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Pronto PanelMulti-Storey Internal Technical Manual
February 2018. Version 4.0
Pronto Panel™ Technical Manual Contents
Introduction
Building with Pronto Panel 6
Benefits 7
System Information
Compliance and Quality 10
Scope and Applications 11
Product Range 12
Material Properties 13
Structural Properties 14
Pronto Panel Systems 15
System Details 16
Installation Details
Delivery on Site 32
Pronto Panel Safety 32
Installation 34
Warranty 41
Associated Companies 43
| 3Technical Manual |
| 5Technical Manual |
Pronto Panel Introduction
Pronto Panel is a non-load bearing panel system that can be used both internally and externally. Pronto Panel’s durable, lightweight and simplistic nature makes it perfectly suitable for both residential and commercial projects.
Pronto Panel Technical Manual
Building with Pronto Panel
The benefits stack up
Lightweight
Exceptionally low water permeability
High pull-out strength
Durable
Effective acoustic insulation
Minimal components
High fire resistance
Exceptional lateral load capacity
Fast and simple installation
6 | | Technical Manual
| 9Technical Manual |
Xxxx xxxxxxx
Pronto Panel System Information
| 9Technical Manual |8 | | Technical Manual
| 11Technical Manual |
Pronto Panel Technical Manual
Scope and Applications
Pronto Panel is suitable for any non-load bearing wall that requires fire and sound insulation.
Pronto Panel can be used for walls separating sole occupancy units or for walls separating sole occupancy units from a public corridor or public lobby. These walls require impact sound attenuation.
Pronto Panel installation must be carried out by qualified panel installers. No responsibility is taken for incorrect installations of Pronto Panel.
Pronto panel can be used as:
• Intertenancy Walls
• Internal Partition Walls
• Common Walls
• Service Shaft Walls
• Wet Area Walls
• External Walls
Pronto Panel Technical Manual
Compliance and Quality
Compliance
Pronto Panel has been extensively tested at CSIRO, University of Newcastle and other NATA accredited laboratories. The manufacturing, testing and installation procedures for wall system Intertenancy Wall 1, Corridor Wall 3 & Internal Partition Wall 5 have been accredited for compliance with the National Construction Code (NCC) by GlobalMark Pty Ltd for CodeMark certification.
CodeMark™ Certification
CodeMark is a building product certification scheme. The CodeMark scheme supports the use of new and innovative building products by providing a nationally and internationally accepted process for products to be assessed for compliance with the requirements of the building codes of Australia and New Zealand. The scheme provides confidence and certainty to regulatory authorities and the market through the issuing of a Certificate of Conformity.
National Construction Code
Pronto Panel wall systems Intertenancy Wall 1, Corridor Wall 3 & Internal Partition Wall 5 meets the provisions of the NCC Performance Requirements. It has been tested for structural adequacy, fire resistance and acoustic performance. Thorough testing has been conducted to verify these requirements using registered testing authorities and expert judgment by professional engineers.
Quality
Pronto Panel is manufactured under licence by a company with full ISO 9001 accreditation. This ensures that all materials, processes, quality control and quality assurance are rigorously checked and verified.
Pronto Panel has achieved CodeMark certification, an independent accreditation to further ensure the quality and consistency of the product.
Pronto Panel has numerous quality checks, both during manufacture and before dispatch, to ensure only the highest quality product reaches the market.
Each batch of Pronto Panel can be traced and verified by its batch number to its original raw materials.
Intention
This manual is intended to be used by experienced and qualified builders, engineers and architects. No responsibility is taken for inappropriate, incomplete and incorrect use of the information in this manual.
30050
10 | | Technical Manual
Pronto Panel Technical Manual
Material Properties
Pronto Panel AdhesivePronto Panel Adhesive comes in 20kg bags.
Pronto PanelPronto Panel comes in various lengths.
Pronto AngleA Pronto Angle is a 75 x 50 x 1.2mm BMT slotted galvanised angle.
Panel size (mm) ( L x W x T)
Dimensional Tolerance (mm)
Mass (kg)
Mass Tolerance (kg)
2,700 x 610 x 60 ±5 85 ±5
2,850 x 610 x 60 ±5 90 ±5
3,000 x 610 x 60 ±5 95 ±5
Pronto Panel Technical Manual
Product Range
| 13Technical Manual |
Pronto Panel consists of a composite of lightweight aggregates bonded into a cementitious matrix. The panels are sheeted with a Calcium Silicate board. The panels have a tongue and groove on the vertical edges to interlock and to prevent the passage of noise and fire.
Due to its design, the panels can also be cut to size as required, without compromising its structural capacity.
