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University Study centre Certificate
This is to certify that the project report entitled
A study on Global trend and future market potential for Automotive Refinish market with emphasis on commercial vehicle coatings
Submitted in partial fulfillment of the requirements for the degree of masters of
Business Administration of Sikkim Manipal University of Health, Medical and
technological sciences
Subhasish Mukherjee
Has worked under my supervision and guidance and that no part of this report
has been submitted for the award of any other degree, Diploma or Fellowship
and that the work has not been published in any journal or magazine
Registration number
510919286
University Centre Address & Code No: 01831
Block BB- 36, PNB Island, Salt Lake, Kolkata 700064, 01831
Title:
A study on Global trend and future market potential for Automotive
Refinish market with emphasis on commercial vehicle coatings.
By:
Name : Subhasish Mukherjee
Course : MBA In Marketing
Registration Number : 510919286
A project report submitted in partial fulfillment of the requirements for the degree
of master of Business Administration of Sikkim Manipal University, India
Sikkim-Manipal university of Health, Medical and technological sciences
Distance education wing
Syndicate house
Manipal – 576 104
2
Declaration
I hereby declare that this dissertation entitled “A study on Global trend and
future market potential for Automotive Refinish market with emphasis on
commercial vehicle coatings”, submitted in partial fulfillment of the
requirements for the degree of Masters of Business Administration to Sikkim
Manipal University, India, is my original work and not submitted for the award of
any other degree, diploma or fellowship
Place : Kolkata
Date : (Subhasish Mukherjee)
510919286
3
Certificate of approval
The Project report titled ““A study on Global trend and future market
potential for Automotive Refinish market with emphasis on commercial
vehicle coatings” of Subhasish Mukherjee is approved and is acceptable in
quality and form
Internal Examiner External Examiner
.
4
Executive Summary
The main objective of the study is to find the present market scenario in India for the
commercial vehicles coatings products in the backdrop of global context and also to
assess the market potential for Nobel Commercial Vehicle (CV) Coatings Products in
India. In general, coating is used as a multi-purpose material – decoration, protection, to
denote a symbol or to make sign boards and other aesthetic purposes. In our study, we
deal with a painting system very specific for the commercial vehicles. The term
commercial vehicles include buses, trucks, tankers, containers, construction vehicles &
equipments, railway coaches etc. (inclusive of the vehicle components). The commercial
vehicle painting process includes original equipment manufacturer (OEM) painting,
refinishing, refurbishing, accident repairs and component.
The study was conducted as industrial marketing research to assess the market
potential, competitive analysis and forecasting sales etc. The study comprises of
a. Collection of secondary data from various sources like reports, government web
sites, magazines etc.
Typical of the industrial marketing research the study relies mainly on secondary data,
expert opinions, understanding of the technical aspects etc. Also, more emphasis for
descriptive method is made for primary data collection and the research observations
are based on small samples due to the small population available etc.
• The secondary data collected were thoroughly analyzed to understand the
background, structure, market segmentation, key players and the influencing
parameters in the Indian context. Also, we tried to understand the above
5
mentioned parameters including the positioning of the major coating products
available in the market in the global context.
Table of contentsExecutive summary
Chapter 1 Introduction
Chapter 2 Design of study
Objective of the study
Design of the study
Environmental context of the problem
Type of market research
Research design
Potential sources of error
Primary versus secondary data
Sample design process
Nature of marketing research in industrial marketing environment
Difference between consumer and industrial marketing research
Difference in survey method used between consumer and industrial
marketing research
Scope of industrial marketing research
Limitations of the study
Chapter 3 Automotive industry – Indian scenario
Economic liberalization and growth of automotive sector
Vehicle production
Vehicle export
Auto components
India as a launch pad
Automotive Refinish market in India
6
Product Type
Market Players
Industry Trends
Chapter 4 Commercial vehicle market in India
Background
CV – Market segmentation
CV – Market size
CV Domestic forays
CV Foreign forays
CV Market growth
CV Coating market
CV Coating market approach
CV Coating market trends
Chapter 5 Commercial vehicles – Global scenario
CV Global market trend
CV Coating market share and competition
CV Coating product trends
CV Coating product related regulations
CV Global coating suppliers – Analysis of product positioning
CV Coating market – Future
Chapter 6 Company profile –Nobel CR & CV
Chapter 7 Data analysis and interpretation
Chapter 8 Findings
Recommendations
Conclusions
Trend in Automotive Refinish market
7
On the Horizon
Bibliography
Abbreviations
Introduction
In general coating is used as a multi-purpose material – decoration, protection, to denote
a symbol or to make sign boards and other aesthetic purposes. Coating made its earliest
appearance about 20,000 years ago as used by cave dwelling humans. Since then,
paints and coatings (as it is widely known) had evolved from the simple cave man’s color
on the walls to a primary protective barrier between our possession and environment.
Paints and coatings comprises of resins (polymers), pigments (color), solvents (for
application ease) and additives (for special coating requirements). They are used in wide
variety of applications viz., automotives, marine, protective, industrial, containers, coils,
plastics, constructions and specialty coatings (like traffic signal paints, fluorescent paints
etc.). Automotive paints and painting process is an important segment of the coating
industry. The coatings used in automotive industry can be classified into two ways as
follows:
a. Based on the type of coating – either OEMs (baking type) or refinishing coatings
(room temperature curing)
b. Based on type of the automotives – either passenger car or commercial vehicles
(inclusive of auto components)
Automotive refinishing includes operations in auto body repair, new car dealer repair,
fleet operator repair and ready made car fabrication facilities. The refinishing work
comprises of structural repair, surface treatment and painting. For the automotive
refinishing industry the coatings used can be set into different groups that include
pretreatments, primers, sealers, precoats, specialty coatings, pigmented top coats, base
coats and clear coats.
8
In our study, we deal with the refinish painting system. The term commercial vehicles
(shortly known as CVs) include buses, trucks, tankers, containers, construction vehicles
& equipments, railway coaches etc. (inclusive of the vehicle components). The
commercial vehicle painting process includes OEM coatings, refinishing, refurbishing,
accident repairs and component.
Objective of the study
The study was undertaken to know the present market scenario and future market
potential for commercial vehicle coating products in India with respect to global
presence. This also includes the assessment of market potential for commercial vehicle
coating products for Akzo Nobel Car Refinishes India Pvt Ltd in India.
We decided to find out the following parameters to assess the same:
a. To study the consumer’s expectations of a commercial vehicle coating product
b. To find the awareness level about any CV coating product existing or entering
the market
c. To find the willingness of a consumer to change over to a new system
d. To find out the right promotional strategy for a new entrant into this market
e. To find the consumption pattern of the product in the industry and the brand
preference of the products by the consumer
Design of the study
Marketing research is the systematic and objective identification, collection, analysis,
dissemination and use of information for the purpose of improving decision making
related to the identification and solution of problems and opportunities in marketing.
Normally any organization engages in marketing research for two reasons:
a. To identify and
b. To solve marketing problem
9
Problem identification research – It is the research that is undertaken to help identify
problems that are not necessarily apparent on the surface and yet exist or likely to arise
in the future.
Problem solving research – As the problem is identified, problem solving research is
undertaken to arrive at a solution. The findings of problem solving research are used in
making decisions that will solve specific marketing problems
Environmental context of the problem
To understand the background of a marketing research problem, the researcher must
understand the client’s firm and the industry. In particular, the researcher should analyze
the factors that have an impact on the definition of the marketing research problem.
These factors encompassing the environmental context of the problem include past
information and forecast pertaining to the industry and the firm, resources and constraint
of the firm, objectives of the decision makers, buyer behaviour, legal environment,
economic environment and marketing & technological skills of the firm.
Type of marketing research
10
Problem Identification and Solving
Research design
It is a framework of blue print for conducting the marketing research project. It specifies
the details of the procedures necessary for obtaining the information needed to structure
and/or solve marketing research problem. Research designs can be broadly classified
as exploratory or conclusive.
11
The primary objective of exploratory research is to provide insights into, and an
understanding of the problem confronting the researcher. Exploratory research is used in
cases when one must define the problem more precisely, identify relevant courses of
action offering additional insights before an approach can be developed.
