Upload
lytram
View
214
Download
1
Embed Size (px)
Citation preview
© 2012 • 1Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
3D/2.5D TSV Interposer – Process and Application
2012. 10. 24
Sematech Symposium KoreaGu-Sung Kim, Ph.D, Th.M.
EPWorks Co.,Ltd. Korea
Prepared by EPworks Co., Ltd. Korea.Semiconductor 3D TSV IC/WLP Foundry and Solution Provider to the Industry
Copyrights 2012 All Right Reserved
© 2012 • 2Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
This presentation contains “Forward looking statements” within the Private Securities Litigation Reform Act of 2007, Including statement regarding Kangnam University and Center for Electropackage System and Interconnect Product of EPworks Co.,Ltd. ’s future activities, and other results of operations. Our actual results may differ materially from results discussed in these forward looking statements for a variety of reasons, including risks associated with cyclically and market condition in the semiconductor industry, demand for the out sourced semiconductor manufacturing services we offer and for such out sources generally, our ability to maintain a high capacity utilization rate relative to our fixed costs, competition in our Industry and other reasons. In Addition, This Presentation contains several photos and tables without notify several authors on various Web sites. Therefore, presentation material should only use at 2012 ICEP-IAAC, Tokyo, in Japan. Do not distribute and copy of this material without permitting!.
Overview
Interposer
Application
Process and Productivity
ContentsContents
© 2012 • 3Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
EPworksEPworks
Company was founded to provide advanced Company was founded to provide advanced
semiconductor package solution at a high level semiconductor package solution at a high level TSV TSV
(Through(Through‐‐SiSi‐‐Via) Via) process and structure.process and structure.
In 6 years, EPworks has expanded from its beginning 3D In 6 years, EPworks has expanded from its beginning 3D
TSV research activities into providing stateTSV research activities into providing state‐‐ofof‐‐thethe‐‐art 3D art 3D
interposer and stacked IC solution in a variety of TSV interposer and stacked IC solution in a variety of TSV
application to meet the customers' needs.application to meet the customers' needs.We focuses on developing intelligent designs of interposer We focuses on developing intelligent designs of interposer
with logic, memory, LED, and image sensor that solve with logic, memory, LED, and image sensor that solve
customer packaging issues through intuitive, easy to use customer packaging issues through intuitive, easy to use
means while providing excellent service.means while providing excellent service.We have set 12 inch TSV process facility for production of We have set 12 inch TSV process facility for production of
interposer interposer at 2011.at 2011.EPWorks means "ElectroEPWorks means "Electro‐‐Package Workers" for advanced Package Workers" for advanced
semiconductor packaging solution. semiconductor packaging solution.
AddressB‐106 Seoul Techno Park , 138 Gongrunggil, Nowon‐Gu, Seoul,
Korea (139‐743)
About
EPworksEPworks
© 2012 • 4Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
EquipmentsWafer Size
8” 12”
LithographyMask Aligner √ √
CD Track √ ML
Via etchingDeep Si
Etcher √ √
Wet (KOH/TMAH) √ √
Via IsolationFurnace (Oxide/Nitride) √ √
PE‐CVD/SA‐CVD √ ‐
MetallizationHAR PVD √ √
Electroplating √ √
Electroless
Plating √ √
Etching
ICP Etcher/Ashing √ √
Spin Etch System √ √
SRD √ √
Bonding Wafer Aligner /Bonder √ ML
Wafer‐levelback‐End
Dicing (Saw/Laser) √ √
Grinding/Cu CMP √ √
Fluxless
Reflow √ ‐
Bump / Metal Finish √ √
200‐300 inch Process– 3D TSV Process– Wafer Bond and Thin Process– Redistribution Process– Wafer Level Process– Bump Process (Sn/Ag, Cu, Sn)
TSV
RDL / WLP
Bump
200mm 300mm Units200mm 300mm Units
1,500 1,000 wafers/M
2,500 1,500 wafers/M
3,000 2,000 wafers/M
Capacity @ 2012. 2Q
EPWorks TSV LineEPWorks TSV Line‐‐UpUp
© 2012 • 5Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Enlarge Capacity and Panel Size processing capability availableEnlarge Capacity and Panel Size processing capability available
on 2012on 2012
Wet Solvent
AlignerCD‐Track Deep Si
Etcher CVD ICP Etcher Electro Plating
Wet Processing
SRD Ball Printer Dicing Saw White Bay
Wet Processing
Electroless
Plating
CoaterOvenFurnace
88‐‐12inch TSV Line at EPW12inch TSV Line at EPW
© 2012 • 6Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Founded by Electro-package Engineers at 2006
World first 12inch TSV Infrastructure for interposer
Pilot Production and Proto-Type Service for interposer and TSV products
Low Cost Solution
EPW designed Process and Equipment Development for Mass Production
History of EPWHistory of EPW
© 2012 • 7Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Wiring GapWiring Gap
RF RF SiPSiP
Transceiver, Transceiver, BasebandBaseband, Processors, Power Amplifier, Processors, Power Amplifier
High Performance CPU/GPU ApplicationHigh Performance CPU/GPU ApplicationHigh Brightness High Brightness LEDsLEDsSensors etc.Sensors etc.
