Project in Industrial Electronics

7/25/2019 Project in Industrial Electronics

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Technological Institute of the Philippines

938 Aurora Boulevard, Cubao, Quezon Cit

A Pro!ect Proposal

Presented

To

College of "ngineering and Architecture

"lectronics "ngineering Progra#

AUTOMATIC COLOR SORTING CONVEYOR BELT WITH THE

AID OF PROGRAMMABLE LOGIC CONTROLLER

$ub#itted b%

Bor!a, &enaldo '(

Balde, )a( *ate +ouriz '(

Perea, )a( $hiela -(

Pua, -esus .io +(

Toribio, )ar &ose B(

/ergara, -ohn 0ilson "(

$ub#itted to%

"ngr( &ann Ali#uin

Instructor

)arch 124


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Table of Contents

CHAPTER I55555555555555555555555555555((((((((((((((((((((((((((((((((

T6" P&7B+") A.' IT$ BAC*&7.'555555555555555555555555(

Introduction5555555555555555555555555555555555555((((

Bac:ground of the $tud55555555555555555555555555555555(1

Conceptual ;ra#e


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Pro!ect &esearch 'esign5555555555555555555555555555555>

Pro!ect 'evelop#ent555555555555555555555555555555555(13

7peration and Testing Procedure555555555555555555555555555518

"valuation Procedure55555555555555555555555555555555519

"valuation Criteria5555555555555555555555555555555555((32

Instru#ents and Techniues sed5555555555555555555555555553

CHAPTER IV55555555555555555555555555555555555531

&"$+T$ A.' 'I$C$$I7.55555555555555555555555555555(31

Pro!ect Technical 'escription55555555555555555555555555555(((31

Pro!ect $tructure 7rganization5555555555555555555555555555(((33

Pro!ect "valuation5555555555555555555555555555555555((3=

CHAPTER V555555555555555555555555555555555555534

$))A&@ 7; ;I.'I.$, C7.C+$I7.$, A.' &"C7))".'ATI7.$555555555((34

$u##ar of ;indings555555555555555555555555555555555(34

Conclusions5555555555555555555555555555555555555(3>

&eco##endations5555555555555555555555555555555555(3?

&eferences5555555555555555555555555555555555555((38


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CHAPTER I

THE PROBLEM AND ITS BACGROUND

Int!o"#$t%on

In the late 9>2s Progra##able +ogic Controllers DP+CsE


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Conveor sste#s are co##onl used in #an industries, including the auto#otive, agricultural,

co#puter, electronic, and food processing( It is also applicable in the field of aerospace, phar#aceutical,

che#ical, and #ining(

6aulage usuall represents #ore than 42G of the cost of a #ining operation( The ratio of paload

to net 1G of the total haulage cost, E for truc:s( This shortens the route a belt ta:es and gives it an eJcellent terrainF

follo


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The establish#ent of the pro!ect


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INPUT

Humanware

Proponents

Hardware

ConveyorDC Motor

Proximity Sensors

Wheels

Connecting Wires

Acrylic Sheets

Software

Logo Soft Comfort

Arduino

Multisim

PROCESS

Conducting research about the concepts of PLC and conveyors.

Canvassing and purchase of materials and components

nitial breadboard testing

PC! Designing

"tching

Drilling

Soldering

Casing

Prototype Designing

Chec#ing$inal testing and troubleshooting

OUTPUT

Automatic Color Sorting Conveyor with the

Con$e*t#al F!a+e,o!&

;igure % The Conceptual ;ra#e


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Ob-e$t%.es

Gene!al Ob-e$t%.e/

To construct a proficient and full operational Auto#atic Color $orting Conveor Belt


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S$o*e an" Del%+%tat%ons

The pri#ar concern of the pro!ect is to #a:e an Auto#atic Color $orting Conveor Belt


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S%'n%f%$an$e of t(e St#")

This stud


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Def%n%t%on of Te!+s

A$!)l%$ S(eetsF used as the casing that enveloped #ini#u# parts of the pro!ect(

A!"#%noF soft


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trans#itters, and output analog #odules can send control signals to final control ele#ents used in a

continuous process( The C&T used b the P+C can displa the sa#e infor#ation as the PC(

7n the other hand, Industrial "lectricit and )otor Controls b )iller &( and )iller )( &( D1228E, the

Progra##able +ogic Controller is an asse#bl of solidFstate digital logic ele#ents designed to #a:e logical

decisions and provide control( P+Cs are used for the control and operation of #anufacturing process

euip#ent and #achiner( The P+C is an industriall hardened co#puter, designed to perfor# control

functions in industrial environ#ents(

Cont!olle!

