PSG (P SURFACE GAUGE - IDSI Tools

USER MANUAL

PSG (PROGRAMMABLE SURFACE GAUGE)

INSITU DATA SOLUTIONS INC. 125 – 4615 112th Avenue SE

Calgary Alberta Canada T2C 5J3

www.idsitools.com +1.403.991.4374

http://www.idsitools.com/

TABLE OF CONTENTS

1 Overview .................................................................................................................... 1

1.1 PSG Features ........................................................................................................ 3

1.2 PSG Models .......................................................................................................... 5

1.3 PSG Installation .................................................................................................... 6

1.4 PSG Radio Emissions ............................................................................................. 7

1.5 PSG Serial Number ................................................................................................ 8

2 Getting Started ............................................................................................................ 9

2.1 Basics .................................................................................................................. 9

2.2 Safety .................................................................................................................11

2.3 LED Colour Code ..................................................................................................15

2.4 Changing the Battery ...........................................................................................16

2.5 Changing the SIM Card ........................................................................................19

3 PSG on PC .................................................................................................................21

3.1 What You Need ...................................................................................................21

3.2 Installing Dashboard Pro ......................................................................................22

3.3 Connecting via USB ..............................................................................................23

4 PSG on Android Device ...............................................................................................24

4.1 What You Need ...................................................................................................24

4.2 Installing Dashboard App ......................................................................................25

5 PSG on Web ...............................................................................................................26

6 PSG with Dashboard Suite ...........................................................................................27

6.1 Overview .............................................................................................................27

6.2 Automatic Updates ...............................................................................................27

6.3 Top Panel ............................................................................................................28

6.4 Main Menu ..........................................................................................................28

6.4.1 Gauge ..........................................................................................................29

6.4.1.1 Status ....................................................................................................29

6.4.1.2 Download ...............................................................................................30

6.4.1.3 Delete ....................................................................................................31

6.4.1.4 Gauge Information ..................................................................................31

6.4.1.5 Configuration ..........................................................................................32

6.4.1.6 Program .................................................................................................33

6.4.1.7 Print ......................................................................................................33

6.4.1.8 Start Job ................................................................................................33

6.4.1.9 End Job .................................................................................................34

6.4.1.10 Setup .....................................................................................................34

6.4.2 Database ......................................................................................................37

6.4.2.1 Job(s) in Database ..................................................................................37

6.4.2.2 Job Information ......................................................................................38

6.4.2.3 Edit .......................................................................................................38

6.4.2.4 Delete ....................................................................................................39

6.4.2.5 Plot .......................................................................................................39

6.4.2.6 Export KC3 .............................................................................................40

6.4.2.7 Export ASCII ..........................................................................................40

6.4.2.8 Import ...................................................................................................40

6.4.3 Settings ........................................................................................................41

6.4.4 Bluetooth ......................................................................................................42

6.4.4.1 Scan ......................................................................................................42

6.4.4.2 Move Down ............................................................................................42

6.4.4.3 Move Up ................................................................................................43

6.4.4.4 Connect/Disconnect ................................................................................43

6.4.4.5 Go Live ..................................................................................................43

7 Periodic Maintenance and Service ................................................................................45

8 FAQ (Frequently Asked Questions) ...............................................................................47

APPENDIX A - LITHIUM BATTERY SAFETY .....................................................................52

APPENDIX B - HF6 CONNECTION DETAILS ....................................................................63

APPENDIX C - ATEX MARKINGS AND CERTIFICATIONS ...................................................65

APPENDIX D - SAFETY INSTRUCTIONS IN ITALIAN ........................................................66

APPENDIX E - WEEE STATEMENT..................................................................................69

10006383 - PSG USER MANUAL – R3.0 (22nd June 2021) Page 1

Insitu Data Solutions Inc.

1 Overview

PSG is a field rugged electronic gauge for use in a wide range of pressure measurement and testing

applications. PSG is available in three configurations. Illustrated below:

PSG models 1E, 2, 3 measure about 13.0” high,

4” wide, and 5” (32.9 x 10 x 13 cm) deep, and

weighs about 5-1/2 lbs (2.5 kg).



Symbol Description

Indicates that product must be collected separately from other waste at end of

useful life (see Appendix E for more details)

Indicates certification by Intertek

ATEX Marking

Caution

WARNING: This product should not be used in a manner outside of what is specified in this manual. Any misuse of this product can cause damage or injury and IDSI will not be liable.

AVERTISSEMENT: Ce produit ne doit pas être utilise au dela de ce qui est spécifié dans ce manuel. Toute utilisation incorrecte du produit peut causer des dommages ou des blessures et IDSI ne sera pas responsable.



1.1 PSG Features

PSG records high quality pressure measurements. It also offers multiple communication options for data

retrieval and recording configuration set-up. PSG is designed with a modular approach allowing

customers to select different feature packages. The PSG range of models offer the following:

All PSG models feature:

a) Self-orienting backlit LCD display showing pressure, temperature, remaining battery power,

remaining memory capacity and unit status. Can be toggled on/off for power management.

b) Primary lithium or alkaline battery which can offer continuous operation for many months. Battery

life is a function of the configuration settings.

c) All PSG models are designed to work in ambient temperatures from:

• -200C(-4 F) to 850C(185 F) with SAFT – LS33600.

• -180C(0 F) to 470C(116 F) with Energizer – E95.

• -200C(-4 F) to 470C(116 F) with Duracell – MN1300.

d) Piezo-resistive transducer measures pressures from 15,000psi (103,500kPa) to atmospheric with

an accuracy of +/-0.05% of full scale for pressure; pressure values are temperature compensated

between -300C to 800C (-22 F to 176 F) with an accuracy of +/-0.30C for temperature.

e) Rated Voltage: 5V, Rated Current: 150mA.

f) USB direct connect. Opening the PSG allows access to a mini-USB port through which the user

can communicate with the PSG and use a PC to extract data, configure the unit, and perform

diagnostics using Dashboard Lite or Dashboard Professional.

g) Bluetooth wireless encrypted communication interface. If the user is within 100 meters (300 feet)

of a PSG, the user is able wirelessly communicate with the PSG using either Dashboard Pro with

Bluetooth dongle (provided by IDSI) or Dashboard App running on any Android device with

Bluetooth.

Optional PSG features:

h) PSG models are certified as CE2903 Ex II 2G Ex db IIB T5 Gb IP66.

i) PSG has earned global approval for use in locations that require an ingress protection rating of

IP66. Accordingly, the device is dust proof and protected against heavy seas or powerful jets of

water. PSG enclosure is constructed for either indoor or outdoor use to provide a degree of

protection to personnel against incidental contact with the enclosed equipment; to provide a degree

of protection against falling dirt; against hose-directed water and the entry of water during

occasional temporary submersion at a limited depth; and that will be undamaged by the external

formation of ice on the enclosure.

j) PSG 2 is equipped for cellular wireless encrypted communication. If a valid SIM card is installed

in the PSG 2, and a cellular signal is available:

i) One user will receive a text message from the PSG at a pre-programmed interval containing

the latest time, pressure and temperature data measured by the PSG.



ii) PSG data retrieval, data distribution and recording control is possible (for a nominal fee)

using a secure web-based program called Dashboard Web. Dashboard Web supports

communication with an unlimited number of PSG units. Enabled users can view the latest

data and re-configure the PSG unit.

k) PSG-3 offers GPS location tracking. The geographical location of the PSG is recorded and

embedded in the data at the beginning of each recording operation.



1.2 PSG Models

IDSI’s PSG is offered in three different configurations to meet end-use requirements.

The basic PSG1E model is equipped

for Bluetooth communication.

The PSG2 model is equipped with

both Bluetooth and cellular

communications capability (for

cell/mobile phone data).

The PSG3 model is equipped with

both Bluetooth and GPS location

capability (global positioning system).

