PROJECTION GENERAL ARRANGEMENT.€¦ · drawing contents model scale: 1:1 j.a.m. de waal. 12 brightwell street papakura 2110. new zealand. phone: oo64 09 2988815. mob: 0211791000

821.5

32.3

719.5 28.3517 20.4

123.5 4.9109 4.3

253.5

10.0

151.5

6.0

143

5.6

219.5

8.6

231.5 9.1

953.7

117.5 4.6113.5 4.5131.5 5.2105 4.1

J.A.M. DE WAAL PAPAKURA NZ

PROJECT No 09C-16-00 PROJECTION

A3Copyright ©

TITLE

DWG SCALE: 1:4.5 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].

JDW DRAUGHTING SERVICES

NOTES: THIS STEAM PLANT IS BASED ON DRAWINGS AND ARTICLES WHICH APPEARED IN THE "MODELBOUWER" OF 1973

DATE

No: STMINST-01SHEET: 01 OF 12 DECEMBER-2015GENERAL ARRANGEMENT.COMPLETE STEAM PLANT INCLUDING TWO

STEAM ENGINES (1CYL + 2CYL VERTICAL)JDWDS

THE BOILER SHOULD BE TESTED TWICE THE MAXIMUM WORKING PRESSURE 8BAR (116PSI)THE MAXIMUM WORKING PRESSURE OF THIS PLANT IS 4BAR (58PSI)

HERCULES

NEPTUNES



A3Copyright ©

TITLE

DWG SCALE: NTS @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1




DATE

No: STMINST-02SHEET: 02 OF 12 DECEMBER-2015ISOMETRIC VIEWS AND NOTESCOMPLETE STEAM PLANT INCLUDING TWO


QTY. PART NUMBER1 BURNER-04-01-SECONDARY SPIRIT TANK1 BURNER-04-02-MAIN FEED PIPE1 BURNER-04-03-BURNER WICK HOLDER1 BURNER-04-03-BURNER WICK HOLDER2 BURNER-04-04-BURNER1 BURNER-04-05-PRIMARY SPIRIT TANK1 BURNER-04-06-PRIMARY SPIRIT TANK FILLER NIPPLE1 BURNER-04-07-PRIMARY SPIRIT TANK FILLER PLUG1 BURNER-04-08A-PRIMARY SPIRIT TANK LEVEL CONTROL PIPE1 BURNER-04-08B-SPIRIT TANK VALVE BASE1 BURNER-04-09-CONTROL VALVE1 BURNER-04-10-CONTROL VALVE SPRING2 BURNER-04-11-SPIRIT TANK SUPPORT LEG1 BURNER-M3 BRASS WASHER5 BURNER-M3 NUT4 BURNER-M3x5 HEX BOLT BRASS1 BURNER-M4 BRASS WASHER1 BURNER-M4 NUT

QTY. PART NUMBER1 HERCULES-01-01-BASE PLATE2 HERCULES-01-02-REAR COLUMN1 HERCULES-01-03-FRONT COLUMN3 HERCULES-01-04-MAIN BEARING1 HERCULES-01-05-CROSSHEAD GUIDE PLATE2 HERCULES-01-06-CROSSHEAD GUIDE SPACER2 HERCULES-01-07-CROSSHEAD GUIDE1 HERCULES-01-08-CYLINDER1 HERCULES-01-09-CYLINDER TOP COVER1 HERCULES-01-10-CYLINDER BOTTOM COVER1 HERCULES-01-11-PISTON ROD GLAND1 HERCULES-01-12-PORT BLOCK1 HERCULES-01-13-VALVE BOX1 HERCULES-01-14-PORT BLOCK VALVE SLIDE PLATE1 HERCULES-01-15-VALVE ROD GLAND1 HERCULES-01-16-VALVE BOX COVER1 HERCULES-01-17-VALVE ROD TOP GUIDE1 HERCULES-01-18-STM SUP VALVE BODY1 HERCULES-01-19-STM SUP VALVE CONNECTOR1 HERCULES-01-20-STM SUP VALVE STEM NUT-11 HERCULES-01-21-STM SUP VALVE STEM1 HERCULES-01-22-STM SUP VALVE HAND WHEEL1 HERCULES-01-23-STM SUP VALVE STEM NUT-21 HERCULES-01-24-LUBRICATOR OIL VESSEL1 HERCULES-01-25-LUBRICATER VALVE STEM NUT1 HERCULES-01-26-LUBRICATOR VALVE HAND WHEEL1 HERCULES-01-27-LUBRICATOR VALVE STEM1 HERCULES-01-28-LUBRICATOR BOTTOM PLUG1 HERCULES-01-29-LUBRICATOR DRAIN PIPE1 HERCULES-01-30-LUBRICATOR FILLER SCREW1 HERCULES-01-31-CRANKSHAFT1 HERCULES-01-32-FLYWHEEL1 HERCULES-01-33-VALVE ECCENTRIC SHEAVE1 HERCULES-01-34-CROSSHEAD1 HERCULES-01-35-PISTON ROD1 HERCULES-01-36-PISTON1 HERCULES-01-37-CON-ROD1 HERCULES-01-38-CON-ROD TOP PIN1 HERCULES-01-39-ECCENTRIC STRAP1 HERCULES-01-40-ECCENTRIC STRAP ROD1 HERCULES-01-41-SLIDE VALVE1 HERCULES-01-42-SLIDE VALVE NUT1 HERCULES-01-43-SLIDE VALVE ROD1 HERCULES-01-44-SLIDE VALVE ROD CONNECTOR1 HERCULES-01-45-WATT REGULATOR DRIVE PULLEY1 HERCULES-01-46-WATT REG MOUNTING BODY1 HERCULES-01-47-WATT REG GEARWHEEL BRACKET1 HERCULES-01-48A-WATT REG ROCKER BRACKET1 HERCULES-01-48B-WATT REG VERT WEIGHT SHAFT2 HERCULES-01-49A-WATT REG BEVELLED GEAR WHEEL1 HERCULES-01-49B-WATT REG GEAR WHEEL SHAFT1 HERCULES-01-50-WATT REG DRIVEN PULLEY2 HERCULES-01-51-WATT REG WEIGHT1 HERCULES-01-52-WATT REG SLIDER2 HERCULES-01-53-WATT REG SLIDER LINK1 HERCULES-01-54-WATT REG ROCKER ARM1 HERCULES-01-55-WATT REG DRIVE BELT1 HERCULES-01-56-STM CTRL VALVE HOUSING1 HERCULES-01-57-STM CTRL VALVE SPINDLE1 HERCULES-01-58-STM CTRL VALVE DISC2 HERCULES-01-59-STM CTRL VALVE HOUSING COVER1 HERCULES-01-60-STM CTRL VALVE SPINDLE BEARING

