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CATALOG No. EXm3-2
HYDRAULIC CHUCK SUPER SLIM UP
MEGA MICRO CHUCK COOLANT NUT
CARBIDE CYLINDRICAL INSERT HOLDER
CK BORING INSERT
SMART DAMPER EWN HEAD
SMART DAMPER BORING BAR
HYDRAULIC CHUCK NC LATHE TOOLING
BIG CAPTO C4 TURNING TOOL
C-CUTTER mini
C-CENTERING CUTTER
FULLCUT MILL FCR INSERT
CHIP BLOWER
TOOL MASTER
3D MASTER RED
CATALOG No.EXM3-2-0219-1A
Takaramachi 5-2, Higashiosakashi Osaka 579-8025 JAPANPhone : (+81)-72-982-8277 Fax : (+81)-72-982-8370
http://www.big-daishowa.com E-mail: [email protected]
This catalog contains patents and trademarks of the BIG DAISHOWA group pending and patented at the Japan Patent Office.Some patents and trademarks may also have been applied for countries other than Japan.
Subject to technical changes by further developments.
P R O D U C T SNEW
1 2
Min. Clamping Length E
Max. Insertion Depth H
L1
L
α°
ød
øD øD1
Fig. 2
Fig. 2
Max. Insertion Depth H
Min. Clamping Length E
L1
L
α°
ød øD1
øD
Coolant Pipe(Optional)
LL2
L1
øD øD1
øD2
Min. Clamping Length E
Max. Insertion Depth H
Coolant Pipe(Optional)
α°
Fig. 3
Fig. 1
Fig. 1
Max. Insertion Depth H
Min. Clamping Length E
L
ød øD1
øD
L1
α°
Inner diameter ø3.175 type and E40 series are now available.The Ultra Precision type supports high-precision machining.
α°
Min. Clamping Length ECoolant Pipe (Optional)
Max. Insertion Depth H
L1
L
ød
øD øD1
Center through
Center through Center through
1. HSK-E25, 32 cannot be used with center through.
2. For HSK-E40, which cannot be used with a through hole, order a plug separately.
3. Coolant pipe must be ordered separately.
4. Adjusting Screw cannot be used.
※ HSK-E25-HDC6S-45UP has a body diameter of ø23 (ISO standard: ø20 or less). Note that it may not be usable depending on the machine.
Clamping diameterød
øDFig.Model øD1 L α°L1 Weight
(kg)Max. insertion depth
HMin. clamping length
E
NEW
NEW
NEW
NEW
NEW
NEW
HSK-E25-HDC3S -40UP -HDC3.175S-40UP -HDC4S -40UP -HDC6S -45UPHSK-E32-HDC3S -52UP -HDC3.175S-52UP -HDC4S -52UP -HDC6S -57UPHSK-E40-HDC3S -55UP -HDC3.175S-55UP -HDC4S -55UP -HDC6S -60UP
3
3.175
4
6
3
3.175
4
6
3
3.175
4
6
40
45
52
57
55
60
0.09
0.11
0.19
0.20
0.31
0.32
27
31
29
34
29
34
22
21
26
28
33
39
40
16
21
16
19
25
16
19
25
1
1
2
60,000
45,000
40,000
14
14
14
20
23
26
33
6°
8°
6°
6°
Maxmin-1
※
Clamping diameterød
øDFig.Model øD1 LøD2 L2 α°L1 Weight
(kg)Max. insertion depth
HMin. clamping length
E
3
3.175
4
6
3
3.175
4
6
3
3.175
4
6
4
6
8
10
12
-
-
-
40
-
-
-
93
40
45
52
57
55
60
120
0.09
0.11
0.19
0.20
0.31
0.32
0.90
0.92
0.93
27
31
29
34
29
34
47
48
49
22
21
26
28
33
39
40
100
85
16
21
16
19
25
16
19
2519
25
31
33
36
1
1
2
3
60,000
45,000
40,000
30,000
14
14
14
14
17
19
21
20
23
26
33
24
28
30
32
6°
8°
6°
6°
6°
Maxmin-1
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
HSK-E25-HDC 3S -40 -HDC3.175S -40 -HDC4S -40 -HDC6S -45HSK-E32-HDC 3S -52 -HDC3.175S -52 -HDC 4S -52 -HDC 6S -57HSK-E40-HDC 3S -55 -HDC3.175S -55 -HDC 4S -55 -HDC 6S -60HSK-E50-HDC 4S -120 -HDC 6S -120 -HDC 8S -120 -HDC10S -120 -HDC12S -120
1. HSK-E25, 32 cannot be used with center through.
2. For HSK-E40, which cannot be used with a through hole, order a plug separately.
3. Coolant pipe must be ordered separately.
4. Adjusting Screw cannot be used.
※ HSK-E25-HDC6S-45 has a body diameter of ø23 (ISO standard: ø20 or less). Note that it may not be usable depending on the machine.
※
Accuracy within 3µm at 4D. Optimum repeatability.
ød
(E25, 32, 40)
Clamping diameter: ø3 - ø6 Clamping diameter: ø3 - ø12
Hydraulic Chuck HYDRAULIC CHUCK SUPER SLIM
Inner diameter ø3.175 type and E50 series are now available.Highly operable and accurate Hydraulic Chuck can be used with various HSK-E machines.
HYDRAULIC CHUCK SUPER SLIMUltra-High PrecisionHydraulic Chuck
Amazing runout accuracy within 1µm at 4D.
RunoutAccuracy 4D
Within1μm
2µm0
1µm
Repeatability
Model: HSK-E32-HDC4S-52UPMeasurement frequency: 30 timesMeasurement point: 4D (16mm) tip
Caution
· Use only cutting tools that have a shank tolerance within h6.
· Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank)
· We do not recommend use with roughing endmills.
· Do not clamp without a tool.
· Always insert the cutting tool into the holder beyond min. clamping length E. Caution
· Use only cutting tools that have a shank tolerance within h6.
· Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank)
· We do not recommend use with roughing endmills.
· Do not clamp without a tool.
· Always insert the cutting tool into the holder beyond min. clamping length E.
Runout Accuracy 4D
Within3μm
1 2
Min. Clamping Length E
Max. Insertion Depth H
L1
L
α°
ød
øD øD1
Fig. 2
Fig. 2
Max. Insertion Depth H
Min. Clamping Length E
L1
L
α°
ød øD1
øD
Coolant Pipe(Optional)
LL2
L1
øD øD1
øD2
Min. Clamping Length E
Max. Insertion Depth H
Coolant Pipe(Optional)
α°
Fig. 3
Fig. 1
Fig. 1
Max. Insertion Depth H
Min. Clamping Length E
L
ød øD1
øD
L1
α°
Inner diameter ø3.175 type and E40 series are now available.The Ultra Precision type supports high-precision machining.
α°
Min. Clamping Length ECoolant Pipe (Optional)
Max. Insertion Depth H
L1
L
ød
øD øD1
Center through
Center through Center through
1. HSK-E25, 32 cannot be used with center through.
2. For HSK-E40, which cannot be used with a through hole, order a plug separately.
3. Coolant pipe must be ordered separately.
4. Adjusting Screw cannot be used.
※ HSK-E25-HDC6S-45UP has a body diameter of ø23 (ISO standard: ø20 or less). Note that it may not be usable depending on the machine.
Clamping diameterød
øDFig.Model øD1 L α°L1 Weight
(kg)Max. insertion depth
HMin. clamping length
E
NEW
NEW
NEW
NEW
NEW
NEW
HSK-E25-HDC3S -40UP -HDC3.175S-40UP -HDC4S -40UP -HDC6S -45UPHSK-E32-HDC3S -52UP -HDC3.175S-52UP -HDC4S -52UP -HDC6S -57UPHSK-E40-HDC3S -55UP -HDC3.175S-55UP -HDC4S -55UP -HDC6S -60UP
3
3.175
4
6
3
3.175
4
6
3
3.175
4
6
40
45
52
57
55
60
0.09
0.11
0.19
0.20
0.31
0.32
27
31
29
34
29
34
22
21
26
28
33
39
40
16
21
16
19
25
16
19
25
1
1
2
60,000
45,000
40,000
14
14
14
20
23
26
33
6°
8°
6°
6°
Maxmin-1
※
Clamping diameterød
øDFig.Model øD1 LøD2 L2 α°L1 Weight
(kg)Max. insertion depth
HMin. clamping length
E
3
3.175
4
6
3
3.175
4
6
3
3.175
4
6
4
6
8
10
12
-
-
-
40
-
-
-
93
40
45
52
57
55
60
120
0.09
0.11
0.19
0.20
0.31
0.32
0.90
0.92
0.93
27
31
29
34
29
34
47
48
49
22
21
26
28
33
39
40
100
85
16
21
16
19
25
16
19
2519
25
31
33
36
1
1
2
3
60,000
45,000
40,000
30,000
14
14
14
14
17
19
21
20
23
26
33
24
28
30
32
6°
8°
6°
6°
6°
Maxmin-1
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
HSK-E25-HDC 3S -40 -HDC3.175S -40 -HDC4S -40 -HDC6S -45HSK-E32-HDC 3S -52 -HDC3.175S -52 -HDC 4S -52 -HDC 6S -57HSK-E40-HDC 3S -55 -HDC3.175S -55 -HDC 4S -55 -HDC 6S -60HSK-E50-HDC 4S -120 -HDC 6S -120 -HDC 8S -120 -HDC10S -120 -HDC12S -120
1. HSK-E25, 32 cannot be used with center through.
2. For HSK-E40, which cannot be used with a through hole, order a plug separately.
3. Coolant pipe must be ordered separately.
4. Adjusting Screw cannot be used.
※ HSK-E25-HDC6S-45 has a body diameter of ø23 (ISO standard: ø20 or less). Note that it may not be usable depending on the machine.
※
Accuracy within 3µm at 4D. Optimum repeatability.
ød
(E25, 32, 40)
Clamping diameter: ø3 - ø6 Clamping diameter: ø3 - ø12
Hydraulic Chuck HYDRAULIC CHUCK SUPER SLIM
Inner diameter ø3.175 type and E50 series are now available.Highly operable and accurate Hydraulic Chuck can be used with various HSK-E machines.
HYDRAULIC CHUCK SUPER SLIMUltra-High PrecisionHydraulic Chuck
Amazing runout accuracy within 1µm at 4D.
RunoutAccuracy 4D
Within1μm
2µm0
1µm
Repeatability
Model: HSK-E32-HDC4S-52UPMeasurement frequency: 30 timesMeasurement point: 4D (16mm) tip
Caution
· Use only cutting tools that have a shank tolerance within h6.
· Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank)
· We do not recommend use with roughing endmills.
· Do not clamp without a tool.
· Always insert the cutting tool into the holder beyond min. clamping length E. Caution
· Use only cutting tools that have a shank tolerance within h6.
· Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank)
· We do not recommend use with roughing endmills.
· Do not clamp without a tool.