Pronto Panel Material Properties
Properties Value
Working Density 52kg/m2
Dry Density 770kg/m3
Water Absorption <5 %
*R-Value 0.253m2 K/W
* The panel is tested in accordance with the Australian and New Zealand Standard AS/NZS 4859.1
3D Panel Detail
12 | | Technical Manual
| 15Technical Manual |
Pronto Panel Technical Manual
Structural PropertiesPronto Panel Technical Manual
Pronto Panel Systems
1. Ultimate Design LoadWhen correctly installed, a 3m long Pronto Panel will resist an internal pressure of 0.70kPa.
Pronto Panel has undergone extensive testing.
2. FixturesWhen correctly installed, 8g screws embedded 50mm into the Pronto Panel would have a capacity to hold 120kg of weight per screw. The diagram and specification above outlines the Intertenancy Wall 1 system.
Refer to System details for all other wall type.
3. Thermal PropertiesPronto Panel’s R value is 0.253m2.K/W with no plasterboard or other linings.
3m Pronto Panel0.70kPa
Ultimate Design Pressure in One-Way Bending
Length (mm) Ultimate Design Load (kPa)
2,700 0.86
2,850 0.77
3,000 0.70
System Components
1. 13mm STANDARD PLASTERBOARD SCREW FIXED AT 600 CENTRES
2. 75mm thick, 11kg/m³ POLYESTER INSULATION
3. 64mm STEEL STUD AT 600 CENTRES
4. CAVITY (20mm)
5. PRONTO PANEL
6. 75 x 50 x 1.2mm BMT SLOTTED ANGLES WITH 14-10 x 50mm HEX HEAD TYPE 17 SCREWS
7. PRONTO PANEL ADHESIVE JOINT
8. 20mm GAP BETWEEN PANEL AND SOFFIT WITH 4 HOUR FIRE RATED SEALANT AND FIRE RATED BACKING ROD
9. NO ADHESIVE BETWEEN PANEL AND ANGLE
1
2
31
5
7
9
4 86
6
14 | | Technical Manual
Pronto Panel Technical Manual
System DetailsPronto Panel Technical Manual
System Details
The details in the following sections show the common junctions of the Pronto Panel walls with other building elements, such as concrete floors and soffits, and intersections of walls. Refer to installation section for specification of components labelled in the details.
NCC REQUIREMENTS FRL -/60/60 ACOUSTIC (Rw+Ctr) 50
NCC REQUIREMENTS FRL -/60/60 ACOUSTIC (Rw+Ctr) 50
1. Intertenancy Walls 1. Intertenancy Walls
INTERTENANCY WALL 1 PLAN
FRL -/120/120 ACOUSTIC (Rw+Ctr) 50 WALL THICKNESS 170mm ONLY FOR WALLS ≤3m
INTERTENANCY WALL 3 PLAN
FRL -/120/120 ACOUSTIC (Rw+Ctr) 51 WALL THICKNESS 235mm ONLY FOR WALLS ≤3m
INTERTENANCY WALL 2 PLAN
FRL -/120/120 ACOUSTIC (Rw+Ctr) 55 WALL THICKNESS 185mm ONLY FOR WALLS ≤3m
INTERTENANCY WALL 4 PLAN
FRL -/120/120 ACOUSTIC (Rw+Ctr) 50 WALL THICKNESS 213mm ONLY FOR WALLS ≤3m
#%60 20 6413mm STD PLASTERBOARD 13mm STD
PLASTERBOARD
64mm STEEL STUDAT 600 CENTRES
64mm STEEL STUDAT 600 CENTRES
13mm FIRE RESISTANTPLASTERBOARD
13mm FIRE RESISTANTPLASTERBOARD
75mm 11kg/m³GLASSWOOLINSULATION
90mm 11kg/m³GLASSWOOLINSULATION
INTERTENANCY WALL 1 5+.0'
5140)4'5.0*+'7' INTERTENANCY WALLS
INTERTENANCY WALL 2 5+.0'
-/120/120FRL ACOUSTIC(Rw+Ctr) 50
185mm
-/120/120FRL ACOUSTIC(Rw+Ctr)
55 185mm
NCC REQUIREMENTSFRL -/60/60ACOUSTIC(Rw+Ctr) 50
60mm PRONTO PANEL
60mm PRONTO PANEL
60 35 6460
PRONTO PANEL -
3 4
51
60mm PRONTO PANEL
60mm PRONTO PANEL
13mm STD PLASTERBOARD
13mm STD PLASTERBOARD
50mm TOP HAT 0.75BMT
28mm FURRING CHANNEL WITH
CLIPS - TOTAL50mm GAP
60 35 64 60 35 64
50mm 14kg/m³GLASSWOOLINSULATION
75mm 11kg/m³GLASSWOOLINSULATION
75mm 14kg/m³GLASSWOOLINSULATION
13mm STD PLASTERBOARD
13mm STD PLASTERBOARD
60 6435
13mmSTD PLASTERBOARD
28mm FURRING
CHANNEL
60mm PRONTO PANEL
60
PRONTO PANEL -
13mm STD PLASTERBOARD 75mm 14kg/m³
GLASSWOOLINSULATION
5353 464660mm PRONTO PANEL60mm PRONTO PANEL 0606
13mm
4 /m3INSULATION
13mm
3 4
51 5113 mm
#%60 20 6413mm STD PLASTERBOARD 13mm STD
PLASTERBOARD
64mm STEEL STUDAT 600 CENTRES
64mm STEEL STUDAT 600 CENTRES
13mm FIRE RESISTANTPLASTERBOARD
13mm FIRE RESISTANTPLASTERBOARD
75mm 11kg/m³GLASSWOOLINSULATION
90mm 11kg/m³GLASSWOOLINSULATION
INTERTENANCY WALL 1 5+.0'
5140)4'5.0*+'7' INTERTENANCY WALLS
INTERTENANCY WALL 2 5+.0'
-/120/120FRL ACOUSTIC(Rw+Ctr) 50
185mm
-/120/120FRL ACOUSTIC(Rw+Ctr)
55 185mm
NCC REQUIREMENTSFRL -/60/60ACOUSTIC(Rw+Ctr) 50
60mm PRONTO PANEL
60mm PRONTO PANEL
60 35 64
Suitable for walls separating two sole-occupancy units including bathroom, laundry and kitchen areas.