QTY. PART NUMBER1 HERCULES-01-61-STM CTRL VALVE SPINDLE NUT3 HERCULES-01-62-STM CTRL VALVE PIPE NUT1 HERCULES-01-63-STM CTRL VALVE LEVER1 HERCULES-01-64-STM CTRL VALVE LEVER LINK1 HERCULES-01-65-STEAM SUPPLY PIPE1 HERCULES-01-66-FEED PUMP ECCENTRIC2 HERCULES-01-67-PLUG1 HERCULES-01-68-EXHAUST PIPE CONNECTOR1 HERCULES-01-69-M8x6 PIPE NUT1 HERCULES-01-70-EXHAUST STEAM PIPE1 HERCULES-01-71-ECCENTRIC STRAP PIN15 HERCULES-M2.5 NUT2 HERCULES-M2.5x3.5 GRUB SREW4 HERCULES-M2.5x8 HEX BOLT2 HERCULES-M2.5x20 STUD8 HERCULES-M2.5x26 STUD8 HERCULES-M2 NUT1 HERCULES-M2x2 GRUB SREW4 HERCULES-M2x23 STUD1 HERCULES-M3 BRASS WASHER9 HERCULES-M3 NUT2 HERCULES-M3x5 GRUB SREW2 HERCULES-M3x7 GRUB SREW8 HERCULES-M3x8 HEX BOLT14 HERCULES-M3x12 HEX BOLT4 HERCULES-M3x15 HEX BOLT1 HERCULES-M4 DOME NUT1 HERCULES-M4 NUT6 HERCULES-M4x20 HEX BOLT4 HERCULES-M4x25 C-SINK SCREW2 HERCULES-M5 DOME NUT2 HERCULES-M5 NUT

QTY. PART NUMBER1 NEPTUNES-02-01-GROUND PLATE1 NEPTUNES-02-02-BASE PLATE2 NEPTUNES-02-03-FRONT COLUMN2 NEPTUNES-02-04-REAR COLUMN3 NEPTUNES-02-05-MAIN BEARING2 NEPTUNES-02-06-CROSSHEAD GUIDE PLATE4 NEPTUNES-02-07-CROSSHEAD GUIDE SPACER4 NEPTUNES-02-08-CROSSHEAD GUIDE1 NEPTUNES-02-09-CYLINDER MOUNTING PLATE2 NEPTUNES-02-10-REVERING SHAFT BEARING1 NEPTUNES-02-11-REVERSER SHAFT BRACKET2 NEPTUNES-02-12-VALVE ROD GUIDE2 NEPTUNES-02-13-CYLINDER2 NEPTUNES-02-14-CYLINDER TOP COVER2 NEPTUNES-02-15-CYLINDER BOTTOM COVER2 NEPTUNES-02-16-PISTON ROD GLAND2 NEPTUNES-02-17-PORT BLOCK2 NEPTUNES-02-18-VALVE BOX2 NEPTUNES-02-19-PORT BLOCK VALVE SLIDE PLATE2 NEPTUNES-02-20-VALVE ROD GLAND2 NEPTUNES-02-21-VALVE BOX COVER2 NEPTUNES-02-22-VALVE ROD TOP GUIDE2 NEPTUNES-02-23-STM SUP VALVE CONNECTOR1 NEPTUNES-02-24-CRANKSHAFT1 NEPTUNES-02-25-FLYWHEEL4 NEPTUNES-02-26-VALVE ECCENTRIC SHEAVE2 NEPTUNES-02-27-CROSSHEAD2 NEPTUNES-02-28-PISTON ROD2 NEPTUNES-02-29-PISTON2 NEPTUNES-02-30-CON-ROD2 NEPTUNES-02-31-CON-ROD TOP PIN4 NEPTUNES-02-32-ECCENTRIC STRAP4 NEPTUNES-02-33-ECCENTRIC STRAP ROD2 NEPTUNES-02-34-SLIDE VALVE2 NEPTUNES-02-35-SLIDE VALVE NUT2 NEPTUNES-02-36-SLIDE VALVE ROD2 NEPTUNES-02-37-SLIDE VALVE ROD CONNECTOR2 NEPTUNES-02-38-REVERSING ROCKER PLATE2 NEPTUNES-02-39-REVERSING ROCKER SLIDE BLOCK1 NEPTUNES-02-40-REV OPERATING SHAFT1 NEPTUNES-02-41-REV OPER SHAFT HAND WHEEL1 NEPTUNES-02-42-REV OPERATING SHAFT NUT1 NEPTUNES-02-43-REV CROSS SHAFT1 NEPTUNES-02-44-REV CROSS SHAFT CRANK2 NEPTUNES-02-45-REV CROSS SHAFT LEVER4 NEPTUNES-02-46-REV ROCKER PLATE LINK ROD2 NEPTUNES-02-47-CYLINDER SIDE GLADDING1 NEPTUNES-02-48-CYLINDER TOP GLADDING

QTY. PART NUMBER1 NEPTUNES-02-49-STM SUP VALVE BODY1 NEPTUNES-02-50-STM SUP VALVE STEM NUT-11 NEPTUNES-02-51-STM SUP VALVE STEM1 NEPTUNES-02-52-STM SUP VALVE HAND WHEEL1 NEPTUNES-02-53-STM SUP VALVE STEM NUT-22 NEPTUNES-02-54-STEAM SUPPLY PIPE3 NEPTUNES-02-55-STEAM SUPPPLY PIPE NUT1 NEPTUNES-02-56-LUBRICATOR OIL VESSEL1 NEPTUNES-02-57-LUBRICATER VALVE STEM NUT1 NEPTUNES-02-58-LUBRICATOR VALVE HAND WHEEL1 NEPTUNES-02-59-LUBRICATOR VALVE STEM1 NEPTUNES-02-60-LUBRICATOR BOTTOM PLUG1 NEPTUNES-02-61-LUBRICATOR DRAIN PIPE1 NEPTUNES-02-62-LUBRICATOR FILLER SCREW2 NEPTUNES-02-63-EXHAUST STEAM NIPPLE2 NEPTUNES-02-64-EXHAUST PIPE NUT4 NEPTUNES-02-65-PLUG1 NEPTUNES-02-66-EXHAUST PIPES4 NEPTUNES-02-67-ECCENTRIC STRAP PIN4 NEPTUNES-2-68- M3x18 SPECIAL HEX BOLT34 NEPTUNES-M2.5 NUT8 NEPTUNES-M2.5x3.5 GRUB SREW20 NEPTUNES-M2.5x8 HEX BOLT2 NEPTUNES-M2.5x11 HEX BOLT4 NEPTUNES-M2.5x20 STUD12 NEPTUNES-M2.5x26 STUD8 NEPTUNES-M2x5 HEX BOLT7 NEPTUNES-M3 BRASS WASHER23 NEPTUNES-M3 NUT2 NEPTUNES-M3x7 GRUB SREW12 NEPTUNES-M3x8 HEX BOLT38 NEPTUNES-M3x11 HEX BOLT31 NEPTUNES-M3x12 C-SINK SCREW2 NEPTUNES-M4 DOME NUT6 NEPTUNES-M4x12 HEX BOLT4 NEPTUNES-M5x12 C-SINK SCREW4 NEPTUNES-M5x15 HEX BOLT