· Always insert the cutting tool into the holder beyond min. clamping length E.
Runout Accuracy 4D
Within3μm
14m
m
Coolant Pressure 1.5MPa 20,000min-1
MEGA MICRO COOLANT NUT for MEGA MICRO CHUCK
3 4
CK BORING SYSTEM CARBIDE CYLINDRICAL INSERT HOLDER
Jet through nut suitable for small diameter tools ø4 insert now available.
Excellent cost performance even with ultra-small diameter boring!
A standard micro collet can be used.
A standard micro collet can be used.
Accurate coolant supply from the cutting edge of tools with oil hole
MGN6S/8S
Clamping diameter: ø3 - ø8
Model ød
3.0
L
-PS419
4.0
-PS5 5.0
-PS6 6.0
Body Model: MEGA6S
MGN6S-PS3
Model ød
3.0
4.0
5.0
6.0
7.0
8.0
L
20.2
Body Model: MEGA8S
MGN8S-PS3-PS4-PS5-PS6-PS7-PS8
MEGA MICRO SEAL NUT
For coolant through tools...
2.0
14
19 3.5 30,000min-1 or less
20,000min-1 or less17 1.5
3.0
4.0
5.0
6.0
Body Model: MEGA6S
-3J-4J-5J-6J
MGN6S-2J
LModel øD L 1ød
Accurately supplies coolant to the cutting edge, even for step shape small diameter tools.
L
SEAL
ød
Clamping diameter: ø2 - ø6
Diameter: ø4 - ø9
1. Inserts are not included.
2. An exclusive straight collet is required when used with a boring head.
Model ødFig.
51
2
16
øD
6.0 - 7.5
4.0 - 5.0
5.0 - 6.0
7.5 - 9.0
A
60
16
20
65
L Insert
85 WC02
EC03
WC02
ST05W-EB6 -60ST06W-EB4 -16 -EB5 -20 -EB7.5-65
70
75
95
CenterthroughCarbide
■ Screw/Wrench Set
■ Insert
L
Effective boring depth A
ød
øD
Fig. 1is made of carbide.
L
Effective boring depth A
øD
ød
Fig. 2
No. Insert Model Nose Radius Workpiece Grade Material
1 WCGT020102ELA
0.2
General Steels T1200A Cermet
2 WCGT020102ELA Aluminum/Cast Iron H1 Carbide (K10 Equivalent)
3 WCGT020102FN Aluminum DA2200 Diamond
4 WCGT020102FN Hardened Steel BNX20CBN
5 WCGT020102FN Ductile BN7000
3.97
80°
7°
1.59
<WC02>
<EC03>
Set Model Insert SizeInsert Clamp Screw
Screw Wrench ModelApplicable Tools
S1.6S-T3-SS1.6S-T3S2S-A
ST06W-EB4-16
ST06W-EB5-20
ST05W-EB6-60 ST06W-EB7.5-65
EC03
WC02
M1.6Fx2
M1.6Fx2.5
M2x3
DA-T3
FA-T6
· Wrench is also available separately. Please order the wrench model.
Grade MaterialNose RadiusNo. WorkpieceInsert Model
1
2
ECGM03X102ELAECGM03X102ELA
0.2General Steels
Aluminum/Cast Iron
T1500A
H1
Cermet
Carbide (K10 Equivalent)
1.15 3.312
75°
7°
Coolant Pressure
7MPa
L
L1
øDød
The unique nozzle shape suppresses coolant
scattering and accurately makes contact with
the cutting edge, even at coolant pressure of
1.5MPa 20,000min-1.
Corresponding spindle speed at which coolant comes in contact with the cutting edge with coolant pressure 2MPa (tool projection 4D)
14m
m
Coolant Pressure 1.5MPa 20,000min-1
MEGA MICRO COOLANT NUT for MEGA MICRO CHUCK
3 4
CK BORING SYSTEM CARBIDE CYLINDRICAL INSERT HOLDER
Jet through nut suitable for small diameter tools ø4 insert now available.
Excellent cost performance even with ultra-small diameter boring!
A standard micro collet can be used.
A standard micro collet can be used.
Accurate coolant supply from the cutting edge of tools with oil hole
MGN6S/8S
Clamping diameter: ø3 - ø8
Model ød
3.0
L
-PS419
4.0
-PS5 5.0
-PS6 6.0
Body Model: MEGA6S
MGN6S-PS3
Model ød
3.0
4.0
5.0
6.0
7.0
8.0
L
20.2
Body Model: MEGA8S
MGN8S-PS3-PS4-PS5-PS6-PS7-PS8
MEGA MICRO SEAL NUT
For coolant through tools...
2.0
14
19 3.5 30,000min-1 or less
20,000min-1 or less17 1.5
3.0
4.0
5.0
6.0
Body Model: MEGA6S
-3J-4J-5J-6J
MGN6S-2J
LModel øD L 1ød
Accurately supplies coolant to the cutting edge, even for step shape small diameter tools.
L
SEAL
ød
Clamping diameter: ø2 - ø6
Diameter: ø4 - ø9
1. Inserts are not included.
2. An exclusive straight collet is required when used with a boring head.
Model ødFig.
51
2
16
øD
6.0 - 7.5
4.0 - 5.0
5.0 - 6.0
7.5 - 9.0
A
60
16
20
65
L Insert
85 WC02
EC03
WC02
ST05W-EB6 -60ST06W-EB4 -16 -EB5 -20 -EB7.5-65
70
75
95
CenterthroughCarbide
■ Screw/Wrench Set
■ Insert
L
Effective boring depth A
ød
øD
Fig. 1is made of carbide.
L
Effective boring depth A
øD
ød
Fig. 2
No. Insert Model Nose Radius Workpiece Grade Material
1 WCGT020102ELA
0.2
General Steels T1200A Cermet
2 WCGT020102ELA Aluminum/Cast Iron H1 Carbide (K10 Equivalent)
3 WCGT020102FN Aluminum DA2200 Diamond
4 WCGT020102FN Hardened Steel BNX20CBN
5 WCGT020102FN Ductile BN7000
3.97
80°
7°
1.59
<WC02>
<EC03>
Set Model Insert SizeInsert Clamp Screw
Screw Wrench ModelApplicable Tools
S1.6S-T3-SS1.6S-T3S2S-A
ST06W-EB4-16
ST06W-EB5-20
ST05W-EB6-60 ST06W-EB7.5-65
EC03
WC02
M1.6Fx2
M1.6Fx2.5
M2x3
DA-T3
FA-T6
· Wrench is also available separately. Please order the wrench model.
Grade MaterialNose RadiusNo. WorkpieceInsert Model
1
2
ECGM03X102ELAECGM03X102ELA
0.2General Steels
Aluminum/Cast Iron
T1500A
H1
Cermet
Carbide (K10 Equivalent)
1.15 3.312
75°
7°
Coolant Pressure
7MPa
L
L1
øDød
The unique nozzle shape suppresses coolant
scattering and accurately makes contact with
the cutting edge, even at coolant pressure of
1.5MPa 20,000min-1.
Corresponding spindle speed at which coolant comes in contact with the cutting edge with coolant pressure 2MPa (tool projection 4D)
CK BORING Insert for Finishing PCD INSERT FLM Breaker
5 6
1. Inserts are available from 1 pc.
2. Please specify the insert model number and grade when ordering.
6.35
2.38
7°
4.76
2.38
11°
GradeNose Radius
TPGD080202FLMTPGD080204FLM
0.2
0.4
Insert Model Workpiece
Aluminum3D Breaker
DA1000 (Diamond)
<Example>
TPGD080204FLM (DA1000): 1 pc
<TP08>
<TC11>6.35
2.38
7°
4.76
2.38
11°
<TP08>
<TC11>Workpiece GradeNose Radius
TCGT110202FLMTCGT110204FLMTCGT110208FLM
0.2
0.4
0.8
Insert Model
Aluminum3D Breaker
Workpiece GradeNose Radius
TPGD080202FNTPGD080204FNTPGD080204FN3TCGT110202FNTCGT110204FNTCGT110204FN3TCGT110208FNTCGT110208FN3
0.2
0.4
0.4 (3 corners)
0.2
0.4
0.4 (3 corners)
0.8
0.8 (3 corners)
Insert Model
Ductile BNC500
Material
Coated CBN
ELM Breaker Conventional product
Insert Model Grade
<Example>
TPGP080202ELM (T2500A): 10 pcs
Insert Model Grade
S50C2000.060.2
Water-soluble coolant
WorkpieceCutting speed Vc (m/min)
Feed f (mm/rev)Cutting depth (mm/ø)
Coolant
Cermet Insert for Steel with 3D Breaker
CBN Insert for Ductile Cast Iron
Workpiece GradeNose Radius
TPGP080202ELM
TCGT110202ELM0.2
Insert Model
General Steels
New 3D Breaker Adopted
T2500A
T2500F
T2500A
T2500F
Cermet (G-class)
Coated Cermet
Cermet (G-class)
Coated Cermet
Material
Grinding grade 3D Breaker provides excellent finished surfaces and chip control. TC11 inserts are now available with
nose radius of 0.8.
ELM Breaker for Steel / CBN Insert for Ductile Cast Iron
CK BORING Insert for Finishing
DA1000 (Diamond)
Multi-corner CBN insert for ductile cast iron with excellent wear resistance is also available
1. Cermet inserts are available in packets of 10 pcs.
2. CBN inserts are available from 1 pc.
3. Please append (insert grade) after the insert model
when ordering.
TCGT110204FLMA20178000.10.2
Water-soluble coolant
Insert ModelWorkpiece
Cutting speed Vc (m/min)Feed f (mm/rev)
Cutting depth (mm/ø)Coolant
FLM Breaker No breaker
Superior cutting chip control achievedwith aluminum finish boring!
Original breaker designminimizes problems with cutting chips.
CK BORING Insert for Finishing PCD INSERT FLM Breaker
5 6
1. Inserts are available from 1 pc.
2. Please specify the insert model number and grade when ordering.
6.35
2.38
7°
4.76
2.38
11°
GradeNose Radius
TPGD080202FLMTPGD080204FLM
0.2
0.4
Insert Model Workpiece
Aluminum3D Breaker
DA1000 (Diamond)
<Example>
TPGD080204FLM (DA1000): 1 pc
<TP08>
<TC11>6.35
2.38
7°
4.76
2.38
11°
<TP08>
<TC11>Workpiece GradeNose Radius
TCGT110202FLMTCGT110204FLMTCGT110208FLM
0.2
0.4
0.8
Insert Model
Aluminum3D Breaker
Workpiece GradeNose Radius
TPGD080202FNTPGD080204FNTPGD080204FN3TCGT110202FNTCGT110204FNTCGT110204FN3TCGT110208FNTCGT110208FN3
0.2
0.4
0.4 (3 corners)
0.2
0.4
0.4 (3 corners)
0.8
0.8 (3 corners)
Insert Model
Ductile BNC500
Material
Coated CBN
ELM Breaker Conventional product
Insert Model Grade
<Example>
TPGP080202ELM (T2500A): 10 pcs
Insert Model Grade
S50C2000.060.2
Water-soluble coolant
WorkpieceCutting speed Vc (m/min)
Feed f (mm/rev)Cutting depth (mm/ø)
Coolant
Cermet Insert for Steel with 3D Breaker
CBN Insert for Ductile Cast Iron
Workpiece GradeNose Radius
TPGP080202ELM
TCGT110202ELM0.2
Insert Model
General Steels
New 3D Breaker Adopted
T2500A
T2500F
T2500A
T2500F
Cermet (G-class)
Coated Cermet
Cermet (G-class)
Coated Cermet
Material
Grinding grade 3D Breaker provides excellent finished surfaces and chip control. TC11 inserts are now available with
nose radius of 0.8.