Suitable for walls separating two sole-occupancy units including bathroom, laundry and kitchen areas.
| 17Technical Manual |16 | | Technical Manual
Pronto Panel Technical Manual
System DetailsPronto Panel Technical Manual
System Details
2. Corridor Walls 2. Corridor Walls 3. SOU to Plant Room Walls
| 19Technical Manual |18 | | Technical Manual
NCC REQUIREMENTS FRL -/60/60 ACOUSTIC (Rw) 50
NCC REQUIREMENTS FRL -/60/60 ACOUSTIC (Rw) 50
NCC REQUIREMENTS FRL -/60/60 ACOUSTIC (Rw+Ctr) 50
CORRIDOR 1 PLAN
FRL -/120/120 ACOUSTIC (Rw) 55 WALL THICKNESS 160mm ONLY FOR WALLS ≤3m
CORRIDOR 3 PLAN
FRL -/60/60 ACOUSTIC (Rw) 50 WALL THICKNESS 126mm ONLY FOR WALLS ≤3m
CORRIDOR 2 PLAN
FRL -/90/90 ACOUSTIC (Rw) 53 WALL THICKNESS 147mm ONLY FOR WALLS ≤3m
SOU TO PLANT ROOM PLAN
FRL -/90/90 ACOUSTIC (Rw+Ctr) 52 WALL THICKNESS 172mm ONLY FOR WALLS ≤3m
60
PLAN
PRONTO PANEL - WALLS
PLAN
13mm STD PLASTERBOARD 13mm STD
PLASTERBOARD13mm STD
PLASTERBOARD
60mm PRONTO PANEL
60mm PRONTO PANEL
64mm STEEL STUDAT 600 CENTRES
64mm STEEL STUDAT 600 CENTRES
75mm 11kg/m³GLASSWOOLINSULATION
75mm 11kg/m³GLASSWOOLINSULATION
60 10 64 60 10 6460
PLAN
PRONTO PANEL - WALLS
PLAN
13mm STD PLASTERBOARD 13mm STD
PLASTERBOARD13mm STD
PLASTERBOARD
60mm PRONTO PANEL
60mm PRONTO PANEL
64mm STEEL STUDAT 600 CENTRES
64mm STEEL STUDAT 600 CENTRES
75mm 11kg/m³GLASSWOOLINSULATION
75mm 11kg/m³GLASSWOOLINSULATION
60 10 64 60 10 64
CORRIDOR PLAN
PRONTO PANEL - CORRIDOR WALLS
-/120/120FRL ACOUSTIC(Rw)
mm
-/60/60NCC REQUIREMENTS FRL ACOUSTIC(Rw) 50
13mm STD PLASTERBOARD
13mm STD PLASTERBOARD
60mm PRONTO PANEL
50mm 14kg/m³GLASSWOOLINSULATION
28mm FURRINGCHANNEL WITHCLIPS - TOTAL40mm GAP
60
PRONTO PANEL - SOU TO PLANT ROOM & LIFT SHAFT WALL
SOU TO PLANT ROOMP
+Ctr
+Ctr
272mm
13mm STD PLASTERBOARD
60mm PRONTO PANEL
64mm STEEL STUDAT 600 CENTRES
75mm 25kg/m³ POLYESTER INSULATION
60 35 64
Suitable for walls separating a sole-occupancy unit from a public corridor, public lobby or the like.
Suitable for walls separating a sole-occupancy unit from a public corridor, public lobby or the like.