In the definition of according to Industrial "lectronics b Petruzella ;( '( D99>E, the controller

contains the po


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Con.e)o! S)ste+

According to the Industrial Control "lectronics% 'evices, $ste# and Applications b Bartelt, T(

D1221E it states that the conveor belt is often used to transfer solid #aterials( The belt is po


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According to the inventors of Conveor Belt Inspection $ste# and )ethod b ;ro##e C( C(,

$tager '( -( ,Pilars:i T( "( , Bancroft B(, 6egadorn T( "( D122>E, ,988,>2 $ste#s and

techniues for detecting and reporting conditions of a conveor belt b receiving i#age data fro# at least

one ca#era structured and arranged to capture an i#age of a portion of a conveor belt, detecting an

ob!ect in the portion of the conveor belt based on the received i#age data, and generating status

infor#ation associated 0ith the portion of the conveor belt based on the detected ob!ect(

The article b Pangao:ar $( A(and $har#a /( *( M'evelop#ent of a P+C Based "levator $ste#


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features of #ore faults, the lo


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Rele.an$e to t(e P!esent St#")

;ro# the past studies, #agazines, !ournals, docu#ents, unpublished


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CHAPTER III

METHODOLOGY

P!o-e$t 2 Resea!$( Des%'n

The proponents


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;igure 3% $che#atic 'iagra# for the $toppage of the conveor using an +'& as a trigger(

;igure =% +adder 'iagra# for the P+C


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Mate!%als

Table % Price +ist

Co#ponents Quantit Price

Arduino nano Php>42

Color $ensor Php=14

+ight 'ependent &esistor 1 Php32

+aser 1 Php12

&ela 2 Php=42

'C #otors 1 Php>22

Transistor D1n1111E 1 Php32

&esistor 8 Php8

0heels 1 Php=9>

PCB Php?4

0ires 32 Php322

)ale header 2 Php=2

$cre< pac: Php=2

Batter 12 Php312

Batter 6older > Php=2

Total 98 Php3>1=


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Mate!%als fo! Con.e)o!

Table 1% Price list

)aterials Quantit Price

Acrlic Php122

)ight Bond 8 Php82

$tic:er paper Php 22

'ouble $ided Tape 1 Php21

$tands 1 Php 422

)at Php 322

Total 4 Php181


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Co+*onent Des$!%*t%on

Table 3% &esources, ;igures, $#bols, and 'escriptions

)aterial I#age $#bol 'escription

&esistors

&esistor is a passivet


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'C #otor

A 'C #otor is an of aclass of electrical#achines that convertsdirect current electricalpo


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P!o-e$t De.elo*+ent

The develop#ent of the prototpe is a stepFbFstep process in its co#pletion( It is the

construction, and finding of #aterials to build the prototpe until it is finished( The phases of the

develop#ent of the prototpe is discussed and as


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Activit 1% Canvassing of the "lectronic Co#ponents

The proponents


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Activit =% Creating the design in the Printed Circuit Board and Chec:ing

After the initial breadboard si#ulation, the construction of a design in the Printed Circuit Board too:

placeR holes % $oldering of the co#ponents to the PCB

The electronic co#ponents


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;igure 8% )ount the co#ponents and solder

Activit ?% Constructing the conveor

This activit is co#prised of designing a laout for a conveor, putting all i#portant co#ponents

such as proJi#it sensors and dc #otors( The orientations of the co#ponents are also included in this

activit(

;igure 9% 'esigning the conveor(


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Activit 8% Connecting the


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O*e!at%on an" Test%n' P!o$e"#!e

There are #an factors that


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E.al#at%on P!o$e"#!e

The follo


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Table =% The "valuation Criteria

Criteria "le#ent "Jpected /alue

"Jpected

'irection

'ela Ti#e Color $ensor (4 second

Product

'etection

+"7 Bloc:s

&ed (4 second

reen 1 seconds

Blue 1 seconds

'irection &ed Center

reen +eft

Blue &ight

Inst!#+ents an" Te$(n%3#es Use"

The researchers utilized so#e euip#ent to co#plete this pro!ect( This includes the follo


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Os$%llos$o*e

This euip#ent is used to depict the


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;igure 3% The Pro!ect Technical 'escription

P!o-e$t St!#$t#!e 2 O!'an%4at%on

Table 4% +ist of Activities and the 'ates the F8, 124

Initial 'esign ;ebruar 12, 124


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Breadboarding ;ebruar 1, 124

