Profile & Components

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CatalogueCatalogue

Profiles & Components

Aluminium Extrusion In Motion

Products and ServicesProducts and ServicesProducts and ServicesProducts and Services

• Structural Profiles

• Conveyor Profiles

• Components

• Value Added Service

• Typical Applications

• Facilities

E-mail: [email protected]: www.siyamuva.co.za



Page 2Aluminium Extrusion In Motion

As a result of continual dialogue with users, together with ideas from our various suppliers,and a regard for trends in construction technology, these basic mechanical elements have

emerged as the worlds leading trend setting modular profile system. Whether used for original equipment manufacturing and/or end user this can always be ap-plied in a highly flexible and economical manner. Siyamuva™ facilitates state of the art

computerised equipment to assist in the development of most appliactions. We ensure availability of these basic elements, in South Africa and many other parts of theworld.

The ever-growing number of users from all fields confirm that: • The design is attractive • As a result of the principle design that is kept as a standard throughout the range,

the time spent on planning and design is kept to a minimum. • A broad variety of profile designs provide the designer with a choice of application

to suit any unique requirement. • Various connector types for heavy loads ensure the correct connection for the

application. • The necessary technical data provided in the catalogue facilitates the correct

selection of elements. • With experience and knowledge, we provide advice and deliver components to suit

the clients needs at no additional cost. • All connections are bolted on. This reduces assembly time and enables quick and

easy changes.

This aesthetically unique modular system provides a solid foundation for whatever needs tobe constructed: frames, protective barriers, fixtures, trolleys, workplaces and conveyors as

well as entire manufacturing facilities.

All our equipment is fully compatible withAll our equipment is fully compatible withAll our equipment is fully compatible withAll our equipment is fully compatible with

other available products on the market.other available products on the market.other available products on the market.other available products on the market.

Our Products and Services

© Copyright 2004 All Rights Reserved Siyamuva™ Marketing (Pty) Ltd




Page 3

Table Of Contents

Structural Profiles Page

• 25 x 50 8

• 45 x 45 H 9

• 45 x 45 L 10

• 45 x 60 11

• 45 x 90 H 12

• 45 x 90 L 13

• 60 x 60 H 14

• 60 x 60 L 15

• Profile A 18

• Profile F 20

• Profile G 21

• Profile J 22

• Profile N 23

• 25 x 25 7

• Profile E 19

• 90 x 90 H 16

• 90 x 90 L 17

Conveyor Profiles

• 20 x 20 6


© Copyright 2004 All Rights Reserved Siyamuva™ Aluminium Extrusions (Pty) Ltd




Table Of Contents

Components Page

• Ball Catchers 27

• Cover Caps 28

• Cover Profiles 29

• Foundation Brackets 30

• Handles 31

• Hinges 32

• Inside Brackets 33

• Leveling Feet 34

• Plain Nuts 39

• Quick Joints 41

• Screws 42

• Sliding Nuts 43

• T-Bolts 44

• T-Nuts 45

• Aluminium Brackets 24

• Profile Connectors 40

• Magnet Catch 35

• Mounting Rim Profile 36

• Panel Blocks 37






© Copyright 2004 All Rights Reserved Siyamuva™Aluminium Extrusions (Pty) Ltd

Table Of Contents

Typical Applications Page

• Furniture 48

• Guarding 49

• Material Trolley’s 50

• Work Stations 51

Facilities

• Raw Material 52

• Kit Form 52

• Enclosure 47

• Complete Machine or Fully Functional Module 52

• Conveyor Modules 46





Technical Data

Description20 x 20 Std Profile5600mm long

Material

AIMgSi 0.5 F 25Anodized 15

Profile Area160 mm2

Mass0.4 kg/m

Moments of Inertialx = 0.7cm4

Iy = 0.7cm4

Typical ApplicationsSafety guarding, dust-enclosures, sign frames, shelving, partition screens, pet cages, small displaycases, hoods etc. Centre hole inside the extrusion can be tapped M6 without pre-drilling. The slot isideal for retaining various types of panel materials. This ‘endless slot’ is time saving and minimizesrisks during construction.

Profile: Size: 20 x 20Product Code: 02020S0001

Please call, fax or e-mail us for any enquiries or additional informationOrder

Details


[Fetch DXF Drawing]

[Fetch 3D Model]





Technical Data


Material


Profile Area261.45 mm2

Mass0.709 kg/m

Moments of InertiaIx = 1.602 cm4

Iy = 1.706 cm4

Typical ApplicationsSafety guarding, dust-enclosures, sign frames, shelving, partition screens, pet cages, small displaycases, hoods etc. Centre hole inside the extrusion can be tapped M6 without pre-drilling. The slot isideal for retaining various types of panel materials. This ‘endless slot’ is time saving and minimizesrisks during construction.