Suitable for walls separating a lift shaft or plant rooms from a sole occupancy unit.
| 21Technical Manual |
Pronto Panel Technical Manual
System DetailsPronto Panel Technical Manual
System Details
NCC REQUIREMENTS FRL -/60/60 OR -/90/90 ACOUSTIC (Rw+Ctr) 40
NCC REQUIREMENTS FRL -/60/60 OR -/90/90 ACOUSTIC (Rw+Ctr) 40
4. Service Shaft Walls 4. Service Shaft Walls
SERVICE SHAFT WALL 1 PLAN
FRL -/60/60 ACOUSTIC (Rw+Ctr) 41 WALL THICKNESS 113mm ONLY FOR WALLS ≤3m
=
SERVICE SHAFT WALL 3 PLAN
FRL -/90/90 ACOUSTIC (Rw+Ctr) 42 WALL THICKNESS 140mm ONLY FOR WALLS ≤3m
SERVICE SHAFT WALL 2 PLAN
FRL -/90/90 ACOUSTIC (Rw+Ctr) 40 WALL THICKNESS 113mm ONLY FOR WALLS ≤3m
SERVICE SHAFT WALL 4 PLAN
FRL -/120/120 ACOUSTIC (Rw+Ctr) 42 WALL THICKNESS 140mm ONLY FOR WALLS ≤3m
=
1PLAN
PRONTO PANEL -
6 60
WALL THICKNESS41113mm
40
0
WALL THICKNESS40113mm
2PLAN
60mm PRONTO PANEL
40mm TOP HAT0.48 BMT
60mm PRONTO PANEL
13mm STD PLASTERBOARD
13mm FR PLASTERBOARD
50mm 14kg/m³GLASSWOOLINSULATION
50mm 14kg/m³GLASSWOOLINSULATION
28mm FURRINGCHANNEL WITH
CLIPS - TOTAL40mm GAP
60 60
1PLAN
PRONTO PANEL -
6 60
WALL THICKNESS41113mm
40
0
WALL THICKNESS40113mm
2PLAN
60mm PRONTO PANEL
40mm TOP HAT0.48 BMT
60mm PRONTO PANEL
13mm STD PLASTERBOARD
13mm FR PLASTERBOARD
50mm 14kg/m³GLASSWOOLINSULATION
50mm 14kg/m³GLASSWOOLINSULATION
28mm FURRINGCHANNEL WITH
CLIPS - TOTAL40mm GAP
60 60
PRONTO PANEL -
PLAN
42
PLAN
12 1242
60mm PRONTO PANEL
20mm GAP
60mm PRONTO PANEL
60mm PRONTO PANEL
20mm GAP
60mm PRONTO PANEL
PRONTO ANGLE PRONTO ANGLE
PRONTO PANEL -
PLAN
42
PLAN
12 1242
60mm PRONTO PANEL
20mm GAP
60mm PRONTO PANEL
60mm PRONTO PANEL
20mm GAP
60mm PRONTO PANEL
PRONTO ANGLE PRONTO ANGLE
Suitable for walls separating services from a sole occupancy unit, public corridor, public lobby or the like.
Suitable for walls separating services from a sole occupancy unit, public corridor, public lobby or the like.
20 | | Technical Manual
| 23Technical Manual |
Pronto Panel Technical Manual
System DetailsPronto Panel Technical Manual
System Details
NCC REQUIREMENTS FRL – NONE ACOUSTIC (Rw+Ctr) – NONE
NCC REQUIREMENTS FRL – NONE ACOUSTIC (Rw+Ctr) – NONE
5. Internal Partition Walls 5. Internal Partition Walls
INTERNAL PARTITION WALL 1 PLAN
FRL -/90/90 ACOUSTIC (Rw) 39 WALL THICKNESS 86mm ONLY FOR WALLS ≤3m
INTERNAL PARTITION WALL 3 PLAN
FRL -/60/60 ACOUSTIC (Rw) 35 WALL THICKNESS 73mm ONLY FOR WALLS ≤3m
INTERNAL PARTITION WALL 2 PLAN
FRL -/120/120 ACOUSTIC (Rw) 39 WALL THICKNESS 86mm ONLY FOR WALLS ≤3m
INTERNAL PARTITION WALL 4 PLAN
FRL -/90/90 ACOUSTIC (Rw) 38 WALL THICKNESS 73mm ONLY FOR WALLS ≤3m
=
PRONTO PANEL - INTERNAL PARTITION WALLS
INTERNAL PARTITION WALL 1 INTERNAL PARTITION WALL 2
9 90
WALL THICKNESS mm
+Ctr
0
WALL THICKNESS mm
60mm PRONTO PANEL
60mm PRONTO PANEL
13mm STD PLASTERBOARD
13mm STD PLASTERBOARD 13mm FR
PLASTERBOARD
13mm FR PLASTERBOARD
PRONTO PANEL - INTERNAL PARTITION WALLS
INTERNAL PARTITION WALL 1 INTERNAL PARTITION WALL 2
9 90
WALL THICKNESS mm
+Ctr
0
WALL THICKNESS mm
60mm PRONTO PANEL
60mm PRONTO PANEL
13mm STD PLASTERBOARD
13mm STD PLASTERBOARD 13mm FR
PLASTERBOARD
13mm FR PLASTERBOARD
PRONTO PANEL - INTERNAL PARTITION WALLS
INTERNAL PARTITION WALL INTERNAL PARTITION WALL 4
0
WALL THICKNESS mm
+Ctr
9 90
WALL THICKNESS mm
60mm PRONTO PANEL
60mm PRONTO PANEL
13mm STD PLASTERBOARD
13mm FR PLASTERBOARD
PRONTO PANEL - INTERNAL PARTITION WALLS
INTERNAL PARTITION WALL INTERNAL PARTITION WALL 4
0
WALL THICKNESS mm
+Ctr
9 90
WALL THICKNESS mm
60mm PRONTO PANEL
60mm PRONTO PANEL
13mm STD PLASTERBOARD
13mm FR PLASTERBOARD
Suitable for internal walls within a sole-occupancy unit, plant room, public lobby or the like.