The external antenna mount included with PSG1E, PSG2 and PSG3 models provides for Bluetooth

(PSG1E), cellular communications (PSG2) or GPS location (PSG3) respectively.



1.3 PSG Installation

PSG devices must be programmed as per procedure described in this manual prior to operating end-use

installation.

WARNING: Do not loosen or remove instrument lid in the presence of an explosive atmosphere.

AVERTISSEMENT: Ne pas desserrer ou retirer le couvercle de l'instrument en présence d'une atmosphère explosive.

Whenever possible, PSG devices should be located to minimize the effects of vibration, extreme ambient

temperatures and moisture. Dry locations away from very high thermal sources (ovens, boilers etc.) are

preferred. If the mechanical vibration level is extreme, the PSG should be remotely located (usually on a

wall or similar structure) and connected to the pressure source via flexible tubing.

Torque should never be applied to the PSG case. Instead, an open end or adjustable wrench should always

be used on the wrench flats of the pressure housing socket while tightening the thread-adaptor fitting into

the pressure housing. NPT threads require the use of a suitable thread sealant, such as pipe dope or teflon

tape, and must be tightened very securely to ensure a leak tight seal.

Always apply torque only to the

wrench flats on the lower thread

adaptor when installing or

removing PSG devices from

process lines. PSG pressure

housing wrench flats are only to be

used for connecting or removing a

thread adaptor to or from the

pressure housing.

A shut-off/isolation valve should be installed between the gauge and the process in order to isolate the

gauge for inspection or replacement without shutting down the process.

Before opening the instrument lid the device should be removed from the immediate operating area.

Under no circumstances should components be removed, substituted, defeated or altered in any way.



Installation procedure:

WARNING: The operator should be familiar with PSG installation/operation and should wear the PPE as appropriate for the task being performed.

AVERTISSEMENT: L'opérateur doit être familier avec l'installation / l'utilisation de PSG et doit porter l'EPI approprié pour la tâche effectuée.

WARNING: Do not work over or near where equipment is under pressure; Never tamper with or tighten any fittings (i.e., connections, bolts, hoses) while component is under pressure.

AVERTISSEMENT: Ne travaillez pas sur ou près où l'équipement est sous pression; Ne manipulez jamais ni ne serrez les raccords (c.-à-d. Les connexions, les boulons, les tuyaux flexibles) alors que sont sous pression.

• Locate the placement position where the PSG is to be installed. Installation point should be

equipped with an isolation valve to provide for system pressure isolation.

• If the connection thread is NPT type, wrap the lower end of thread adaptor with a couple of

rounds of the pipe thread sealing tape. Wind the tape around the threads in a clockwise direction.

This ensures that when the pipe fitting is installed, the sealing tape will not unwind.

• Install the pressure gauge thread adapter into the isolation valve on the process connection point.

Initially tightening by hand, rotate PSG in a clockwise direction. Tighten the gauge using a 1 ¼”

wrench.

• Open the isolation valve below PSG. Check for leaks around the installation. The PSG should

now be reading the fluid pressure and temperature.

1.4 PSG Radio Emissions

The following radio frequency band and power are used by all PSG models:

- Bluetooth 2.1 + EDR @ 2.4GHz Class 1(16 dBm transmit power).

The following radio frequency band and power are used only by the PSG-2 model:

- 3G Cellular @

o Band 19 (800 MHz)

o Band 5 (850 MHz)

o Band 8 (900 MHz)

o Band 2 (1900 MHz)

o Band 1 (2100 MHz)

o Power Class 3 (24 dBm) for WCDMA/HSDPA/HSUPA mode.



- 2G Cellular (Power Class 3 (24 dBm) for WCDMA/HSDPA/HSUPA mode) @

o GSM 850 MHz

o E-GSM 900 MHz

o DCS 1800 MHz

o PCS 1900 MHz

o GSM/GPRS Power Class:

▪ Power Class 4 (33 dBm) for GSM/E-GSM bands

▪ Power Class 1 (30 dBm) for DCS/PCS bands

o EDGE Power Class

▪ Power Class E2 (27 dBm) for GSM/E-GSM bands

▪ Power Class E2 (26 dBm) for DCS/PCS bands

1.5 PSG Serial Number

The PSG uses a 3-character serial number. The IDS logo, Serial number, max. pressure rating in psi and

year are located on the pressure housing as shown below:



2 Getting Started

2.1 Basics

When the PSG is received, and for the life of the product, the important notes apply:

a) The D-Cell Lithium or Alkaline battery that powers the PSG will be installed in the PSG.

b) If the model is a PSG 2; it will have the cellular data communication option. For the cellular

communication to work, the PSG will require a valid unlocked SIM card installed. Please make

sure the SIM card is of a valid 3G/2G network. This SIM card may, or may not, have been

installed in a newly delivered PSG.

Text message example:

LOW/HIGH P ALARM! (If an alarm event occurred)

Gauge Name: TEST(XXX)

Job: XXX00001

Time: 30 JAN 2017 12:00:00

Press: 14.567 psi(A)

Temp:23.09 C

Batt: 99.05%

Mem: 0.98%



c) The display on the face of the PSG is an LCD display. The display is active ONLY when:

a. powered on,

b. RF switch is toggled

c. the PSG is recording data and the display is enabled in software.

LCD’s generally display information at temperatures as low as -200C (-40F). Below -200C (-

40F), the LCD display will become slow to respond to change. When the temperature gets as

low as -300C (-220F), the LCD display will be unreadable. Low temperatures do not damage

the LCD. An LCD at -300C (-220F) that appears to be not working will work fine once the

temperature warms up.

All PSG units have display self-orienting and back lighting features which can be configured,

enabled or disabled. Please refer to Section 3.5.3

The main elements of the LCD display are illustrated below:



2.2 Safety

The following safety notes are very important for all PSG users to know, understand, and comply with;

WARNING: Do not open the instrument lid when an explosive atmosphere is present.

AVERTISSEMENT: N'ouvrez pas le couvercle de l'instrument en présence d’atmosphère explosive.

WARNING: Approved usage of the PSG is restricted to temperature and pressure as defined in the product manual.

AVERTISSEMENT: L'utilisation approuvée du PSG est limitée à la température et à la pression telles que définies dans le manuel du produit.

WARNING: Persons handling/installing or commissioning this equipment must be authorized and suitably qualified. The manual must be read, understood, and the instructions must be followed. Modifications and repairs to the device are only permissible when they are expressly approved in this manual.

AVERTISSEMENT: Les personnes qui utilisent / installent ou mettent en service cet équipement doivent être autorisées et convenablement qualifiées. Le manuel doit être lu, compris, et les instructions doivent être suivies. Les modifications et les réparations de l'appareil ne sont autorisées que lorsqu'elles sont expressément approuvées dans ce manuel.

WARNING: If the device is to be installed in an explosive hazardous area, then the specifications in the certificate as well as all national and local regulations must be observed.

AVERTISSEMENT: si l'appareil doit être installé dans une zone dangereuse explosive, il faut respecter les spécifications du certificat ainsi que toutes les réglementations nationales et locales.

WARNING: Severe injury or damage can occur through improper use of pressure instruments! Do not exceed recommended pressure limits of vessels, tubing, fittings and anything that is for fluid pressure containment. Be certain all pressure connections are secured.

AVERTISSEMENT: Des blessures graves ou des dommages peuvent survenir par un mauvais usage des instruments à pression! Ne dépassez pas les limites de pression recommandées pour les récipients , les tubes, les raccords et tout ce qui concerne le confinement de la pression des fluides. Assurez-vous que toutes les connexions de pression sont sécurisées.

WARNING: Do not exceed pressure rating for any PSG. The material specification for the pressure housing, and the pressure sensing element in every PSG are matched to the pressure rating of each individual PSG unit. Exposing a PSG to a pressure that exceeds the maximum pressure specification for the unit is hazardous, and may damage the unit.