QTY. PART NUMBER1 STMPLANT-03-01-PLANT BASE1 STMPLANT-03-02-FD WTR TANK2 STMPLANT-03-04-FD WTR TANK SCREW NIPPLE1 STMPLANT-03-05-FD WTR TANK PLUG NUT1 STMPLANT-03-06-COND VESSEL3 STMPLANT-03-07-COND VESSEL MOUNTING FOOT1 STMPLANT-03-08A-COND VESSEL EXHAUST STEAM PIPE1 STMPLANT-03-08B-COND VESSEL OVERFLOW PIPE1 STMPLANT-03-09-COND EXHAUST STEAM PIPE3 STMPLANT-03-10-M10x6 PIPE NUT5 STMPLANT-03-11-M8x6 PIPE NUT1 STMPLANT-03-12-FEED PUMP BODY1 STMPLANT-03-13-FEED PUMP BODY SPACER1 STMPLANT-03-14-FEED PUMP CYLINDER1 STMPLANT-03-15-FD PMP M10x7.5 PISTON NUT1 STMPLANT-03-16-FEED PUMP OUTLET NIPPLE2 STMPLANT-03-17-FEED PUMP BALL VALVE1 STMPLANT-03-18-FEED PUMP INLET PIPE1 STMPLANT-03-19-FEED PUMP PISTON1 STMPLANT-03-20-FEED PUMP ECCENTRIC STRAP1 STMPLANT-03-21-PRE-HEATER VESSEL1 STMPLANT-03-22-PRE-HEATER VESSEL TOP+BOTTOM1 STMPLANT-03-22-PRE-HEATER VESSEL TOP+BOTTOM4 STMPLANT-03-23-PRE-HEATER INTERNAL TUBING2 STMPLANT-03-24-M8x6 CONNECTOR1 STMPLANT-03-25-BY-PASS VALVE BODY1 STMPLANT-03-26-BY-PASS VALVE SPINDLE1 STMPLANT-03-27-BY-PASS VALVE HAND WHEEL1 STMPLANT-03-28-BY-PASS VALVE RETURN PIPE2 STMPLANT-03-29-FIRE BOX SIDE PLATE1 STMPLANT-03-30-FIRE BOX FRONT PLATE1 STMPLANT-03-31-FIRE BOX REAR PLATE1 STMPLANT-03-32-FIRE BOX FIRE DOOR1 STMPLANT-03-33-FIRE BOX FIRE DOOR HINGE1 STMPLANT-03-34-FIRE BOX FIRE DOOR CATCH1 STMPLANT-03-35A-SMOKE BOX SIDE COVER1 STMPLANT-03-35B-SMOKE BOX SIDE COVER1 STMPLANT-03-36-SMOKE BOX FRONT COVER1 STMPLANT-03-37-SMOKE BOX REAR COVER1 STMPLANT-03-38-CHIMNEY BASE1 STMPLANT-03-39-BOILER SHELL5 STMPLANT-03-40-NIPPLE M10x14x182 STMPLANT-03-41-WTR LVL IND BOILER NIPPLE

QTY. PART NUMBER1 STMPLANT-03-42-BOILER STEAM DOME1 STMPLANT-03-43-BOILER WATER TUBES1 STMPLANT-03-44-FIRE REFLECTOR BAFFLE1 STMPLANT-03-45-DOME MAIN STEAM VALVE BODY1 STMPLANT-03-46-DOME MAIN STEAM VALVE SPINDLE GUIDE1 STMPLANT-03-47-DOME MAIN STEAM VALVE SPINDLE 1 STMPLANT-03-48-M8x3 SPINDLE NUT4 STMPLANT-03-49-M8x5 PIPE NUT1 STMPLANT-03-50-PRESSURE GAUGE1 STMPLANT-03-51-PRESSURE GAUGE PIPE1 STMPLANT-03-52-PRESSURE GAUGE NIPPLE REDUCER1 STMPLANT-03-53-MAIN SUPPLY PIPE-11 STMPLANT-03-54-MAIN SUPPLY PIPE-21 STMPLANT-03-55-PRE-HEATER EXHAUST PIPE1 STMPLANT-03-56-CHECK VALVE BODY1 STMPLANT-03-57-CHECK VALVE BALL VALVE1 STMPLANT-03-58-CHECK VALVE SCREW TOP1 STMPLANT-03-59-CHECK VALVE PIPIE1 STMPLANT-03-60-BOILER INSULATION1 STMPLANT-03-61-DOME INSULATION 1 STMPLANT-03-62-BOILER OUTER CLADDING1 STMPLANT-03-63-DOME OUTER CLADDING1 STMPLANT-03-64-WHISTLE BASE1 STMPLANT-03-65-WHISTLE CONTROL VALVE1 STMPLANT-03-66-WHISTLE CONTROL VALVE SPRING1 STMPLANT-03-67-SAFETY VALVE BODY1 STMPLANT-03-68-SAFETY VALVE GUIDE BLOCK1 STMPLANT-03-68-SAFETY VALVE GUIDE BLOCK1 STMPLANT-03-69-SAFETY VALVE BALL VALVE1 STMPLANT-03-70-SAFETY VALVE PRESSURE STEM1 STMPLANT-03-71A-SAFETY VALVE PRESSURE ARM1 STMPLANT-03-71B-SAFETY VALVE PRESSURE WEIGHT1 STMPLANT-03-72-WTR LVL IND TOP BODY1 STMPLANT-03-73-WTR LVL IND BOTTOM BODY2 STMPLANT-03-74-WTR LVL IND GLASS NUT1 STMPLANT-03-75-WTR LVL IND GLASS TUBE1 STMPLANT-03-76-WTR LVL IND DISCHARGE SPINDLE2 STMPLANT-03-77-WTR LVL IND M10x7 NUT1 STMPLANT-03-78-WTR LVL IND HAND WHEEL1 STMPLANT-03-79-WTR LVL IND TOP PLUG1 STMPLANT-03-80-WTR LVL IND DISCHARGE PIPE2 STMPLANT-M2.5 NUT2 STMPLANT-M2.5x7 C-SINK SCREW1 STMPLANT-M3 BRASS WASHER10 STMPLANT-M3 NUT3 STMPLANT-M3x5+2.5x3 GRUB SCREW4 STMPLANT-M3x5 HEX BOLT3 STMPLANT-M3x12 HEX BOLT1 STMPLANT-M3x18 HEX BOLT1 STMPLANT-M4 BRASS WASHER80 STMPLANT-M4 NUT12 STMPLANT-M4x6 HEX BOLT54 STMPLANT-M4x10 HEX BOLT9 STMPLANT-M4x12 HEX BOLT16 STMPLANT-M4x15 HEX BOLT2 STMPLANT-M4x15 RH WOOD SCREW9 STMPLANT-M5 NUT4 STMPLANT-M5x12 HEX BOLT20 STMPLANT-M8x20 CSK WOOD SCREW



A3Copyright ©

TITLE

DWG SCALE: NTS @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1




DATE

No: STMINST-03SHEET: 03 OF 12 DECEMBER-2015BILL OF MATERIALSCOMPLETE STEAM PLANT INCLUDING TWO


MS/ALU 7.5 7.5

7.5

11.5

9

.5

33

21

7.5

15.3 37.5

7.5 7.5 30

R2

7.5 7.5 7.5 15 7.5

22.5

45

17

56

12

(105) (90

)

4.5 4PL

M4 6PL

4

5

5

R7.5

M3

R2

5

CKS

CB CB

CB

5

15

5

12 9 12

M3 R1.5

SCALE 1:1.5 M5

8

13

51

63

14

M5

(127)

