Profit = Autonomous - Saskatchewan Health Authority ...€¦ · Mod 13 – Autonomous Maintenance ... Total Productive Maintenance Poka-yoke (mistake ... PowerPoint Presentation Author:

1 ©1996-2013, John Black and Associates LLC

Licensed Materials – USA Copyright Laws Apply

Mod 13 – Autonomous Maintenance

13 Autonomous Maintenance

v20130530

Jidoka (human

automation)

Global Production System

Product/Patient Quantity Analysis

Kaizen Kaikuku

Just-in-Time

Measures

Standard

Operations

Heijunka

(Leveling)

Continuous

Flow

Total

Productive

Maintenance

Poka-yoke (mistake

proofing)

Kanban

Setup Reduction

Changeover

Multi-process

Operations

GPS

MUDA MUDA

Visual

Control

Andon

TAKT TIME ONE PIECE FLOW PULL PRODUCTION

R

e

d

e

p

l

o

y

m

e

n

t

Committed Leaders

Profit =

Price - Cost

TAKT Time Map

Capacity Tables

Cost Reduction By Eliminating Waste

GPS Depth Study

NVA/VA-

Functions/Mgrs

Quality Cost Delivery

Morale Safety

Value Stream Mapping

5S • Sorting

• Simplifying

• Sweeping

• Standardizing

• Self Discipline

3P Prod Prep

7 Flows Medicine

7

Wastes

RPIW

7 Flows

Factory

4 No’s

© 1996-2013, John Black and Associates LLC

(modified from Hiroyuki Hirano, Productivity Press).

Autonomous

Maintenance

Module 13



v20130530 ©1996-2013, John Black and Associates LLC

Licensed Materials – USA Copyright Laws Apply 2

Autonomous Maintenance: Key Points

The four types of maintenance are:

1. Preventative maintenance.

2. Predictive maintenance.

3. Breakdown maintenance.

4. Autonomous maintenance.

Equipment operators share the responsibility for the

performance and health of their equipment.

Autonomous maintenance is an eight-step process.





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Equipment and Machines are an

Integral Part of Healthcare





Preventive Maintenance: Daily activities designed to

maintain basic equipment conditions.

Predictive Maintenance: Detects equipment deterioration

through condition-based analysis. Speed reduction,

vibration analysis, lubricant contamination, etc.

Breakdown Maintenance: Corrects equipment

deterioration after the occurrence of a breakdown.

Autonomous Maintenance: Equipment operators accept

and share responsibility with maintenance for the

performance of their equipment

Types of Maintenance





8 Steps to Implement Autonomous Maintenance

Energy Awareness

Establish a Baseline

Critical Cleaning is Inspecting

Eliminate Contamination and Simplify

Visual Management

Equipment Lubrication

Consumables

Equipment Maintenance





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To Establish the Baseline

Condition of a Used Car

• Check for body

damage.

• Look for leaks.

• Check tire wear.

• Vibration.

• Observe the gauges.

• Listen for vibrations

and noises.

• Check for unusual

odors.





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Establish a Baseline:

Determine the

Condition of your

Crash Cart

Is the cart free

of:

Dirt / Dust.

Faulty wheels.

Missing items.

Expired items.

Is the cart

difficult to:

Move.

Inspect.

Reach.

Clean.

Can you identify

the following?

Safety hazards.

Go-no-go points.

Items in need of

maintenance.





Q: Do you wash your car by hand or in a car

wash?

Cleaning is Inspecting





Simplify equipment for easy and safe cleaning,

inspection, and maintenance.

Simplify





EKG Machine

IV Pump Ask “Why?” five times.

What can the answers tell you?

You still have to take action!

The Five Whys





How would you know what the

normal operating range is?

How would you know if there

were problems developing?

Abnormal? Unknown? Normal?





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Autonomous Maintenance Summary

Autonomous Maintenance is a

partnership between equipment

operators and maintenance

personnel who share responsibility

for the performance and health of

the equipment.

Documents

Profit = Autonomous - Saskatchewan Health Authority ...€¦ · Mod 13 – Autonomous Maintenance ... Total Productive Maintenance Poka-yoke (mistake ... PowerPoint Presentation Author: