Purdue MEP Overview and EE Offerings

Purdue Manufacturing Extension Partnership

(800) 877-5182

www.mep.purdue.edu

MISSION: TO ADVANCE ECONOMIC PROSPERITY, HEALTH AND QUALITY OF LIFE IN INDIANA AND BEYOND.

Purdue MEP provides high-value solutions that

help Indiana businesses maximize their

success

by increasing profits, reducing costs, and implementing growth and innovation

engineering systems. Our organization serves more than 500 companies annually by

implementing continuous improvement principles in the areas of productivity, growth

and technology.

Purdue MEP has helped our clients collectively achieve over

$1 billion of economic impact in Indiana since 2005.

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LIFETIME ECONOMIC IMPACT

Description Totals

Jobs Created and Retained 10,448

Sales Created and Retained $1.021 Billion

Cost Savings $117 Million

Investment $258 Million

Total Impact $1.396 Billion

*July 1, 2005 to December 30, 2015 3

ANNUAL ECONOMIC IMPACT

Description Totals

Jobs Created and Retained 477

Sales Created and Retained $115,110,650

Cost Savings $10,379,650

Investment $15,929,729

Total Impact $141,420,029

*January 1, 2015 – December 31, 2015 4

STATEWIDE PRESENCE

93 statewide campus faculty/students

60 full time professional staff

6 statewide offices

Anderson

Evansville

Fishers

Jasper

New Albany

West Lafayette

625 Employers Served

3,403 Employees Trained

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INCREASING COMPANIES’ PROFITABILITY THROUGH:

Objective assessments that identify priority-improvement targets in workforce,

manufacturing, plant, engineering, and office processes.

Integrated project implementation and management–– your team and ours

working toward the same goal.

Customized Purdue training curriculum for associates, engineers, and

management.

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Confidential consulting on a full range of business and technical issues, including:

Business Services

Information Technology

Manufacturing

Materials

Product Design and Development

Productivity and Process Optimization

Quality Assurance

Technology Leadership and Innovation

CAMPUS RESOURCES – FACULTY

PROJECTS

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Confidential consulting on a full range of business and technical issues, including:

Business Services

Information Technology

Manufacturing

Materials

Product Design and Development

Productivity and Process Optimization

Quality Assurance

Technology Leadership and Innovation 8

CAMPUS RESOURCES – FACULTY PROJECTS

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“Hiring a large engineering company was going to be expensive. And we couldn’t afford to spend that

kind of money if it wasn’t going to work. The experts at Purdue helped us analyze the hurdles we would have to clear as a small company before launching

into this product.”

-Rex Alton, President, Founder and Owner, Midwest

F.A.S.T. Structures

CAMPUS RESOURCES – FACULTY PROJECTS

MANUFACTURING EXTENSION PARTNERSHIP

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Providing high-value solutions to help Indiana manufacturers maximize their success by increasing profits,reducing costs, and implementing growth and innovation engineering systems.

Manufacturing Services:

Lean Manufacturing

Leadership & Supervision

Innovation & Product Development

Lean Office

Quality (ISO) & Environmental Improvement

Six Sigma Certification

Training Within Industry (TWI)

MANUFACTURING EXTENSION PARTNERSHIP

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“Myers Spring Co. has had fantastic success through our collaboration with Purdue MEP. We've increased sales and profit each of the last 3 years by implementing lean improvements using Kaizen events. Our facilitator comes in monthly and keeps us on track with follow ups, action items, and confirmation of productivity gains! The program has paid back 2x's the cost via ongoing savings, and we will continue to contract through the Purdue MEP program.”

- Jim Parsons, Vice President, Myers Spring Co.

MADE IN INDIANA

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Made in Indiana showcases Indiana’s vast array of products and the

companies that are manufacturing them. This program highlights the

contributions manufacturing makes to the state's economy and to

feature companies that are customer focused, forward thinking,

continuously improving their productivity, and desire to grow and

compete both locally and globally. These Indiana manufactures are

developing innovation products, reaching exciting markets and hiring

Indiana's best workforce.

There is no cost associated with a Made in Indiana listing!

IN-MAC

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The Indiana Next Generation Manufacturing Competitiveness Center, IN-MaC, is accepting inquiries for technology adoptionpartnership projects.

Partnership objective: Adoption of technologies that will strengthen competitiveness and add or preserve jobs in Indiana.