AVERTISSEMENT::Ne dépassez pas la pression nominale pour un PSG. La spécification du matériau pour le boîtier de pression et l'élément de détection de pression dans chaque PSG correspondent à la pression nominale de chaque unité PSG individuelle. L'exposition d'un PSG à une pression supérieure à la spécification de pression maximale pour l'unité est dangereuse et peut endommager l'appareil.



WARNING: Do not rely on the pressure indicated on the display before disconnecting the PSG from a pressure source, or potential pressure source. Never disconnect any pressure instrumentation without first ensuring the system pressure is relieved by way of a fool-proof bleed-off mechanism.

AVERTISSEMENT: Ne pas compter sur la pression indiquée sur l'affichage avant de débrancher le PSG d'une source de pression ou d'une source de pression potentielle. Ne jamais débrancher aucun instrument de pression sans d'abord s'assurer que la pression du système est relevée grâce à un mécanisme de purge.

WARNING: Do not open the instrument lid in a location where the external conditions are conductive to the buildup of electrostatic charge.

AVERTISSEMENT: N'ouvrez pas le couvercle de l'instrument dans un endroit où les conditions extérieures sont propices à l'accumulation de charges électrostatiques.

WARNING: Replace the battery only in non-hazardous areas and only with either of these models: SAFT – LS33600 or Energizer – E95 or Duracell – MN1300. SAFT – LS33600 battery is dangerous, it is a Lithium Metal D-Cell which presents a fire, explosion and severe burn hazard. Do not recharge, short circuit, crush, disassemble, heat above 1000C (2120F), incinerate, expose to water or solder directly to the battery. The battery is manufactured by Saft Battery Group, Model LS33600. The PSG battery must only be replaced with one of the above mentioned batteries. It must never be replaced with any other battery make or model. The SAFT – LS33600 is classified as Dangerous Goods under UN 3090 Class-9 which is restricted for transport. The manufacturer’s specifications and MSDS are presented in Appendix A.

AVERTISSEMENT: Remplacez la batterie uniquement dans les zones non dangereuses et uniquement avec l'un de ces modèles: SAFT - LS33600 ou Energizer - E95 ou Duracell - MN1300. La batterie SAFT - LS33600 est dangereuse, il s'agit d 'une pile D au lithium métal qui présente un risque d' incendie, d 'explosion et de brûlure grave. Ne pas recharger, court-circuiter, écraser, démonter, chauffer au-dessus de 1000C (2120F), incinérer, exposer à l'eau ou souder directement à la batterie. La batterie est fabriquée par Saft Battery Group, modèle LS33600. La batterie PSG ne doit être remplacée que par l'une des batteries mentionnées ci-dessus. Il ne doit jamais être remplacé par une autre marque ou un autre modèle de batterie. Le SAFT - LS33600 est classé comme Marchandises Dangereuses sous UN-3090 Classe-9 dont le transport est restreint. Les spécifications du fabricant et la fiche signalétique sont présentées à l'annexe A.



CAUTION: Use only a 1-1/16” open wrench on the pressure housing for installation and removal of PSG. Only limited torque (rotational force) can be applied to the enclosure, therefore, do not rely on, or use, the enclosure to screw PSG into (or out of) a fitting.

ATTENTION: Utilisez uniquement une clé ouverte de 1-1/16” sur le raccord de pression pour l'installation et le retrait du PSG. Seul un couple de serrage limité (force de rotation) peut être appliqué à l'enceinte, ne comptez pas ou n'utilisez pas l'enceinte pour vissez le PSG dans ou hors d'un raccord.

CAUTION: Never insert any object into the pressure inlet port inside pressure housing. The transducer diaphragm is exposed inside this port. The transducer diaphragm is very thin and is easily damaged or destroyed if touched by any object. Cleaning of the diaphragm/sensor must be done without touching, and with appropriate liquid cleaning agents or solvents only.

ATTENTION: n'insérez jamais d'objet dans l'orifice d'entrée de pression dans le raccord de pression. Le diaphragme du transducteur est exposé à l'intérieur de ce port. Le diaphragme du transducteur est très mince et est facilement endommagé ou détruit s'il est touché par un objet quelconque. Le nettoyage du diaphragme / capteur doit être effectué sans contact, et avec des liquids de nettoyage ou solvants appropriés.



CAUTION: Only an HF6 compatible fitting will make a competent pressure seal with the female HF6 threaded inlet in the bottom of the pressure housing. The female box thread and seal configuration are designed and built in accordance with the HF6 designation. HF6 is a 3/8” diameter tubing high pressure fitting designation used by High Pressure Equipment Company, www.highpressure.com. Details of the HF6 fitting are presented in Appendix B.

ATTENTION: Seul un raccord compatible HF6 fera un étanchéité de pression compétent avec l'entrée filetée HF6 femelle dans le bas du raccord de pression. La configuration du filetage femelle et de l'étanchéité sont conçues et construites conformément à la désignation HF6. HF6 est une désignation de raccordement à haute pression de tube de 3/8" de diamètre utilisée par High Pressure Equipment Company, www.highpressure.com. Les détails de l'accessoire HF6 sont présentés à l'annexe B.

CAUTION: Damage to the PSG will result if any part of the Antenna on the top, or the Pressure housing on the bottom of the enclosure are unscrewed from the enclosure, or the half inch NPT plug in the back. These are permanent fixtures and are flameproof joints.

ATTENTION: Le PSG sera endommagé si une partie de l'antenne située en haut, ou le boîtier de pression situé en bas de l'enceinte sont dévissés de l'enceinte ou si la fiche NPT d'un demi-pouce est à l'arrière. Ce sont des luminaires permanents et des joints antidéflagrants..

http://www.highpressure.com/



2.3 LED Colour Code

At the bottom of the PSG face, there is a multi-colour

Light Emitting Diode (LED) (pictured on the right in

white).

Different colours of the LED represent different PSG

functions. Solid or blinking colours, or different colours

blinking in a sequence, all have specific meanings.

These LED indicators are useful in aiding PSG

operation and troubleshooting. The table below details

the meanings of the different LED indications:

LED Pattern Meaning

All PSG Models:

White Solid, 4 seconds PSG is resetting. Usually this is when the PSG has just been turned on

by switching the PW switch into the ON position. Reset is complete

when LED goes out.

Blue Solid USB connected.

Purple Solid Bluetooth communication link established, in pause mode.

Purple Blinking Bluetooth communication link established, in live mode.

Blue+Green blinking, then solid Blue Job recording/logging started, or stopped, using push-button switch.

PSG 2 (with cellular):

Yellow blinking, then solid for 6

seconds

Initializing the cellular module.

Green blinking Cellular connection is being acquired.

Blue Blinking Cellular communication active.

PSG 3 (with GPS):

Cyan blinking GPS1 is acquiring position. When GPS1 position is found, LED goes out.

If GPS1 is not found after 5 minutes, LED goes out anyway.

1. With a successful GPS connection, the PSG position is

determined within a 2.5 meter (8.2 ft) circle. Successful locating is

indicated by a crosshair with a dot in the middle, at the top of the

LCD display. While the GPS is acquiring the position (LED is

blinking Cyan), the crosshair is displayed with no dot in the middle. If

no GPS location is found (after 5 minutes), no GPS symbol is

displayed.



2.4 Changing the Battery

The size – D battery in every PSG will need to be changed eventually. Battery life is affected by the

amount of usage of various operating functions within the PSG. The remaining battery life shown can

assist in determing when the battery should be changed. Battery changeout procedure is as follows:

a) Unscrew the enclosure cover.

b) Turn the Power Switch OFF (down position).

c) Remove the M3x6 mm screw using a 2.5 mm hex key.

d) Gently, rotate the face counterclockwise

about 15°. The face should pop-loose.



e) Lift the face-plate out of the way to

reveal the battery inside the PSG.

f) Lift the D-Cell out of the scaffold.