The insights gained from exploratory research might be verified or quantified by
conclusive research. The objective of conclusive research is to test specific hypothesis
and examine specific relationship. This requires that the researcher clearly specify the
information needed. Conclusive research is typically more formal and structured than
exploratory research. It is based on larger representative samples and the data obtained
are subjected to quantitative analysis.
Potential sources of error
There exist several potential sources of error that can affect a research design and are
given below:
Total error – The total error is the variation between the true mean value in the
population of the variable of interest and the observed mean value obtained in the
marketing research
Random sampling error – The error due to the particular sample selected being an
imperfect representation of the population of interest. It may be defined as the variation
between the true mean value for the sample and the true mean value of the population.
Non sampling error – These are errors that can be attributed to sources other than
sampling and they can be random or non-random
Non response error – This is a type of non sampling error that happens when some of
the respondents included in the sample do not respond. This error may be defined as
the variation between the true mean value of the variable in the original sample and the
true value in the net sample.
12
Response error – A type of non sampling error arising from respondents who do
response but gives inaccurate answers or their answers are misrecorded or
misanalyzed. It may be defined as the variation between the true mean value of the
variable in the net sample observed to the true mean value obtained in the marketing
research process.
Primary versus secondary data
Primary data – originate with the researcher for the specific purpose of the problem at
hand.
Secondary data – the data originally collected by the researcher for other purpose.
Secondary data can be easily and quickly obtained and are relatively inexpensive.
However, they have limitations and should be carefully evaluated to determine their
appropriateness for the problem at hand. The evaluation criterion consists of
specification, error, currency, objectivity, nature and dependability.
Qualitative research – it is an unstructured, exploratory research methodology based
on small samples that provides insights and understanding of problem solving.
Quantitative research – It is a research methodology that seeks to quantify the data
and typically applies some form of statistical analysis.
Survey methods – The survey method involves a structured questionnaire given to
respondents and designed to elicit specific information. Thus, this method of obtaining
information is based on the questioning of respondents. Respondents are asked a
variety of questions regarding their behaviour, intentions, attitudes, awareness and
motivations. These questions may be asked verbally, in writing or via computer and the
responses may be obtained in any of these formats.
Target population – it is the collection of elements or objects that possesses the
information sought by the researcher and about which inferences are to be made.
13
Sampling frame – It is the representation of the elements of the target population. It
consists of a list or set of directions for identifying the target population.
Sampling technique – It may be broadly classified as non probability and probability
Non probability sampling relies on the personal judgment of the researcher
rather than chance to select sample elements. The researcher can arbitrarily or
consciously decide what elements to include in the sample. Commonly used non
probabilistic sampling techniques are as follows:
- Convenience sampling
- Judgmental sampling
- Quota sampling
- Snowball sampling
In probability sampling, sampling units are selected by chance. It is possible to
prespecify every potential sample of a given size that could be drawn from the
population as well as the probability of selecting each sample. Every potential
sample need not have the same probability of selection, but it is possible to
specify the probability of selecting any particular sample of a given size. This
requires not only a precise definition of the target population, but also a general
specification of the sample frame. Because sample elements are selected by
chance, it is possible to determine the precision of the sample estimates of the
characteristics of interest. Confidence intervals, which contain Probability
sampling techniques are classified based on
- Elements versus clustered sampling
- Equal unit probability versus unequal sampling
- Unstratified versus stratified sampling
- Random versus systematic sampling
- Single-stage versus multi-stage sampling
Sample size – It refers to the number of elements to be included in the study.
14
Execution of the sampling process – It requires a detained specification of how the
sampling design decisions with respect to the population, sampling frame, sampling unit,
sampling technique and sample size are to be implemented. An operational definition of
the subject of study is needed for the proper execution process.
Nature of the marketing research in Industrial marketing environment
Industrial marketing research is one of the parts or components of industrial marketing
intelligence. Marketing intelligence is an on-going activity to provide continuous
information for decision making. Marketing research undertake periodic projects or
studies (not on continuous basis) to collect and analyze data with specific objectives.
Some of the projects or studies on industrial marketing research are forecasting sales
and marketing potential, competitive analysis and new product research.
Difference between consumer and industrial marketing research
The basic elements of marketing research apply to both consumer and industrial
marketing. However, because of the environment of industrial markets and the nature of
industrial buying major differences exist between consumer and industrial marketing
research. They are as follows:
a. More reliance on secondary data, exploratory research and expert opinion in
industrial research. This is because the market information is concentrated
among a few knowledgeable people and the numbers of industrial buyers are
smaller.
b. Understanding technical factors is important for industrial marketing researcher
because of technical nature of many industrial products. The researcher has to
obtain information from the design engineers, production managers and
15
materials executives. Some times highly technical factors are to be studied and
hence, the industrial marketing researcher should have technical orientation
c. Managers of industrial product companies generally perform less marketing
research studies than the marketing managers of consumer companies
d. More emphasis is given to descriptive (or survey) method in industrial marketing
research compared to experimental or observational methods used for primary
data collection. In consumer goods market experimental and observational
methods are often used for collecting primary data as they are more effective.
Difference in survey method used between consumer and industrial
marketing research
Sample size – In consumer research a very large sample size due to large universe and
the individual or household buyers are geographically dispersed whereas in industrial
research a small sample size due to small universe (or population) and concentration of
buyers.
Respondent co-operation and accessibility – In industrial research to get a proper co-
operation from the respondent and have the accessibility within the working time for the
right knowledgeable person on that field is more difficult due to time constraint as
compared to the consumer research.
Defining respondent – In industrial research, it is more difficult as buying decisions are
made by several members of buying committee and not by purchase executives
whereas it is simple for consumer research as individual or household users are
generally the buyers.
Scope of marketing research
Industrial marketers mainly conduct the use of the research in the following areas:
a. Development of market potential
b. Market share analysis
c. Sales analysis
16
d. Forecasting
e. Competitor analysis
f. Benchmarking
g. New product acceptance and potential
h. Business trend studies
i. Sales quota determination
Limitations of the study
Given below are some of the possible limitations of this study:
a. This study concerns with a technical industrial market product and so all the short
comings of the industrial market research applies for this study i.e. we need to
rely more on the secondary data and experts opinion rather than practical
experiences of the consumer
Automotive Industry – Indian Scenario
Auto industries occupy a prominent place on the canvas of the Indian economy. Due to
its deep linkages with several key segments of the economy automotive industry has a
strong multiplier effect and is capable of being the driver of economic growth. The well
developed Indian automotive industry ably fulfils this catalytic role by producing a wide
variety of vehicles. passenger cars, light, medium and heavy commercial vehicles, multi
utility vehicles like jeeps, scooters, motorcycles, mopeds, three wheelers, tractors etc.
Economic liberalization and growth of automotive sector
One of the largest industries in India, automotive industry has been witnessing
impressive growth during the last two decades. Although the industry in India nearly six
decades old, until 1982, it was out of sync with the world industry owing to low volumes
and continued use of obsolete technologies. Abolishing of licensing in 1991, permitting
17
automatic approval and successive liberalization of the sector over the years have led to
all round development of this industry.
The freeing of the industry from restrictive environment has on the one hand, helped it to
restructure, absorb newer technologies, align itself to the global developments and
realizes its potential and on the other hand, this has significantly increased industry’s
contribution to overall industry growth in the country. Today, there are 12 manufacturers
of passenger cars, 5 manufacturers of MUV’s (Multi utility vehicles), 9 manufacturers of
Commercial Vehicles, 12 of two wheelers, 4 of three wheelers and 14 of tractors besides
5 manufacturers of engine.
Since delicensing and opening up of the sector in 1993, the industry comprising of the
automobile and auto component sectors have shown greater advances to FDI. The
industry has an investment of a sum exceeding Rs 50,000 crores. During the year 2003-
2004 the turnover of the automotive sector was around Rs 100,000 crores. The industry
provide direct employment to 4.5 lakhs and generate indirect employment of one crores.
The contribution of the automobile industry to GDP has risen from 2.77% in 1992-93 to
4% in 2003-04.