Suitable for internal walls within a sole-occupancy unit, plant room, public lobby or the like.
22 | | Technical Manual
| 25Technical Manual |
Pronto Panel Technical Manual
System DetailsPronto Panel Technical Manual
System Details
NCC REQUIREMENTS FRL – NONE ACOUSTIC (Rw+Ctr) – NONE
5. Internal Partition Walls 6. Joining Pronto Panels
INTERNAL PARTITION WALL 5 PLAN
FRL -/60/60 ACOUSTIC (Rw) 36 WALL THICKNESS 60mm ONLY FOR WALLS ≤3m PANEL TO PANEL CONNECTION ELEVATION
PRONTO PANEL - INTERNAL PARTITION WALLS
INTERNAL PARTITION WALL
0
WALL THICKNESS mm
+Ctr
60mm PRONTO PANEL
PRONTO PANEL - JOINING PRONTO PANELS
PANEL TO PANELCONNECTIONSELEVATION
14g x 200mmTYPE 17 BUGLEHEAD BATTEN
SCREWS
MA
X 4
500m
m
0.5
x H
EIG
HT
OF
WA
LL
70mm70mm
Suitable for internal walls within a sole-occupancy unit, plant room, public lobby or the like.
When panels are joined together, the FRL of the wall system will be limited to -/60/60. Please contact Brickworks for more information.
24 | | Technical Manual
| 27Technical Manual |
Pronto Panel Technical Manual
System DetailsPronto Panel Technical Manual
System Details
10. Corner Joint
Corner Joint Plan
FIXING @ 600mm CRS MAX
60mm PRONTO PANEL
FIRE & ACOUSTIC SEALANTON BACKING ROD (IF REQ'D)
FIRE & ACOUSTIC SEALANTON BACKING ROD (IF REQ'D)
CORNER JOINT - 6SECTION - SCALE 1:5
8. Details for Top and Base of Wall With Plasterboard
Wall top with plasterboard Section Wall base with plasterboard Section
11. Corner Details
60mm PRONTO PANEL
60mm PRONTO PANEL
FIRE AND ACOUSTIC RATED SEALANT
FIRE AND ACOUSTIC RATED SEALANT
PLASTERBOARD AS PER SYSTEM REQUIREMENTS
PLASTERBOARD AS PER SYSTEM REQUIREMENTS
PRONTO PANEL ADHESIVE BETWEEN PANELS
PRONTO PANEL ADHESIVE BETWEEN PANELS
14-10 X 150mm HEX HEAD COARSE THREAD SCREW AT 900mm MAX CENTRES AND 100mm MAX FROM PANEL ENDS(3 PER PANEL MIN)14-10 X 150mm HEX HEAD
COARSE THREAD SCREW AT 900mm MAX CENTRES AND 100mm MAX FROM PANEL ENDS(3 PER PANEL MIN)
60mm PRONTO PANEL
60mm PRONTO PANEL
FIRE AND ACOUSTIC RATED SEALANT
FIRE AND ACOUSTIC RATED SEALANT
PLASTERBOARD AS PER SYSTEM REQUIREMENTS
PLASTERBOARD AS PER SYSTEM REQUIREMENTS
PRONTO PANEL ADHESIVE BETWEEN PANELS
PRONTO PANEL ADHESIVE BETWEEN PANELS
14-10 X 150mm HEX HEAD COARSE THREAD SCREW AT 900mm MAX CENTRES AND 100mm MAX FROM PANEL ENDS(3 PER PANEL MIN)14-10 X 150mm HEX HEAD
COARSE THREAD SCREW AT 900mm MAX CENTRES AND 100mm MAX FROM PANEL ENDS(3 PER PANEL MIN)
Panel to Panel Joint Plan
9. Panel to Panel Joint
PRONTO ADHESIVE
60mm PRONTO PANEL
PANEL TO PANEL JOINT - 3SECTION - SCALE 1:5
7. Details for Top and Base of Wall
Wall Top Section Wall Base Section
2030
FIX ANGLE TO SLAB