WARNING: The Saft LS 33600 battery is hazardous. Before handling the battery, be sure to carefully review Section 2.2 and Appendix A for Lithium Battery handling information.

AVERTISSEMENT: la batterie Saft LS 33600 est dangereuse. Avant de manipuler la batterie, assurez-vous de lire attentivement la section 2.2 et l'Annexe A pour les informations de manipulation de la batterie.

g) Insert a new D-Cell in the hole in the scaffold.

CAUTION: Use either: SAFT – LS33600 or Energizer – E95 or Duracell – MN1300. No other battery brand or model can be used safely.

ATTENTION: Utilisez soit: SAFT - LS33600 ou Energizer - E95 ou Duracell - MN1300. Aucune autre marque ou modèle de batterie ne peut être utilisé en toute sécurité.

CAUTION: Do not use rechargeable batteries.

ATTENTION: n'utilisez pas de piles rechargeables.

CAUTION: Be sure the negative end ( - ) of the battery is facing down, and the positive ( + ) end of the battery is facing up. The PSG has an inbuilt reverse polarity protection circuit and an overcurrent circuit protection.



ATTENTION: assurez-vous que l'extrémité négative (-) de la batterie est tournée vers le bas, et la fin positive (+) de la batterie est orientée vers le haut. Le PSG dispose d'un circuit intégré de protection contre la polarité inverse et d'une protection contre les surintensités.

h) Gently place the face-plate back in position. Press the face-plate downwards and gently rotate the

face-plate clockwise to “click” it into position.

i) Screw the M6 screw back in using the 2.5 mm allen key.

j) Make sure the RF switch is in the ON (up) position.

If/when the PSG needs to be turned (back) on:

k) Move the PW Unit Power switch back to the ON (up) position.

l) For all PSG models, the LED glows white for about 4 seconds to indicate resetting/initialization.

m) After the white LED goes out; the LED will glow and blink in accordance with the PSG model

type and the table in Section 2.3.

The following only applies when a Lithium battery is inserted:

n) If/when the PSG is connected to a Dashboard

software, the Warning on the right pops-up:

o) If the battery that was placed in the PSG is a new

one, the user chooses Yes. The Dashboard software

will re-initialize the battery consumption data

accordingly.

p) If it was an old or used battery, or the battery was

not changed, and the PSG was turned off/on for some reason other than changing to a new battery,

the user should choose No.

Note: All running jobs will be stopped once the above warning message pops up.



2.5 Changing the SIM Card

PSG 2 has a cellular data communication option which relies on access to a 3G or 2G network. In order

for a device, such as a smart-phone, or a PSG to connect to a cellular network, the device needs a valid

SIM (Subscriber Identity Module) card installed. The SIM card in a PSG2 is installed/uninstalled as

follows;

a) To get access the SIM card,

please refer to Section 2.4,

Steps a) to f).

b) The SIM card holder can be

seen. If there is a SIM card

already installed, it can be seen

too.

c) To remove the SIM card, gently

press and quickly release the SIM

card in the card holder, and the

SIM card will pop-out.



d) With a replacement SIM card installed, gently place the face-plate back in position. Press the face-

plate downwards and gently rotate it clockwise to “click” it into position. Screw the M6 screw back

in using the 2.5 mm allen key.

e) Make sure the RF switch is in the ON (up) position.

If/when the PSG needs to be turned (back) on:

f) Move the PW Unit Power switch back to the ON (up) position.

g) On Power-Up, PSG 2, the LED glows white for about 4 seconds to indicate resetting/initialization.

Then the LED will flicker yellow and then turn solid. This pattern indicates the cellular connection

is being self tested. Users should know that cellular communications is only available where there

is suitable cellular coverage. The cellular signal strength is displayed at the top of the LCD display

when logging.



3 PSG on PC

Using a PC with a USB port running and any version of Windows, a USB cable, and any PSG model, the

use of Dashboard Lite offers the following functions:

o Recorded/logged data extraction,

o Data plotting,

o Data exporting,

o Data unit selection,

o PSG diagnostics

o PSG recording parameter setting

o PSG communication parameter setting

NOTE: Advanced functions are available with the use of Dashboard Pro software. This Section 3 only

discusses Dashboard Lite functions.

3.1 What You Need



3.2 Installing Dashboard Pro

Dashboard Pro is recommended when using a PC as you get the latest updates and functionality.

To install Dashboard Pro, on any Windows device with internet connection:

a) Go to http://idsitools.com/

b) Click on the Software tab and register or login as necessary.

c) Once logged in, scroll down to Dashboard Professional and click the Download button.

d) After the download is complete open the ***.zip file and double click the setup file to start install.

e) After the installation is complete Dashboard Pro should open automatically.

Note: In case the install fails due to Adobe Acrobat Reader, please install the latest version of Adobe

Acrobat Reader and try reinstalling Dashboard Pro.

http://idsitools.com/



3.3 Connecting via USB

Warning - Do not open the lid if an explosive Gas/Dust atmosphere is present.

a) Unscrew the enclosure cover to reveal the

PSG face.

b) Make sure both the RF

switch and the Power switch

are in the ON position ( up ).

c) Use a USB cable to connect

the USB connector on the

PSG face to the USB

connector on the PC.

d) The LED will glow blue

when USB connected.

e) Please follow Dashboard Suite operation.



4 PSG on Android Device

Using any Android device with Bluetooth wireless communication, with Dashboard App, installed and

running, the following functions are available with all PSG models:

o Recorded/logged data extraction,

o Data plotting,

o Data exporting,

o Data unit selection,

o PSG diagnostics

o PSG recording parameter setting,

o PSG communication parameter setting.

4.1 What You Need



4.2 Installing Dashboard App

To install Dashboard App, on any Android device with Bluetooth and an internet connection:

a) Open Google Play Store

b) At the top of the page in the Google Play box; type in dashboard app idsi and press Enter or the

small magnifying glass icon

c) Scroll down the list to Dashboard App

d) Install Dashboard App.

NOTES:

Dashboard App updates transparently and automatically whenever an update is available and the host

Android device is connected to the internet.



5 PSG on Web

Dashboard Web is a web based software that resides on secure data infrastructure controlled by IDS on

behalf of all users of PSG models with the cellular feature enabled. It can be accessed by going to this

website: https://idsidashboardweb.azurewebsites.net/ .

Since Dashboard Web is an online application, it can be opened by any device that has an internet

connection and a supported browser.

Please follow Dashboard Suite operation for basic functionality.

The main difference is the way the user connects to a PSG. This is done through the additional Gauge

Page.

https://idsidashboardweb.azurewebsites.net/



6 PSG with Dashboard Suite

6.1 Overview

There are four software applications in the Dashboard Suite that can be used with the PSG:

- Dashboard Lite(PSG.EXE): Standalone application that lives in the PSG device for

Windows PC connecting via USB 2.0.

- Dashboard Professional: Full featured application capable of creating reports for

Windows PC connecting via USB 2.0 or IDS provided USB Bluetooth Dongle.

- Dashboard App IDSI: Android based application for phones or tablets connecting via

Bluetooth.

- Dashboard Web: Web based application connecting via any browser.

6.2 Automatic Updates

Dashboard Lite updates automatically after notification whenever the PSG is plugged in via USB and

Dashboard Pro is running.

Dashboard Professional updates automatically after notification whenever an update is available.

Dashboard App updates transparently and automatically whenever an update is available and the Android

device is connected to the internet.

Dashboard Web is always up to date.

PSG Firmware updates automatically after notification whenever the PSG is plugged in via USB and

Dashboard Pro is running.