The graphs below indicate the growth rates and number of vehicles produced in India in
the past decade:
Automotives Growth Rates in Indian Market
0
2
4
6
8
10
12
14
16
18
2001-2002 2002-2003 2003-2004 2004-2005
Year of production
% G
row
th R
ates
Automotives Production (in millions)
0
2
4
6
8
10
12
1998-1999 2003-2004 2007-2008
Year of Production
Num
ber o
f Veh
icle
s
The automotive manufacturers have put up a robust manufacturing capacity of 10 million
plus vehicles per annum since 1993. Today India is the world’s second largest
manufacturers of two wheelers, fifth largest manufacturers of commercial vehicles and
manufactures largest number of trucks in the world. Also the country offers the fourth
18
largest passenger car market in Asia today. The installed capacity of the automotive
sector during the year 2003-04 is as follows:
Vehicle Production
Overall, automobile sector bogged a growth of 15 % in 2003-04. During the year 2004-
05 the industry registered a growth of 15.1% and the details of the various units set-up in
the Indian sub-continent are as follows (as on 2004-2005):
S. No. Name of the sector No. of manufacturing units
1 Commercial vehicles 92 Passenger cars 123 Multi-utility vehicles (MUVs) 54 Two wheelers 125 Three wheelers 4 Total 42(Source: Ministry of Heavy Industry & Public Enterprises)
The details of the actual production during 2003-04 and 2004-05 (till September 2004)
are given below:
Automobile Production (Numbers)
Category 2008-09 2009-10 2010-11*
Passenger Car 608,851 842,437 699,082
Multi Utility Vehicles 114,479 146,103 178,187
Commercial Vehicles 203,697 275,224 247,797
Two Wheelers 5,076,221 5,624,950 4,758,639
Three Wheelers 276,719 340,729 271,983
Total 6,279,967 7,229,443 6,155,688
Percentage Growth 18.1 15.1 16.0
* Figures relate to April-Oct, 2010Source: Ministry of Heavy Industry & Public Enterprises
Vehicle Exports
19
Automotive industry of India is now finding increasing recognition worldwide and a
beginning has been made in exports of vehicles as well as components. During the year
2002-03 the export of automobile industry had registered a growth rate of 65% while it
was 56% during the year 2003-04. The details of exports during 2003-04 and 2004-05
(till September 2005) are given below:-
Automobile export (Numbers)
Category 2008-09 2009-10 2010-11*
Passenger Car 70,828 126,249 121,478
Multi Utility Vehicles 1,177 3,067 3,892
Commercial Vehicles 12,255 17,227 19,931
Two Wheelers 179,682 264,669 256,765
Three Wheelers 43,366 68,138 51,535
Total 307,308 479,350 453,601
Percentage Growth 66.4 56.0 32.8
* Figures relate to April-Oct, 2010Source: Ministry of Heavy Industry & Public Enterprises
Auto components
Surge in automobile industry since the nineties has led to robust growth of the auto
component sector in the country. Responding to emerging scenario, Indian auto
component sector has shown great advances in recent years in terms of growth, spread,
absorption of newer technologies and flexibility, despite multiplicity of technology
platforms and low volumes. India's reasonably priced skilled workforce, large population
of technology workers coupled with strengths gained by the country in IT and electronics
all build up an environment for significant leap in component industry.
The Indian auto component sector is being written up as the next industry, after software
that has the potential of becoming globally competitive. Indian Auto Component Industry,
with a turn over of an approx Rs. 36,300 crores (2004-05) and manufacturing all the key
components required for vehicle manufacturing, is an important sector of the Automotive
industry. The Phased Manufacturing Policy (PMP) followed in the 1980s enabled the
component industry to induct new technologies, new products and a much higher level
20
of quality in their operations that enabled quick and effective localization of the
component base.
The Indian auto component sector today has 420 key players who contribute more than
85% of the output of this sector. The vital statistics of the auto component sector during
2002-03 and 2003-04 are as under:
Indicators 2008-2009 2009-2010Investment Rs 12,500 Crores Rs 13,400 CroresOut-put Rs 24,500 Crores Rs 30,640 CroresExports Rs 3,800 Crores Rs 4,550 CroresEmployment 5,00,000 People 5,00,000 People
Indian auto component industry has seen major growth with the arrival of global vehicle
manufacturers from Japan, Korea, US and Europe. Several export units have reached
rejection rate below 5 parts per million (PPM) with many of them touching a zero PPM.
On export front, auto component industry has registered a growth of 29% in the year
2003-04 which is expected to be around 30% in the year 2004-05.
India as a lunch pad
Rising sales and strong growth prospects heightened the popularity of auto stocks in
July 2004 as foreign institutional investors (FIIs) increased their stakes in key automobile
companies like Mahindra & Mahindra, Ashok Leyland, Maruti Udyog, TVS Motors and
Hero Honda. Global players such as Daimler Chrysler, Volvo, Volkswagen, Porsche etc
have begun introducing their new offerings in India.
Automotive Refinish market in India
The automotive refinish paints segment is one of the fastest growing areas in the
Industrial paints market in India. Automotive industry has been the major consumer of
industrial paints, propelled by the rapidly increasing passenger car, commercial vehicles,
and two-wheeler markets. OEM coatings constitute 76 percent of the total automotive
paints market in revenues today (2004). Refinish paints, a comparatively smaller market,
21
is witnessing tremendous growth in revenues as well as in unit shipments. Main drivers
for this growth are:
Fast growing second-hand used vehicles market in the country
Preference for high value-high performance coating technologies such as
polyurethane paints, substituting the traditional forms of refinishing paints such
as nitrocellulose and synthetic alkyds.
Market Size
In the year 2004, automotive refinish paints market in India was valued at $ 64 million.
Market is expected to grow annually at a rate of more than 20 percent for the next 2
years. By the year 2006, the market size in revenues is expected to grow by almost 50
percent from the current value. As mentioned above, the driving factors are the
increasing number of vehicles on the road compounded with a gradual shift to the usage
of high value products like polyurethane paints.
Polyurethane paints presently constitute 57 percent in revenues and almost 28 percent
in unit shipments of the total refinish paints market (year 2004). According to industry
22
experts, this market is growing at a phenomenal rate of over 25 percent (in unit
shipments) and would continue to do so during the next two years. Other product types
like nitrocellulose coatings are likely to witness a slower growth during this period.
Product Types
Polyurethane based paints were introduced relatively late in the Indian market but due to
their superior product quality, demand has picked up fast. Average price of polyurethane
paints is more than double the price of nitrocellulose, but the product has certain
advantages over nitrocellulose: it gives a better finish, has a longer life, and is less
hazardous.
Market Players
Competition existing in the refinish paints market can be divided on the basis of sales
revenues and geographical coverage of the market participants.
Tier I category players are large multinational companies (MNC) with worldwide
operations. These companies are either present directly in the market or have strategic
tie-ups with Indian counterparts. These players constitute more than 60 percent of the
country’s market for refinish paints. Companies in this category operate on a national
scale and form the core part of the organized market.
Some important market participants in this tier are Goodlass Nerolac, ICI Autocolor,
End users
Second-hand vehicles require refinishing either in the form of touch-up jobs or complete
re-painting. Vehicles that have been damaged by accidents constitute the major part of
the end-user segment. End users can also be divided on the basis of vehicle types:
Passenger vehicles and Commercial vehicles.
Commercial vehicles on the other hand are the major buyers of low priced paints though
the consumption in volume has always been much higher. Rising demand for these
vehicles in the past few years has ensured a steady growth in paint markets too.
Besides this, state transport regulation authorities have made it mandatory to obtain an
annual clearance for plying on road and painting the vehicle has been compulsory for
23
vehicle owners. This has been another major driver for the commercial vehicles refinish
paints market. In 2004, refinish paints market for commercial vehicles was valued at
approximately $17 million.
Industry Trends
Frost & Sullivan had conducted a survey across authorized service stations,
independent repair shops and car owners, in the city of Mumbai and Pune. The research
elucidated some important findings on the decision making process in choosing a
refinish paint brand.