75 X 50mm SLOTTED ANGLE2 FIXINGS PER PANEL
TYPE 17 14-10X 50mm HEX SCREWS
60mm PRONTO PANEL
FIRE AND ACOUSTIC RATED SEALANT,
HORIZONTAL THICKNESS 20MM, ON BACKING ROD
CONCRETE SOFFIT
External Corner Detail PlanInternal Corner Detail Plan
2030
FIX ANGLE TO SLAB
75 X 50mm SLOTTED ANGLE2 FIXINGS PER PANEL
TYPE 17 14-10X 50mm HEX SCREWS60mm PRONTO PANEL
FIRE AND ACOUSTIC RATEDSEALANT ON BACKING ROD
CONCRETE SOFFIT
FIX ANGLE TO SLAB
75 X 50mm SLOTTED ANGLE2 FIXINGS PER PANEL
TYPE 17 14-10X 50mmHEX SCREWS
60mm PRONTO PANEL
PRONTO PANEL ADHESIVE
MA
X. 2
030 FIX ANGLE TO SLAB
FIRE AND ACOUSTIC RATED SEALANT
75 X 50mm SLOTTED ANGLE2 FIXINGS PER PANEL
TYPE 17 14-10X 50mm HEX SCREWS60mm
PRONTO PANEL
FIRE AND ACOUSTIC RATED SEALANT, HORIZONTAL THICKNESS 20MM, ON BACKING ROD
CONCRETESOFFIT
PLASTERBOARDCAVITY
FURRING CHANNELORC STUD
FIX ANGLE TOSLAB
75 X 50mm SLOTTED ANGLE2 FIXINGS PER PANEL
TYPE 17 14-10X 50mmHEX SCREWS
60mm PRONTOPANEL
PLASTERBOARD
FIRE AND ACOUSTICRATED SEALANT
FURRING CHANNELORC STUD
PRONTO ADHESIVE
CAVITY
26 | | Technical Manual
Pronto Panel Technical Manual
System DetailsPronto Panel Technical Manual
System Details
12. Door Details
Door Elevation Door Detail Plan
16. Wall Junction Detail
Wall Junction Detail Plan
DOOR FRAME
PRONTOPANELCUT TOSIZE
PRONTOPANEL
PRONTOANGLEFIXED TOSLAB
PRONTO PANEL - DOOR
60mm PRONTO PANEL
13mm PLASTERBOARD
DOOR
INSULATION
DOOR FRAME FULLY GROUTED
12g 35mm LAMINATED SCREWSAT MAXIMUM 300mm CENTRES
64mm STEEL STUD AT 600 CENTRES
35m
mca
vity
MAXI DOOR DETAILPLAN - SCALE 1:5
PRONTO PANEL DETAILSTYPICAL JUNCTIONS
PRONTO PANEL - MAXI DOOR DETAIL
Control joint Plan Refer to step 14 on page 39 for more detail
14. Control Joint 15. Pronto Panel to Angle
60mm PRONTO PANEL
FIRE & ACOUSTIC SEALANTON BACKING ROD
CONTROL JOINT - 5SECTION - SCALE 1:5
13. Chasing Details
Chasing Elevation
Chasing Detail Plan
25mmmax.
25m
mm
ax.
PLASTIC CONDUITS SLEEVE FOR ELECTRIC WIRING
PLASTERBOARDAS PER SYSTEMREQUIREMENTS
PRONTOPANEL
25mmmax.
25mmmax.
25mmmax.
120mmmax
120m
mm
ax
240mm max.240mm max.
80m
mm
ax.
80mmmax.
PRONTOPANEL 60mm PRONTO PANEL
Pronto Panel Junction detailPLAN - SCALE 1:5
10mm FIRERATED SEALANT AND BACKING ROD
FIRERATED SEALANT
UNIT 1
UNIT 2
CORRIDOR
FIXING @ 600mm CRS MAX.75 X 50mm SLOTTED ANGLE
Pronto Panel To Angle Elevation
PRONTO ANGLEFIXED TO SLAB
PRONTO PANEL
TWO SCREWSPER PANEL
TYPE17.14-10 x 50mmHEX SCREWS
| 29Technical Manual |28 | | Technical Manual
Pronto PanelInstallation Details
30 | | Technical Manual
Pronto Panels are wrapped and strapped on pallets for delivery to site. Each pallet, containing 12 panels, is loaded by forklift onto trucks for delivery.