Profile: Size: 25 x 25


Details


Product Code: 02525S0001

[Fetch DXF Drawing]

[Fetch 3D Model]





Technical Data


Material



Mass1.210 kg/m

Moments of Inertialx = 2.97 cm4

ly = 11.307 cm4

Typical ApplicationsSimilar to the 25 x 25 profile but is ideal for long span guarding. Holes inside the extrusion can betapped M6 without pre-drilling. The slot is ideal for retaining various types of panel materials. This‘endless slot’ is time saving and minimizes risks during construction.

Profile: Size: 25 x 50Product Code: 02550S0001


Details


[Fetch DXF Drawing]

[Fetch 3D Model]





Technical Data

Description45 x 45 Heavy Duty Profile5600mm long

Material



Mass1.994 kg/m


ly = 14.367 cm4

Typical ApplicationsSafety guarding, guarding, workstations, tooling carts, machinery enclosures, fixture supports, dis-plays, partition screens, machine structures, conveyor sides and/or conveyor supports. Centre holeinside the extrusion can be tapped M12 without pre-drilling. The slot is ideal for retaining various typesof panel materials. This ‘endless slot’ is time saving and minimizes risks during construction.

Profile: Size: 45 x 45 H


Details


Product Code: 04545H0001

[Fetch DXF Drawing]

[Fetch 3D Model]





Technical Data

Description45 x 45 Light Duty Profile5600mm long

Material



Mass1.510 kg/m


ly = 10.969 cm4


[Fetch DXF Drawing]

[Fetch 3D Model]

Profile: Size: 45 x 45 LProduct Code: 04545L0001


Details






Technical Data


Material



Mass2.465 kg/m


ly = 31.714 cm4


Profile: Size: 45 x 60


Details


Product Code: 04560S0001

[Fetch DXF Drawing]

[Fetch 3D Model]





Typical ApplicationsMachine frames, heavy duty safety guarding, workstations, machinery enclosures, heavy duty shelving,tooling carts, fixture supports, displays, partition screens, machine structures, conveyor sides and/or conveyor supports. Centre hole inside the extrusion can be tapped M12 without pre-drilling. The slot isideal for retaining various types of panel materials. This ‘endless slot’ is time saving and minimizes

risks during construction.

Technical Data


Material


Profile Area 1375.63 mm2

Mass3.731 kg/m


ly = 115.212 cm4

[Fetch DXF Drawing]

[Fetch 3D Model]

Profile:


Details


Size: 45 x 90 HProduct Code: 04590H0001





Typical ApplicationsMachine frames, heavy duty safety guarding, workstations, machinery enclosures, heavy duty shelving,tooling carts, fixture supports, displays, partition screens, machine structures, conveyor sides and/or conveyor supports. Centre hole inside the extrusion can be tapped M12 without pre-drilling. The slot isideal for retaining various types of panel materials. This ‘endless slot’ is time saving and minimizes

risks during construction.

Technical Data


Material



Mass2.536 kg/m


Iy = 77.918 cm4

Profile:


Details


[Fetch DXF Drawing]

[Fetch 3D Model]

Size: 45 x 90 L Product Code: 04590L0001





Typical ApplicationsHeavy duty machine frames, large-span safety guarding, heavy duty workstations, large carts, machin-ery enclosures, heavy duty shelving, fixture supports, displays, partition screens, machine structures,conveyor sides and/or conveyor supports. Centre hole inside the extrusion can be tapped M12 withoutpre-drilling. The slot is ideal for retaining various types of panel materials. This ‘endless slot’ is time

saving and minimizes risks during construction.

Technical Data


Material



Mass3.704 kg/m


ly = 45.345 cm4

[Fetch DXF Drawing]

[Fetch 3D Model]

Page 14



Details


Profile: Size: 60 x 60 HProduct Code: 06060H0001




Typical ApplicationsHeavy duty machine frames, large-span safety guarding, heavy duty workstations, large carts, machin-ery enclosures, heavy duty shelving, fixture supports, displays, partition screens, machine structures,conveyor sides and/or conveyor supports. Centre hole inside the extrusion can be tapped M12 withoutpre-drilling. The slot is ideal for retaining various types of panel materials. This ‘endless slot’ is time

saving and minimizes risks during construction.