Consumers and car owners are not the primary decision makers in selecting a paint
brand. In most cases, availability of a paint brand at the service station determined the
selection of the paint. In an authorized service station, this depends upon the
certification provided by the automobile paint manufacturer for a particular brand of
paint. In an independent automobile repair shop, the repair shop owner decides a brand
or type of paint. Availability of the appropriate color shade becomes important in the
selection process for touch up jobs.
Commercial Vehicles Market in India
Background
The commercial vehicle manufacturing sector is the primary contributor to India’s GDP
among the automotive sector and the fastest growth in volumes has come from
commercial vehicles in the recent years. The first and foremost commercial vehicle set-
up in India was by Tata Motors Limited way back in 1945. The company's
manufacturing base is spread across Jamshedpur, Pune and Lucknow, supported by a
nation-wide dealership, sales, services and spare parts network comprising about 1,200
touchpoints. It is the leader by far in commercial vehicles in each segment and the
world's fifth largest medium and heavy commercial vehicle manufacturer. The other
major commercial vehicle manufacturers in India are as follows:
24
a. Ashok Leyland Limited
b. Mahindra & Mahindra Limited
c. Bajaj Tempo limited
d. Eicher Motors Limited
e. Swaraj Mazda Limited
f. Volvo Buses and Trucks Limited
Apart from the above mentioned, there are a sizeable number available in the regional
markets like Prakash Auto, Sutlej, Azad Coaches, HMM Coaches, Hinduja Group
Sundaram Industries etc.
CV Market Segmentation
The market segment details are as follows:
S. No. Class of commercial vehicles % Total vehicle population1 Buses 202 Trucks 553 Tractors & Trailers 154 Dual Purpose Vehicles & Others 55 Railways 26 Construction Equipments 3
The volume of commercial vehicles produced in India since 1960’s is as follows:
Number of Commercial Vehicles Manufactured in India
0
50
100
150
200
250
300
350
400
1961 1971 1981 1991 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005
Year of Manufacture
Nu
mb
er in
Th
ou
san
ds
25
Commercial Vehicles – Market Size
The commercial vehicles sector is still less visible inspite of its bigger contribution to the
Indian economy among the automotive industry. Between 1998-99 and 2003-04, output
of commercial vehicles has grown 2.8 times compared to the 2.2 times increase in
passenger cars. The market size as against the passenger cars and other utility vehicles
is quite big.
Given below are some examples of the recent developments in the Indian commercial
vehicles market sector as a result of the aggressiveness shown by these companies
both in the domestic as well as the foreign markets:
Domestic Forays
a. Tata Motors tapped into large sales with its mini-truck, ACE replacing the
traditional three wheelers in the meantime and by the end of 2005 the company
had double the production capacity
b. Volvo, a global giant in the commercial vehicles sector is becoming a generic
name on trunk bus routes
c. Tata Motors also launched its Globus/Starbus range
d. Mahindra & Mahindra transferred its commercial vehicles business into a joint
venture with International Truck and Engine of USA
e. Tata-Daewoo’s Novus truck was introduced in the domestic market
f. Other major global players like Force Motors, MAN, Scania, Daimler Chrysler are
also interested in making commercial vehicles (based on local as well global tie-
ups)
Foreign forays
Tractor and utility vehicle maker Mahindra & Mahindra (M&M) has emerged as
the fourth-largest tractor brand in the US in the 15-90 horse power (HP) segment.
During 2004, Mahindra US clocked sales of US$128m. Sales are expected to
cross US$ 250m by December 2008. It has created a market for itself in the Latin
26
American and South African markets too. It has opened an assembly line for its
Bolero range pick-up vehicles in Uruguay. The firm also launched its sports utility
vehicle, the Scorpio, in Kuwait in July 2004. The Scorpio model in Kuwait comes
equipped with a Renault petrol engine.
Tata Motors Ltd, the country’s leading truck maker, acquired a Daewoo truck
manufacturing unit in South Korea in 2004. The firm plans to introduce its heavy
duty trucks in India in the next 12 months. These 200-400 horse power trucks
with 49-tonne freight capacity will be launched in India and select countries as
part of Tata’s strategy to enter the global transportation market
Ashok Leyland Limited, the country’s second leading commercial vehicle
manufacturer, planning to set-up a new bus assembly unit in Middle East with a
capacity of 2,000 numbers; also in Sri Lanka expecting to improve volume growth
through tie-ups with local finance companies; entering into tie-ups with CV
companies in Italy and Spain
Commercial Vehicles – Market Growth
The current trend in the commercial vehiles market of India is given below:
S. No. Description 2008 2009 20101 Domestic sales (units) 1,54,395 1,90,812 2,33,8212 % Growth over base 36.5 23.59 22.543 Exports (units) 17,000 28,831 42,9584 % Growth over base 40 69.5 49
In the fiscal 2005, the growth rate of the domestic automobile sales was 12.86% wherein
the commercial vehicle showed a growth of 15.1%. The growth rates are slower in the
current fiscal year – LCVs (20.56% as against the value of 24.21% last year) MCVs &
HCVs it slid to a standstill almost at 0.99% as against the 27.29% last year). The slower
growth rate had been attributed to higher base volume, competing investment needs
with the customer and a likely sulking of demand by incentives. Nevertheless, the
27
industry has managed to stay almost at par in growth with fiscal 2005, particularly given
the larger base from which growth is now measured and despite the high crude oil
prices, fear of inflation etc.
However, the uptrend in the sales of passenger carrying commercial vehicles is very
fascinating which may be the sign of things to come in the near future. In the M&HCV
category it was up 6.05% and in LCVs up by 14.42%.
Commercial vehicles – Coating Market
Overall, the automotive refinish coating market in India is estimated at 15 million US
dollars of which 1K products represents 80% and 2K products represents 20% of the
total market. The anticipated growth rate is 12% per annum. The major market players
are
a. ICI (Imperial Chemical Industries Plc.)
b. Dupont Refinishes Inc.
c. PPG Refinishes Inc.
d. Akzo Nobel Coatings Bv.
e. Standox Paints Inc.
f. Kansai Paints Ltd.
The CV coating products are available in three ranges – high segment, medium segment
and low segment to suit the technical and economic requirements of the different levels
of available customers in the market. ICI is the market leader with growth rate of 14%
p.a. (high, medium & low segments). The others in the high segment include Dupont
with a growth rate of 11% p.a. followed by Akzo Nobel with growth prospects of 6.5%
and others like PPG, Standox, Kansai etc. There are influential regional players like
Esdee, Duxone, Bilux, Belco etc for the medium and low segment markets. The market
shares for the high as well as the medium & low segments are graphically represented
as follows:
28
CV High Segment Paint Suppliers Market Share
0
5
10
15
20
25
30
35
ICI Dupont Akzo PPG Kansai Standox Others
Paint Suppliers (High Segm ent)
% M
arke
t sha
re (v
olum
e sa
les)
CV Paint Suppliers Market share (Medium and Low Segment)
0
5
10
15
20
25
30
35
ICI Akzo Nobel Esdee Duxone Bilux Others
Paint Suppliers (Medium & Low Segm ent)
% M
arke
t Sha
re (V
olum
e sa
les)
CV Market Approach (Coating supplier’s perspective)
The commercial vehicles coating market needs to be approached with the following
points in consideration:
• OEM approvals
• Direct supply to organized bus body builders
• Network expansions through Distributors
• Appointing dedicated resource to capture and maintain the market share
• Focusing on Passenger Commercial Vehicles (like buses, railway coaches etc.)
Constructions equipments
• Global standards
• Possible environmental regulations
Commercial Vehicles Coating Market Trends
The CV refinish coating market is currently in the upward swing in terms of growth due to
the following reasons:
Bus Segment
• Getting organized & quality conscious due to pressure from the OEM’s
(benchmarking international standards like Volvo buses )
29
• Increased competition and easily available financing services
Trucks & LCVs
• Transition from high bake to low bake 2K systems (indispensable need for
refinish systems)
• Consistent growth of goods transport by road due to government’s thrust on
public / private investment in infrastructure, rural roads, highways (for example
the Golden Quadrilateral Project)
• Easy finance options available
Construction Equipments
• Increase in infrastructure activities as well as the need to repaint the units for
increased lifecycle
Passenger CVs (Railway coaches)
• Increase in requirement of public mass transport systems (especially in Metros
and other industrial townships)
• Working towards achieving international quality standards along with increased
lifecycle
Commercial Vehicles – Global Scenario
The relation between prosperous growth of the economy, products transported and the
sales of commercial vehicles is a proven fact. Consequently, it is reflected in a decline of
the sales of commercial vehicles. That has been the case for the last one and half years.
In the following graph the registration of trailers, semi trailers and buses are compared
with the development of the GDP over the last years; a trend line can be identified.
30
Graph: GDP versus sales registrations (trailers, semi-trailers and buses)
Commercial vehicles – Market trend
The CV market is on its upturn after having faced a decline in the last two years. Current
recovery of the economy in Europe is reflected in the increase of the registration of
trailers and semi-trailers. The increased sales of commercial vehicles are not only due to
the positive outlook in West Europe alone but also on the favorable economic situation in
Eastern Europe and Asia. The increase expected is however going to be slow and less
profound. In USA, political events like 9/11 and slow economy affected the CV market
growth. Currently, the trend is on the upswing.
Given below are some trends typical for the commercial vehicle market as a whole:
a. Severe competition between transport companies
b. The registrations for the first quarter of 2004 increased with 3.6% over last year’s
first quarter. The biggest growth comes from Germany, which was the first
market encountering recession four years ago and that is the first to show a
comeback. France and Italy still encounter weak conditions; US and UK have
seen a modest increase while Spain and Portugal were made up for a strong
demand
c. The favorable economic developments in the first part of 2004 have led to an
upgrading of the forecast expectations of global insight; despite the concerns
about high oil prices, truck registrations are expected to increase of around 5%
with a stronger gain anticipated by 6% for the heavy truck sector
31
OEM Truck builders
In general, the sales of trucks increased with overall improving trend of the commercial
vehicles market. Companies like Volvo and Scania become more dominant as they have
the capacity to offer more than the sales of the trucks alone i.e. offering of all sorts of
service related products with complete network of service shops and also finances for
purchasing a truck resulting in a long term commitment to a certain manufacturer.
Quality builders and refinishers
The segment of quality builders and refinishers will be largely influenced by the trends in
the OEM truck sales.
Trailer and tanker builders
In general, trends recognizable for the truck market are recognizable for the trailer and
tanker market as well.
Bus Builders
The European Bus market is strongly influenced by global factors like direct export,
overseas subsidiaries, joint ventures and licensees of the European bus manufacturers.
Within Europe, the German market can be identified as Europe’s biggest coach/bus
market with France and the UK in the pursuit. Also, the emerging markets like Russia,
China, Brazil, Eastern Europe etc may play a major role in the coming future.
There are three concepts of manufacturing buses:
a. The complete integral vehicle is build by one manufacturer
b. The combination of a chassis build by one builder mounted with the bodywork of
another manufacturer
c. The chassis manufacturer and the bodywork builder work closely together to get
the best vehicle.
32
The most important factor that will impact the bus market in the European Union is the
Bus directive. This directive aims at harmonization of specifications like:
low floors to increase the accessibility of (city)buses for elderly people
The low noise requirements from 2001
The maximum length of 15 meters and double axle buses
Another issue that seems to end in the near future is mergers and acquisitions of bus
builder companies, under the anti thrust directives.
Constructional Equipment
Construction Equipments are used for general construction, road construction and
maintenance, forestry, demolition, waste handling and mining activities. The total world
market for heavy and compact construction equipment increased by 17% during the
second quarter of 2004, compared with the corresponding period in the preceding year.
Specifically for Western Europe, the market increased by 8%, while other markets were
up with 18%. The increase in the total market was driven by both heavy and compact
equipment that rose respectively 17% and 16%. Market shares of the biggest
manufacturers are as follows: Caterpillar 36%, Komatsu 18% and Volvo Construction
Equipment 8%. Volvo CE continues to gain market shares, mainly due to a series of
new products equipped with new fuel-efficient and environmentally friendly Volvo diesel
engines.
Conclusion
The Commercial Vehicles market can currently be depicted as:
Even though the market outlook is positive the market can not be seen as stable
(mergers, takeovers, bankruptcies)
The economic recovery is noticed in Europe and this will result in higher
registrations
Under heavier regulations (weight, driving hours, toll roads, etc)
Facing new substrates (plastics, aluminum) to fulfill the weight regulations
33
Commercial Vehicles – Coating Market Shares and Competition
The coating market for commercial vehicles is known for its high number of players.
Besides the well known international operating coating companies, Akzo Nobel, PPG
(including Nexa), Dupont (including Spies Hecker) and BASF (Glasurit), an immense
number (approximately 200) of local paint companies are active in the CV market. These
local companies have, however small on the grand total, a significant market share in
the region in which they are active.
CV Coating Products – Trends
In general, wide range of products are available and because of the VOC directive in the
European Union as well as North America, all the CV coating suppliers are focusing on
completing their assortment with VOC complaint products.
There is also a trend that international CV coating suppliers are promoting their
(Commercial Vehicle) fleet approach in a new system. Good examples in this are:
Standofleet by Standox, RATIO Truck system by Glasurit, new Delfleet system by PPG
Global market shares of the paint suppliersPPG25%
Dupont22%
Akzo Nobel15%
BASF10%
Others28%
34
Autocoat BTLV 350 assortment by Akzo Nobel and the Imron Fleet Line by Dupont.
Following are the various types of products available for CV market from various coating
suppliers:
Primers & fillers
Solid Color Topcoats
Clear coats
Standox Standofleet- “the new art of finishing” is the new binder-tinter system for CV.
The systems consist of in total 22 tinters and 2 binders – MS and HS. Standox claims
high gloss and polish ability, also because of the reactive hardeners completing the
system.
35
Standox Multimix is the industrial coatings line, both 1 pack and 2-pack finishes,
including a textured finish PUR, synthetic, cellulose and plasticized finishes and clear
coats. Color ranges from BS and RAL. Special colors are also possible on demand.
DuPont’s Imron Fleet Line was launched already in September 2003 and the official
roll out in Europe was done in 2004. The system consists of 2 topcoat lines: Imron Elite,
the HS system characterized by the short drying times and the MS system Imron Traffic.
Both topcoats make use of the 23 DuPont Power-Tints.
Glasurit launched in January 2004 the Reihe 68, which is the compliant version of the
Reihe 18 which has been in the market for 15 years. Glasurit claims a better opacity,
gloss and an improved hardness (scratch resistance) with a single coat application. Both
the material and the times savings compared to Reihe 18 are about 30%. The drying
time is 30 minutes at 60°C., which is also 25% faster than Reihe 18.
Value added package, Network
Glasurit offers efficiency audit covering both economical and technical issues –
alternative for Focwa CBM (continuous business monitor). Spies Hecker’s Truck &
Trailer International is a new concept for the operators and repairers of commercial
vehicles. The program will provide specialist advice and management systems to help
the body shops to control and use their information technology, business proposals,
marketing, technology and business administration. The Warranty system gives the
possibility to give a 5 year warranty to all the paintwork. To give a warranty, the body
shop has to meet certain quality demands and use the Spies Hecker systems which will
be audited. Each vehicle will receive a Warranty Passport which clearly identifies the
terms and conditions of the warranty. All defects are repaired by the body shop free of
charge. If the product has caused the problem, the company will take over the costs
under the terms of the warranty.
CV Coating Products Related Legislation
The paragraph on legislation currently only refers to the solvent emission regulations.
Emission legislation
36
In the European directive 99/13/EG the reduction of solvent emission in the entire
industry is regulated. The requirements in the coating industry can be summarized
according to the table below.