ELM Breaker for Steel / CBN Insert for Ductile Cast Iron
CK BORING Insert for Finishing
DA1000 (Diamond)
Multi-corner CBN insert for ductile cast iron with excellent wear resistance is also available
1. Cermet inserts are available in packets of 10 pcs.
2. CBN inserts are available from 1 pc.
3. Please append (insert grade) after the insert model
when ordering.
TCGT110204FLMA20178000.10.2
Water-soluble coolant
Insert ModelWorkpiece
Cutting speed Vc (m/min)Feed f (mm/rev)
Cutting depth (mm/ø)Coolant
FLM Breaker No breaker
Superior cutting chip control achievedwith aluminum finish boring!
Original breaker designminimizes problems with cutting chips.
7 8
By integrating the head and damper,
the distance from the cutting edge
(the source of vibration) to the
damper can be shortened, resulting
in even higher damping effects.
Integrated EWN BORING HEAD and DAMPER
CK BORING HEAD Built-in Damper SMART DAMPER EWN BORING HEAD (For Finishing)
Combination of the popular EWN boring head with the Smart Damper.
CK Shank (BBT/HSK)
SMART DAMPER EWN BORING HEAD
Refer to the general catalogNo.General
1. Max. and min. diameters are the values when nose radius 0.2 is used for insert TP08, and nose radius 0.4 for insert TC11.
2. ENH○-1 insert holder is included. ENH○-2 and 3 must be ordered separately.
3. During back boring, the rotation direction will be reversed.
4. Inserts are not included.
CKB3-EWN 32DP-160
CKB4-EWN 41DP-185
CKB5-EWN 53DP-210
CKB6-EWN 68DP-240
CKB6-EWN100DP-240
CKB7-EWN100DP-240
CK3
CK4
CK5
CK6
CK6
CK7
Diameter øD
Boring Back boring
L L1 L2 L3 BInsert Holder
CK No. øD1
Weight(kg)
1.2
2.3
4.4
8.3
8.8
16.4
31
39
50
64
64
90
130
152
172
191
191
191
25
29
34
45.2
45.2
45.2
16
20
25.5
32.5
45.5
45.5
160
185
210
240
240
240
155
181
206
236.2
236.2
236.2
32 - 42
41 - 51
50 - 60
41 - 54
50 - 63
61 - 74
53 - 70
65 - 82
78 - 95
68 - 100
94 - 126
118 - 150
100 - 153
126 - 179
150 - 203
100 - 153
126 - 179
150 - 203
ENH3-1
ENH3-2
ENH3-3
ENH4-1
ENH4-2
ENH4-3
ENH5-1
ENH5-2
ENH5-3
ENH6-1
ENH6-2
ENH6-3
ENH6-1
ENH6-2
ENH6-3
ENH6-1
ENH6-2
ENH6-3
ModelDiameter øD
—
—
57 - 60
—
61 - 63
67 - 74
—
74 - 82
78 - 95
90 - 100
94 - 126
118 - 150
107 - 153
126 - 179
150 - 203
116 - 153
126 - 179
150 - 203
TC11
TP08
Insert Model
1μm/scale(vernier)
Dia
met
er ø
D
CK No. Insert Holder
L
L1
øD1
STANDARD CK HOLDER
(Optional)
Min
. bor
e
B
L2 L3
Insert Holder
[Back boring]
Bac
k b
orin
g d
iam
eter
øD
Min. bore = B + (back boring diameter / 2)
EWN32DP and EWN100DP have been added to support a wider range of diameters.
Extension
Center through
Center through
B32-SCLCR-22032-12-STUCR-22032-11-STUPR-22032-16-SDUCR-22032-11
B40-SCLCR-27032-12-STUCR-27032-11-STUPR-27032-16-SDUCR-27032-11
CC1204
TC1102
TP1604
DC11T3
CC1204
TC1102
TP1604
DC11T3
Right hand
Right hand
40
50
32
32
0.1
0.2
S5S-20IP
S2.5S-7IP
S4S-15IP
S5S-20IP
S2.5S-7IP
S4S-15IP
95°
93°
95°
93°
1
2
3
1
2
3
Model Insert (ISO)Fig. Hand øDmin L
22
27
F
32
40
øD1Insert Clamping
Screw SetWeight
(kg)θ
1. Inserts must be ordered separately. Compatible with ISO standard inserts.
2. When using STUCR for finishing, the BIG KAISER TC11 insert can also be used.
3. The insert clamping screw set (optional) consists of 1 wrench and 10 screws.
4. The left hand version is available on request. Please contact us when needed.
Body
Cartridge
øD
1
F
L
Fig. 1
θ øD
1
L
F øD
1
L
F θθ
Fig. 2 Fig. 3
Min. diameter øDmin
Figure shows right hand
TC11 inserts
Diameter: ø40 up
New cartridges have been added, further enhancing the series
Maximum projection length max. 7D
Diameter: ø32 - ø203
Damper Unit
Short distance
The distance from the cutting edge (the source of chattering) to the damper has been reduced
refer to the general catalog"TOTAL TOOLING SYSTEM"
For CK Shanks/inserts,
Cartridge includes 1 insert clamping wrench.
ST32-SDB40DP-320ST40-SDB50DP-410
B32-...
B40-...
CartridgeModel
1. Clamp screws (3 pcs) and O-rings (2 pcs) are included.
2. Cartridges must be ordered separately.
3. Inserts must be ordered separately.
Clamp Screw
O-ring
32
40
320
410
144
170
PT1/4
PT3/8SDB20 OR
C0510(M5×10L)
C0610(M6×10L)
2.3
4.5
φDs L L1 G
30
37
H O-ringSet (2 pcs.)(spare)
Weight(kg)
ClampScrew (1 pc.)(spare)
4. Coolant through is standard for all models.
5. Do not clamp L1 dimension, where the damper is built-in.
G H
φD
s
L1
Model
L
Application example
Diameter: ø40
Cutting speed: 200m/min
Feed rate: 0.2mm/rev
Insert: TPMM160404
Material: S55C
Without damper 160
224
5D
7D
ProjectionLength
Boring Bar L/DCutting Depth (mm)
0.2 0.5 1 2
ST32-SDB40DP-320
SMART DAMPER
ChatterChatterChatter Chatter
Excellent damping effect in both roughing and finishing.
Unique dynamic damperEliminates chatter in internal turning
SMART DAMPER BORING BARInternal Turning Tool with Built-in Damper
7 8
By integrating the head and damper,
the distance from the cutting edge
(the source of vibration) to the
damper can be shortened, resulting
in even higher damping effects.
Integrated EWN BORING HEAD and DAMPER
CK BORING HEAD Built-in Damper SMART DAMPER EWN BORING HEAD (For Finishing)
Combination of the popular EWN boring head with the Smart Damper.
CK Shank (BBT/HSK)
SMART DAMPER EWN BORING HEAD
Refer to the general catalogNo.General
1. Max. and min. diameters are the values when nose radius 0.2 is used for insert TP08, and nose radius 0.4 for insert TC11.
2. ENH○-1 insert holder is included. ENH○-2 and 3 must be ordered separately.
3. During back boring, the rotation direction will be reversed.
4. Inserts are not included.
CKB3-EWN 32DP-160
CKB4-EWN 41DP-185
CKB5-EWN 53DP-210
CKB6-EWN 68DP-240
CKB6-EWN100DP-240
CKB7-EWN100DP-240
CK3
CK4
CK5
CK6
CK6
CK7
Diameter øD
Boring Back boring
L L1 L2 L3 BInsert Holder
CK No. øD1
Weight(kg)
1.2
2.3
4.4
8.3
8.8
16.4
31
39
50
64
64
90
130
152
172
191
191
191
25
29
34
45.2
45.2
45.2
16
20
25.5
32.5
45.5
45.5
160
185
210
240
240
240
155
181
206
236.2
236.2
236.2
32 - 42
41 - 51
50 - 60
41 - 54
50 - 63
61 - 74
53 - 70
65 - 82
78 - 95
68 - 100
94 - 126
118 - 150
100 - 153
126 - 179
150 - 203
100 - 153
126 - 179
150 - 203
ENH3-1
ENH3-2
ENH3-3
ENH4-1
ENH4-2
ENH4-3
ENH5-1
ENH5-2
ENH5-3
ENH6-1
ENH6-2
ENH6-3
ENH6-1
ENH6-2
ENH6-3
ENH6-1
ENH6-2
ENH6-3
ModelDiameter øD
—
—
57 - 60
—
61 - 63
67 - 74
—
74 - 82
78 - 95
90 - 100
94 - 126
118 - 150
107 - 153
126 - 179
150 - 203
116 - 153
126 - 179
150 - 203
TC11
TP08
Insert Model
1μm/scale(vernier)
Dia
met
er ø
D
CK No. Insert Holder
L
L1
øD1
STANDARD CK HOLDER
(Optional)
Min
. bor
e
B
L2 L3
Insert Holder
[Back boring]
Bac
k b
orin
g d
iam
eter
øD
Min. bore = B + (back boring diameter / 2)
EWN32DP and EWN100DP have been added to support a wider range of diameters.
Extension
Center through
Center through
B32-SCLCR-22032-12-STUCR-22032-11-STUPR-22032-16-SDUCR-22032-11
B40-SCLCR-27032-12-STUCR-27032-11-STUPR-27032-16-SDUCR-27032-11
CC1204
TC1102
TP1604
DC11T3
CC1204
TC1102
TP1604
DC11T3
Right hand
Right hand
40
50
32
32
0.1
0.2
S5S-20IP
S2.5S-7IP
S4S-15IP
S5S-20IP
S2.5S-7IP
S4S-15IP
95°
93°
95°
93°
1
2
3
1
2
3
Model Insert (ISO)Fig. Hand øDmin L
22
27
F
32
40
øD1Insert Clamping
Screw SetWeight
(kg)θ
1. Inserts must be ordered separately. Compatible with ISO standard inserts.
2. When using STUCR for finishing, the BIG KAISER TC11 insert can also be used.
3. The insert clamping screw set (optional) consists of 1 wrench and 10 screws.
4. The left hand version is available on request. Please contact us when needed.
Body
Cartridge
øD
1
F
L
Fig. 1
θ øD
1
L
F øD
1
L
F θθ
Fig. 2 Fig. 3
Min. diameter øDmin
Figure shows right hand
TC11 inserts
Diameter: ø40 up
New cartridges have been added, further enhancing the series
Maximum projection length max. 7D
Diameter: ø32 - ø203
Damper Unit
Short distance
The distance from the cutting edge (the source of chattering) to the damper has been reduced
refer to the general catalog"TOTAL TOOLING SYSTEM"
For CK Shanks/inserts,
Cartridge includes 1 insert clamping wrench.