Technology Adoption focus areas:

Digital engineering for production design, including finite element methods, materials characterization and computational fluid

dynamics

Product lifecycle management, including model-based engineering, supply chain integration and the supporting technologies such as

3D modeling

Production systems modeling and design, including factory flow optimization and layouts, data intelligence, line simulations and

warehouse systems.

IN-MAC

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“We are beyond pleased with the outcome of our IN-MaC experience. Purduehas drastically expanded the capabilities of our engineering department,and we are now able to provide some of the most sophisticated engineeringservices of any bellows manufacturer. The technical expertise and quality ofthe Purdue faculty is among the best in the nation, and I would recommendtheir services to any Indiana business in need of technical assistance.”

- Nate Schaefer, Application Engineer

ENERGY EFFICIENCY & SUSTAINABILITY

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Helping companies improve processes and develop energy management practices through workshops, on-site training, awareness events, implementation and consulting services.

Energy Efficiency Services:

Develop internal capacity while sustaining productivity

Teach you long term energy saving strategies

Increase your energy efficiency & reduce your energy costs by up to 20%

Reduce your carbon footprint & minimize waste

Provide awareness and advice on renewable energy

Implement industry Best Practices


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"Purdue MEP has been a very good resource to help the Indianapolis Zoo reduce its energy consumption as we continue efforts to empower people, resources, and communities locally and globally to advance animal conservation."

— Mike Teague, Director of Facilities, The Indianapolis

Zoo

DEFENSE MANUFACTURING ASSISTANCE

PROGRAM

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The Defense Manufacturing Assistance Program (DMAP) provides cash grant assistance to

identify and fund projects that address critical needs and areas of improvement for

communities and companies to help strengthen and diversify defense contractors by

leveraging Manufacturing Extension Partnership services and subject matter experts.

Eligible companies:

Small to medium size enterprises – under 1000 employees

5% reduction in sales, production or employment within past

24 months (or imminent threat of reduction in the next 24 months)

Defense Contractor or tier 1,2,3,4, etc. supplier to defense industry

Management team dedicated to improving and growing their business

DEFENSE MANUFACTURING ASSISTANCE

PROGRAM

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Defense Industry Manufacturer’s Innovation Checklist

Seven steps to initiate and plan innovation projects to become a more successful

defense supplier.

Understand your position in the supply chain

Seek guiding requirements

Collaborate with cluster partners

Implement innovation best practices

Enhance your public profile

Consult your local Indiana Procurement Technical Assistance Center (Indiana PTAC)

Explore research and development contract and grant opportunties

GOVERNMENT

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Helping the government sector reach higher levels of performance and productivity.

Purdue MEP's continuous improvement expertise impacts government processes, human capital, leadership

and culture to create lasting positive change

in the areas of productivity, growth and technology.

"The Purdue MEP team was able to quickly study our process and develop

a plan to accomplish the same amount of work with roughly half the

equipment."

- Todd Shields, INDOT Maintenance Field Support Manager, Indianapolis, Ind.

Courses Offered on

Energy Efficiency

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Helping companies improve processes and develop energy management practices through workshops, on-site training, awareness events, implementation and consulting services.

Energy Efficiency Services:

Develop internal capacity while sustaining productivity

Teach you long term energy saving strategies

Increase your energy efficiency & reduce your energy costs by up to 20%

Reduce your carbon footprint & minimize waste

Provide awareness and advice on renewable energy

Implement industry Best Practices


(800) 877-5182

www.mep.purdue.edu

FUNDAMENTALS OF POWER FACTOR

4-Hour Workshop (Rev 1.3)

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Course DescriptionLow power factor is expensive and can be damaging to many systems. By attending this half-day workshop,

you will learn how improving your power factor will reduce electrical bills and increase your electrical

system’s capacity.

Join in discussions about:

• Measuring and calculating power factor

• Causes of low power factor

• How power factor can impact utility charges

• Calculating energy cost savings

• Installing capacitance

• Reducing harmonics

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AGENDA

Understanding Power Factor

Why it Matters

Taking Measurements

Improving Power Factor

• Installing Capacitance: what, where and how much

Harmonics

Myth Busting

Technical Resources

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(800) 877-5182

www.mep.purdue.edu

DEMAND MANAGEMENT 4-Hour Workshop (Rev 1.4)

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Course Description

Demand management training explains the basic concepts and factors that impact

energy demand and costs associated with it. The course will cover Utility Tariffs, Load

Profile, Peak Demand, Controlling Peak Demand, Distributed Generation, Demand

reduction project calculations, & Technical Resources.

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AGENDA

Understanding Electrical Demand

Utility Tariffs

Load Profile

Peak Demand

Controlling Peak Demand

Distributed Generation

Demand reduction project calculations

Technical Resources


(800) 877-5182

www.mep.purdue.edu

FUNDAMENTALS OF LIGHTING

Course Description

Understand the basic concepts of illumination, lighting design, and energy.

Participants will work through real calculations and learn when and why lighting

upgrades should be implemented, and what cost & energy savings can be expected.

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AGENDA

Introduction

Basic Lighting Terms

Light Sources

Measuring Tools

Regulations, Codes & Standards

Lighting System Design

Controls

Managing Costs

Environmental Issues


(800) 877-5182

www.mep.purdue.edu

HVAC Optimization and

Heat Recovery

Course Description

A one-day workshop to help you better understand how your HVAC (Heating,

Ventilation, & Air Conditioning) system works and ways to optimize its efficiency and

performance. This training is designed for plant personnel (energy managers,

maintenance personnel, HVAC systems & control engineers), as well as maintenance

personnel at commercial and institutional facilities, but is applicable for employees at

every level and department. Learn basic approaches to cut costs, improve comfort,

and reduce maintenance costs.

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Session Goals

1. Trace the development of the modern HVAC system

2. Where the industry is headed – new trends

3. Discuss four methods of heat reclaim

You will understand why things are the way

You will understand where ASHRAE 90.1 can be applied

When did mold become an issue and how to control it

You will understand how you can control what you have

You will understand Sick Building Syndrome

DOAS

UFAD

Chilled Beam

Displacement Ventilation

4. Fourteen things that tomorrow you can start doing in

your buildings to save energy


(800) 877-5182

www.mep.purdue.edu

ENERGY SAVINGS 101

Incorporating Energy Efficiency

Into Financial Decision Making

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Course DescriptionThis program provides real-world case studies and the tools necessary for industrial facility personnel to incorporate

energy efficiency into financial decision making. This workshop is appropriate for everyone with responsibilities related

to energy expenses: accounting, engineering, finance, management, maintenance and production. Through interactive

demonstrations, case studies and story problems, attendees will learn:

• An overview of energy sources, uses and measurements

• How to analyze an electric utility bill

• How to identify the major components of a mechanical system

• How to develop long-term energy savings strategies using a “systems” approach to minimizing energy costs

• When first cost is less important than life-cycle cost

• How a good, properly funded maintenance program can save costs

• How to save money by optimizing existing systems such as HVAC, air compressors, pumps and boilers

• How to use proposed requisition templates and job aids 35

Introduction

Sustainability Core Concepts

Energy Overview

System Life Cycle Costs

Exercise #1: Kill-A-Watt Box

Maintenance

Energy Measurement

Energy Intensive Systems

Exercise #2: Light Bulb Life Cycle Cost

Energy Management Systems

Advantages of Combining Projects

Summary and Evaluations

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Agenda


(800) 877-5182

www.mep.purdue.edu

FUNDAMENTALS OF

COMPRESSED AIR SYSTEMS

Webinar (Rev 1.0)

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Course description

Find out how a compressed air system works and the benefits of optimal compressed

air system performance. This initial class demonstrates how to compute the current

cost of your plant's compressed air systems, how to measure and create a baseline

of system performance, and how to determine the impact of different compressor

control types. Learn basic approaches for cutting costs; identify steps for proper

system operation, maintenance, and point-of-use accountability; and tailor a

compressed air system management action plan for your plant.

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AGENDA

The function of Compressed Air Systems

The equipment used in Compressed Air Systems

Types of Air Compressors & Air Driers

Efficient Control & Operation of Compressed Air Systems

Maintenance of Compressed Air Systems

Best Practices of Compressed Air Systems

Technical Resources and Next Steps

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FOR MORE INFORMATION:

Name Frank Kantner

Title Lead Project Specialist - Sustainability


Phone 317-938-1890

Email [email protected]

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mailto:[email protected]

Documents

Purdue MEP Overview and EE Offerings