Pronto Panel can be unloaded either by forklift or a boom crane. The panels must be stored on site in areas where they will not be immersed in pooled water and clear of possible damage that could be caused by site movement and construction. The packs of Pronto Panels come wrapped with plastic sheeting and should remain covered during site storage.
Pronto Panel Adhesive bags are plastic wrapped and packaged on a pallet and must be stored in dry conditions. Shelf-life of Pronto Panel Adhesive is 12 months.
Pronto Panel Technical Manual
Installation
1. Panel Content Pronto Panel contains no toxic
or volatile components. While the product contains polystyrene aggregates, they are coated with sufficient cement based matrix that they do not burn or emit dangerous volatile compounds in a fire situation.
2. Cutting/Drilling Cutting or drilling of the panels
will liberate dust which must be controlled by suitable means. A suitable saw is a Makita 5057KB 1400W 185mm (7-1/4”) Fibre Cement Dustless Circular Saw. It should be attached to an appropriate dust extraction system for minimal dust generation whilst cutting.
3. Pronto Panel Adhesive The Pronto Panel Adhesive
contains both cement powder and fine sand. This may constitute a hazard during use. Suitable respiratory protection, eye protection and hand protection must be worn when using this product.
4. Safe Handling of Pronto Panel Pronto Panel weighs between
85 and 95kg, depending on length. We recommend the use of a cradle trolley to transport the panels from the pallet to the worksite. If a Pronto cradle trolley is not available the panels may be transported flat on a pallet jack or similar.
The panels do not have to be completely lifted into place for installation. The panels are to be placed with the base on the floor and the top end raised to meet the slotted angle. This reduces the load to be lifted and allows two operators to rotate the panels into position.
Safety Data Sheets for these products are available from the Pronto Panel website www.prontopanel.com.au or by contacting 13 PANELS (13 726 357)
Please see the installation section for full details of installation.
Delivery on Site
Pronto Panel Safety
32 | | Technical Manual
Pronto Panel Pronto Panel comes in various lengths.
Length (mm) Weight (kg)
2,700 85
2,850 90
3,000 95
Pronto Angle
Pronto Angles are to be used for both head and base connections in all Pronto Panel Wall Systems. They are for positioning and restraining the top and bottom of the panels. The panels are to be fixed to the angles with metal mechanical fasteners.
Pronto Panel Adhesive
Pronto Panel Adhesive (supplied in 20kg bags) is used to fill in the cavity between adjacent Pronto Panels.
3. Tools Required for Installation of the Pronto Panel System
4. Installer
Pronto Panel Technical Manual
InstallationPronto Panel Technical Manual
Installation
Pronto Panel installation must be carried out by qualified panel installers.
No responsibility is taken for incorrect installations of Pronto Panel.
Pronto Panel to Pronto Angle Fixings
Use 14-10 x 50mm hex head type 17 screws in accordance with AS 3566.1-2002 or equivalent to fix the Pronto Panel onto the Pronto Angles.
Pronto Panel to Pronto Panel in Corner Details
Use 14-10 x 150mm hex head type 17 screws in accordance with AS 3566.1-2002 or equivalent to fix Pronto Panel to Pronto Panel.
Plasterboard to Pronto Panel Fixings
Use collated bugle head screws in accordance with AS 3566.1-2002 or equivalent to fix plasterboard to Pronto Panel.
2. Fixings
1. System Components• Chalklines for marking out wall
element locations• Electric drill mixer
(recommended) • Mixing buckets • Trowel• Grinder/steel cutting saw
• Electric screw gun• Sealant gun and fire resistant
acrylic sealant • Davco Tile and Grout Cleaner• Metal mechanical fasteners • Electric power saw with
diamond blade
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5 minutes
Water5L
Pronto PanelAdhesive 20kg
2 minutes 1 minute
Pronto Panel Technical Manual
InstallationPronto Panel Technical Manual
Installation
Step 2: Mixing Pronto Panel Adhesive
The Pronto Panel Adhesive is a two-part thin bed adhesive mix. For the best results the use of an electric drill mixer (900W electric drill, Festo or the like) is recommended.
Typical adhesive coverage rate is 40m2/20kg bag. Follow the steps below for mixing of the adhesive:
Slowly add the contents of the 20kg bag of adhesive to 5 litres of water while stirring continuously. Continue stirring until the consistency is smooth. Leave mixture for 2 minutes to allow for hydration before mixing again for another minute. The adhesive has a pot life of 2 hours at 25°C.
CAUTION: For handling of adhesives, personal protection such as safety glasses to AS1337 and chemical gloves must be worn. P1 or P2 dust musk is also recommended. Please refer to the SDS for more details.