ST32-SDB40DP-320ST40-SDB50DP-410
B32-...
B40-...
CartridgeModel
1. Clamp screws (3 pcs) and O-rings (2 pcs) are included.
2. Cartridges must be ordered separately.
3. Inserts must be ordered separately.
Clamp Screw
O-ring
32
40
320
410
144
170
PT1/4
PT3/8SDB20 OR
C0510(M5×10L)
C0610(M6×10L)
2.3
4.5
φDs L L1 G
30
37
H O-ringSet (2 pcs.)(spare)
Weight(kg)
ClampScrew (1 pc.)(spare)
4. Coolant through is standard for all models.
5. Do not clamp L1 dimension, where the damper is built-in.
G H
φD
s
L1
Model
L
Application example
Diameter: ø40
Cutting speed: 200m/min
Feed rate: 0.2mm/rev
Insert: TPMM160404
Material: S55C
Without damper 160
224
5D
7D
ProjectionLength
Boring Bar L/DCutting Depth (mm)
0.2 0.5 1 2
ST32-SDB40DP-320
SMART DAMPER
ChatterChatterChatter Chatter
Excellent damping effect in both roughing and finishing.
Unique dynamic damperEliminates chatter in internal turning
SMART DAMPER BORING BARInternal Turning Tool with Built-in Damper
9 10
Hydraulic Chuck Holder Hydraulic Chuck For Swiss Type Automatic Lathe BIG CAPTO C4 Turning Tool
Clamping diameter: ø4 - ø8
The Hydraulic Chuck supports high-precision drilling and reaming on CNC automatic lathes.
ModelClamping diameter
ødøDS L A B1 B2 W Min. clamping length
EH max. Weight
(kg)
4
6
8
4
6
8
0.17
0.16
0.15
0.24
0.24
0.22
19
25
31
19
25
31
15
15
15.8
15.8
22
25
65
75
23
24
23
24
60
70
19.05
22
SL19.05-HDC4-60-HDC6-60-HDC8-60
SL22-HDC4-70-HDC6-70-HDC8-70
1. Adjusting Screw cannot be used.
W
B1
B2
LA
øDs
ød
H max.
Rc(PT)1/8
Min. Clamping Length E
Repeatabilitywithin
3μm
L
F
5°
Fig. 1
Right hand Left hand
F
L
3°
27°
Fig. 2
Right hand Left hand
L
F
27.5°
25°
Fig. 3
Right hand Left hand
F Type
Tough and reliable insert clamp enables highly efficient cutting
95°
93°
117.5°
RLRLRL
C4-DCLNR-27050-12-DCLNL-27050-12-DDJNR-27055-15-DDJNL-27055-15-SVQBR-27055-16-SVQBL-27055-16
Weight(kg)
Fig. L F Insert Clamp Piece
1
2
3
50
55
55
27
27
27
CN1204
DN1504 1
(DN1506)
VB1604 2
(VC1604)
CP2
CP2
M3.5 3
0.45
0.42
0.40
Rhombic 80°
Rhombic 55°
Rhombic 35°
ModelHandEntering Angle
Right hand Left hand
※※
1. Wrench is not included with the holder.
2. Insert is not included. Compatible with ISO standard inserts.
※1 A carbide shim for DN1504 (thickness: 4.76mm) is included.
When using a DN1506 insert (thickness: 6.35mm), replace the standard carbide shim with the DNS1506 (optional).
※2 Either VB1604 or VC1604 insert can be mounted.
※3 M3.5 is a screw-on type.
※
R L
Use in conjunction with the popular BIG CAPTO C4 rotating tools.
A short tool that promotes effective use of the space inside machines and prevents interference with workpieces.
Reduces machine stopping time due to setup and tool change.
Reduces machining costs.
Improves machining efficiency.
Ideal for CNC turret lathes and millturn machines.
Caution
C4
Easy to change tools even inside a machine with limited space, using a single wrench.
· Use only cutting tools that have a shank tolerance within h6.· Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank)· Do not clamp without a tool. · Always insert the cutting tool into the holder beyond min. clamping length E.
9 10
Hydraulic Chuck Holder Hydraulic Chuck For Swiss Type Automatic Lathe BIG CAPTO C4 Turning Tool
Clamping diameter: ø4 - ø8
The Hydraulic Chuck supports high-precision drilling and reaming on CNC automatic lathes.
ModelClamping diameter
ødøDS L A B1 B2 W Min. clamping length
EH max. Weight
(kg)
4
6
8
4
6
8
0.17
0.16
0.15
0.24
0.24
0.22
19
25
31
19
25
31
15
15
15.8
15.8
22
25
65
75
23
24
23
24
60
70
19.05
22
SL19.05-HDC4-60-HDC6-60-HDC8-60
SL22-HDC4-70-HDC6-70-HDC8-70
1. Adjusting Screw cannot be used.
W
B1
B2
LA
øDs
ød
H max.
Rc(PT)1/8
Min. Clamping Length E
Repeatabilitywithin
3μm
L
F
5°
Fig. 1
Right hand Left hand
F
L
3°
27°
Fig. 2
Right hand Left hand
L
F
27.5°
25°
Fig. 3
Right hand Left hand
F Type
Tough and reliable insert clamp enables highly efficient cutting
95°
93°
117.5°
RLRLRL
C4-DCLNR-27050-12-DCLNL-27050-12-DDJNR-27055-15-DDJNL-27055-15-SVQBR-27055-16-SVQBL-27055-16
Weight(kg)
Fig. L F Insert Clamp Piece
1
2
3
50
55
55
27
27
27
CN1204
DN1504 1
(DN1506)
VB1604 2
(VC1604)
CP2
CP2
M3.5 3
0.45
0.42
0.40
Rhombic 80°
Rhombic 55°
Rhombic 35°
ModelHandEntering Angle
Right hand Left hand
※※
1. Wrench is not included with the holder.
2. Insert is not included. Compatible with ISO standard inserts.
※1 A carbide shim for DN1504 (thickness: 4.76mm) is included.
When using a DN1506 insert (thickness: 6.35mm), replace the standard carbide shim with the DNS1506 (optional).
※2 Either VB1604 or VC1604 insert can be mounted.
※3 M3.5 is a screw-on type.
※
R L
Use in conjunction with the popular BIG CAPTO C4 rotating tools.
A short tool that promotes effective use of the space inside machines and prevents interference with workpieces.
Reduces machine stopping time due to setup and tool change.
Reduces machining costs.
Improves machining efficiency.
Ideal for CNC turret lathes and millturn machines.
Caution
C4
Easy to change tools even inside a machine with limited space, using a single wrench.
· Use only cutting tools that have a shank tolerance within h6.· Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank)· Do not clamp without a tool. · Always insert the cutting tool into the holder beyond min. clamping length E.
11 12
Right hand
Left hand
RL
C4-90-BH20R-2854-BH20L-2854
0.96
Hand Model Weight(kg)
54 20
2832
45
Interference diameterø80
Right hand Left hand
40
6520
2220
Interference diameterø70
0.84C4-180-BH20R-2265
-BH20L-2265RL
Weight (kg)
Hand Model
Right hand Left handR L
Right hand Left handR L
SQUARE TOOL HOLDER 90° TYPE Side Lock Holder for Boring Bar
SQUARE TOOL HOLDER 180° TYPE
BIG CAPTO C4 Turning Tool
øD
L1 L2
HL
ød
G
BSL 6
8
10
12
16
20
Body Model Plug A Plug B
M5P0.8
M4P0.7
M5P0.8
M6P1.0
Side through
Plug A
Center through
Plug B
Adjustable for right or left hand operation.
C4-BSL 6-40-BSL 8-40-BSL 10-40-BSL 12-45-BSL 16-50-BSL 20-60
øD L L1 L2ød H Clamp Screw G
6
8
10
12
16
20
23
25
29
34
40
50
40
45
50
60
5
6
8
10
12
9
10
12
14
15
23
28
33
43
M 5P0.8
M 6P1.0
M 8P1.0
M10P1.25
0.32
0.33
0.34
0.40
0.48
0.71
Weight(kg)
※ BSL sleeve (optional) cannot be used.
Model
Plugs AB are included.Plug A is a button head bolt.
※
BIG high-precision chuck holder can also be used for rotating tools.
C4
C4
C4C4
MEGA MICRO CHUCK
● MEGA E CHUCK
● MEGA DOUBLE POWER CHUCK
● CK SHANK (for boring)
are also available.
MEGA NEW BABY CHUCK
Tool clamping diameter: ø0.45 - 6.05
Tool clamping diameter: ø0.25 - 20
Vol.11
General Catalog
Vol.11Refer to
BIG General Catalog for details.
Internal boring and threading tool holder
C4
● Switchable coolant flow between side through and center through with plug screws.
11 12
Right hand
Left hand
RL
C4-90-BH20R-2854-BH20L-2854
0.96
Hand Model Weight(kg)
54 20
2832
45
Interference diameterø80
Right hand Left hand
40
6520
2220
Interference diameterø70
0.84C4-180-BH20R-2265
-BH20L-2265RL
Weight (kg)
Hand Model
Right hand Left handR L
Right hand Left handR L
SQUARE TOOL HOLDER 90° TYPE Side Lock Holder for Boring Bar
SQUARE TOOL HOLDER 180° TYPE
BIG CAPTO C4 Turning Tool
øD
L1 L2
HL
ød
G
BSL 6
8
10
12
16
20
Body Model Plug A Plug B
M5P0.8
M4P0.7
M5P0.8
M6P1.0
Side through
Plug A
Center through
Plug B
Adjustable for right or left hand operation.
C4-BSL 6-40-BSL 8-40-BSL 10-40-BSL 12-45-BSL 16-50-BSL 20-60
øD L L1 L2ød H Clamp Screw G
6
8
10
12
16
20
23
25
29
34
40
50
40
45
50
60
5
6
8
10
12
9
10
12
14
15
23
28
33
43
M 5P0.8
M 6P1.0
M 8P1.0
M10P1.25
0.32
0.33
0.34
0.40
0.48
0.71
Weight(kg)
※ BSL sleeve (optional) cannot be used.
Model
Plugs AB are included.Plug A is a button head bolt.
※
BIG high-precision chuck holder can also be used for rotating tools.
C4
C4
C4C4
MEGA MICRO CHUCK
● MEGA E CHUCK
● MEGA DOUBLE POWER CHUCK
● CK SHANK (for boring)
are also available.