Rule number Type of vehicles Solvent< 15 ton/year Solvent> 15 ton/year4.3 Trucks Reduction plan
(See VOC legislation EU) 70 g/m2
4.4 Busses Reduction plan(See VOC legislation EU)
150 g/m2
4.5 Railways Reduction planca.> 60% solid content
130 g/m2
5 Repair (CR Classic) Reduction plan(See VOC legislation EU)
70 g/m2 exhaust cleaning
8 Metal/Plastic Reduction planca.> 60% solid content
Reduction planca.> 75% solid content
VOC Legislation EU
For simplification of the above the EC has introduced VOC regulations directive to
become effective per October 2007 (new final draft version was released). This directive
sets product limits to the various product groups based on current state of the art
technologies. This directive does no longer allow thresholds and changes
implementation of the legislation from buyers-into a sellers- law.
For the various product groups, the maximum product VOC limits as accepted by the EC
directive are:
37
US and Canadian regulations for refinishing technology
Concerns over VOC emissions started with the EPA Clean Air Act of 1990. Different
state and local jurisdictions instituted their own VOC rules for automotive refinishing
based on the Clean Air Act. These rules ranged from requiring HVLP spray equipment to
setting specific VOC limits for products used. The EPA put its first national VOC rule, the
"National Volatile Organic Compound (VOC) Emission Standards for Automotive
Refinish Coatings" into effect January 11, 1999. The "National Rule," as it is called,
placed limits on the VOC content of refinish products used during the collision repair
process and was an attempt to standardize VOC regulations across the country.
Because of localized air pollution problems, even stricter limits were adopted in southern
California and then throughout the state of California in 2000. California regulations can
vary between counties. In California, the California Air Resources Board (CARB) sets a
model rule that must then be adopted by over 40 individual air districts in the state.
Some air districts may decide to place regulations that exceed the statewide model rule.
The South Coast Air Quality Management District (SCAQMD) has the strictest
regulations to date.
in the 2002 Survey (ARB, 2005).
Top Seven Coatings Manufacturers
Akzo Nobel
BASF
DuPont
Ellis Paint
PPG
Sherwin Williams
Standox/Spies Hecker
The automotive refinishing facilities vary greatly in size and level of sophistication. Some
automotive refinishing facilities are medium to large, well run, relatively automated
facilities while others are family-run shops, which may have one or two employees.
Table below shows the estimated number of automotive refinishing facilities in the larger
districts. (DuPont, 2005)
38
Estimated Number of Automotive Refinishing Facilities by District
DistrictNumber
of facilities
South Coast Air Quality Management District (SCAQMD) 1,790Bay Area Air Quality Management District (BAAQMD) 934San Joaquin Valley Air Pollution Control District (SJUVAPCD) 330Sacramento Metropolitan Air Quality Management District (SMAQMD) 171Other Districts 888Total Statewide 4,113
Although there are some similarities in the district rules, the rules vary from district to
district. Some of the differences include: definitions of terms, coating categories, VOC
limits, exemptions allowed, and recordkeeping requirements. Following table
summarizes the key VOC limits from four district rules.
A similar set of rules and regulations exists in the other parts of the globe – Australia,
Japan etc. Besides the above mentioned VOC legislation, some of the countries have
introduced local emission legislations, such as Bundes emission in Germany and Dansk
Miljo regeler in Denmark.
Global CV Coating Suppliers – Analysis of Product Positioning
Product positioning is developing a distinct image for the product or service in the mind
of the consumer, an image that will differentiate the offering from competing ones and
squarely communicate to consumers that the particular product or services will fulfill their
needs, better than competing brands.
Successful positioning centers around two key principles.
Communicating the benefits that the product will provide rather than the product
features
Because, there are many similar products in almost all market place, an effective
positioning strategy must develop and communicate a “unique selling
proposition” – a distinct benefit or point of difference for the product or services.
Based on the analysis of the advertisement given by the major player in the coating
industry the product positioning strategy was evaluated based on the following attributes.
39
Product quality
Service quality
Rational motive
Emotional motive
Product quality
This is the attribute focusing on the perception of the quality of the coating in the end
users mind.
Service quality
This attribute is defined as the partnership proposition of the company along with the
product supplied. That is how an organization is willing to give service for a particular
product.
Rational motive
This is the motive or goals of the consumer based on economic or objective criteria. That
is, the consumers behave rationally by carefully considering all alternatives and
choosing those that give them the greatest utility. The selection criteria such as price,
coverage, time saving will be determining for factors for decision.
Emotional motive
The emotional motive involves selection of goals as per the wishes of personal or
subjective criteria for example, the desire for individuality, affection, status etc.
Brand Positioning Strategy
40
CV Coating Market - Future
In the present scenario, the CV coating market faces the following challenges:
Increased focus on the CV market by both global as well as local players
Improved product quality of the low VOC products
Network focus of the international coating suppliers
Improved product offers form the local paint suppliers
Also, the legislation may provide the following challenges for the coming years:
The complexity of the legislation will increase and will require specific expertise
Fulfilling the legislation will not only require special (waterborne) products, but
also the knowledge and skills to introduce them efficiently
Partnership
Paint Quality
Ra
tio
nal
DupontQuality
BASF - GlasuritSpeed
ICIColor
LechlerSpeed
ICI - NexaPartnership
PPGReliability
Sherwin Williams - AAMCredibility
Spies HeckerColor
StandoxColor
Akzo Nobel - LesonalEfficiency
Akzo Nobel - SikkensPartnership
E m oti
on
al
41
Company profile
Akzo Nobel is a global fortune 500 company based in the Netherlands. It is a multi-
cultural organization serving continuous throughout the world with health care products,
coatings and chemicals. It employs around 61,500 people and conduct its activities in
four segments − human and animal health care, coatings and chemicals −subdivided
into 13 business units, with operating subsidiaries in more than 80 countries.
Consolidated revenues for 2005 totaled €13.0 billion.
Akzo Nobel coatings unit is one of the four conglomerates forming the group and is the
largest paint company in the world. The company’s history dates back to 1792 when
painter and decorator Wiert Willem Sikkens started the production of Sikkens lacquers in
the town of Groningen, The Netherlands. In 1837 the company was named as Sikkens &
Co., and the name became synonymous with quality and craftsmanship. The business
continued to expand with the development of fast drying car lacquers (1924) enabling to
refinish a car in just six days. With the need for more space, in 1939 the entire company
moved to the west of the country wherein a completely new, modern complex was
acquired in Sassenheim, The Netherlands.
The various customers include:
a. Distributors
b. Body shops
c. Fleet owners
d. Automotive suppliers
e. Major bus and truck producers
Akzo Nobel coatings division is a € 6.5 billion unit and car refinishes is an integral part of
the same. In modern markets, success depends increasingly on alliances with strong
and reliable partners who can help to run businesses profitably and win loyal, satisfied
customers.
Akzo Nobel Car Refinishes (ANCR) understands this principle better than anyone. For
42
decades, the core of the business' global vision and strategy has been to serve
customers as partners in business. As a leading international supplier for the car repair
and commercial vehicle industry ANCR has the technologies and innovative capacity to
offer all the products needed to operate in today's markets.
Data analysis and interpretation
The study was conducted as a pure industrial marketing research to assess the market
potential, competitive analysis and forecasting sales etc. This study was based on
collection of secondary data from various sources like internal reports, government web
sites, magazines etc
Typical of the industrial marketing research the study relies mainly on secondary data,
expert opinions, understanding of the technical aspects, more emphasis for descriptive
method for primary data collection, research observations based on small sample due to
the small population available etc.
• The secondary data collected were thoroughly analyzed to understand the
background, structure, market segmentation, key players and the influencing
parameters in the Indian context. Also, we try to understand the above
mentioned parameters including the positioning of the major coating products
available in the market in the global context.
Results
1. Customer expectation from the CV product
This data is of primary importance for any company like Akzo Nobel trying to establish a
new market in the Indian sub-continent (inspite of its wider global presence) wherein the
43
customer feed back or expectations about the product will help in getting a better launch
as well as better advantage over the existing CV product suppliers. The details of the
survey are given below:
Customer expectation from any CV product in the market
Low price35%
High quanlity40%
Product warranty5%
Product support20%
Interpretation
The above data clearly indicates that in the context of the Indian market the two
parameters – low price and better quality are the main expectations from the customer
point of view. This is followed by the need of product support and surprisingly the
parameter of product warranty occupies the last position (reports on the global CV
market indicates that the product warranty term is the primary requirement from the
customer point of view).