Troubleshooting for the circuit

design

;ebruar 11F13, 124

Initial Coding ;ebruar 14,124

PCB 'esigning ;ebruar 1>,124

"tching ;ebruar 14,124

$oldering ;ebruar 14,124

'rilling ;ebruar 14,124

;inal Coding and Troubleshooting ;ebruar 14,124

Prototpe )a:ing ;ebruar 1>F )arch ?,124

'ocu#entation ;ebruar 4F )arch 2,124

;inal Testing )arch 2,124

P!o-e$t E.al#at%on

Table >% The Pro!ect "valuation

Criteria "le#ent )easured /alue

'irection

"Jpected /alue

"Jpected

'irection

Percent

'ifference

'ela Ti#e Color $ensor 1 seconds (4 second 14G

Product

'etection

+"7 Bloc:s

&ed (4 second (4 second 2G

reen 1 seconds 1 seconds 2G

Blue (?4 seconds 1 seconds =(19G

'irection &ed Center Center 2G


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reen +eft +eft 2G

Blue &ight &ight 2G

CHAPTER V

SUMMARY OF FINDINGS5 CONCLUSIONS5 AND RECOMMENDATIONS

S#++a!) of F%n"%n's

The #ain goal of the pro!ect is to construct a proficient and full operational Color $orting

Conveor Belt volt AA

batteries for it to be full operational( The soft


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After the evaluation, the pro!ect positivel sho


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The proponents


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The proponents strongl suggest the addition of a counter and +"' displa circuit


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OB6ECTIVES

As an electronics engineering student, the opportunit to appl the :no=8:atelourizSahoo(co#


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Angel of 0isdo# Acade# D998F122?E

AREAS OF E7PERIENCE

6u#anities and $ocial $ciences D6$$$EF representative D121F123E

Peer uidance Counselling clubF t reasurer D122F12E

SEMINARS AND TRAININGS

Patent $earching D123E

ACHIEVEMENTS 2 HONORS

3rd6onorable #ention D12E

SILLS AND INTERESTS

'ancing

$urfing the Internet

+istening to #usic

Coo:ing

PERSONAL 8UALITIES

;riendl

&esponsible

Cheerful

7pti#istic


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OB6ECTIVES

I


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$econdar% .CBA TA@TA@Tata, &izal $(@(122>F122Pri#ar% .CBA TA@TA@

Tata, &izal $(@(1222F122>

AREAS OF E7PERIENCE 'ocu#entation

Training

Qualitative Analsis

$ste# 'evelop#ent

SEMINARS AND TRAININGS Patent $earch $e#inarF 0or:shop


August ?, 123

)icro )edia flash Professional and Presentation


-anuar 19, 12

ACHIEVEMENTS 2 HONORS)e#ber of I"C"P$"C"$ #e#ber

SILLS AND INTERESTS *no


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PERSONAL 8UALITIES0illing to be trained and learn

Trust


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Bachelor of $cience in "lectronics "ngineering 938 Aurora Boulevard, Cubao, Quezon Cit$(@( 123Fpresent

$econdar% Infant -esus )ontessori $chool

$antiago Cit,Isabela $(@(122>F122Pri#ar% Infant -esus )ontessori $chool $antiago Cit,Isabela $(@(1222F122>

AREAS OF E7PERIENCE 'ocu#entation

Training

Qualitative Analsis

$ste# 'evelop#ent

SEMINARS AND TRAININGS Patent $earch $e#inarF 0or:shop


August ?, 123

)icro )edia flash Professional and Presentation


-anuar 19, 12

ACHIEVEMENTS 2 HONORS )e#ber of I"C"P Isabela )inistr facilitator(

SILLS AND INTERESTS *no


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AFFILIATIONS $ociet of "lectronics "ngineering $tudents D$"C"$E

)e#berD12=E

I"C"P Isabela )e#ber

PERSONAL 8UALITIES0illing to be trained and learn

Trust


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N%$&na+e/ Rose

Gen"e!/ fe+ale

A'e/ 9:

Date of B%!t(/ Ma) ;5 =

Pla$e of B%!t(/ 8#e4on C%t)

C%.%l Stat#s/ SIn'le

C%t%4ens(%*/ FIl%*%no

He%'(t/ :?@

We%'(t/ ;: &'

Rel%'%on/ Cat(ol%$

D%ale$t/ En'l%s( an" F%l%*%no

Mot(e!?s na+e/ To!%b%o5 Flo!a B0

O$$#*at%on/ Se,e!

Fat(e!?s na+e/ To!%b%o5 Honesto 80

O$$#*at%on/ "e$ease"


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E"#$at%onal Ba$&'!o#n"/

Te!t%a!) E"#$at%on

Technological Institute of the PhilippinesBachelor of "lectronics and Co##unication "ngineering938 Aurora Blvd(, Cubao, Quezon Cit121 F Present

Se$on"a!) E"#$at%on$aint -oseph )ontessori Integrated $chool ;oundationreen ;ield A#pid , $an )ateo, &izal

P!%+a!) E"#$at%onA#pid I "le#entar $chool$ta( )aria A#pid I $an )ateo, &izal

Pe!sonal Ba$&'!o#n"

73

TECHNOLOGICAL

INSTITUTE OF THE

PHILIPPINES8#e4on C%t)

Class 9?214>


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Project in Industrial Electronics