MEGA NEW BABY CHUCK
Tool clamping diameter: ø0.45 - 6.05
Tool clamping diameter: ø0.25 - 20
Vol.11
General Catalog
Vol.11Refer to
BIG General Catalog for details.
Internal boring and threading tool holder
C4
● Switchable coolant flow between side through and center through with plug screws.
Ultra High Feed Chamfer Mill C-Cutter Mini
13 14
The popular C-Cutter Mini is now available in a small-diameter size!
[Multi-Insert] Front and back chamfering
ST10 C 08 10 45 B- - 15-
Shank diameterChamfering
Min. bore
Chamfering angleMax. chamfer diameter
Projection length (L1)
● Model Description
ø Cm
ax ø Dc
ø Cm
in
H2min
H1min
ø Cm
ax
ø Cm
in
45°
Cutting Edge Details
1. A wrench and screws are included. Inserts must be ordered separately.
ST10-C0810-45B-15-27
øDSøDCInsert Model
CM03...
øCmaxøCminøD1 L H1min H2minL1
10.5 10 7.478
90
15
278 10 0.7 3.2 3
ModelNumberof Flutes
Ultra-miniature insert with inscribed circle of ø3.31 enables even smaller diameter chamfering
L
L1
45°
ø D1
ø DS
[1 Flute] Front chamfering
ST8 C 01 03 45- - 16-
Shank diameterChamfering
Min. bore
Chamfering angleMax. chamfer diameter
Projection length
● Model Description
1. A wrench and screws are included. Inserts must be ordered separately.
2. Spot drilling (centering) is not available.
Model øDSøDC Insert ModeløCmaxøCminøD1 L HminL1
ST8-C0103-45-16 45° 4.9 8 4.7 1 3 0.168 16 CM03...
θ
L1
L
θ
ø D1
ø DS
Hmin
ø Cm
in
ø Cm
ax ø Dc
θ
Cutting Edge Details
For inserts, see P14
Inscribed circle ø3.31
Min.hole
diameter ø1
Back chamfering with minimum starting hole
diameter of ø5 allows high-efficiency machining.
[For Tap Starting Hole and Bolt Hole] Tap starting hole size: M6
ST8 C M06 45 B- - 14-
Shank diameterChamfering
Tap size
Chamfering angleProjection length (L1)
● Model Description
Front and back chamfering
F
45°
L
L1
ø D1
øD1
ø DS
H2min.
H1min.
ø Cm
ax
ø C2m
in
ø Cm
ax ø Dc
ø C1m
in
45°
Cutting Edge Details
The ● mark in the table indicates LONG TYPE with long projection length.
CM 0203
C-CUTTER MINIInsert size
Corner radius
ACP300Grade
● Model Description
<Insert> Optional
CM0302 3.31 S1.6S-T30.2
Inscribed CircleøD
Insert Grade rModelInsert Clamping
Screw Set Model
øD
r
PVD-coated carbide with superior wear resistance due to its nanometer-level thickness ultra-multilayered TiAlN and AlCrN film.
ACP300Insert Grade Description
ACP300For steel/cast iron
1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering.
Example: CM0302 ACP300.........10 pcs2. The insert clamping screw set contains 10 screws and 1 wrench.
3. Insert clamp screws and tightening wrench are consumables. Order periodically for replacement or spares.
1. A wrench and screws are included. Inserts must be ordered separately.
Model øDSøDC Insert Model
CM03...
øD1 H1min H2minL L1
ST8-CM06-45B-14-26●
Offset AmountF
7 8 4.6 4.9 6.3 0.9 3.1 1.266
7814
26
øC2min øCmax
CutterSize
Starting Hole Bolt Hole Z
10 22
ødT HT ødBStandard
TypeLong Type
HB
CM06 5 (M6)
3 5.5 (M5) 2.8
[Starting Hole] [Bolt Hole]
Z
ø dT HT
Z
ø dB
HB
Inscribed circle ø3.31
4.9
øC1min
For inserts, see P14 For Cutting Conditions, see P16
Hexagonal insert with the world's smallest inscribed circle of ø3.31
Ultra High Feed Chamfer Mill C-Cutter Mini
13 14
The popular C-Cutter Mini is now available in a small-diameter size!
[Multi-Insert] Front and back chamfering
ST10 C 08 10 45 B- - 15-
Shank diameterChamfering
Min. bore
Chamfering angleMax. chamfer diameter
Projection length (L1)
● Model Description
ø Cm
ax ø Dc
ø Cm
in
H2min
H1min
ø Cm
ax
ø Cm
in
45°
Cutting Edge Details
1. A wrench and screws are included. Inserts must be ordered separately.
ST10-C0810-45B-15-27
øDSøDCInsert Model
CM03...
øCmaxøCminøD1 L H1min H2minL1
10.5 10 7.478
90
15
278 10 0.7 3.2 3
ModelNumberof Flutes
Ultra-miniature insert with inscribed circle of ø3.31 enables even smaller diameter chamfering
L
L1
45°
ø D1
ø DS
[1 Flute] Front chamfering
ST8 C 01 03 45- - 16-
Shank diameterChamfering
Min. bore
Chamfering angleMax. chamfer diameter
Projection length
● Model Description
1. A wrench and screws are included. Inserts must be ordered separately.
2. Spot drilling (centering) is not available.
Model øDSøDC Insert ModeløCmaxøCminøD1 L HminL1
ST8-C0103-45-16 45° 4.9 8 4.7 1 3 0.168 16 CM03...
θ
L1
L
θ
ø D1
ø DS
Hmin
ø Cm
in
ø Cm
ax ø Dc
θ
Cutting Edge Details
For inserts, see P14
Inscribed circle ø3.31
Min.hole
diameter ø1
Back chamfering with minimum starting hole
diameter of ø5 allows high-efficiency machining.
[For Tap Starting Hole and Bolt Hole] Tap starting hole size: M6
ST8 C M06 45 B- - 14-
Shank diameterChamfering
Tap size
Chamfering angleProjection length (L1)
● Model Description
Front and back chamfering
F
45°
L
L1
ø D1
øD1
ø DS
H2min.
H1min.
ø Cm
ax
ø C2m
in
ø Cm
ax ø Dc
ø C1m
in
45°
Cutting Edge Details
The ● mark in the table indicates LONG TYPE with long projection length.
CM 0203
C-CUTTER MINIInsert size
Corner radius
ACP300Grade
● Model Description
<Insert> Optional
CM0302 3.31 S1.6S-T30.2
Inscribed CircleøD
Insert Grade rModelInsert Clamping
Screw Set Model
øD
r
PVD-coated carbide with superior wear resistance due to its nanometer-level thickness ultra-multilayered TiAlN and AlCrN film.
ACP300Insert Grade Description
ACP300For steel/cast iron
1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering.
Example: CM0302 ACP300.........10 pcs2. The insert clamping screw set contains 10 screws and 1 wrench.
3. Insert clamp screws and tightening wrench are consumables. Order periodically for replacement or spares.
1. A wrench and screws are included. Inserts must be ordered separately.
Model øDSøDC Insert Model
CM03...
øD1 H1min H2minL L1
ST8-CM06-45B-14-26●
Offset AmountF
7 8 4.6 4.9 6.3 0.9 3.1 1.266
7814
26
øC2min øCmax
CutterSize
Starting Hole Bolt Hole Z
10 22
ødT HT ødBStandard
TypeLong Type
HB
CM06 5 (M6)
3 5.5 (M5) 2.8
[Starting Hole] [Bolt Hole]
Z
ø dT HT
Z
ø dB
HB
Inscribed circle ø3.31
4.9
øC1min
For inserts, see P14 For Cutting Conditions, see P16
Hexagonal insert with the world's smallest inscribed circle of ø3.31
Ultra High Feed Chamfer Mill C-Cutter Mini Spot Facing Type
15 16
Increased offset amount of the insert set enables chamfering of spot facing holes.
1. A wrench and screws are included. Inserts must be ordered separately.
F
ø DS
ø D1
L1
L
øD145°
ø Cm
ax
ø Cm
ax
ø Dc
ø Cm
in
ø Cm
in
H2min.
H1min.
45°
Cutting Edge Details
ø Cm
ax
ø Cm
ax ø Dc
ø Cm
in
ø Cm
in
H2min.
H1min.
45°
Fig. 1 Fig. 2 Fig. 3
45°
ø Dc
ø Cm
ax
ø Cm
in
ø Cm
ax
ø Cm
in
H1min.
H2min.
Model Fig. øDSøDC Insert Model
CM04...
CM05...
CM10...
1
2
3
3.8
6.3
12.0
1.0
0.5
0.3
øD1 H1min. H2min.L L1
ST10-CZ06-45B-23ST12-CZ08-45B-31ST16-CZ10-45B-37ST16-CZ12-45B-50ST20-CZ14-45B-56
Offset AmountF
12.8
16.8
20.3
24.8
27.8
10
12
16
20
6.1
8.5
10.5
13.5
15.5
10.0
11.0
14.5
14.0
17.0
12.0
16.0
19.5
24.0
27.0
3.35
4.15
4.90
5.65
6.15
85
104
111
124
139
23
31
37
50
56
øCmin øCmax
ST10 06 45 BC- - 23-
Shank diameterChamfering
Z
For Spot facingCap bolt size
Chamfering angleProjection length (L1)
● Model Description
Cutter Size
Spot Facing HoleZ
17
23
29
37
43
ødZødB
HZ
CZ06
CZ08
CZ10
CZ12
CZ14
11.0 (M 6)
14.0 (M 8)
17.5 (M10)
20.0 (M12)
23.0 (M14)
6.6 (M 6)
9.0 (M 8)
11.0 (M10)
14.0 (M12)
16.0 (M14)
3.3
4.9
4.9
9.4
9.4
[Spot Facing Hole]
ø dz
ø dB
Hz
Z
CM 0204
C-CUTTER MINIInsert size
Corner radius
ACP300Grade
● Model Description
<Insert> Optional
PVD-coated carbide with superior wear resistance due to its nanometer-level thickness ultra-multilayered TiAlN and AlCrN film.
ACP200/300 ACM250FInsert Grade Description
DLC-coated carbide exclusive for aluminum and non-ferrous metals, ultra-smooth with a low wear coefficient and superior welding resistance.
DS20For steel/cast iron For aluminum/non-ferrous metals
PVD-coated carbide with excellent smoothness and resistance to welding and chipping, due to the ultra-multilayered thin film structure made of AlTiN and TiAlCrN.
For stainless steelSharp-edge inserts
1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering. Example: CM0402 ACP300.........10 pcs2. The insert clamping screw set contains 10 screws and 1 wrench.
3. Insert clamp screws and tightening wrench are consumables. Order periodically for replacement or spares.
Suffix SE model designates a sharp cutting edge insert.