2. Perception about Akzo Nobel’s CV product in India
Akzo Nobel is very young in the Indian automotive market, especially the CV sector but
its global presence is a well known fact. This point will help us to identify the perception
of the Indian customer about the company’s product assortment and do the needful to
get a big chunk of the market in the years to come. The details of the survey are given
below:
44
Cusotmer Perception about Akzo Nobel's CV product assortment
High60%
Medium35%
Low5%
Interpretation
The results clearly indicate the high perception level of the Indian customer base about
Akzo Nobel’s CV product assortment. This will make the product acceptance easier in
the market but may pose the challenge of maintaining the same on a long term
perspective (i.e. with better quality and competitive prices).
3. Potential customer of the CV products in India
This point is to segregate the Indian market into different segments in terms of the
various segments of the commercial vehicles available viz. OEMs, CV body builders,
refinishing body shops etc. This will help us in targeting the customer base in a proper
and calculated way with more winning opportunities. The details are represented below:
45
Potential customer base for the CV products in India
OEMs40%
CV Body Builders50%
Refinishing units5%
General Finishes5%
Interpretation
The analysis of data reveals that the major chunk of the CV product market comes from
the OEMs (especially commercial vehicles manufacturers) and CV body builders. This
makes it very essential for the products to have the prior approvals by the concerned
OEMs either globally or for the local regions. Akzo Nobel needs to focus on this
parameter to get a wider acceptance in the Indian CV market. The rest 10% comprising
the refinishing as well as the general finishing units can be taken care of easily.
4. Estimated market potential for Akzo Nobel’s CV product assortment in India
The point may give us an idea of the market potential as well as growth for Akzo Nobel’s
CV products in the Indian subcontinent. The survey includes the opinion from all the
regions of India and the details are given below:
46
Estimated market potential for Akzo Nobel's CV product assortment in India
High50%
Very high30%
Average3%
Medium17%
5. Desired Principal Strategy for the CV Product Promotion in India
This point was taken up to get an idea by which the product can be carried over to the
customer base. The details are given below:
Pirncipal promotional strategy for CV products in India
Offering complete system solution
20%
Promotional ads in industrial magazines,
trade shows etc.15%
Approach customer directly
2%
Techincal support / support contract with
an approved distributor
63%
Interpretation
47
The data collected reveals that the major promotional strategy is by focused technical
support (along with support contract through approved distributors). This is followed by
offering of complete system solutions and promotional ads through relevant sources.
Once again the Indian market differs from the global market in terms of its more focus for
the technical support whereas in global scenario the modes of offering of complete
system solutions and promotional ads enjoy primary attention as promotional strategies.
6. Possible challenges for Akzo Nobel’s CV product assortment in India
Based on the data collected the following points are considered to be the possible
challenges for Akzo Nobel’s CV products:
a. Competition against low cost local products
b. Preference of low cost products irrespective of the quality by the unorganized
sector of the CV market (which forms a sizeable chunk of the market in Indian
scenario)
c. Timely delivery of the product and support
d. Trouble shooting at customer end
Change-over of the customer base from the usage of conventional cheap low
7. Future trends for Akzo Nobel’s CV product assortment in India
The Akzo Nobel product assortment for the commercial vehicles is a market specific,
complete and dedicated system. Also, the availability of total package system offering
complete solutions, standardized product offer and product warranty will help to outsmart
the competition. In addition, Akzo Nobel offers eco-friendly products in the form of
complete waterborne package system in the CV product assortment.
The survey indicates better growth prospects for Akzo Nobel CV assortment in Indian
market keeping in mind to care for the following parameters:
a. Complete technical support
b. Competitive pricing of the products against both the global as well as local
competition
c. Sincere and faster efforts to get the OEM approvals
8. Commercial vehicles industry segmentation
48
For the ease of identification and analysis purpose the CV industry can be segmented
as follows:
a. Bus body builders
b. Truck manufacturers
c. Railway coaches and components manufacturers
d. Powder coating and liquid coatings (components manufacturing)
.
9. Major competitors in the Indian market
The commercial vehicle coating product launch of Akzo Nobel started in the fiscal year
2005. The details of the Indian CV market position in the prior and post launch of Akzo
Nobel CV products are as follows:
CV Market share of Akzo Nobel in India**
24
15
35
2
12
12
14
15
20
33
8
10
DuPont
PPG
ICI
Akzo Nobel
BASF
Others* Year 2005
Year 2004
* Include Standox, Kansai, Jotun and regional players like Esdee etc.
** The data belongs to selected band of body shops and CV body builders currently the customers
of Akzo Nobel
Interpretation
49
The data reveals that the position of Akzo Nobel in the Indian market shows appreciable
rising trend. The willingness of the customers for new products in the market is the
reason behind the same.
The data is not a real picture of the current Indian market scenario, but the information
collected based on the selected customers currently using the products of Akzo Nobel
(since 2005). However, the share of Akzo Nobel in the Indian CV market has risen from
nothing to 14% (inclusive of high as well as medium & low segment products).
10. Production rate of vehicles in the organization
The analysis would give us the production capacity as well as productivity of the
customer.. The observations are as follows:
40
15
10
35
0
5
10
15
20
25
30
35
40
Upto 400 per year 400 - 800 per year 800 - 1000 per year above 1000 per year
No. of vehicles produced per annum*
* Data collected from commercial vehicles component manufacturers are converted into equivalent number
of vehicles after discussion with the industry experts
Interpretation
The data reveals that the market is divided into two extreme but distinguished segments
– body building units producing either smaller quantity (regional body shops) or very high
quantity (OEMs). This has a real big significance in terms of planning the marketing
strategy to capture the market. The two ways are as follows:
50
a. Targeting the bigger customer means to meet their requirements very stringently
and this can be taken care off with the high segment portion (quality) of our
product assortment while
b. Targeting the smaller body shops means, we can help them to make use of our
process to improve their productivity as well as work efficiency (economy and
ease of work) and propagate the low segment portion of our product assortment.
11. Work force strength and the ratio of unskilled to skilled labor in the CV
industry
The division of work force strength in the Indian CV industry is uniformly distributed
among the wide ranges studied i.e. from small body building units to major OEMs.
Significant portion of the work force is employed as contract jobs i.e. work done through
small outside units to minimize cost and to improve productivity.
12. Consumption data
Overall CV product consumtion data in the Indian market
Putties26%
Primers26%
Top coats20%
Basecoats13%
Clear coats15%
Interpretation
The data splits up the consumption of CV products as follows:
a. 53% by the undercoats (primers and putties) and
51
13. Export oriented production
It is possible that the commercial vehicles manufactured in India may be exported to the
near by countries (SAARC) as well as to distant lands like Middle-east, African nations
etc. As a part of the survey we decided to know the orientation of the customer whether
the vehicles produced belongs to the export category or not. The available data shows
that 45 – 50% of the commercial vehicles are manufactured for the export sector. The
survey details are as follows:
Interpretation
The survey data shows that 45% of the vehicles produced belongs to the export sector.
The target countries are Srilanka, Iraq, Africa and other Asia-Pacific regions. This data
gives us an important feed back that the CV product supplied in the market need to fulfill
the stringent specification of the export oriented production units.
14. Lookout for special features in the CV product currently under use
The currently used product at the consumer end may possess certain undesirable
parameters with passing time and the consumer may be looking out for an improvement
in relation to the same. The survey details are as follows:
25
42
25
8
0
5
10
15
20
25
30
35
40
45
Time savings on workprocedures
Availability of completepackage from the same
supplier
Relevant training onhandling different
products efficiently
Others (like meetingspecifications, cost
etc.)
Expected special features in the CV product assortment
Interpretation
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Among the special features expected with any new product in the market, majority of the
customers demand that the complete package be available with the same supplier. This
makes things easier for them in terms of time savings, cost efficiency and managing
technical support from the supplier. The same is again reflected in other sections of
customers, wherein 25% demand primarily time savings as the main target and another
25% demand relevant training in handling the new products from the supplier.