Technical Data


Material



Mass2.581 kg/m


Iy = 33.424 cm4

[Fetch DXF Drawing]

[Fetch 3D Model]

Page 15


Details


Profile: Size: 60 x 60 L Product Code: 06060L0001





Typical ApplicationsHeavy duty machine frames, heavy duty workstations, large tooling carts, large-span machinery enclo-sures, heavy duty shelving, overhead support structures.

Page 16


Details


Profile: Size: 90 x 90 HProduct Code: 09090H0001

Technical Data


Material



Mass9.335 kg/m


ly = 291.743 cm4

[Fetch DXF Drawing]

[Fetch 3D Model]





Typical ApplicationsHeavy duty machine frames, heavy duty workstations, large tooling carts, large-span machinery enclo-sures, heavy duty shelving, overhead support structures.

Technical Data


Material



Mass5.992 kg/m


Iy = 206.994 cm4

[Fetch DXF Drawing]

[Fetch 3D Model]

Profile: Size: 90 x 90 LProduct Code: 09090L0001

Page 17


Details






Technical Data

DescriptionConveyor Profile5600mm long

MaterialAIMgSi 0.5 F 25Anodized 15


Mass2.316 kg/m


ly = 71.627 cm4

Typical ApplicationsTypically used for belt conveyor applications, but can also be used for slat, roller, and mesh belt typeconveyor.

Page 18


Details


Conveyor: Profile: AProduct Code: 0000A0001

[Fetch DXF Drawing]

[Fetch 3D Model]





Technical Data




Mass

3.02 kg/m


ly = 153.8 cm4

Typical ApplicationsTypically used for slat conveyor, but can also be used for belt, roller and special mesh type conveyor .

Page 19


Details


Conveyor: Profile: E Product Code: 0000E0001

[Fetch DXF Drawing]

[Fetch 3D Model]





Technical Data

Description

Conveyor Profile5600mm long



Mass4.364 kg/m


ly = 313.603 cm4

Typical Applications Typically used for slat conveyor, but can also be used for belt, roller and special mesh type conveyor.

Page 20


Details


Conveyor: Profile: FProduct Code: 0000F0001

[Fetch DXF Drawing]

[Fetch 3D Model]





Technical Data




Mass

3.731 kg/m


ly = 30.692 cm4

Typical ApplicationsSingle or Twin strand conveyors applied as: belt, chain, slat, accumulation chain & special applications.90° belt or chain transfer.

Page 21


Details


Conveyor: Profile: G Product Code: 0000G0001

[Fetch DXF Drawing]

[Fetch 3D Model]





Technical Data

Description

Conveyor Profile5600mm long


Profile Areamm2

Mass3.94 kg/m

Moments of Inertialx = cm4

ly = cm4

Typical Applications Typically used for slat conveyor, but can also be used for belt, roller and special mesh type conveyor.

Page 22


Details

Conveyor: Profile: JProduct Code: 0000J0001

[Fetch DXF Drawing]

[Fetch 3D Model]






Technical Data




Mass

2.316 kg/m


ly = 443.529 cm4

Typical ApplicationsTypically used for chain conveyor, but can also be used for timing belt, flat belt, accumulation chain or single or twin strand. 90° roller transfer.

Page 23


Details


Conveyor: Profile: NProduct Code: 0000N0001

[Fetch DXF Drawing]

[Fetch 3D Model]





Technical Data

DescriptionAngle Bracket

MaterialHigh Pressure Die-cast AluminiumAlloy LM6

PRODUCT CODE “A” “B” “C” “D” “E” “F”

1BC202006001 18 18 18 6 - -

1BC303008001 27 27 28 8 - -

1BC454510001 42 42 41 10 5 9

MASS

13g

41g

57g

*

Typical ApplicationsTo connect two profiles at 90º. No machining required. For right angle applications the lugs can be re-moved.

Page 24


Details


Components: Aluminium Brackets

Product Code:

[Fetch DXF Drawing]

[Fetch 3D Model]

*





Technical Data

DescriptionAngle Bracket 45 x 90


Mass150g


Page 25


Details


[Fetch DXF Drawing]

[Fetch 3D Model]

Components: Aluminium BracketsProduct Code: 1BC459010001





Technical Data

DescriptionAngle Bracket 90 x 90


Mass314g


Page 26


Details


Components: Aluminium Brackets

Product Code: 1BC909010001

[Fetch DXF Drawing]

[Fetch 3D Model]





Typical ApplicationsLatching mechanism for flap, sliding and swing doors.