øDr
45°
øDøD rr
1
Fig. 1 Fig. 2 Fig. 3
CM0402CM0502CM0502SECM10C1CM10C1SE
3.97
5
10
1
2
3
—
○○○○
○—
○—
—
—
○—
○—
S2SS-T6
S2TS-T6
S4S-T15
0.2
0.2
0.2
Inscribed CircleøDFig.
Insert Grade rModel
Insert ClampingScrew Set ModelACP200 ACP300
—
○—
○—
ACM250F DS20
Supports a widevariety of hole sizes.
Cutting Conditions
Hole diameter: ø10 - ø27
Front and back chamfering
For inserts, see P16
Inscribed circle ø3.97Sharp cutting edge effectively prevents burrs.
A (Standard Cutting Conditions)
1. This table is a guideline for selecting cutting parameters. Adjust them as needed according to the machine and workpiece conditions.
2. Generally, wet cutting effectively improves finishing surfaces.
3. Wet cutting effectively suppresses built-up edges occurring on stainless steel or aluminum chamfering.
Workpiece MaterialFeed per insert fz (mm/t)
Face Milling CutterChamferingCoolantInsert Grade
Cutting speed Vc(m/min)
0.05 - 0.2
0.05 - 0.1
0.05 - 0.25
0.08 - 0.2
0.05 - 0.3
0.05 - 0.4
0.05 - 0.1
0.1 - 0.5
0.08 - 0.3
0.1 - 0.5
100 - 350
60 - 100
100 - 350
100 - 250
100 - 800
Dry
Wet
Dry
Dry/Wet
Dry/Wet
Unalloyed Steel, Carbon Steel, Alloy Steel
Pre-hardened Steel HRC40 or less
Cast Iron
Stainless Steel
Aluminum/Non-ferrous
ACP200
ACP300
ACM250F
DS20, ACP300
B (Cutting Conditions for Long Type and Spot Facing Type of the Bolt Hole & Tap Starting Hole Series)
1. This table is a guideline for selecting cutting parameters. Adjust them as needed according to the machine and workpiece conditions.
2. Short projection length types other than the LONG TYPE are recommended for stainless steel and pre-hardened steel.
Workpiece MaterialFeed per insert fz
(mm/t) CoolantInsert GradeCutting speed Vc
(m/min)
0.03 - 0.12
0.05 - 0.20
0.03 - 0.12
20 - 100
50 - 160
30 - 100
Wet
Dry
Wet
Unalloyed Steel, Carbon Steel, Alloy Steel
Cast Iron
Aluminum/Non-ferrous
ACP200
ACP300
Ultra High Feed Chamfer Mill C-Cutter Mini Spot Facing Type
15 16
Increased offset amount of the insert set enables chamfering of spot facing holes.
1. A wrench and screws are included. Inserts must be ordered separately.
F
ø DS
ø D1
L1
L
øD145°
ø Cm
ax
ø Cm
ax
ø Dc
ø Cm
in
ø Cm
in
H2min.
H1min.
45°
Cutting Edge Details
ø Cm
ax
ø Cm
ax ø Dc
ø Cm
in
ø Cm
in
H2min.
H1min.
45°
Fig. 1 Fig. 2 Fig. 3
45°
ø Dc
ø Cm
ax
ø Cm
in
ø Cm
ax
ø Cm
in
H1min.
H2min.
Model Fig. øDSøDC Insert Model
CM04...
CM05...
CM10...
1
2
3
3.8
6.3
12.0
1.0
0.5
0.3
øD1 H1min. H2min.L L1
ST10-CZ06-45B-23ST12-CZ08-45B-31ST16-CZ10-45B-37ST16-CZ12-45B-50ST20-CZ14-45B-56
Offset AmountF
12.8
16.8
20.3
24.8
27.8
10
12
16
20
6.1
8.5
10.5
13.5
15.5
10.0
11.0
14.5
14.0
17.0
12.0
16.0
19.5
24.0
27.0
3.35
4.15
4.90
5.65
6.15
85
104
111
124
139
23
31
37
50
56
øCmin øCmax
ST10 06 45 BC- - 23-
Shank diameterChamfering
Z
For Spot facingCap bolt size
Chamfering angleProjection length (L1)
● Model Description
Cutter Size
Spot Facing HoleZ
17
23
29
37
43
ødZødB
HZ
CZ06
CZ08
CZ10
CZ12
CZ14
11.0 (M 6)
14.0 (M 8)
17.5 (M10)
20.0 (M12)
23.0 (M14)
6.6 (M 6)
9.0 (M 8)
11.0 (M10)
14.0 (M12)
16.0 (M14)
3.3
4.9
4.9
9.4
9.4
[Spot Facing Hole]
ø dz
ø dB
Hz
Z
CM 0204
C-CUTTER MINIInsert size
Corner radius
ACP300Grade
● Model Description
<Insert> Optional
PVD-coated carbide with superior wear resistance due to its nanometer-level thickness ultra-multilayered TiAlN and AlCrN film.
ACP200/300 ACM250FInsert Grade Description
DLC-coated carbide exclusive for aluminum and non-ferrous metals, ultra-smooth with a low wear coefficient and superior welding resistance.
DS20For steel/cast iron For aluminum/non-ferrous metals
PVD-coated carbide with excellent smoothness and resistance to welding and chipping, due to the ultra-multilayered thin film structure made of AlTiN and TiAlCrN.
For stainless steelSharp-edge inserts
1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering. Example: CM0402 ACP300.........10 pcs2. The insert clamping screw set contains 10 screws and 1 wrench.
3. Insert clamp screws and tightening wrench are consumables. Order periodically for replacement or spares.
Suffix SE model designates a sharp cutting edge insert.
øDr
45°
øDøD rr
1
Fig. 1 Fig. 2 Fig. 3
CM0402CM0502CM0502SECM10C1CM10C1SE
3.97
5
10
1
2
3
—
○○○○
○—
○—
—
—
○—
○—
S2SS-T6
S2TS-T6
S4S-T15
0.2
0.2
0.2
Inscribed CircleøDFig.
Insert Grade rModel
Insert ClampingScrew Set ModelACP200 ACP300
—
○—
○—
ACM250F DS20
Supports a widevariety of hole sizes.
Cutting Conditions
Hole diameter: ø10 - ø27
Front and back chamfering
For inserts, see P16
Inscribed circle ø3.97Sharp cutting edge effectively prevents burrs.
A (Standard Cutting Conditions)
1. This table is a guideline for selecting cutting parameters. Adjust them as needed according to the machine and workpiece conditions.
2. Generally, wet cutting effectively improves finishing surfaces.
3. Wet cutting effectively suppresses built-up edges occurring on stainless steel or aluminum chamfering.
Workpiece MaterialFeed per insert fz (mm/t)
Face Milling CutterChamferingCoolantInsert Grade
Cutting speed Vc(m/min)
0.05 - 0.2
0.05 - 0.1
0.05 - 0.25
0.08 - 0.2
0.05 - 0.3
0.05 - 0.4
0.05 - 0.1
0.1 - 0.5
0.08 - 0.3
0.1 - 0.5
100 - 350
60 - 100
100 - 350
100 - 250
100 - 800
Dry
Wet
Dry
Dry/Wet
Dry/Wet
Unalloyed Steel, Carbon Steel, Alloy Steel
Pre-hardened Steel HRC40 or less
Cast Iron
Stainless Steel
Aluminum/Non-ferrous
ACP200
ACP300
ACM250F
DS20, ACP300
B (Cutting Conditions for Long Type and Spot Facing Type of the Bolt Hole & Tap Starting Hole Series)
1. This table is a guideline for selecting cutting parameters. Adjust them as needed according to the machine and workpiece conditions.
2. Short projection length types other than the LONG TYPE are recommended for stainless steel and pre-hardened steel.
Workpiece MaterialFeed per insert fz
(mm/t) CoolantInsert GradeCutting speed Vc
(m/min)
0.03 - 0.12
0.05 - 0.20
0.03 - 0.12
20 - 100
50 - 160
30 - 100
Wet
Dry
Wet
Unalloyed Steel, Carbon Steel, Alloy Steel
Cast Iron
Aluminum/Non-ferrous
ACP200
ACP300
17 18
Immediate chip evacuation with coolant
ST32 CN 453314
Shank type
C-CENTERING CUTTER
Min. diameter
Max. diameter
Chamfering angleTotal length
● Model Description
125- --
<Insert> Optional
1. A wrench and screws are included. Inserts must be ordered separately.
Cutting Conditions
øD
Effective for traverse chamfering!
Max.chamfering width
C9
ø32
125
35
45°
øCm
in
øCm
ax øD
Hmin
ST32-CN1433-45-125 34
øD
14
Min. bore
øCmin
33
Max. chamfer diameterøCmax
0.6
Hmin
CN0906
Insert ModelModel
Traverse ChamferingWorkpiece Material Cutting Speed Vc
(m/min)
Carbon Steel, Alloy Steel
Stainless Steel
Cast Iron
Aluminum, non-ferrous metals
0.05 - 0.2
50 - 150
50 - 120
70 - 200
100 - 300
Feed (mm/tooth)
CN0906 9.525 S4S-15IP
Inscribed Circle
øD
Insert GradeModel
Insert ClampingScrew Set Model
Triple insert type C-CENTERING CUTTER is now available!
Center through
CN0906 9.525 ○ S4S-15IP
Inscribed Circle
øD
Insert GradeModel
Insert ClampingScrew Set ModelACM250F
(For steel/cast iron/stainless steel)
○
DS20 (For aluminum)
<Insert> Optional
Cutting Conditions
Spot Drilling Traverse ChamferingWorkpiece MaterialCutting Speed Vc
(m/min)
Carbon Steel, Alloy Steel
Stainless Steel
Cast Iron
Aluminum, non-ferrous metals0.02 - 0.08
0.05 - 0.2
50 - 150
50 - 120
70 - 200
100 - 300
0.02 - 0.08
0.02 - 0.05
Feed (mm/rev)
øD
The unique insert shape enhances resistance to chipping and significantly extends insert life.
øC
H
● Spot Drilling Depth Calculation Method
H=(øC-øCmin)÷2+Hmin
Chamfering Tool C-CENTERING CUTTER Triple Insert Type
The coolant hole allows cooling of the cutting edge, which reaches high temperatures, and enables immediate chip evacuation.
○
ACM250F(For steel/cast iron/stainless steel)
○
DS20 (For aluminum)
Spot drilling (centering) is not available.
Caution
Spot drilling/chamfering tool C-CENTERING CUTTER
A multifunction cutter capable of bothspot drilling and chamfering!
Immediate chip evacuation with coolantThe coolant hole allows cooling of the cutting edge, which reaches high temperatures during spot drilling in particular, and enables immediate chip evacuation.