M3

M3

8

SCALE 1:2

MS/ALU

MS/ALU

M4

7

2

2 12

111.5

14

M4

127

6

SCALE 1:2

BRZ

MS/ALU

9RM

11.5 11.5

3

6

6

6

12

21 21

4 4 5.5 5.5

M3x6DPM3x6DP

3

6

6

8.5 8.5 16.5 16.5

4 1.5 3 4

MS

9 9

4.5 7.5 30 7.5 4.5

21

22 30

21

22

30

25.5

25.5

3 4PL M3 6PL 6mm THICK SCALE 1:1.5

TIGHT FIT

DRILL AFTER ASSEMBLY

MS 3

6

8

22

22

3 3P

L

60

3mm THICKSCALE 1:2

3 8

8

22

22 6

0

3

3PL

MS

BRS

3.5 3.5

A

A SCALE 1:1.5

2.5

2.5 45° 45°

1.5

1.5

27

4

41

4

R1

SECTION A-ASCALE 1 : 1.5

39

22

RM

M3 4PL

32

PCD

45° OPPOSITE

FACE EQUAL

BRS

39

3 4PL 32PCD

1.5

4.5

3

4.5 15

21

22 9

SCALE 1:1.5

BRZBRS 22.5 22.5 R6 R6

33

26

R6 4

5

3

R3 R3

12 12

12

7P

F

43

32PCD

TAKE OVER FROM 1-08

M10 15

22 5RM

6

4.5 4.5

1.5 SCALE 1:1.5

SYN

BRZ

8

3

14HEX

M10 9

3.5 5RM SEAL

BRS

BRS

4.5

M6x

6DP

20.5

20.5

9 15.3

15.3

3

R13.5

3.5

3.5

12

12

27

20

9 9 3.5 3.5

15

15

3

3

4.5

3

3

12.25

M2.5x5DP 6PL

BRS

6 6 9 9

12 12

15

15

5.5

5.5

6

16

16

3RM

M6 11

2.5 6PL

M5 7.5 7.5

14.5

M6

6

S/S

12 12

20.5

20.5

2.5 REFER TO 1-12 FOR ALL OTHER DIMENSION DETAILS

0.5mm THICK

SYN

BRZ

3 5.5

M6

6

3

3

9HEX

SEAL

12 12

20.5

20.5

2.5

3mm THICKSCALE 1:1.5

TAKE OVER FROM 1-13

BRS

2RM M5

4

2.5

SR2.5

16.5

7HEX

R1.5

19

BRS

M8 3

11

9

5

M8

6 8

3

6

M6

5.5

M10

9

3.5

6

6

6 6

6

6

SYNSYN

BRS

3

7.5

M8

1 7.5 3

0.5

6

M6

11H

EX

12 SEAL

SEAL

BRS

SYN

3

M6

M4

M10

13H

EX

0.5

6 7.5

7.5

6

SEAL

S/S

5 10 9 20

7

M3

3 M4 5

MS/BRS

18

5 M

3

2 R1.5

3

BRS

SYN

4.5 6

3

8HE

X

M6

0.5

SEAL

BRS

BRS

BRS

BRS

CU

40

4.5

2.5

12.5

7.5

18 B

B

15

3

M6

9

8

8

3

M10

4.5

7

M6

9

6 8

6

3 1 2.5

2.5

2.5

5

M6 9

7.5

12.5 2.5

3

4.5

7

SECTION B-B

SOLDERSOLDER

SOLDERBRS

SYN

3

8HE

X

4.5 6

0.5

M6

SEAL

MS/BRS

15

M3

REFER TO 1-22

S/S

8 15

22

4

M4

11

3

M3

S/S

4 7 9 3 3

4

M6

9

18

2 PRESS FIT

CU

R3.5

60° 6

12

TUBE 3x2

BRS

SYN

8

1

18 12HEX

2.5

6

M10

SLOT2x2

SEALSCALE 1:1.5

S/SS/S

S/SM/S

M/S

4 39

9

12 12

4

9

10 9

7.5 7.5

60°

7PF 7PF

7PF 7PF

81 33 MAX

17

MS

67.5 81 90

7.5

C

C6 SPOKES EQUALLY SPACED

SCALE 1:2

18

21

8 8

9

22

M3 M3

30°

SECTION C-CSCALE 1 : 2

MS

4 1.5 1.5

3 6

15

9

25

28

4.5

M2.5

SCALE 1:1.5

M5 7

13

3

5

6

6

11

11

4.5 8.5 7 8.5

7

SCALE 1:1.5

BRS

S/S

M3

12

61.3

8

5

M5 SCALE 1:2

BRZ

SYN

M3

22 22.2

18

2.5 4.5 2.5

MS

BRS

TWO HALVE BEARINGS AFTER ASSEMBLY SHOULD BE A TIGHT FIT AND REAMED AFTER

8 8

4

8 8 11 11

74

4.5

2

30°

2

30°

9R

M

12

15

51

10

DRILL OIL HOLES AFTER ASSEMBLY

SCALE 1:1.5

3.5 3.5 7

R4.5 R3.5

14

7

2.5 5 5

6.5 6.5

S/S

3 14 4

8

4.5

M3

6 6

17

29

1-01

1-021-03

1-05

1-05

1-06 1-07

1-08

1-09

1-10

1-11

1-12

1-13

1-14

1-15

1-16

1-17

1-18

1-19

1-20

1-21

1-22

1-23

1-241-25

1-26

1-27

1-28

1-29

1-30

1-31

1-32

1-33

1-34

1-35

1-36

1-37

1-38



A3Copyright ©

TITLE

DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1




DATE

No: STMINST-04SHEET: 04 OF 12 DECEMBER-2015

PARTS AND ASSEMBLIES OF"HERCULES"

COMPLETE STEAM PLANT INCLUDING TWO STEAM ENGINES (1CYL + 2CYL VERTICAL)

JDWDS

MS

MS

BRZ 8.5 8.5

10.5 10.5

22.5 22.5

3 3

2

2

45° 45°

36

25

RM

28

DRILL OIL HOLES AFTER ASSEMBLY

REAM AFTER ASSEMBLY

2.5 2.5 M2.5 M2.5

6 6 20 20

3

3

MS

R3

4

3 3

8 8

65

53

=3=

4 M

3

3 2.5 2.5

9

10.6

4.4

5

2.5

6 6

2.5 2.5

SCALE 1:1.5

BRZ 7.5

12

6

11.5

3

1

4.5

5 2.5 2.5

7.5 1.5 1.5

3

4.5 10 4.5

2 7

.5 2

3 3

3

3

M3

5mm THICK

S/S

2

18

53.5

15

9

M3

3

M3

SCALE 1:1.5

MS

M3

6

8

6

1.5

4.5

4

R3 =3=

8

MS

9

22

25

37

16

30

1 5 1 9

5 9

4

M3

SCALE 1:1.5BSR

14

4.5 1

2

12 23

4.3

13

21.5

9

5 M2.5 PL SCALE 1:1.5 7.5

9

3

7.5 7

.5

3

4.5

5.5

9

BRS

6.5

6.5

2.5

6

12

4.5

14

10.8

10.8

SCALE 1:1.5

7.8

4.5

9

5 20

MS

BRS 5

M2.5

3

2.5

3 6.5 1.5

10.5

3

25.5

4.5 5

6

SCALE 1:1.5

3 4.5 4.5

R4.5

MS

2

2P

F

9

5

7.5

M3 4.5

5.5

1.5

PF

11

7

3

5.5

9 2

3

9.5

PRESS FIT AFTER ASSEMBLY

PRESS FIT AFTER ASSEMBLY

SCALE 1:1.5

BRS 2.5

4.8

45°

4.5 10 15.5

1.5

1.5

0.5

20 TEETHS

MS

4.5

2PF 1.5PF

11

11.5

4.5 19.5 6 PRESS FIT AFTER ASSEMBLY

BRS

2 5

4

1.5 1.5

4.5

12

15

BRS

0.5

1

4

2

S7.5

7.5

2

13

2 R

2

R2

BRSMSMS

5 9 11

1.5 4.5 1.5 4

4.5 4.5 R2 R2

2P

F 7

2

2 2

5

12.5

BRS

MS

2

R2

R2

2

10.7 15

4.5 2.5

135

°

=2=

1 1 1

2P

F

4

BRS

MS

MS

MS

R2.5 2.5PF 3

5

22 22

2.5PF

R2.5

3

3

2

7.5 11

2.5

2.5

R7

1.5

4.5

4.5

=1.5

=

4

=1.5

=

19.5

2

1.5

1.5

6

7 9

SYN 61

R11 0.8

R6

BRS

7.5 7

.5

D

D

M5

3

4

1.5

2.5

SECTION D-D

45°

45°

M2

8

19

15CD

S/S

1.5

M2.5

5

2.5 6.5

22

S/S

3

R8.5

R8.5SCALE 2:1

1.5

8

M2.5

BRS

5 M8

45° 45°

6 R9.5

R5

15

2

15PC

D

FF

2

7 4

10

3.5

2

SECTION F-F

BRS

2.5

M5

9

BRS

SYN

2.5

4.5 6

0.5

7HE

X

M5

SEAL

BRS SYN

5

M8

5.5 7

0.5

SEAL BRS

MS

11

2.5 2.5PF

R2.5 R2.5

3

M2

2

1 1

5

6.5

BRS

13

12

65.2

2 12.6

SCALE 1:1.5

2.5 R2.5 8

5

2.5

R2.5

3

CU

38.5

44.5

R12.5 TUBE 5x4

MS

4.5

15

9

15

24

21

1

1.8 1.8

2.5

6

3 M2.5

BRS 6

M6

1.5

1

BRS

4.5

M6

6 9

6

6

M8

SYNBRS

6

12H

EX

7 9

M8

1

SEAL

53.5

R7

R7

31.3 31.3 42.8 TUBE 6x5

SCALE 1:2

CU

S/S

M3

4 2.5 5.5 5

5

6

1-05

1-061-06

1-07

1-07

SA-1-101

1-151-111-10

1-08

1-09

1-12

1-17

1-13

1-16

1-19

1-14 1-681-69

1-70

1-67

1-67

SA-1-102

1-181-62 1-20 1-22

1-21

SA-1-103

1-26 1-27

1-25

1-30

1-24

1-291-28

SA-1-104SA-1-102

SA-1-104

SA-1-103

SA-1-105

1-01

1-041-04

1-04

1-031-021-02

SA-1-101

SA-1-107

SA-1-108

SA-1-107

SA-1-105

SA-1-118

19

1-451-31 1-33 1-66

1-32SA-1-110

1-34

1-35

1-36

SA-1-111

1-71

1-40

1-39

SA-1-112

1-42

1-41

1-43

1-44

44.5

SA-1-113

1-54

1-47

1-461-48A

SA-1-114SA-1-116

SA-1-115

1-51

1-52

1-51

1-48B

1-49A

1-53

1-53

SA-1-115

1-49A1-49B

1-50

SA-1-116

1-581-57

1-63

SA-1-117

1-65

1-39

1-40

1-41

1-42

1-43

1-441-45

1-46

1-47

1-48A

1-48B

1-49A

1-49B

1-50

1-511-52

1-53

1-541-55

1-56

1-57

1-58

1-59

1-60

1-61

1-62

1-64

1-65

1-66

1-67

1-68

1-691-70

1-71



A3Copyright ©

TITLE





DATE


PARTS AND ASSEMBLIES OF"HERCULES"


JDWDS

1-62

1-59

1-59

1-56

1-621-61

1-60

SA-1-118

SA-1-108

SA-1-110

SA-1-114

SA-1-112

SA-1-113

SA-1-111

1-64

1-55

1-37

1-38

SA-1-117

SA-1-120

MS/ALU

4 2

2

3 C'SINK ALL HOLES IN BOTTOM PLATE SCALE 1:2

25

25

35 45

35

45

3 6 3

3 19.5 19.5 3 3

20 20 35 35 60 60

82.5 82.5

40.5

40.5

5 4PL

M3 16PL

5

3

3

3

6

6

3

6

MS/ALU

9 9 9 9 9 9

22.5 22.5 13.5 13.5 13.5 13.5

10 5

10

10

43.5 43.5

32

16.5

22.5

25

16.5

22.5

25

32

35

35

20 20 35 21.5 35 21.5

(159)

8 8 29 7 17 29 7 17 28

2

8

22.5

40.5 40.5

3 16PL

M4 6PL

4 2PL

R3

CSK

6mm THICK SCALE 1:2

M4

6

6

69

55

9

2.5

M4 SCALE 1:2

MS

MS/ALU

M5

7.5

11

17 6

15

37

113.5

15

15

9

9

M5

9

58

5

9

9

5.5 3 CSK

13.5 13.5

4.5

51

54

13.5 13.5

4.5 4.5

6

M3

4PL

SCALE 1:2

4.5 3.5

8.5

9

9

3

5

REFER TO 1-05

CENTER BEARING BLOCK TO HAVE SPLIT BRONZE BEARING SHELLS

22

8

22

8

12 3 12 3

3

3

M3

6PL

CSK6mm THICKSCALE 1:1.5

REFER TO 1-06

REFER TO 1-07

MS/ALU

13.5

22.5 22.5

13.5 36 36

4.5

4.5

40.5 40.5

R4 R4

33 21

22.5

9 9 9.5 9 9 9.5

18 18

3 12PL

4

4

2.5 4PL

44.5 44.5

45° 45° 45°

45°

32

PCD

3mm THICK SCALE 1:1.5

BRS

6

3

R4 4.5

10.5 10.5

7.5 7.5

3 3

3 3

BRS 4.5 2.5 2.5

40.5 40.5 3.5 7

SCALE 1:2

6 6

40.5 40.5 4.5

9

9 9 =5=

BRS

R4

R9

3

8

5

SCALE 1:1.5

4.5

4.5 3

6

7.5

7.5

3

12

=3=

2.5

8

REFER TO 1-08

BRS

REFER TO 1-09

BRS

BRZ

39

22

45° 45°

3

32

PCD

M10 15

5RM 7PF

6

4.5

4.5

1.5

SCALE 1:1.5

REFER TO 1-11

4

12

12

M2

M2

R13.5

23

16

SCALE 1:1.5REFER TO 1-12

7 7

REFER TO 1-13SCALE 1:1.5

SCALE 1:1.5REFER TO 1-14

REFER TO 1-15 REFER TO 1-16

REFER TO 1-17

REFER TO 1-16

12 4 7.5 10 7.5 4 64 4 7.5 10 7.5 4 64

REFER TO 1-31 SCALE 1:2

90°

17

17

MS

9

17

62 78

18

40

PCD

G

G

6 HOLES EQUALLY SPACED ON PCD

20

6 6 60°

M3

SECTION G-GSCALE 1 : 2

REFER TO 1-33

REFER TO 1-34

REFER TO 1-35

REFER TO 1-36

REFER TO 1-37REFER TO 1-38

REFER TO 1-39

R3

53

3

3 3 8 8

4 12

MS

5

=3=

3 4 1.5

4

3 12

5.5

9

6 6

2.5

5

REFER TO 1-41

REFER TO 1-42

62.8

18

REFER TO 1-43

BRS

S/S

3 3

3P

F

R3

9

4 4 M3

9

=4= 8.5

2

5

2

R2.5

R3

R4.5 R4.5

3

11

15.4

R3 4

2.6 6

.2

17 17

19 19

11 11

R89.5

4mm THICKSCALE 1:5

R3

MS

BRZ 3

5

8 R82.5

M3

4.5 3 6 4

M4 30

80.5

1.5

5 9 4 SCALE 1:5

MS

2-01

2-02

2-03

2-04

2-05

2-06

2-07 2-08

2-09

2-10

2-11

2-1

2-132-14

2-152-16

2-17

2-18

2-19

2-20

2-21

2-22

2-23

2-24

2-25

2-26

2-27

2-28

2-29

2-30

2-31

2-32

2-33

2-34

2-35

2-36

2-37

2-38

2-39 2-40



A3Copyright ©

TITLE





DATE


PARTS AND ASSEMBLIES OF"HERCULES" AND "NEPTUNES"