Technical Data

Description

Ball Catcher

MaterialPolyamide Black Die cast

Mass45g

Page 27


Details


Components: Ball CatchersProduct Code: 1BC10001





Technical Data

Description

Cover Cap


PRODUCT CODE “A” “B”1CC2020001 20 20

1CC2525001 25 25

1CC4545001 45 45

1CC4560001 45 60

1CC6060001 60 60

1CC9090001 90 90

1CC9090002 90 90

*

Typical ApplicationsThese components are available for the various profile ends and slots. Ideal for keeping out dust andconcealing any wires or tubes housed inside the profiles T-slot.

Page 28


Details


Components: Cover Caps

Product Code: *





PRODUCT CODE “A”

1CP10001 10

1CP06001 6

*

Technical Data

Description

Cover Profile

MaterialPVC Black Extruded

Typical ApplicationsThese components are available for the various profile ends and slots, protecting them from dirt accu-mulation.

Page 29


Details


Components: Cover ProfilesProduct Code: *





Technical Data

DescriptionFoundation Bracket

MaterialMild steel Electro Galvanized

Mass456g

Typical ApplicationsUsed to secure constructions to the floor, and provides maximum stability.

Page 30


Details


Components: Foundation Brackets

Product Code: 1FBC10001

[Fetch DXF Drawing]

[Fetch 3D Model]





Typical ApplicationsFor opening doors, trolleys etc.

PRODUCT CODE “A” “B” “C” “D” “E”

1H36107001 36 107 93.5 21 M6

1H50134001 50 134 117 28 M8

1H50197001 50 197 178 28 M8

*

Technical Data

DescriptionHandle


Page 31


Details


Components: HandlesProduct Code: *





Typical ApplicationsFor doors, flaps etc.

Technical Data

DescriptionHinge


Mass40g

Page 32


Details


Components: Hinges

Product Code: 1H4545001





Typical ApplicationsFor light duty frame construction.

Technical Data

DescriptionInside Bracket

MaterialMild steel Electro Galvanized

Page 33


Details


Components: Inside BracketsProduct Code: 1IB10001





Typical ApplicationsFor accurate leveling of machines, frames & conveyor structures.

PRODUCT CODE “D” “L” “M”

1LF30DM865 30 65 M12

1LF80DM1270 80 70 M12

*

Technical Data

DescriptionLeveling Foot

MaterialPolyamide Black Die cast with mildsteel spindle

Page 34


Details


Components: Leveling Feet

Product Code:

[Fetch DXF Drawing]

[Fetch 3D Model]

*





Typical ApplicationsTo prevent doors to be opened unintentionally.

Technical Data

DescriptionMagnet Catch

MaterialPolyamide Black Die cast with magnet

Mass39g

Page 35


Details


Components: Magnet CatchProduct Code: 1MC10001





PRODUCT CODE “A” “B”

1MRP1004001 4 10

1MRP1006001 6 10

*

Typical ApplicationsTo provide reduction of slot width for securing various panels with different thicknesses.

Technical Data

DescriptionMounting Rim Profile

MaterialPVC Black extruded

Page 36


Details


Components: Mounting Rim Profile

Product Code: *







Typical ApplicationsThis attaches at any position along the length of the profile slot and allows for mounting of variouspanel thicknesses onto the profiles.

Technical Data

Description

Panel Block Model 6

MaterialPolyamide Black Die cast with mild steel nut

Page 38


Details


Components: Panel Blocks

Product Code: 1PB06001





PRODUCT CODE M

1PNM510001 M5

1PNM610001 M6

1PNM810001 M8

*

Typical ApplicationsCan be used as a economically connecting element for medium duty application.

Technical Data

Description

Plain Nuts

MaterialMild Steel Electroplated

Page 39


Details


Components: Plain NutsProduct Code: *





Typical ApplicationsUsed for joining any profile end to end.

Technical Data

DescriptionProfile Connector


Page 40


Details


Components: Profile Connectors

Product Code: 1PC10001





Typical ApplicationsThis type of connector can be used to construct frames, protection barriers etc. It allows adjustabilityand ensures high strength connection. Machining of one hole is required.

Technical Data

DescriptionQuick Connector


Quick Joint PRODUCT CODE

A 1QJA10001

B 1QJB10001

C 1QJC10001

A

C

B

Page 41


Details


Components: Quick JointsProduct Code: *

*





Typical ApplicationsAn inexpensive connection method for most basic frame assemblies. One access hole is required for tool access, and one hole tapped without pre-drilling requirements.

Technical Data

DescriptionScrew


Page 42


Details


Components: Screws

Product Code: 1SM1235001





Typical ApplicationsUsed as a connecting element for heavy duty applications.