Center through
Prevents chipping during spot drilling
ST20 CN 452002
Shank type
C-CENTERING CUTTER
Min. diameter
Max. diameter
Chamfering angleTotal length
● Model Description
110- --
ST20-CN0220-45-110 22
øD
2
Min. Hole DiameterøCmin
20
Max. Chamfer DiameterøCmax
0.3
Hmin
CN0906
Insert ModelModel
1. A wrench and a screw are included. Inserts must be ordered separately.
2. As the insert has a nose radius, spot drilled tip is not acute.
3. Use with hand feed is not recommended.
ø20
11030
45°
øD
øCm
axøC
min
Hmin
CN 0609
C-CENTERING CUTTERInsert size
Corner radius
ACM250FGrade
ACM250FGrade
● Model Description
1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering.
Example: CN0906 ACM250F.........10 Pcs2. The insert clamping screw set contains 10 screws and 1 wrench.
3. Insert clamping screws and tightening wrench are consumables. Order periodically for replacement or spares.
CN 0609
C-CENTERING CUTTERInsert size
Corner radius
● Model Description
1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering.
Example: CN0906 ACM250F.........10 Pcs2. The insert clamping screw set contains 10 screws and 1 wrench.
3. Insert clamping screws and tightening wrench are consumables. Order periodically for replacement or spares.
1. This table is a guideline for selecting cutting parameters. Adjust them as
needed according to the machine and workpiece conditions.
2. Be sure to use water-soluble cutting fluid during spot drilling.
3. For traverse chamfering, dry cutting (including air blowing) is recommended.
However, if severe built-up edge occurs in aluminum machining, use
water-soluble cutting fluid.
1. This table is a guideline for selecting cutting parameters. Adjust them as
needed according to the machine and workpiece conditions.
2. Be sure to use water-soluble cutting fluid during spot drilling.
3. For traverse chamfering, dry cutting (including air blowing) is recommended.
However, if severe built-up edge occurs in aluminum machining, use
water-soluble cutting fluid.
17 18
Immediate chip evacuation with coolant
ST32 CN 453314
Shank type
C-CENTERING CUTTER
Min. diameter
Max. diameter
Chamfering angleTotal length
● Model Description
125- --
<Insert> Optional
1. A wrench and screws are included. Inserts must be ordered separately.
Cutting Conditions
øD
Effective for traverse chamfering!
Max.chamfering width
C9
ø32
125
35
45°
øCm
in
øCm
ax øD
Hmin
ST32-CN1433-45-125 34
øD
14
Min. bore
øCmin
33
Max. chamfer diameterøCmax
0.6
Hmin
CN0906
Insert ModelModel
Traverse ChamferingWorkpiece Material Cutting Speed Vc
(m/min)
Carbon Steel, Alloy Steel
Stainless Steel
Cast Iron
Aluminum, non-ferrous metals
0.05 - 0.2
50 - 150
50 - 120
70 - 200
100 - 300
Feed (mm/tooth)
CN0906 9.525 S4S-15IP
Inscribed Circle
øD
Insert GradeModel
Insert ClampingScrew Set Model
Triple insert type C-CENTERING CUTTER is now available!
Center through
CN0906 9.525 ○ S4S-15IP
Inscribed Circle
øD
Insert GradeModel
Insert ClampingScrew Set ModelACM250F
(For steel/cast iron/stainless steel)
○
DS20 (For aluminum)
<Insert> Optional
Cutting Conditions
Spot Drilling Traverse ChamferingWorkpiece MaterialCutting Speed Vc
(m/min)
Carbon Steel, Alloy Steel
Stainless Steel
Cast Iron
Aluminum, non-ferrous metals0.02 - 0.08
0.05 - 0.2
50 - 150
50 - 120
70 - 200
100 - 300
0.02 - 0.08
0.02 - 0.05
Feed (mm/rev)
øD
The unique insert shape enhances resistance to chipping and significantly extends insert life.
øC
H
● Spot Drilling Depth Calculation Method
H=(øC-øCmin)÷2+Hmin
Chamfering Tool C-CENTERING CUTTER Triple Insert Type
The coolant hole allows cooling of the cutting edge, which reaches high temperatures, and enables immediate chip evacuation.
○
ACM250F(For steel/cast iron/stainless steel)
○
DS20 (For aluminum)
Spot drilling (centering) is not available.
Caution
Spot drilling/chamfering tool C-CENTERING CUTTER
A multifunction cutter capable of bothspot drilling and chamfering!
Immediate chip evacuation with coolantThe coolant hole allows cooling of the cutting edge, which reaches high temperatures during spot drilling in particular, and enables immediate chip evacuation.
Center through
Prevents chipping during spot drilling
ST20 CN 452002
Shank type
C-CENTERING CUTTER
Min. diameter
Max. diameter
Chamfering angleTotal length
● Model Description
110- --
ST20-CN0220-45-110 22
øD
2
Min. Hole DiameterøCmin
20
Max. Chamfer DiameterøCmax
0.3
Hmin
CN0906
Insert ModelModel
1. A wrench and a screw are included. Inserts must be ordered separately.
2. As the insert has a nose radius, spot drilled tip is not acute.
3. Use with hand feed is not recommended.
ø20
11030
45°
øD
øCm
axøC
min
Hmin
CN 0609
C-CENTERING CUTTERInsert size
Corner radius
ACM250FGrade
ACM250FGrade
● Model Description
1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering.
Example: CN0906 ACM250F.........10 Pcs2. The insert clamping screw set contains 10 screws and 1 wrench.
3. Insert clamping screws and tightening wrench are consumables. Order periodically for replacement or spares.
CN 0609
C-CENTERING CUTTERInsert size
Corner radius
● Model Description
1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering.
Example: CN0906 ACM250F.........10 Pcs2. The insert clamping screw set contains 10 screws and 1 wrench.
3. Insert clamping screws and tightening wrench are consumables. Order periodically for replacement or spares.
1. This table is a guideline for selecting cutting parameters. Adjust them as
needed according to the machine and workpiece conditions.
2. Be sure to use water-soluble cutting fluid during spot drilling.
3. For traverse chamfering, dry cutting (including air blowing) is recommended.
However, if severe built-up edge occurs in aluminum machining, use
water-soluble cutting fluid.
1. This table is a guideline for selecting cutting parameters. Adjust them as
needed according to the machine and workpiece conditions.
2. Be sure to use water-soluble cutting fluid during spot drilling.
3. For traverse chamfering, dry cutting (including air blowing) is recommended.
However, if severe built-up edge occurs in aluminum machining, use
water-soluble cutting fluid.
19 20
Automatic washing tool for cutting chips and coolant Chip Blower
Insert Model
Workpiece
Cutting Speed Vc (m/min)
Feed Rate fz (mm/t)
Axial DOC ap (mm)
Radial DOC ae (mm)
Coolant
BRG321008
SUS304
150
0.12
5
6
Dry
1. Inserts are available in packets of 10 pcs.
Please specify the insert model number and grade when ordering.
Grade
Effective cutting edge length:ø16 - 26: 08 ø32 - 33: 10
Nose Radius
Caution· Inserts are exclusive for each cutter diameter. Be sure to purchase an insert suited to the
cutter diameter, as the use of a different insert may cause problems.· Not compatible with inserts for FULLCUT MILL FCM Type.
BRG16 08 08 ACP300
● Model Description
Nose RadiusEffective
Cutting Edge Length
Cutter Diameter
Insert Grade
ACP300 (For Steel)
ACZ310 (For Cast Iron)
DS20 (For Aluminum)
Insert Model
8
8
8
10
10
0.8
3.2
○○○○—
○○○○—
ACM300F (For stainless steel)
○○○○—
○○○○○
BRG160808BRG200808BRG250808BRG321008BRG321032
ø16, ø17
ø20, ø21
ø25, ø26
ø32, ø33
1: ACZ310 2: DS20P3: ACP3003F: ACM300F
Insert Marking Description
InsertGrade
Insert size
25 1
Shoulder millingRamping Helical millingPeck-drilling
Multi-functional! Supports various types of machining
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
100 20 Cutting Length (m)30
ACM300F
Conventional product
Lifespan: 1.5x
ACM300F
Comparative photographs at cutting length of 20m
new insert grades
ACP300/ACM300F are now available.
The wing's wind pressure removes cutting chips and coolantFCR
ACP300 for Steel / ACM300F for Stainless Steel
INSERT FOR FULLCUT MILL FCR
●
●
●
The dedicated spring must be replaced after about 20,000 use cycles. Send back the unit for replacement through your supplier.
Although the wing is made of high-strength carbon fiber reinforced resin, it may be worn out or damaged due to the collision of cutting chips or impact when opening/closing. If wear and damage progress, the wing may snap and fly out during use.Be sure to periodically check the damage of the wing visually and replace it as needed. Send back the unit for replacement through your supplier. Individual wings are not available for sale.
The cylindrical shank outer diameter of the chip blower is ø20.Use a BIG NEW BABY CHUCK for the holder. Grasping with a holder with low inner diameter collapsibility is dangerous and must be avoided.
●
●
●●●
The spindle speed and the distance to the workpiece surface in the above table differ depending on the weight of the cutting chips. Be sure to confirm before use.
The wing may open during ATC when it is used with an ultra-high speed ATC machining center.
When supplying coolant with center through, be sure to stop the spindle rotation first.
This product must be used only with a machine with a full cover.
Never modify this product in any way.
■ ø160 Type
■ ø260, ø330 Types
● Startup Spindle Speed ※1In recent high-speed machining centers, the machine spindle rotation rise has become faster. A sudden command for spindle speed may create a strong impact on the wing as it opens; therefore, be sure to rotate it at the startup speed in the table above before raising it to the designated spindle speed.
Center through
supported
Center through
supported
Compactly stores into magazine
ST20-CBL260
Min. 4,000 - Max. 7,000min-1
3,000 - 10,000mm/min
Forward
100 - 150mm
ST20-CBL330Model
Recommended Spindle Speed
Rotation Direction
Distance to the workpiece surface to be cleaned(With wing opened to maximum)
Recommended Movement Feed
Model
Recommended Spindle Speed
Rotation Direction
ST20-CBL160
Min. 6,000 - Max. 9,000min-1
3,000 - 10,000mm/min
Forward
100 - 150mmDistance to the workpiece surface to be cleaned(With wing opened to maximum)
Recommended Movement Feed
0.17kgWeight
Startup Spindle Speed ※1
Startup Spindle Speed ※1
500min-1
→ → →1,000min-1 2,000min-1
(0.5 sec) (0.5 sec) (0.5 sec)
Min. 3,000 - Max. 6,000min-1
0.19kgWeight 0.2kg
※ The wing may open during ATC when it is used with an ultra-high speed ATC machining center.
500min-1
→ → →1,000min-1 2,000min-1
(0.5 sec) (0.5 sec) (0.5 sec)
45
80
ø20
65
Flange diameter: ø66
260 (CBL260)330 (CBL330)
160
ø20
45
165 (CBL330)
130 (CBL260)
65Flange diameter: ø66
Usable with various vertical and horizontal machining centers.
Environmental improvement Machine utilization rate improvement Productivity improvement
High-pressure washing with center through
Blows away cutting chips with powerful wind pressure.
