation around mines office

Neem plantation around village settlements

Barbed fencing

6.0 Disaster Management FacilitiesWe have latest On-Site emergency plan. We are committed to emergency

preparedness and response & work in safe manner. We keep ourselves always ready

to fight with emergency i.e.: -

� To protect plant personnel and private citizens.

� To prevent or minimize damage of property or the environment.

� To help the person at site in a systematic manner.

� To restore the effective areas as soon as possible.

� To review incident after it has occurred and to evaluate the company’s efforts in

order to improve emergency management response in the future.

As a part of Off-Site emergency plan we provided Fire Services and Medical Services

in society as explained below:-

� Fire Fighting Services: - Company is well equipped with all necessary firefighting

equipment and trained personnel to ensure immediate action in case of fire

exigency in nearby area, further assisting the local administration in case of any off

site emergency situation.

� Emergency vehicles: - Company is well equipped with two ambulances with all

necessary medical emergencies handling equipment and trained personnel to

ensure immediate action in case of medical exigency within the plant and also

nearby area further assisting the local administration in case of any off site

emergency situation

6.0 Disaster Management Facilities

� Well-equipped 8 bedded Hospital with competent medical staff consisting of

Chief Medical Officer, Doctor, periodic Visiting Consultants Doctors

(physician, gynecologist, E.N.T. & Homoeopathy), Nursing Supervisor, Male

Nurse, Pharmacist, Nursing Assistants, Hospital Attendant & Drivers.

� Connection with Govt Hospital Chittaurgarh, Akshara Hospital in Chittorgarh and

American Hospital in Udaipur for further specialized treatment

� Facilities: - 8 Bedded Hospital with E.C.G., Spirometry ,Audiometry Clinical� Facilities: - 8 Bedded Hospital with E.C.G., Spirometry ,Audiometry Clinical

Laboratory, Physiotherapy Equipments, Oxygen Cylinders, Suction Apparatus,

Neubilizer, Ambu bag, Blood Group, Routine Clinical Laboratory Facility and Two

Ambulances.

� One First- Aid Station at mines and 35 No’s of first- Aid boxes are provided and

maintained at various places in plant and mines.

6.0 Disaster Management Facilities

•Fire Tender- with capacity of 2700 liters of water and 90 gallon of

foam. Overhead mounted, extension ladder, Hose reel,

multipurpose monitor, CO2 extinguisher capacity 22.5 Kg., with CO2

hose reel 06 Nos, centrifugal pump, outlet Delivery with all rescue

items & PA system.

•Eight bedded Hospital fully equipped with medical equipments &

qualified team.

•Fully equipped salvage team for spills clean-up service.•Fully equipped salvage team for spills clean-up service.

•Fully equipped ambulance –2 Nos.

Trained 22 Internal IMS

Auditor by

Mr. Hitesh

Dhandhusaria, Lead Auditor

& Trainer

of DNV GL AS

“Audit is not to find faults

7.0 Capacity Building Activities (Training on revised ISO 14001-2015)

“Audit is not to find faults

but to find the facts for

improvements ….”

“…..Organization without

audit is like playing cricket

without keeping the score”

“Auditing is Unique

Approach

Superior Results”

List of Environmental Monitoring / Testing Equipments

S. No. Name of Equipments Quantity (Nos.)

1 High Volume Sampler 6

2 Respirable Dust Sampler (PM10) 7

3 Fine Particulate Sampler (PM2.5) 5

4 Gaseous monitoring Attachment 11

5 Personal Sampler 3

6 Stack Monitoring Kit 5

7 Portable Flue gas Analyser, Kane,UK 1

8 Pitot Tube 5

9 Digital Manometer 1

10 Digital sound level meter, Quest, USA 1

9.0 Details of the Environmental laboratory.

10 Digital sound level meter, Quest, USA 1

11 Noise Dosebabge meter, Cirrus, UK 1

12 Spectrophotometer 1

13 Weighing Balance, Mettler 1

14 Oven, Tempo 1

15 Water level indicator 1

16 B.O.D. Incubator 1

17 Water Analysis Kit 2

18 Oil & Grease testing apparatus 2

19 Digital D.O. Meter 1

20 TDS Meter 1

21 PH Meter 1

22 Weather Monitoring Station 1

23 Generator 1

Environmental Monitoring Equipments


Stack

Monitoring Kit

Sound Level

Meter

Noise Dose

Badge Meter Stack Monitoring

Kit

RDS (PM10)High Volume

Sampler

Fine Dust

Sampler (PM2.5)

Electrionic

Weighing Balance

Environmental Monitoring Equipments


D.O. Meter

Oven

pH MeterTDS Meter

Water Level

Indicator Personal

Sampler Flue Gas

Analyzer

11.0 Emission monitoring devices installed in all process stacks as well

as monitoring devices installed in the AFR storage and handling areas

S. No. Online equipmentsNo. of online

equipments Location (stack) Parameters

Continuous Emissions

1. RM & Kiln BH (03)

2. Coal Mill BH (03)

3. Cooler ESP (03) Particulate Matter

Online Environmental Monitoring Equipments

(Cement plant and Captive Power Plant)

1.Continuous Emissions

Monitoring systems(CEMS)13 Nos.

3. Cooler ESP (03)

4. Cement Mill ESP / BH

(02)

5. CPP Boiler ESP (02)

Particulate Matter

(PM)

2. Gas Analyzer 05 Nos.1. RM&Kiln BH (03)

2. CPP Boiler ESP (02)O2,SO2 & NOx

3.

Continuous Ambient Air

Quality Monitoring System

(CAAQMS)

04 No.

1. Near Rly. Gate

2. Near Plant BW

3. Near Colony STP

4. Near Mines Office

PM10, PM2.5, SO2 &

NO2

4. Metrological Station 02 Line-2 CCR

Temp., Humidity, Rain

fall, Wind speed &

Direction

Line-1 Raw mill Bag House Stack

11.0 Emission monitoring devices installed in all process stacks as well as monitoring

devices installed in the AFR storage and handling areas

SOX-NOX AnalyserOpacity Monitor

Line-1 Cooler ESP Stack Line-1 Coal mill Stack

11.0 Emission monitoring devices installed in all process stacks as well as monitoring

devices installed in the AFR storage and handling areas

Opacity Monitor Opacity Monitor

Status of Consent to Operate & CGWA NOC at M/s UltraTech Cement Limited (Unit: Aditya Cement Works)

S. No. UnitStatus of Consent to Operate and CGWA NOC

Description Order No. Validity Period

1 Unit-I Cement Plant

CTO under Water & Air Act for Cement

Plant Unit-I

( Clinker 2.2 MTPA & Cement - 2.75 MTPA )

2016-

2017/CPM/4563

DATED 03/08/2016

01.04.2016 to

31.03.2019

2Unit-II Cement Plant along with

CTPP (2X25 MW)

CTO under Water & Air ACT for Cement

Plant Unit -II

( Clinker 4.2 MTPA, & Cement - 5.25 MTPA)

along with CTPP ( 2X 25 MW)

2016-

2017/CPM/4558

DATED 02/08/2016

01.03.2016 to

29.02.2019

3 Unit-III PlantCTO under Water & Air Act for Unit-III

2015-2016 / CPM /

4145 dated 05.03.2015 to

12.0 Details of the valid Environment permits

3 Unit-III PlantCTO under Water & Air Act for Unit-III

( Clinker - 2.00 MTPA & WHRS (6.05 MW))4145 dated

31/03/2016

05.03.2015 to

31.01.2018

4 CPP (23 MW) CTO under Water & Air for CPP ( 23 MW )

2014-

2015/CPM/2080 dtd

10/10/2014

01.10.2014 to

30.09.2017

5 WHRS (16.05 MW)

CTO under Water & Air Act for 10.00 MW

power generation by 16.05 MW capacity

tutbine using WHRB at from Unit-I & II

cement plant

2014-15/CPM/2121

DATED 29/12/2014

26.12.2014 to

30.11.2017

6 Aditya Limestone Mines

CTO under Water & Air for Aditya Limestone

Mine

(10.00 MTPA Limestone )

2014-

2015/Mines/2189

dtd. 11/09/2014

11.09.2014 to

31.08.2017

7CGWA NOC for Ground water

withdrawal

CGWA NOC for Ground water withdrawal

(2500 KLD) for Unit-II along with CTPP ( 2X

25 MW)

21-

4(26)/WR/CGWA/20

05/1967 dated

25.11.2014

25.11.2014 to

24.11.2017

Sl.

No.Parameters UOM

Detection

Limit

(µg/Nm3)

Emission Monitoring Results HW

Incinerator/

EU STD

(µg/Nm3)

2015 2016

10.04.15 24.06.2015 30.11.2015 12.01.2016

1 Cadmium (Cd) 1.0 ND ND ND ND 50

2Titanium and Their

compound1.0 ND - 1.59 -

3Mercury(Hg) and Their

compound1.0 ND - - - 50

4 Antimony (Sb ) 5.0 ND ND ND ND

Heavy Metals Emissions Monitoring during Co-processing of Hazardous Waste in Cement Kiln

13.0 Measurement details of heavy metals,Dioxins,Furans

from Kiln Stack

(µg/Nm3)

4 Antimony (Sb ) 5.0 ND ND ND ND

500

5 Arsenic (As ) 1.0 ND ND ND ND

6 Lead (Pb ) 1.0 ND 3.17 ND 3.3

7 Cobalt (Co) 1.0 ND ND ND ND

8 Chromium (Cr) 1.0 ND ND ND 2.9

9 Copper (Cu) 1.0 ND 7.33 ND 1.94

10 Manganese (Mn) 1.0 3.53 7.15 10.57 452.47

11 Nickel (Ni ) 1.0 ND 2.56 1.29 1.22

12

Vanadium (V) and Their

Compound1.0 ND ND ND ND

13 Dioxin & Furan NGTEQ/Nm3 .0014 -0.025 - <0.014 .0041 -.015 0.1

NGTEQ/nm3

* ND - Not Detected

Emissions results are total of Gaseous and Particles

14.0 List of pollution control equipment installed for dust , NOX , SOX , effluent ,

sewage , noise, fugitive emission control.

Sl.

No.To control

Details of Air Pollution Control

Equipments

No. of

Equipments

1. Particulate Matter from stacks Electrostatic Precipitator (ESP) 07 Nos.

2. Particulate Matter from stacks Bag house 08 Nos.

3. Fugitive dust from transfer points Bag filters 182 Nos.

4. Fugitive dust from CC roads and

flooring area during movement of Mobile road sweeping machines

05 Nos.

flooring area during movement of

vehicles

Mobile road sweeping machines

5. Collection of spillage materials

and road cleaningTPS (Vacuum cleaning machine)

02 No.

6. Controlling of Dust in yard

(kaccha road) Water Tankers

02 Nos.

7. Noise

Silencers for coolers fans and

blowers ,Aquastic enclosures for

TG, close bldgs for DG house &

compressor and Blower house etc.

15 nos.

8. NOX Low NOX Burner & ILC technology 06 nos.



Sl.

No.To control Details of Equipment

No. of

Equipments

7. Noise

Silencers for coolers fans and

blowers ,Aquastic enclosures for

TG, close bldgs for DG house &

compressor and Blower house etc.

15 nos.

8. NOX Low NOX Burner & ILC technology 06 nos.


Emissions

L-1 : 50 mg/Nm3 (Norms) ( Modification done to meet out 30

mg/Nm3 )

L-2 : 50 mg/Nm3 (Norms) / 25 mg/Nm3 Design

L-3 : 50 mg/Nm3 (Norms) / 20 mg/Nm3 Design



ESP BagfilterBaghouse

Water Management

Sl. No. Control Equipments Nos. Treatment

/saving

Remarks

1 Air Cooled Condenser (ACC) 04 nos. Water

conservation

ACC – 0.4 lit/Kwh

WCC – 4.1 lit/kwh

2. Sewage Treatment Plant for 01 no. Domestic Sewage Capacity: 540 M3/Day

14.0 List of pollution control equipment installed for dust , NOX , SOX , effluent

, sewage , noise, fugitive emission control.

2. Sewage Treatment Plant for

treatment of colony domestic waste

water

01 no. Domestic Sewage

3. ETP with RO 01 no. CPP effluent Capacity:24 M3/Hr.

4. Neutralization pit with water balance

pit

02 nos. Thermal effluent

5. Septic tank followed by soak pits 18 nos. Plant sanitation

/service water

6. Oil-water separator for workshop in

mines

02 nos. HEMM workshop

Domestic Waste Water

Treatment in STP

Water Conservation MeasuresColony Sewage Treatment Plant



Utilization of Treated Water

Green Belt Development /

Horticulture

Effluent Treatment Plant at CPP

14.0 List of pollution control equipment installed for dust , NOX , SOX

, effluent , sewage, noise, fugitive emission control.

Documents

QCFI best practice competition 2016 Environmentqcfihyderabad.com/cc2016/tech-presentations... · UltraTech Cement Limited Aditya Cement Works QCFI best practice competition 2016 Environment