JDWDS

BRS

3

8

20

27

A

A

4

6

3

R1.5

SR2.5

2.4

12.5

SECTION A-A

BRZ

3 3.5 3 7

3.5

7

3

M4

3.5

7

MS

53 53

2PF 2PF

3.5 3.5 4.5 9

9

PRESS FIT AFTER ASSEMBLYSCALE 1:1.5

2PF

10

4.5

MS

21

R4

R3.5

4.5

3

2PF

8

SCALE 1:1.5

7 1.5

5 5

3

6

8

4.5

34

5

3

SCALE 1:1.5

4

3

4

2P

F

MS

3

6

3

6 75

4

SCALE 1:1.5

5

2.5 5

BRS

40 40 41.5 41.5

12

12

12

12 20.5

20.5

20.5

20.5

11.5

8

.5

8

8

SCALE 1:1.5

R19.5 R19.5

0.7

45

7.5

45

R20.2 R20.2

0.7 SOLDER TOP LID

LIGHT PUSH FIT

12

SCALE 1:2

BRS

5

M8

6 6 8

6

M10

9

6

4

6

6

M6

8

6

5 8

4 6

9

5 8

9 4

3.5

5.5x

18DP

6

6

REFER TO 1-20

REFER TO 1-21

REFER TO 1-22

REFER TO 1-23

30.5

46.5 R12.5

TUBE 5x4SCALE 1:1.5

REFER TO 1-62

REFER TO 1-24

REFER TO 1-25 REFER

TO 1-26

REFER TO 1-27

REFER TO 1-28

REFER TO 1-29

REFER TO 1-30

BRS

5

4.5

M6

11

M8

6

6

BRS SYN

M8

5

0.5

6.5 8

11H

EX SEAL

REFER TO 1-67

CUCU

BRS

40 40

R7.5 R7.5

36

2

2.5

TUBE 5x4

SCALE 1:1.5

16

2.5

11PCD S/S

M3 4 7 2.5

4

5

6

3.5 18

2

4.5HEX

M3

2-06

2-07

2-072-08

2-08

2-10

2-04SA-2-201

2-14

2-13

2-15

2-16 2-19

2-172-22

2-18

2-202-21

SA-2-202A2-23

2-23

SA-2-202B

2-09

2-03

2-032-05 2-05

2-05

2-11

2-01

2-02

2-122-12

SA-2-201

SA-2-201

SA-2-205

SA-2-205

SA-2-202A

SA-2-202B

SA-2-214

SA-2-206

2-48

2-47

SA-2-215

2 2

2-25

2-24

2-26 2-26 2-26 2-26SA-2-207

2-29

2-28

2-27

2-31

2-30

SA-2-209

2-67

2-33

2-32

SA-2-2102-362-35

2-34

2-37

SA-2-211 5

1.8

2-41 2-40

SA-2-212

SA-2-213

2-45

2-452-432-44

2-54

2-54

2-52

2-512-50

2-552-49

SA-2-214

2-58

2-59

2-57 2-62

2-56

2-61

2-60

SA-2-215

SA-2-206

SA-2-207

SA-2-210SA-2-210

SA-2-210SA-2-210

SA-2-213

SA-2-212

SA-2-209SA-2-209

SA-2-211

SA-2-211

SA-2-208

SA-2-208

2-46

2-46

2-462-46 2-68

2-68

2-38

2-38

74.8

SA-2-208

2-41

2-42

2-43

2-442-45

2-46

2-47

2-48

2-49

2-50

2-51

2-52

2-53

2-542-55

2-56

2-57

2-582-59

2-60

2-61

2-62

2-63

2-64

2-65

2-67

2-68



A3Copyright ©

TITLE





DATE


PARTS AND ASSEMBLIES OF"NEPTUNES"


JDWDS

80

150

2

0 8

0 150

2

0

68.5

90

67.5

13.5

25

37.5 37.5

40 40

20 165 165 165 165 20

75 75

18

106

49.5

81

120

8

3

143

31

64.5

113.5

60 26 34 60 60 34 26 60

91

91

21.5

26

26

22 40 35.5

70

149 192.5

54.5

86.5

36

(700)

8

(50

0)

60 19

4

6.5 4

4

5.5

4 4.5 5

3

30°

30°

CSK

ALU/MS

60

6

4.5

37 TIMBER 40x60

SCALE 1:4

BRS

ALU

75

75

18 101 101

133

2

67

6 6

4

22

20

15

15

5

6

SOLDER

4

83

4.5

11

75

8 8 13.5

82 30

20

3mm HALVE ROUND BEADING

MAKE TANK OUT OF 1mm PLATE

ANGLE 20x15SOLDER

OTHER SIDESCALE 1:3

BRS

5

8

12

3 3 9

6

M10

7

BRSSYN

4.5 6

8HE

X

M6

0.5 SEAL

BRS

CU

BRS

R48

.8

R48.8

52

26 19

36

1.5

12 15

8.5

30

150

53.5

TUBE 6x5

SOLDER

SOLDER

SCALE 1:2

11

9 12

6

30°

BRS 7

21

1.5

ANGLE 5.5x5.5x1

SOLDER

4.5

4.5

4.5 9

3

BRS

CU

6 M8

8

6 3

144

SOLDER

TUBE 9x7

SCALE 1:2 35

10

120°

TUBE 6x5

SCALE 1:2

CU

CU

BRS

3 45

33

16

TUBE 6x5

SOLDER

SCALE 1:2

2.5

45° 45°

11PC

D

BRS

SYN

7 9

6

13H

EX

M10

1

SEAL

BRS

SYN

8

12H

EX

6

7 9

1

SEAL

BRS

3

A

A

SOLDER

SCALE 1:1.5

M10

9

27

27

27

M8

6

M10

10

5

7.5

4.5 11

12

SECTION A-ASCALE 1 : 1.5

7.5 7.5

7.5

7.5

4.5

4.5

15.5 15.5

R4.5

BRS

4.5 7.5PF

9

BRS

12

3

5

M8

9

M10

7.5RM 33 36 4.5 5

SCALE 1:1.5

BRS

SYN

9 12

7.5

15H

EX

1

M10

SEAL

BRSSYN

4 M8

9

7.5

1.5

7

1

1.5 3

2

6 M10

10HEX 15

SEAL

S/S

S 6

33.5

TUBE 6x5

S/SSYN

57 4

6

7.5

7.7

3

3PF

8.5

10 PRESS FIT AFTER ASSEMBLY

BRS 24

60

3

R3 R3

3

6

R3

M3 3PL 39

30

7

SCALE 1:1.5

6 3

=3=

10

BRS

CU

15 18

11

79

5 14

M8

6

5

5

6

M8

120° 40

10 2

9

9

TUBE 4.5x3.5

SOLDERSCALE 1:2

BOTTOM COVER

BRS

4 M8

18

15 2.5 5

7.5

1.5

2

9

3

9PCD

TOP COVER

BRS

7.5 7

.5

85

TUBE 3x2CU

M8

6

M8

6.3 6.3

0.5 0.5 12HE

X

SEAL

SCALE 1:1.5 BRS

6

4

M8

9 6 12 12

M6

10

9

3 4.5

5 M8

9

S/S

6 15 6.8 2.3

4.5

M6

M3

MS

R1.5

M3

5

2

18

CU

97.3

65.5 22

.8

R7.3

TUBE 5.5x4.5

SCALE 1:4

3-30

ALU

ALU

60 60 30.5 30.5 97.5 97.5

12.5

45

50

40

17.5

R78

87

52.5 52.5

60 60

12

23

77.5

SCALE 1:4

3-30ALL 4

2

3

BRS

12

2.5

2.5 2.5

7

R2.5

18

4

4

3 6.5

3-01

3-02

3-04

3-05

3-06

3-07

3-08A

3-08B

3-09

3-10

3-11

3-12

3-13

3-14

3-15

3-16

3-17

3-18

3-19

3-20

3-21

3-22

3-22

3-23

3-24

3-25

3-26

3-27

3-28

3-33



A3Copyright ©

TITLE





DATE


PARTS AND ASSEMBLIES OF"STEAM PLANT"