Technical Data

DescriptionSliding Nuts


Page 43


Details


Components: Sliding NutsProduct Code: *

Sliding Nut PRODUCT CODE

M4 10mm 1SNM410001

M6 10mm 1SNM610001

M8 10mm 1SNM810001

*





Typical ApplicationsThis fastener can be inserted at any position along the length of the profile, and ensures a high loadconnection.

Technical Data

DescriptionT-bolt


T-Bolt PRODUCT CODE

M8 x 20 1TBM820001

M8 x 25 1TBM825001

M8 x 30 1TBM830001

*

Page 44


Details


Components: T-Bolts

Product Code: *





Typical ApplicationsThis fastener can be inserted at any position along the length of the profile, and ensures a high loadconnection.

Technical Data

DescriptionT-Nut


T-Nut PRODUCT CODE

M5 8mm 1TNM508001

M5 10mm 1TNM510001

M6 10mm 1TNM610001

M8 10mm 1TNM810001

Mass

8.2g

8.2g

7.6g

6.1g

*

Page 45


Details


Components: T-NutsProduct Code: *





Lift with Lift Structure

Special Purpose Machine

Mesh Belt

Roller Conveyor

Slat Conveyor

Typical Connector

Belt Conveyor

Roller Conveyor

Page 46


Details


Applications: Conveyor Modules And Machines





Aluminium extrusion is ideal for erecting structures to surround machinery. The t-slots are ideal for holding wire mesh panels, glass, or any other desired paneling material. Applications include safetyenclosures, furnisher dividers, perimeter fencing, dust enclosures, etc.

Page 47


Details


Applications: Enclosures





Aluminum profiles are widely used for building high-tech furniture, ideal for cabinets, electronic de-vice storage, entertainment centers, suspended kitchen shelving etc, Combined with steel, wood,glass & other aesthetically pleasing materials a unique look can be achieved.

Page 48


Details


Applications: Furniture







Aluminum profiles are an excellent material for building custom sized material trolleys, mobile shelv-ing units, tooling fixture trolleys, mobile computer trolley’s, or workstation support trolleys. Any sizeor configuration is possible. Various panel or shelf materials are available to suit the specific appli-cation as well as special size/material casters for non-marking applications.

Page 50


Details


Applications: Material Trolley’s





Aluminum extrusions are ideal for the construction of workstations. They can be configured to meetalmost any assembly-operation requirement. From a single ergonomic station to multiple lean cellswe can make your operation more efficient.

This work station can be shared by two operators It is constructed in a symmetrical back-to-backconfiguration, to accommodate double the capacity within a limited space.

Page 51


Details


Applications: Work Stations





We can provide materials in 3 different ways:

1. Raw Material

2. Material cut to size complete with the necessary drawings, bill of materials and associated connecting elements as a DIY package.

Page 52


Details


Facilities:


3. Complete machine or fully functional module.




Contract Between the Provider And The Customer-Exemption From Liability

1. Use of Customer's data, privacy, and data protection

The Provider will keep a record of the Customer's use and account information. This record willbe kept for the legally allowed period of time. Upon request, the customer has a right to inspectthe stored data free of charge. In accordance with the Federal Data Protection Law, the Customer is hereby informed that the Provider will store and process the Customer's full address and other

contract specific details in machine readable form. The Provider will ensure that this data is han-dled confidentially. The Customer must register for the purpose of downloading and concludingthe contract by filling out the following form. The Provider has the explicit right to pass on thedata concerning the Customer's use to the respective manufacturer. The data may also bepassed on to third parties for advertisement and/or marketing and opinion research purposes.

2. Guarantee

The Provider does not guarantee the accessibility of the database or the ability to download thestored data. The Provider has taken the greatest possible care in compiling the database. A guar-antee is not given for the data's correctness, completeness, accuracy, or usefulness. There is noguarantee that the parts' dimensions listed in the database and the actual parts are identical. Inparticular, there is no guarantee for any minor interference while searching and downloading or

regarding the contents of the data (i.e. typos) that do not significantly diminish the usefulness of the database. Deficiencies with the Customer's computer, interruptions of the communicationlines, or the Customer's misuse of the data are excluded from this guarantee.

3. Liability

The use of the database, free of charge, is granted on good faith and at the Customer's own risk.The Provider assumes liability only in the case of intentional and gross negligence or the viola-tion of one of the essential contractual obligations. No liability will be assumed for damagescaused by the use of data provided by third parties.


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Profile & Components