6.3 Top Panel

This Panel displays the serial number of the gauge connected or N/A if no gauge is connected. In this

case the gauge serial number is ZA2.

The serial number of the gauge can be found on the transducer.

Serial Number

Pressure rating - 10,000 psi in this case.

Software version and our company information can be found on clicking the icon.

6.4 Main Menu

Note: If the options for the Main Menu are not visible. Please click on to view options.

The Main Menu has four options (Dashboard Pro/Dashboard App):



6.4.1 Gauge

The Gauge page displays the Status and Configuration of the connected gauge. This page is

automatically selected when a gauge is connected.

Note: On connecting a gauge that is logging. The logging will be paused until the gauge has been

disconnected.

6.4.1.1 Status

The Status panel displays the values when the gauge was last connected. To update these values please

disconnect and reconnect the gauge.

Note: For Dashboard App the Battery Days and Memory Days are in the configuration page.



6.4.1.2 Download

The Download button allows the user to download the selected job in Job(s) in gauge. The

user can also right click or double click the selected job.

After clicking Download please enter the job information if required and then click Save.

The download will now start, it may take a couple of seconds to a couple of minutes depending on the

size of the job. After the job is downloaded the software will automatically Plot the data.

The jobs are usually stored as files in the windows(device) drive.

Example: C:\KC3 Data\XXX00001.KC3.

Note: Unlike other gauges, the job will continue logging after download if the job is not stopped. In

Dashboard Pro the job is stored directly in the Database.



6.4.1.3 Delete

The Delete button allows the user to delete the selected job from the gauge. The user can

also right click the selected job to delete it or delete all job(s).

6.4.1.4 Gauge Information

The Gauge Info. button allows the user to view additional information of the gauge.

Send Status Report sends the above information to IDSI for maintenance purposes.



6.4.1.5 Configuration

The Configuration panel allows the user to view/program the connected gauge.

On changing any of the Configuration values the Print button changes to the Program button.

Note: The Configuration values cannot be edited if the gauge is in log mode.



6.4.1.6 Program

The Program button sends the new edited configuration to the gauge. Once programmed the

software asks the user if they want to start logging.

Once the gauge is programmed the Program button is replaced by the Print button.

6.4.1.7 Print

The Print button allows the user to print the Gauge page including the gauge information.

This is page could be printed and shipped along with the gauge for reference by the end user.

6.4.1.8 Start Job

The Start Job button automatically saves the edited Configuration and starts a new job.

The new job and logging will not start until the gauge has been disconnected.



The jobs are named automatically based on the serial number and the job count. Example:

XXX00001.KC3, XXX represent the serial number and 00001 represents the total jobs created by the

gauge in base 36 format.

Note: Once the job is started you cannot change the Configuration values.

6.4.1.9 End Job

The End Job button ends the current job and stops logging when disconnected.

Note: Once the current job is ended there is no way to continue a previous job.

6.4.1.10 Setup

The Setup button allows the user to change the PSG specific options. This can be accessed

by the user if the gauge is logging or not.



Depending on the model of the PSG certain options may not be available:

- PSG 1 – Bluetooth Only.

- PSG© 2 – Cellular + Bluetooth.

- PSG© 3 – GPS + Bluetooth.

6.4.1.10.1 Setup Dashboard Web Connection

The Cellular panel is only visible on a PSG-2. Make sure when buying the SIM card, it can be used with

any phone, it is unlocked and it has a data plan of 100MB minimum.

The Setup Connection button allows you to setup connection to Dashboard Web. To find the settings for

the SIM card you are using, please follow the following steps:

1. Open a web browser and go to www.google.com.

2. Type the name of your SIM service provider followed by APN settings. For example, (Network

Name) APN settings.

3. Find the appropriate settings and enter it in the appropriate field. Leave the unknown fields blank.

4. Finally click on Test Connection.

5. Once the testing is completed you should see Dashboard Web: Setup Complete and the Setup

Connection button will be disabled.

Below is an example for Rogers Canada SIM card:

Note: If the first attempt fails please try again 2 or 3 times more. If the failure continues to occur please

contact IDSI software support.

http://www.google.com/



6.4.1.10.2 Setup SWRM System

SWRM stands for Secure Wireless Remote Monitoring. This system allows a user to connect a system of

many PSGs to Dashboard Web using a PSG-2 as the master.

Steps to create a SWRM system for the first time:

1. Connect and Program all the slave PSG slave(s) as required. End the current job if the PSG was

logging. Note: If the PSG was just powered ON please program the gauge (click on Variable

Rate and then Fixed Rate). This makes sure that the PSG has the updated date and time.

2. Make sure under Setup the Bluetooth is Always On. Do not start a new job yet.

3. Connect and Program the Master PSG as required.

4. In Setup first make sure the Cellular is set as required, if the alarm conditions are required for the

slave(s) please set them as well.

5. Setup Bluetooth as Master and click on Setup Slave(s).

6. Enter the Serial number and the 4-digit PIN for the Slave(s). Make sure the Slave(s) are close by

(<5m) so that they can be found. Then click Save.

7. Once the Setup pops up click on Setup Slave(s) and make sure Setup Status for each salve is

Complete. (If not please retry)

8. Connect each slave, end the current job if the PSG was logging, setup the individual alarm

conditions if required and start a new job.

9. Connect the master, end the current job if the PSG was logging and start a new job.

Note: Please follow steps 8 and 9 to program an existing SWRM system after power ON.



6.4.2 Database

The Database page displays the Job(s) in Database and the Job Information of the selected job. The

location for the content of this list depends on the type of software being used:

- Dashboard Lite: KC3 file based database residing in (System Drive – C:)\KC3 Data

- Dashboard Pro: Has its own database in (System Drive – C:)\KC3 Data\DashboardPro

- Dashboard App: KC3 file based database residing in Internal Storage\KC3 Data

- Dashboard Web: Has its own database on the web.

6.4.2.1 Job(s) in Database

Displays the list of job(s) in the database of the particular Computer/PC.

The sign is only available in Dashboard Pro. It provides additional details of the selected job.



6.4.2.2 Job Information

Displays information of the job selected by the user in Job(s) in Database. This data is stored within the

KC3 file if the file needs to be sent to another user.

6.4.2.3 Edit

The Edit button allows the user to edit the fields in the Job Information panel.



6.4.2.4 Delete

The Delete button allows the user to delete the selected job form the Database.

6.4.2.5 Plot

The Plot button plots the currently selected job in a new window. For further plotting and

reporting functionalities, please refer to the User Manual that can be found at

http://www.idsitools.com/software/dashboard-software/

Note: The Dashboard App cannot plot more than 130,000 samples.




6.4.2.6 Export KC3

The Export KC3 button allows the user to export the selected job in its compressed file

format(KC3). This format can only be opened by a Dashboard software.

Note: Job(s) imported from ASCII files cannot be exported to KC3 format.

6.4.2.7 Export ASCII

The Export ASCII button allows the user to export the selected job in ASCII text format.

This format can be configured by going to the Settings page.

6.4.2.8 Import

The Import button allows the user to import data files (KC3, hp-data or ASCII format) and

also calibration files. Once imported, these files are automatically imported to the database.

For further functionalities on importing ASCII files, please refer to the User Manual that

can be found at http://www.idsitools.com/software/dashboard-software/




6.4.3 Settings

The Settings page display the current settings used by the Database page.

The panel below displays settings for Export ASCII.



6.4.4 Bluetooth

The Bluetooth page allows the user to connect to one/many G-Con(s) and/or PSG(s) using the internal

Bluetooth module of the tablet/laptop or an external USB Bluetooth Dongle provided by IDSI.

Please insert the provided USB Bluetooth Dongle if USB Dongle is N/A.

6.4.4.1 Scan

Scans for new Bluetooth devices (G-Cons or PSGs) in the surrounding area.

6.4.4.2 Move Down

Moves the selected Bluetooth device down in the list.



6.4.4.3 Move Up

Moves the selected Bluetooth device up in the list.

6.4.4.4 Connect/Disconnect

Connects to the selected Bluetooth device(s) in the list and performs Go Live on success.

Note: The default 4-digit PIN is 0000. Please make sure the face of the PSG is in line of sight of the Bluetooth dongle or tablet, when connecting or communicating.

Disconnects from all connected device(s).

6.4.4.5 Go Live

Communicates with all connected Bluetooth device(s) and shows the Bluetooth live Mode screen.

The example below represents the following devices and modes:

1. XXX - This represents that a G-Con is connected. A KC series gauge can be connected to it to view its parameters and data, by clicking View Gauge.

2. Master(XXX) – This represents that a PSG is connected and is currently not logging. The PSG parameters and data can be viewed by clicking on PSG Not Logging.

3. Slave(XX1) – This represents that a PSG is connected and is currently logging. The live data is shown in the plot below. The PSG parameters and data can be viewed by clicking on Pause PSG.



Plot Duration(mins): Sets the maximum duration of the graph. The last data point is removed from the graph when a new data point is added.

Pressure and temperature data can be made visible/invisible by clicking on the relative checkbox.



7 Periodic Maintenance and Service

This chapter contains important information for maintaining and servicing the PSG. The following

procedures should be performed to keep the gauge in working order. If a serious problem with the gauge

arises, contact IDS representative for instructions.

Battery:

The battery condition (level) is constantly displayed by the gauge. The battery duration depends on tasks

to be performed by gauge. Please replace the battery when a level of 10% or less is displayed. For best

results always replace the old battery with a new one.

To replace the battery pack first turn the gauge off. Replacing the battery must be performed as per

section 2.4. “Replacing the battery”

WARNING: Do not open the instrument lid when an explosive atmosphere is present.

AVERTISSEMENT: N'ouvrez pas le couvercle de l'instrument en présence d’atmosphère explosive.

WARNING: Replace the battery only in non-hazardous areas and only with either of these models: SAFT – LS33600 or Energizer – E95 or Duracell – MN1300. SAFT – LS33600 battery is dangerous, it is a Lithium Metal D-Cell which presents a fire, explosion and severe burn hazard. Do not recharge, short circuit, crush, disassemble, heat above 1000C (2120F), incinerate, expose to water or solder directly to the battery.

AVERTISSEMENT: Remplacez la batterie uniquement dans les zones non dangereuses et uniquement avec l'un de ces modèles: SAFT - LS33600 ou Energizer - E95 ou Duracell - MN1300. La batterie SAFT - LS33600 est dangereuse, il s'agit d 'une pile D au lithium métal qui présente un risque d' incendie, d 'explosion et de brûlure grave. Ne pas recharger, court-circuiter, écraser, démonter, chauffer au-dessus de 1000C (2120F), incinérer, exposer à l'eau ou souder directement à la batterie.

Mechanical Maintenance:

The gauge enclosure must be cleaned with mild (low alkaline) soap and water. Other approved cleaned

substances include: methyl, isopropyl or isobutyl alcohols. A cloth dampened with kerosene or diesel may

be used to remove heavy soils. Avoid prolonged exposure to cleaning agents.

If the gauge has been used in extremely wet or humid weather, or was used in cold environment and

stored in heated place, condensation may occur inside the gauge. Normally this is not a problem and the



condensation may dissipate in time. However, after using the gauge in any of above conditions it is

recommended that the gauge lid to be removed to allow air to circulate inside the gauge.

CAUTION: High moisture levels inside the gauge may result in damage of electronics as well as erratic or fluctuating readings.

ATTENTION: des niveaux élevés d'humidité à l'intérieur de l’instrument peuvent endommager l'électronique ainsi que causer des lectures erratiques ou fluctuantes.

Electronic Maintenance and servicing:

Maintenance of the PSG is limited to keeping the electronic boards and battery terminals and connectors

clean.

It is recommended that the user check the terminals and connectors every six months to verify that they

are secure and free of oxidation. A thorough cleaning of the terminal blocks requires complete

disassembly of PSG. Any replacement of electronic parts should only be done by IDS qualified personnel

only.

You may wish to periodically check performance of the PSG to ensure that it is operating within the

desired parameters. To check its operational performance, remove the unit from the application and set it

up for a bench check by using the calibration equipment. Apply a known input (pressure/temperature) to

the PSG and monitor its output for a predictable result. If the output is unacceptable send the PSG to IDS

factory for re-calibration.



8 FAQ (Frequently Asked Questions)

1. How do I communicate with a PSG?

There are several ways to communicate with a PSG. The four steps presented below are the

simplest way to establish communication with a PSG. For this simple procedure, all that’s

required is the PSG, mini-USB cable, and a PC:

a) Unscrew the black cover off the front face of the enclosure to access the front face.

b) Using the mini-USB cable, connect the USB port on the face of the PSG to the USB

port on the PC. A glowing blue LED on the face of the PSG indicates a successful

connection with the PC. The PSG will now behave on the PC in exactly the same way a

USB flash drive (memory stick, jump drive…) would behave.

c) On the PC, different versions of MS Windows work different ways, but in any event,

follow the procedure normally used to access files on a USB flash drive on the PC. The

flash drive will be called PSG vX.X.X (or something similar). Using Explorer, once into

the main folder on the PSG flash drive menu, double click on the PSG Application

with the Dashboard icon. Dashboard Lite will now open, and communication between

the PSG and PC is established.

d) Dashboard Lite is the simplest way to communicate with a PSG. Dashboard Lite

allows the user to view PSG status, configure/program the PSG logging/recording

settings, initiate logging/recording, extract recorded data, and manage a few other basic

PSG functions.

More details and other information is available about how to use Dashboard Lite. Users are

encouraged to refer to the Quick Start Guide for the PSG model being.

PSG users are encouraged to explore the extended PSG communication and data processing

options offered by Dashboard Professional on a PC. Or for the ultimate in field operations

convenience, try using Bluetooth wireless communication with Dashboard App on any

Android device.

Comprehensive information is available on all Dashboard software packages in the latest

version of User Manual, Dashboard Suite.

2. How do I get a PSG to start logging/recording data?

There are three different ways to get a PSG to start logging/recording:

a) PC: Use a USB cable to connect the PSG to a PC, and open Dashboard Lite, or

Dashboard Professional. Go to the Gauge panel and look at the Sample Rate, Pressure

Trigger, Pressure Unit, Temperature Unit Settings on the right under Configuration.

Decide if the Settings match the requirements for the pending job.

i) If the Settings are all correct, click on the red arrow-headed Start Job button near

the top right. The message “Logging will commence upon USB detach” pops-up.

Press OK, and the PSG time will be synchronized to the PC time, and then as



soon as the USB is disconnected, the PSG will start logging/recording in

accordance with the Settings.

ii) If the settings are not correct, make the necessary changes to the Setting(s). Once

the Settings are all satisfactory, click on the Program button to the left of the Start

Job button and the new Settings will be written to the PSG onboard memory.

Next, the question “Would you like to begin logging?” pops-up, and two buttons

labeled Yes or No:

If Yes is pressed, the PSG onboard real time will be synchronized to the PC time,

and as soon as the USB is disconnected, the PSG will start logging/recording in

accordance with the Settings.

If No is pressed, the PSG onboard real time will be synchronized to the PC time,

but the PSG will remain in stand-by mode until it is started sometime in the

future.

b) Log button (no PC): Hold down the Log button, the LED should start blinking

green/blue. Keep holding till it turns solid blue and release. The PSG will begin

logging/recording.

c) Pressure Trigger: Expose the PSG to a pressure above the Pressure Trigger Setting for

more than 20 minutes and the Pressure Trigger will start the PSG automatically. For

more information on the pressure trigger please refer to FAQ 12.