Caution
Stainless steel insert grade with excellent fracture and
welding resistance
※ The wing may open during ATC when it is used with an ultra-high speed ATC machining center.
Can be selected from three types according to the machine/workpiece
19 20
Automatic washing tool for cutting chips and coolant Chip Blower
Insert Model
Workpiece
Cutting Speed Vc (m/min)
Feed Rate fz (mm/t)
Axial DOC ap (mm)
Radial DOC ae (mm)
Coolant
BRG321008
SUS304
150
0.12
5
6
Dry
1. Inserts are available in packets of 10 pcs.
Please specify the insert model number and grade when ordering.
Grade
Effective cutting edge length:ø16 - 26: 08 ø32 - 33: 10
Nose Radius
Caution· Inserts are exclusive for each cutter diameter. Be sure to purchase an insert suited to the
cutter diameter, as the use of a different insert may cause problems.· Not compatible with inserts for FULLCUT MILL FCM Type.
BRG16 08 08 ACP300
● Model Description
Nose RadiusEffective
Cutting Edge Length
Cutter Diameter
Insert Grade
ACP300 (For Steel)
ACZ310 (For Cast Iron)
DS20 (For Aluminum)
Insert Model
8
8
8
10
10
0.8
3.2
○○○○—
○○○○—
ACM300F (For stainless steel)
○○○○—
○○○○○
BRG160808BRG200808BRG250808BRG321008BRG321032
ø16, ø17
ø20, ø21
ø25, ø26
ø32, ø33
1: ACZ310 2: DS20P3: ACP3003F: ACM300F
Insert Marking Description
InsertGrade
Insert size
25 1
Shoulder millingRamping Helical millingPeck-drilling
Multi-functional! Supports various types of machining
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
100 20 Cutting Length (m)30
ACM300F
Conventional product
Lifespan: 1.5x
ACM300F
Comparative photographs at cutting length of 20m
new insert grades
ACP300/ACM300F are now available.
The wing's wind pressure removes cutting chips and coolantFCR
ACP300 for Steel / ACM300F for Stainless Steel
INSERT FOR FULLCUT MILL FCR
●
●
●
The dedicated spring must be replaced after about 20,000 use cycles. Send back the unit for replacement through your supplier.
Although the wing is made of high-strength carbon fiber reinforced resin, it may be worn out or damaged due to the collision of cutting chips or impact when opening/closing. If wear and damage progress, the wing may snap and fly out during use.Be sure to periodically check the damage of the wing visually and replace it as needed. Send back the unit for replacement through your supplier. Individual wings are not available for sale.
The cylindrical shank outer diameter of the chip blower is ø20.Use a BIG NEW BABY CHUCK for the holder. Grasping with a holder with low inner diameter collapsibility is dangerous and must be avoided.
●
●
●●●
The spindle speed and the distance to the workpiece surface in the above table differ depending on the weight of the cutting chips. Be sure to confirm before use.
The wing may open during ATC when it is used with an ultra-high speed ATC machining center.
When supplying coolant with center through, be sure to stop the spindle rotation first.
This product must be used only with a machine with a full cover.
Never modify this product in any way.
■ ø160 Type
■ ø260, ø330 Types
● Startup Spindle Speed ※1In recent high-speed machining centers, the machine spindle rotation rise has become faster. A sudden command for spindle speed may create a strong impact on the wing as it opens; therefore, be sure to rotate it at the startup speed in the table above before raising it to the designated spindle speed.
Center through
supported
Center through
supported
Compactly stores into magazine
ST20-CBL260
Min. 4,000 - Max. 7,000min-1
3,000 - 10,000mm/min
Forward
100 - 150mm
ST20-CBL330Model
Recommended Spindle Speed
Rotation Direction
Distance to the workpiece surface to be cleaned(With wing opened to maximum)
Recommended Movement Feed
Model
Recommended Spindle Speed
Rotation Direction
ST20-CBL160
Min. 6,000 - Max. 9,000min-1
3,000 - 10,000mm/min
Forward
100 - 150mmDistance to the workpiece surface to be cleaned(With wing opened to maximum)
Recommended Movement Feed
0.17kgWeight
Startup Spindle Speed ※1
Startup Spindle Speed ※1
500min-1
→ → →1,000min-1 2,000min-1
(0.5 sec) (0.5 sec) (0.5 sec)
Min. 3,000 - Max. 6,000min-1
0.19kgWeight 0.2kg
※ The wing may open during ATC when it is used with an ultra-high speed ATC machining center.
500min-1
→ → →1,000min-1 2,000min-1
(0.5 sec) (0.5 sec) (0.5 sec)
45
80
ø20
65
Flange diameter: ø66
260 (CBL260)330 (CBL330)
160
ø20
45
165 (CBL330)
130 (CBL260)
65Flange diameter: ø66
Usable with various vertical and horizontal machining centers.
Environmental improvement Machine utilization rate improvement Productivity improvement
High-pressure washing with center through
Blows away cutting chips with powerful wind pressure.
Caution
Stainless steel insert grade with excellent fracture and
welding resistance
※ The wing may open during ATC when it is used with an ultra-high speed ATC machining center.
Can be selected from three types according to the machine/workpiece
Touc
h Pr
obe & Edge Finder
Compatible with all
workpieces
● XYZ direction measurement possible with a single tool
● Can also measure non-conductive workpieces
● Compact design that prevents interference with workpieces
● Calculation of the stylus ball radius not required.
Tool
Offset SensorCompatible with all
workpieces
21 22
Touch Probe & Edge Finder 3D MASTER RED 3DM-10N
Cutting edge position detection of 100mm from workpiece top surface using a dial gauge
Notifies the height with LED and buzzer (new function)
Check the reference point in XYZ directions with a large dial gauge
Easy to read with a large dial gauge
Tool Offset Sensor TOOL MASTER TM-100N
● Large stroke that prevents collision: 10mm
● Uses a large, easily read dial gauge
● Reference can be checked with a setting gauge (100mm)
● Can also measure non-conductive workpieces and tools
● Firmly fixed with a magnet.
Specifications Model TM-100N
ø39
92 -
102
ø63 54.8
Str
oke
10 ø42
Magnet
Buzzer
Battery
LED (red)
LED (green)
The specifications above are values when the accessory ST25R-3DM stylus is used.
Specifications
Min. scale
Repeatability
XY stroke amount
Z stroke amount
Weight
Standard accessory
0.01mm
Within 0.01mm
±4mm
4mm
0.6kg
Stylus: ST25R-3DM
Model 3DM-10N
41ø38
ø440
100
25
57
ø10 h6
60
19
Standard stylusST25R-3DM
The position where the ball comes into contact with the workpiece and moves radially is the center of the spindle.(Position "0" for both long hand and short hand)
Height accuracy
Min. tool diameter
Stroke
Stroke range
Measuring pressure
Battery
Weight
Standard accessory
Min. scale
Indicator error
Repeatability
Return error
100 mm
ø1mm
10mm
92 - 102mm
At 3N (100mm)
SR44 x 2
1.0kg
Setting gauge x 1P
0.01mm
±15μm
5μm
5μm
+0.02 0
Notification
signal Around 99.5mm
Around 100.5mm
Lit (green)
"Beep"
Flashing (green/red)
"Beep Beep Beep"
LED
Buzzer
LED
Buzzer
Dial G
auge
Accu
racy
※ Dial gauge accuracy conforms to JIS B7503:1997.※ Type without magnets is also available. If required, add /N at the end of the model number when ordering. (Example: TM-100N/N)
Touc
h Pr
obe & Edge Finder
Compatible with all
workpieces
● XYZ direction measurement possible with a single tool
● Can also measure non-conductive workpieces
● Compact design that prevents interference with workpieces
● Calculation of the stylus ball radius not required.
Tool
Offset SensorCompatible with all
workpieces
21 22
Touch Probe & Edge Finder 3D MASTER RED 3DM-10N
Cutting edge position detection of 100mm from workpiece top surface using a dial gauge
Notifies the height with LED and buzzer (new function)
Check the reference point in XYZ directions with a large dial gauge
Easy to read with a large dial gauge
Tool Offset Sensor TOOL MASTER TM-100N
● Large stroke that prevents collision: 10mm
● Uses a large, easily read dial gauge
● Reference can be checked with a setting gauge (100mm)
● Can also measure non-conductive workpieces and tools
● Firmly fixed with a magnet.
Specifications Model TM-100N
ø39
92 -
102
ø63 54.8
Str
oke
10 ø42
Magnet
Buzzer
Battery
LED (red)
LED (green)
The specifications above are values when the accessory ST25R-3DM stylus is used.
Specifications
Min. scale
Repeatability
XY stroke amount
Z stroke amount
Weight
Standard accessory
0.01mm
Within 0.01mm
±4mm
4mm
0.6kg
Stylus: ST25R-3DM
Model 3DM-10N
41ø38
ø4
4010
0
25
57
ø10 h6
60
19
Standard stylusST25R-3DM
The position where the ball comes into contact with the workpiece and moves radially is the center of the spindle.(Position "0" for both long hand and short hand)
Height accuracy
Min. tool diameter
Stroke
Stroke range
Measuring pressure
Battery
Weight
Standard accessory
Min. scale
Indicator error
Repeatability
Return error
100 mm
ø1mm
10mm
92 - 102mm
At 3N (100mm)
SR44 x 2
1.0kg
Setting gauge x 1P
0.01mm
±15μm
5μm
5μm
+0.02 0
Notification
signal Around 99.5mm
Around 100.5mm
Lit (green)
"Beep"
Flashing (green/red)
"Beep Beep Beep"
LED
Buzzer
LED
Buzzer
Dial G
auge
Accu
racy
※ Dial gauge accuracy conforms to JIS B7503:1997.※ Type without magnets is also available. If required, add /N at the end of the model number when ordering. (Example: TM-100N/N)
CATALOG No. EXm3-2
HYDRAULIC CHUCK SUPER SLIM UP
MEGA MICRO CHUCK COOLANT NUT
CARBIDE CYLINDRICAL INSERT HOLDER
CK BORING INSERT
SMART DAMPER EWN HEAD
SMART DAMPER BORING BAR
HYDRAULIC CHUCK NC LATHE TOOLING
BIG CAPTO C4 TURNING TOOL
C-CUTTER mini
C-CENTERING CUTTER
FULLCUT MILL FCR INSERT
CHIP BLOWER
TOOL MASTER
3D MASTER RED
CATALOG No.EXM3-2-0219-1A
Takaramachi 5-2, Higashiosakashi Osaka 579-8025 JAPANPhone : (+81)-72-982-8277 Fax : (+81)-72-982-8370
http://www.big-daishowa.com E-mail: [email protected]
This catalog contains patents and trademarks of the BIG DAISHOWA group pending and patented at the Japan Patent Office.Some patents and trademarks may also have been applied for countries other than Japan.
Subject to technical changes by further developments.
P R O D U C T SNEW