JDWDS

ALU 4

5 4

0 60 60 60 60 60 60

186 186 189 189

25

25

80.5

80.5

11

11

184 184

30 30 60 60 60 60 94 94

15

30°

FOLD LINE

M4

4 17PLFOLD UP

FOLD UPFOLD UPFOLD UP

2mm THICK SCALE 1:4

FLAT PATTERN

3-29

R78

30 30 42 38.5

15

37

27.5 12

2.5 165

195

REFER TO 3-30 FOR OTHER DIMENSION DETAILS

2mm THICK SCALE 1:4

ALUBRS

MS

13

7

30

33 16 6

4

3 4PL

13

13

6

6

16

16

6

3

41

3

SCALE 1:2

30

5 M3 M3 M4

4

1.5

6

2

4.5

14

R1 14.2

1.6 2.5

4 7

6

6

6

M4

4mm THICK

ALU

46 14.5 14.5 10 9.5 36 10 9.5

17.5

10

45

45

10

10

45

10

17.5

6.8 10 30

10

45

15

30

30

30

23

4.5

9.5

4.5

10

80

10

22.5

22.5

55

55

55

40

6

8

3.5

3.5

22

255

45°

8 AA

A

B

A

A

BA

A

A

B

ALL 4

SCALE 1:2.5LIP "A" FOLD UPLIP "B" FOLD DOWN

FLAT PATTERN1.5mm THICK

ALU

3-35B

MIRROR IMAGE OF 3-35A

86 86 80 80

51 37

4

4PL

362

.4

60PCD

FOLD LINE

FOLD LINE

TAKE OVER FROM 3-30 AFTER FOLDING

ALL UNDIMENSIONED HOLES TO BE TAKEN FROM 3-35A AND 3-35B AFTER FOLDING


SCALE 1:4

ALU

1.5

75

135°

45°

210

45

10.5

10.5 10.5

R78

22.5 45 22.5 45 73 73

6

6

129

187

TAKE OVER FROM 3-36

TAKE OVER FROM 3-35A AND/OR 3-35B

FOLD UP

SCALE 1:4


BRS

CU

ALU

70

450

48 50

53 50

19

12

7

10

6

R9

53

25.5

TUBE 6x5SOLDER

4

60

PCD

TAKE OVER FROM 3-36

SCALE 1:3

CUBRZ

BRZ

126 126 194 194

14 52 14

R180

27.6

R180

27.6

427.2

HARD/SILVER SOLDERED

128 128

15

30

15

30

9

91

91

39 38 60 60 60 60 60 6

ANGLE 17.5x12

SCALE 1:4

17.5 17.5 45

45

33

14

10

10

BRZ

M10 18

5

10

14 SCALE 1:1.5

BRZ

7

M10

10

5

9

20

10

CU

69

60

15

R35

40 14

14

75

72

5

SOLDER

R78

SCALE 1:3

CU

R75

30 30 30

51.7

TUBE 9x7

R8.5

R8.5

256

51.7

38.2

SCALE 1:3

HEAT REFLECTIVE MATERIAL

ALU

3

60°

64

14

6

SCALE 1:3

91

91

4.5

4.5

4

5

BRS

SYN

17

18

6

11

1

9

9

B

B

7.5 M10

4

5

M8

4

5

M8

5 M10

8 8

10 10

20

SECTION B-BSCALE 1 : 1.5

BRS

3 M8

14HEX

8

12

8 1

6

M5 M10

1

SEAL

BRS

S/S

3-47

M3

3

M5

6

3 9

15

22

7

27

3

5

3-47

SCALE 1:1.5

6

18

11PC

D

BRSSYN

3

M8

7 9

1

12H

EX SEAL

SYNBRS

5

7 9

12H

EX

M8

1

SEAL

9.5

M8 5

0-9BAR

PROPRIETY ITEM

CU

R7.5

R7.5

15

42.5

20

TUBE 5x4

SCALE 1:1.5

BRS

SYN

4

M10

M8

5

14

7 3 9 6 6

BRSSYN

M8 14

7

10 20

6

M10

14

4

9

11

6 M8

8

4

SEAL

SCALE 1:1.5

S/S

S 5.5

3-31

3-32

3-34

3-35A

3-36

3-37

3-38

3-39

3-40

3-41

3-42

3-43

3-44

3-45

3-46 3-48

3-49

3-50

3-51

3-52 3-56

3-57



A3Copyright ©

TITLE





DATE


PARTS AND ASSEMBLIES OF"STEAM PLANT"