3. How do I create a new job file?

The user is unable to deliberately and directly start a new Job File. New Job Files are created

automatically by the firmware onboard the PSG each time the PSG starts logging/recording.

New Job Files are also closed by the firmware onboard the PSG each time the PSG stops

logging/recording.

The only way a user can cause a new Job File to be created is for the user to instruct a PSG to

start logging/recording. Likewise, Job Files are closed only when the PSG is instructed to stop

logging/recording.

4. How do I get the PSG to start logging/recording if I have no PC?

Please refer to FAQ 2, b) or FAQ 2, c)

Once logging/recording starts, the last configuration settings the PSG was programmed with,

and the PC synchronized real time (and time zone), will define the logging/recording program.

5. How do I stop the PSG logging/recording if I have no PC?

Hold down the Log button. The LED will begin flashing blue/green for a while. Then the LED

will stop flashing and stay blue continuously to indicate the PSG has stopped

logging/recording. Now the Log Button can be released. The job file is closed (no more

samples will be added to the job file).



6. How do I know if the PSG is logging/recording?

If the Display shows Pressure data, this indicates the PSG is logging/recording. In-case the

Display was disabled in software, the only way to check if the PSG is logging/recording is to

connect it to a PC or Android device.

7. How do I get recorded data off a PSG?

There are four different ways to get recorded data off a PSG:

a) Dashboard Lite: If the PSG data is downloaded to a PC using Dashboard Lite

software; The Job Data will be the original *.kc3 file(s) from the PSG. The *.kc3

file(s) are downloaded to, and stored in a folder called C:\KC3 Data. When *.kc3 files

are written by the PSG, the name of the *.kc3 file is automatically created by the PSG.

b) Dashboard Professional: If the PSG data is downloaded to a PC using Dashboard

Professional, software; The Job Data will be stored in a database file residing in the

C:\KC3 Data\DashboardPro folder. Once the Job Data has been downloaded by

Dashboard Professional, the Job Data is only accessible through using Dashboard

Professional, unless the Job Data is Exported.

c) Dashboard App; If the PSG data is downloaded to an Android device using

Dashboard App software; The Job Data will be stored in a folder called Device\KC3

Data. When *.kc3 files are written by the PSG, the name of the *.kc3 file is

automatically created by the PSG name will

d) It is highly recommended, and by far the most common way to extract data from a

PSG is to use one of the Dashboard software packages on a PC or Android device.

However, because a PSG uses the same file storage and communication protocol as a

flash drive portable USB device, unlike any other BHP gauge ever built, PSG data

extraction can be done by simply copying the *.kc3 file(s) from the PSG’s memory

onto a PC exactly the way any file would be copied from a flash drive memory stick.

This means with just a PC and a Mini-USB cable, users can just plug-in the PSG and

copy the *.kc3 file(s). Be careful: All standard file handling operations are allowed by

this method. This means files can be deleted from the gauge memory just as with any

other removable storage device.

8. Where is my PSG job data stored after I download it?

The answer to this question depends on how the job data (*.kc3 file) was downloaded from the

PSG. There are four different possibilities:

a) Dashboard Lite; If the PSG data is downloaded to a PC using Dashboard Lite

software; The downloaded Job Data will be a copy of the original *.kc3 file(s) from

the PSG. The *.kc3 file(s) get downloaded to, and stored in a folder called C:\KC3

Data.

b) Dashboard Professional; If the PSG data is downloaded to a PC using Dashboard

Professional software; The Job Data will be converted into a database file that resides

in a folder called C:\KC3 Data\DashboardPro. Job Data that has been downloaded



using Dashboard Professional is only accessible through Dashboard Professional,

except if the Job Data is Exported.

c) Dashboard App; If the PSG data is downloaded to an Android device using

Dashboard App software; The downloaded Job Data will be a copy of the original

*.kc3 file(s) from the PSG. The *.kc3 file(s) get downloaded to, and stored in the

Android Local Storage, Device Storage, KC3 Data folder.

d) If the *.kc3 file was downloaded from the PSG directly, with the use of any of the

Dashboard software packages, then the *.kc3 file will be wherever the user choose to

write it.

9. Where is my exported ASCII file stored?

The answer to this question depends on which Dashboard software (Professional, Lite or

App) is used to make the exported ASCII file. There are three different possibilities:

a) Dashboard Lite: If the ASCII file is exported using Dashboard Lite; when the user

presses the Export button, a pane will pop up and prompt the user to name the file to

be exported. If the user enters no name, the ASCII file will be given the same name as

the source file name Once the name is entered (or not), and the user presses OK,

another pop-up will confirm the file is written, when the user presses OK again, the

next pane to pop-up is the C:\KC3 Data folder, where the user should see the

exported file.

b) Dashboard Professional: If the ASCII file is exported using Dashboard Professional;

when the user presses the Export button, a pane will pop-up and prompt the user to

define where the file will be written, and the name of the file. If the user makes no

changes to the name or location, the exported ASCII file will be written to the

C:\KC3 Data folder and given the same name as the source file name.

c) Dashboard App: If the ASCII file was exported using Dashboard App, the ASCII file

is stored in the Android Local Storage, Device Storage, KC3 Data folder. If the

Column Separation is set to Comma, the exported file will show up in the KC3 Data

folder called EXPORTED_DATA.CSV – Please note; Only the most recently

exported data is stored in KC3 Data. The previous EXPORTED_DATA.CSV file will

be overwritten with the new exported data, but the name will stay the same. The same

applies to Space Separated or Tab Separated exported data .TXT files. NOTE: When

Dashboard App is used to email or otherwise send exported files to another party, the

sent exported file will always be called EXPORTED_DATA. It is important a message

accompanies the .CSV or .TXT file to identify the source of the data in the exported

file.

10. What does the *.kc3 file name mean?

When a PSG is instructed to start a new job, the PSG starts a new *.kc3 file, and automatically

names the file. For obvious reasons, there should never be two *.kc3 files with the same name.

The file naming scheme is designed to prevent more than one *.kc3 files with the same ever

being started. Each *.kc3 file is named using a unique eight digit series of characters. The first

three characters are the PSG serial number. The next five characters are a unique sequence

which starts at 00000 when the gauge is first tested in the factory and increments by one digit



every time the PSG starts a new *.kc3 file. The *.kc3 file naming scheme uses a base 36 digit

alpha numeric numbering.

Once a *.kc3 file has been extracted from a PSG, the user can, and is encouraged to rename

the *.kc3 file in some meaningful way.

11. How does the PSG pressure trigger work?

When the PSG is not logging/recording (in stand-by), it automatically wakes-up every 10

minutes to read the pressure. It then compares the pressure reading to the pressure trigger set

value. If the PSG measures a pressure higher than the trigger value in two consecutive

readings, the trigger will instruct the PSG to start logging/recording. This means the PSG must

be exposed to a pressure that’s higher than the pressure trigger setting value for at least 20

minutes before the PSG gets triggered on.

When the trigger activates, the PSG will create a new job file and start logging/recording

according to the configuration settings in PSG memory. If the pressure drops below the trigger

set value, the PSG will not stop logging/recording.

Every PSG is supplied with a factory default (recommended) trigger value of 30 psi(a) (213

kPa(A)). However, in any Dashboard software, the pressure trigger set value can be reset to

any value between the 30 psi(a) (213 kPa) default and the calibrated maximum pressure rating

of the PSG.

12. Why can I only save the output files as .csv?

CSV is short for “Comma Separated Variables”. The Dashboard Exporting feature allows text

files to be formatted with the variables separated by a space, or comma or tab. The variable

separation Setting for an exported text file can be selected in the Settings pane in any

Dashboard. Do not confuse the Settings in the gauge panel with the Settings in the Setting

panel. Settings in the gauge pane ONLY apply to the KC3, not the rest of the data being

manipulated by Dashboard.