5. Installation Procedures
Step 1: Fixing steel angles to soffit and concrete slab
Pronto Panel installation requires fixing Pronto Angles to soffit and concrete slab. The steel angle should be connected to the
soffit and concrete slab using mechanical fasteners at 600mm centres.
The mechanical fasteners must achieve a connection design shear strength of greater than 0.77kN when fixed at 600mm centres.
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Step 6: Gap between panel and concrete soffit
A gap of 20mm must be left clear at the top of the panel to allow for expansion in the event of fire. The gap should be filled with backing rod and fire resistant acrylic sealant if required.
Step 10: Fire Sealing
Where fire resistance is required, backing rod and fire resistant acrylic sealant must be installed at the top of the panel to ensure good acoustic insulation and fire resistance.
Step 11: Door Frame
A steel door frame is recommended and the installation of the door frame should be coordinated to allow for solidly filling the space between the frame and Pronto Panel. Above the door way, the panel needs to be cut to size.
Step 12: Services penetrationg Pronto Panel
Pronto Panel can accommodate a 600 x 600mm penetration for a fire damper. The gap between the fire damper and the wall is to be treated in accordance with fire damper manufacturer’s recommendations.
Fire collars are to be used when installing uPVC and HDPE pipes through fire rated walls. The gap between the fire collar and the wall is to be treated in accordance with fire collar manufacturer’s recommendations.
Firerated sealants are to be used to treat small service penetrations through Pronto Panel walls.
Step 13: Fire Doors
When installed into Pronto Panel walls systems, fire rated door frames must be fully grouted.
Step 14: Control JointsControl joints shall be located in walls of Pronto Panels to accommodate building movement including, but not limited to, foundation settlement and deflections of supporting structure, e.g. suspended slab deflection.
Control joints should be placed at points of stress concentration. Examples of these locations are listed below:
• At changes in height or thickness of wall
• At locations of joints in supporting structure (e.g. slab joints)
• Near door and window openings
• Near corners and intersecting walls
To accommodate building movement, vertical control joints in walls shall be spaced at no more than 6-8 m centres in continuous runs of wall.
Control joints must be filled with appropriate sealant and backing rod. See system details on control joints.
It is vital to consult engineer and architect to determine the width and locations of all control joints.
Pronto Panel Technical Manual
InstallationPronto Panel Technical Manual
Installation
Step 9: Smooth out Adhesive
Once the Pronto Panels are placed in position and connected, a trowel can be used to smooth out and scrape off any excess adhesives from the joints. This ensures good acoustic insulation and fire resistance.
Step 8: Panel to Panel Connection
Position the second panel into place. Screw the second panel to steel angle.
Step 7: Adhesive to Panel
When Pronto Panel is in place, apply Pronto Panel Adhesive into the groove of the panel.
Step 3: Lifting Pronto Panel into position
With a cradle trolley, lift the panels into position.
Step 4: Fixing Pronto Panel to Pronto Angle
To fix the Pronto Panel to the steel angle, use 14-10 x 50mm hex head type 17 screws. The screws should be nominally 300 centres. At least 4 screws should be inserted per panel, 2 at the top and 2 at the bottom.
Step 5: Fixing position
These screws should be placed at the bottom of the slot in the ceiling angle and at the top of the slot in the floor angle to allow the expansion of the panel in the event of a fire.
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Pronto Panel Technical Manual
Warranty
Our tradition, experience and financial strength have made Brickworks Building Products the
first choice for many architects, builders and designers. Brickworks Building Products continued
commitment to quality and innovation ensures that our products will remain the benchmark for
excellence for many years to come. Pronto Panel has a warranty of 15 years as per Brickworks
Building Products’ Warranty.
Pronto Panel has a Warranty of 15 years
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We are Brickworks
Brickworks Building Products is one of Australia’s largest and most diverse
building material manufacturers. Under the Brickworks Building Products umbrella
are some of Australia’s best known building materials brands. Our products include
bricks, pavers, masonry blocks, retaining wall systems, precast concrete panels,
concrete and terracotta roof tiles, timber products and specialised façade systems.
With a broad product portfolio and manufacturing and sales facilities
across Australia, Brickworks Building Products is uniquely placed to service
the demands of the building industry.
With over 1200 staff across Australia and New Zealand, we pride ourselves on our
commitment to product, service excellence and our leadership position.
The product images shown in this brochure give a general indication of the actual colour for your preliminary selection. We recommend that all customers see actual product samples at a selection centre prior to making final selections.
PARTNERS IN DESIGN 02/2018
13 PANELS (13 726 357) Email: [email protected] www.prontopanel.com.au
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Pronto Panel Head Office National
62 Belmore RoadPunchbowl NSW 2196
Trading hoursFor trading hours please call 13 PANELS (13 726 357)
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