JDWDS

CUTUBE 5x4

90 27.5

121

139.5

19.5

160

.5 TUBE 5x4

SCALE 1:5

CU

160

.5

90 21

73

22.5

TUBE 5x4

SCALE 1:5

27.5

90

369

.5

234

.5

51.5

SCALE 1:5

CU

188

26

51.5 BRS

SYN

9 14

6

2

1

7.5

4.5

2.5 M8

SEAL

SCALE 1:5

186

R27

48

152

TUBE 5x4

7.6

349

SHAPE AND FORM TO COVER TOP HALVE OF BOILER

SCALE 1:5

SHAPE AND FORM TO COVER STEAM DOME

SCALE 1:5

349.7

81.2

SHAPE AND FORM TO COVER INSULATION MATERIAL ON TOP OF BOILER

SCALE 1:5

91

91

95.5

95.5

TAKE OVER ALL HOLES FROM 3-39

8 RIM AT ONE END ONLY

3-63

SHAPE AND FORM TO COVER INSULATION MATERIAL ON TOP OF STEAM DOME.SOLDER TO 3-62

3-63

BRS

50

7.5

6.5

7

16

4

21

6

6.5 R6.5

C

C

8 10

29

1

6 M10

7.5

4

10

2

10

2

1

SECTION C-CSCALE 1 : 1.5

S/S

BRS

M4

4 7.5

5

15 15 6

3

7

3

M3

R2 4

22

5

R5

SPS

6.5

8 COILS

4.5 0.5

BRS

7.5 10 25

10

16 M10

8

6

9

4

6

4.5

9 9

3

BRS

BRS

7 4

14.5

4.5

2.5 2.5 10

M3

E

E

2.8

2 4

SECTION E-E

M3

7 4

16.5

2.5 2.5 2.5

10

2

4

S/S

S 6

S/S

3 3.9 5.8

4.5

6

R3

BRS

90°

6

5

120

R1.5

30 15

2.5

67°

2.5

15

3.5

4.5

SCALE 1:1.5

MS

3

30

15

=4.5=

17.5

BRS

8

7

9

15

M10

F

F

5

7

8

9.5 1.5

9

M10

6

8

10

6

7.5 SECTION F-F

18

7

13

5

FOR ALL OTHER DIMENSION DETAILS REFER TO 3-72

BRS

SYN

7 10

M10

13H

EX

7.5

1

SEAL

GLASS

RUBBER

RUBBER

7.5

7.7

9

9

80

6 SCALE 1:1.5

S/S

3

2

13

6

M4

6 M8

BRS SYN

7 9

7

13H

EX

M10

1 SEAL

BRS M4

5

15

22

10PC

D

R2

2.5

SCALE 1:1.5

BRS

9

4

2

7

M10 14

SCALE 1:1.5

SEAL

SYN

CU

29.2

155

TUBE 5x4

SCALE 1:4

6

5° 12

95°

64.4

CU

54 56

9

6 1

60

84

3

26 78

TUBE 4x3SCALE 1:2

BRS

4 R4

8

6

6

26 26

R9 R9

20 20

SOLDER TOGETHER

SCALE 1:2

BRS

252

2

2 6

6 6

TUB 9x7

TUB 6x5

BRS

FILL WITH WICK MATERIAL

4

6

24 1

48

21 12

SCALE 1:2

15 18

40

R10.5

6

4

4

SOLDER 4-03B

BRS

FILL WITH WICK MATERIAL

BRS

FILL INSIDE WITH WICK MATERIAL 132

3 3 16

14 TUBE

21x18

SOLDER ENDS

LIGHT PUSH FIT ONTO 4-03

SCALE 1:2.5

R6.5 R6.5

34

0.5

20x6=120 19x6=114

5

8 1.5 62 OFF

135 OUTSDE

137

60

6

LID TIGTH PUSH FIT

MAKE ALL FROM 1mm THICK PLATE

SCALE 1:3BRS

150

OUT

SIDE

12

76

20

20

35

35

24 38.5

8 10

3 IN LID ONLY

HIDDEN HOLES IN BOTTOM ONLY

BRS

10

M8

12

3

16

16

8

SCALE 1:1.5

BRS

SYN 9

4

2

7

14 M8

SEAL

135

10

5 2

TUBE 10x9

BRS

BRS

SYN

8

5

35

TUBE 5x4

SOLDER

SCALE 1:5

FOR OTHER DIMENSION DETAILS REFER TO 3-64

4 SCALE 1:5

FOR OTHER DIMENSION DETAILS REFER TO 3-64

S/SBRS

SPS

BRS

40 34.5 40 34.5

5

10

3 4

135 10.5 10.5 60

1.5

SCALE 1:4

3-53

3-54

3-55

3-58

3-59

3-60

3mm THICK HEAT INSULATION MATERIAL SUCH AS GLASS WOOL etc.

3-61

3-62

0.7mm THICK ZINC PLATE

3-64

3-65

3-66

3-67

3-68A

3-68B

3-693-70

3-71

3-71

3-72

3-74

3-75

3-76

3-77

3-78

3-79

3-80

4-02

4-01

4-03A

4-05

4-06

4-07

4-08A

4-08B

4-09

REFER TO 3-66 4-10

4-11



A3Copyright ©

TITLE





DATE


PARTS AND ASSEMBLIES OFSTEAM PLANT & BURNER


JDWDS

3-04 3-10

3-10 3-04

3-05

3-02

SA-3-301

3-06

3-08B

3-08A

3-11

3-07

3-07

3-07

SA-3-302

49.5

30° 30°

3-16

3-17

3-13

3-17

3-12

3-183-10

3-143-15

SA-3-303

14

3-11

3-11

3-21

3-233-23

3-23

3-23

3-22

3-24

SA-3-304

SA-3-305

3-11

3-24

3-253-27

3-26

3-28

SA-3-305

3-31

3-343-32 3-33

SA-3-307

3-38

3-35B

3-35A

3-36

3-37

SA-3-308

SA-3-308

3-29

3-29

3-44

SA-3-307

SA-3-306

SA-3-310

3-50

3-49

3-513-49

3-52 3-40 3-42

SA-3-309

3-47

3-48

3-46

3-49

3-49

3-45

SA-3-3103-58

3-57

3-56

3-11

SA-3-311

3-64

3-653-66

SA-3-312

3-68A

3-68B

3-71A

3-71B

3-70

3-67 SA-3-313

3-69

3-20

SA-3-314

3-79

3-72

3-77

3-74

3-74

3-75

3-77

3-73

3-763-78

3-80

SA-3-315

3-39

3-63

3-62

3-43

SA-3-312 SA-3-309

SA-3-313

SA-3-315

SA-3-316

3-60

3-61

SA-3-316

SA-3-318SA-3-306

SA-3-316

4-01

4-02

SA-4-401

4-04

4-03B

SA-4-402A

4-04

4-03A

SA-4-402B

SA-4-401

SA-4-402B

SA-4-402A

SA-4-405

4-08B4-09

4-10

SA-4-407

4-07 4-06 4-05

4-11

4-11

4-08A

SA-4-407

SA-4-410

58



A3Copyright ©

TITLE





DATE


PARTS AND ASSEMBLIES OFSTEAM PLANT & BURNER


JDWDS

SA-3-318

SA-4-410

SA-4-405SA-1-120

SA-2-220

SA-3-301

SA-3-302

SA-3-304

SA-3-303

SA-3-3143-19

3-54

3-533-55

3-59 3-09

3-01

MATERIAL ABBREVIATIONS:ALU = ALUMINIUMBRS = BRASSBRZ = BRONZE OR GUNMETAL (BRZ/GM)CI = CAST IRONCU = COPPERGRA = GRAPHITEMS = MILD STEEL/BRIGHT MILD STEELS/S = SILVER STEEL OR STAINLESS STEELSPS = SPRING STEELPEEK= POLYETHER ETHER KETONESYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER

IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM.

nnn/nnn MEANS THAT EITHER MATERIAL CAN BE USED

OTHER ABBREVIATIONSDP = DEEPPF = PRESS FITPCD = PITCH CIRCLE DIAMETERRM = REAMHEX = HEXACON, 6SIDEDCP = COMPRESSEDKNL = KNURLEDCSK = COUNTERSINKPL = PLACESSA-n-xxx = SUB ASSEMBL-n-xxx

NOTES:0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE.5. INQUIRE AT THE APPROPRIATE AUTHORITIES WHETHER OR NOT THIS BOILER REQUIRES A PRESSURE TEST CERTIFICATE.6. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED.7. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE.8. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER.9. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL.10. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER.11. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED.12. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL MAKER.13. THE FOLLOWING ITEMS COULD BE REPLACED WITH PROPRIETY ITEMS : BOILER WATER LEVEL INDICATOR, STEAM WHISTLE, SAFETY VALVE.14 IF PREFERRED THE SPIRITS BURNER COULD BE REPLACED WITH A GAS BURNER. ALTERATIONS/MODIFICATIONS MAY HAVE TO MADE TO BOILER TO ACCOMMODATE THE NEW EQUIPMENT.



A3Copyright ©

TITLE





DATE


ISOMETRIC VIEW AND NOTES.COMPLETE STEAM PLANT INCLUDING TWO STEAM ENGINES (1CYL + 2CYL VERTICAL)

JDWDS

Sheet1Drawing View2Drawing View3Drawing View4Drawing View5

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PROJECTION GENERAL ARRANGEMENT.€¦ · drawing contents model scale: 1:1 j.a.m. de waal. 12 brightwell street papakura 2110. new zealand. phone: oo64 09 2988815. mob: 0211791000