13. How is the Real Time Clock set on the PSG?

Whenever a PSG is configured (programmed) using Dashboard Lite, Dashboard Professional

on a PC, or Dashboard App on an Android device using Bluetooth, wireless the PSG real time

clock is synchronized with the time on the connected device.

Pay attention to time zones. If the PSG is programmed in one time zone, and then data is

logged/recorded run in another time zone, the PSG data be recorded using the time zone

where the PSG was programmed.



APPENDIX A - LITHIUM BATTERY SAFETY























APPENDIX B - HF6 CONNECTION DETAILS





APPENDIX C - ATEX MARKINGS AND CERTIFICATIONS



APPENDIX D - SAFETY INSTRUCTIONS IN ITALIAN

Le seguenti note sulla sicurezza sono molto importanti per tutti gli utenti di PSG per conoscere, capire e rispettare;

AVVERTIMENTO: Non aprire il coperchio dello strumento quando è presente un'atmosfera esplosiva.

AVVERTIMENTO: L'uso approvato del PSG è limitato alla temperatura e alla pressione come definito nel manuale del prodotto.

AVVERTIMENTO:Le persone che manipolano / installano o mettono in servizio questa apparecchiatura devono essere autorizzate e adeguatamente qualificate. Il manuale deve essere letto, compreso e le istruzioni devono essere seguite. Le modifiche e le riparazioni del dispositivo sono consentite solo se espressamente approvate in questo manuale.

AVVERTIMENTO: Se il dispositivo deve essere installato in un'area a rischio di esplosione, devono essere osservate le specifiche del certificato e tutte le normative nazionali e locali.

AVVERTIMENTO: Gravi lesioni o danni possono verificarsi con l'uso improprio degli strumenti a pressione! Non superare i limiti di pressione raccomandati di recipienti, tubi, raccordi e tutto ciò che è per il contenimento della pressione del fluido. Assicurarsi che tutte le connessioni di pressione siano fissate.

AVVERTIMENTO: Non superare la pressione nominale per qualsiasi PSG. Le specifiche del materiale per l'alloggiamento della pressione e l'elemento sensibile alla pressione in ogni PSG sono adattate alla pressione nominale di ogni singola unità PSG. L'esposizione di un PSG a una pressione che supera la specifica di pressione massima per l'unità è pericolosa e potrebbe danneggiare l'unità.

AVVERTIMENTO: Non fare affidamento sulla pressione indicata sul display prima di scollegare il PSG da una fonte di pressione o da una potenziale fonte di pressione. Non scollegare mai la strumentazione a pressione senza prima accertarsi che la pressione del sistema sia alleviata mediante un meccanismo di spurgo a prova di errore.

AVVERTIMENTO: Non aprire il coperchio dello strumento in un luogo in cui le condizioni esterne siano conduttive per l'accumulo di cariche elettrostatiche.

AVVERTIMENTO: Sostituire la batteria solo in aree non pericolose e solo con uno di questi modelli: SAFT - LS33600 o Energizer - E95 o Duracell - MN1300. SAFT - La batteria LS33600 è pericolosa, è una cella D al litio metallica che presenta un incendio, un'esplosione e gravi ustioni. Non ricaricare, cortocircuitare, schiacciare, smontare, riscaldare sopra 1000C (2120F), incenerire, esporre all'acqua o saldare direttamente alla batteria. La batteria è prodotta da Saft Battery Group, modello LS33600. La batteria PSG deve essere sostituita solo con una delle batterie sopra menzionate. Non deve mai essere sostituito con nessun altro modello o batteria. La SAFT - LS33600 è classificata come merce pericolosa secondo la norma UN 3090 Classe 9, che è soggetta a restrizioni per il trasporto. Le specifiche del produttore e le schede di sicurezza sono riportate nell'Appendice A.



ATTENZIONE: Utilizzare solo una chiave aperta da 1-1 / 16 "sull'alloggiamento della pressione per l'installazione e la rimozione del PSG. Solo una coppia limitata (forza di rotazione) può essere applicata all'alloggiamento, pertanto, non fare affidamento o utilizzare la custodia per avvitare il PSG in (o fuori) un raccordo.

ATTENZIONE: Non inserire alcun oggetto nella porta di ingresso della pressione all'interno dell'alloggiamento della pressione. Il diaframma del trasduttore è esposto all'interno di questa porta. Il diaframma del trasduttore è molto sottile e può essere facilmente danneggiato o distrutto se toccato da qualsiasi oggetto. La pulizia del diaframma / sensore deve essere effettuata senza toccare e con detergenti liquidi o solventi adatti.

ATTENZIONE: Solo un raccordo compatibile con HF6 crea una tenuta di pressione competente con l'ingresso filettato femmina HF6 nella parte inferiore dell'alloggiamento della pressione. La configurazione della filettatura e della tenuta della scatola femmina è progettata e costruita in conformità con la designazione HF6. HF6 è una designazione di raccordo ad alta pressione per tubi da 3/8 "di diametro utilizzata da High Pressure Equipment Company, www.highpressure.com. I dettagli del raccordo HF6 sono presentati nell'appendice B.



ATTENZIONE: Danni al PSG si verificheranno se qualsiasi parte dell'antenna sulla parte superiore, o l'alloggiamento della pressione sulla parte inferiore della custodia sono svitati dal contenitore, o la spina NPT da mezzo pollice nella parte posteriore. Questi sono fissaggi permanenti e sono giunti ignifughi.



APPENDIX E - WEEE STATEMENT

English

INFORMATION TO USERS

under art. 26 of Legislative Decree 14 March 2014, no. 49 "Implementation of Directive 2012/19/EU on

waste electrical and electronic equipment" The crossed bin symbol on the equipment, or its packaging, indicates that the product must be collected separately from other waste at the end of its useful life. The waste sorting of this equipment at the end of its life is organised and managed by the producer. The user who wants to dispose of this equipment can contact the producer and follow the adopted system to allow the waste sorting of equipment at the end of life or select an independently authorised supply chain to manage the waste. Appropriate waste sorting for the subsequent recycling, treatment and disposal in an environmentally sound way of the disused equipment avoids negative effects on the environment or human health and favours the re-use or recycling of the equipment’s materials. Illegal disposal of the product by the user results in penalties referred to in Legislative Decree no. 152/2006.



Italian

INFORMAZIONE AGLI UTILIZZATORI

ai sensi dell’art. 26 del Decreto Legislativo 14 marzo 2014, n. 49 "Attuazione della Direttiva 2012/19/UE

sui rifiuti di apparecchiature elettriche ed elettroniche" Il simbolo del cassonetto barrato riportato sull’apparecchiatura o sulla sua confezione indica che il prodotto alla fine della propria vita utile deve essere raccolto separatamente dagli altri rifiuti. La raccolta differenziata della presente apparecchiatura giunta a fine vita è organizzata e gestita dal produttore. L’utente che vorrà disfarsi della presente apparecchiatura potrà quindi contattare il produttore e seguire il sistema che questo ha adottato per consentire la raccolta separata dell'apparecchiatura giunta a fine vita, oppure selezionare autonomamente una filiera autorizzata alla gestione. L’adeguata raccolta differenziata dell’apparecchiatura dismessa per l’avvio successivo al riciclaggio, al trattamento e allo smaltimento ambientalmente compatibile contribuisce ad evitare possibili effetti negativi sull’ambiente e sulla salute umana e favorisce il reimpiego e/o riciclo dei materiali di cui è composta l’apparecchiatura. Lo smaltimento abusivo del prodotto da parte dell’utente comporta l’applicazione delle sanzioni di cui al D.Lgs. 152/2006.

Documents

PSG (P SURFACE GAUGE - IDSI Tools