15. Possible challenges and future of a new product
The survey at the customer end reveals that the future acceptance level of a new
product in the market will be good if the product meets the following features:
a. Needs to meet the various specifications laid out
b. Should be supportive in maintaining the inventory level in case of OEM
customers as per desired levels
c. Competitive pricing and optimized product quality
d. Complete technical support
e. Better consistency in achieving the desired shades
Findings
The findings and analysis of the survey are as follows:
a. In the Indian scenario, low price and better quality are the main expectations
from the customer; issues like product support and product warranty are
desirable
b. The survey indicates that the major portion of the CV product market is controlled
by the OEMs and big CV body builders
c. The market potential of Akzo Nobel’s CV product assortment falls in the range of
high to very high
d. The major promotional strategy desired is by focused technical support
e. The possible challenges for Akzo Nobel’s CV products in the Indian market
include – competition against low cost local products, preference for low cost
products irrespective of the quantity in the unorganized sector of the CV market,
timely delivery of the product and support, trouble shooting at customer end,
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change-over of the customer base from the usage of conventional cheap low
quality system to a modern sophisticated system, complete product assortments
for different range of application requirements, OEM approvals and meeting other
international standards, cost of the products against other global players in the
market
f. The survey indicates better growth prospects for Akzo Nobel CV assortment in
Indian market keeping in mind to care for complete technical support, competitive
pricing of the products against both the global as well as local competition
followed by sincere and faster efforts to get the OEM approvals
g. The data reveals an appreciable growth trend for any new but able entrant into
the Indian CV market. For example, in case of Akzo Nobel, a global giant in
coating industry but a new entrant in Indian market, the market share has risen
from nothing to 14% since its official launch in the year 2005 (with respect to CV
market alone)
h. The market is clearly divided into two main segments – CV body building units
located in various parts of the country manufacturing vehicles in smaller
quantities and the OEMs producing vehicles in very high numbers; this demands
a different marketing strategy for bringing into loop both sections of the
customers
i. The survey indicates uniform demand for the entire product range present in the
company’s complete CV product assortment and also the customers’ willingness
irectly approach the customer to introduce the product rather looking out for
promotional ads in industrial magazine and trade shows... This helps to affirm the
suppliers’ total support for the customer at all stages of the product performance.
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Recommendations
Based on the survey findings the following recommendations are made for a better
growth potential in the CV coating product industry in India for any new entrant like Akzo
Nobel CR-CV:
a. Market segmentation – The customer base need to be segmented into two
main categories viz. OEMs and Bus/Truck body builders. The customer
expectation must be met with, apart from offering complete package, a flexible
strategy to accommodate their specific requirements.
b. Product awareness - The customer awareness about the new product entering
the market is good and so the coating supplier like Akzo Nobel CR-CV, needs to
directly approach the customer to introduce the product rather looking out for
promotional ads in industrial magazine and trade shows. This helps in affirming
the suppliers’ total support for the customer at all stages of the product
performance (Akzo Nobel’s CV promotion theme is “Experts working with
Professionals”).
c. Product pricing – This should be online with the segmentation of the customer
base and product positioning i.e. the low segment customer should have a value
product with economy (to pull him out from the local suppliers) while the high
segment customer should be satisfied with a product with assured quality,
meeting the laid down specifications and focused technical support.
d. Product handling – Proper care should be taken to give hands-on training to
both the skilled and unskilled work force sections of the customer base to avoid
mis-handling of the newly introduced products and also to enhance its
acceptance level.
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Conclusions
The prime objective of this project work is to assess the market potential of commercial
vehicle coating products in India. The conclusions are based on two kinds of data,
secondary and primary data respectively.
The need for painting the commercial vehicles is directly related to the growth of the
commercial vehicles market. The secondary data analysis shows that the overall growth
in GDP (India) is consistently above 5%, with the growth in CV sector at 8.1% and an
appreciable growth rate of truck sales in the past three years. Government thrust on
public/private investment in infrastructure, rural roads and highways will boost demand
for trucks and buses. Also, the trend in moving towards a low bake coating system,
availability of easy finance, increase in infrastructural activities, increased demand for
the public transport systems, increasing trend in vehicles export etc. show a potential
growth for the commercial vehicle coating system in the Indian market.
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Trend in Automotive Refinish market
Even as the number of miles traveled by car increases each year, the number of
accidents has remained flat. In addition, the number of damaged vehicles being declared
total losses is growing. These factors have contributed to a net loss of work for
bodyshops, leading to the decline of the collision repair market. This, in turn, has caused
the market for repair paint to fall. Not boding well for the automotive refinish market, the
decline in the volume of repair work is not expected to halt any time soon.
Another factor contributing to the market's drop-off is the decline of paint volume, which
has been falling since 2003. Due to technological developments, less paint is needed to
spray a car these days. Furthermore, stricter speed limit checks, heavier drinking-and-
driving penalties and the introduction of 'points-based' licenses, have led to a declining
rate of accidents in the U.S. and Europe. In addition, car manufacturers and insurance
companies are investing in safety equipment and other mechanisms to lower the
accident rate further.
While the decline of the mature European and NAFTA markets is substantial, the
developing regions of Asia and Eastern Europe offer the brightest market opportunities
for automotive refinish manufacturers. Increasing competition by budget suppliers has
led to the introduction of high- and low-end brands by multinationals in order to compete
regionally in these less industrialized markets, said Chris Wall, director of global
marketing for Akzo Nobel Car Refinishes. Akzo Nobel Car Refinishes already has a
strong presence in these markets and will continue to develop our business there. Some
areas like Thailand, China and India are showing impressive growth figures because of a
growing car park. In other countries such as Japan and Taiwan the refinish market is
only growing with very modest figures.
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Also the use of higher solids coatings, better or more efficient spraying equipment, and
enhanced life of original equipment manufacturer (OEM) coatings are other contributing
facotrs. It becomes increasingly important for coating manufacturers to better According
to Johnston, the largest opportunity for growth may come from non-traditional segments,
such as the commercial transportation segment, custom painting and small-damage
repair. BASF has already taken significant steps to capitalize on these largely untapped
areas of the market. On the service side of the business, which is where the most
opportunities for differentiation lie, it will continue to grow in importance, as it is a
determining factor for collision centers in deciding who to partner with to help ensure
business success, said Johnston.
VALUE ADDED SERVICES FOR AN EVOLVING CUSTOMER BASE
The typical customer base of paint suppliers has evolved. While paint companies are
used to having a strong position with individual body shops—which still represent a large
customer base—they have now begun to realize that new customers are arising, and all
have different needs.
Insurance companies today are taking more control of the automotive repair process. As
a result, insurers are now customers of paint suppliers too. The needs of insurance
companies greatly differ from individual body shops, as they are more interested in
establishing bodyshop networks, controlling repair and claim costs, increasing customer
(car drivers) loyalty and maximizing bodyshop capacity, said Wall. Since Akzo Nobel has
great experience with our Sikkens Acoat Selected network, we can help insurance
companies with establishing a repair network, monitoring repair costs and quality and
continuous training to improve the quality of the total repair process.
For BASF's refinish customers, increased margin pressures, value-added programs and
training are key issues. BASF is addressing these issues in multiple ways, including
development of market-appropriate products and streamlined production techniques
ON THE HORIZON
Moving forward, the automotive refinish market will rely heavily upon technological
advances to create greater market opportunities. UV-curable primers continue to rise in
popularity, creating opportunities for more productive paint shops and there continues to
be a growing interest in water-borne basecoat color technology in a number of markets.
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List of Abbreviations
OEM – Original Equipment Manufacturer
CV – Commercial Vehicle
CR – Car Refinishes
1K – One component paint system
2K – Two component paint system
MUV – Multi Utility Vehicle
PMP – Phase Manufacturing Process
PPM – Parts per Million
FII – Foreign Institutional Investors
HCV – Heavy Commercial Vehicle
MCV – Medium Commercial Vehicle
LCV – Light Commercial Vehicle
VOC – Volatile Organic Compound (solvent present in the paints)
PUR – Polyurethane
EC – European Commission
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