© 2012 • 8Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Desig
n Ru
le [u
m]
SystemPCB
Wiring
Micro‐via / Build‐up on Package
On‐Chip Global Interconnect
0.04~0.5 um
1~5 um
25~75 um
100~500 um
On‐Chip Local Wiring
2020201020000.01
0.1
1
10
100
PACKAGE/BOARD INTERCONNECT
ON‐CHIP INTERCONNECT
Global Wiring
Local Wiring
?
BOARD level
IC
3D SIC(Stacked IC)
High‐End PCB
3D SIP/SOPInterconnect(Flipchip
Level)
3D WLP
Silicon Carrier – MCM‐D with TSV, Si
(3N~11N)
Ceramic Carrier – MCM‐D/C with TSV, Glass‐Ceramic
Organic Carrier – MCM‐L with TSV, Build‐Up PCB
InterconnectionInterconnection
Wiring GapWiring Gap
© 2012 • 9Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Via Formation Via Filling Thinning Sawing
TSV InterconnectionTSV Interconnection
Wiring GapWiring Gap
|
Back‐End of Line
|
Back‐End Assembly
|
TSV Based 2.5D/3D Packaging Technology : TSV Based 2.5D/3D Packaging Technology : Fusion Technology between Front‐end Process
and Back‐end Assembly. There are specific benefits such as Channel Bandwidth, Form Factor, and Design Flexibility. It
is the next evolution of SIC and SOP.
| Middle‐End of Line
|
© 2012 • 10Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Baseband IC
MemoryMemory
Si-Interposer
CPU Memory
CPU Mem
RF-ICSi-Interposer
Total passive area > 70%
De-coupling capacitors
Apple사의
i-Phone Module Package Advanced Package Technology
• Integrated Passive Device embedded Integration• Form Factor and Low Cost
• Heterogeneous Integration• High Bandwidth and High Performance
Slim &High-Speed
Slide 10
TRUST: Cavity and Cube, Confidential, 2012, 3Q
삼차원
반도체
© 2012 • 11Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Fine-pitch u-bumps
Interposer
TSV
Bumps or Copper pillars
10um Via x 100um Depth Double Via
RDL Cu metal
10um Via x 50um Depth Single Via
15um Via x 70um THK Cu Fill Interposer
Backside Via Revealed Fully Cu Filled
InterposerInterposer
ClassificationClassification
© 2012 • 12Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
InterposerInterposer
DRAM
2007 2008 2009 2010 2011 2012 2013 2014 20152006
LogicDramDram
MEMS
WLP
CIS
FSI‐TSV
WLP
Logic
Interposer
Embedded memoryTSV SI/Glass Interposer
CISInterposer
DSP
3D CIS
NAND
Interposer
3D SiP
LED‐MEMS Interposer
PCB
MEMS
CISCIS
Interposer
BSI TSV‐WLP
MCP
Image Sensor
LED/RF/LSI
Memory/LSI
EPworks Co., Ltd (EPW). EPworks Co., Ltd (EPW). is the world 1is the world 1stst
100% dedicated 100% dedicated 3D TSV (Through3D TSV (Through‐‐SiSi‐‐Via ) Via ) Interposer manufacturer. Interposer manufacturer. We will consistently provide our interposer carrier/substrate to to IDMsIDMs, , OSATsOSATs, SOC Design House, , SOC Design House, PVsPVs, , MEMsMEMs
House. House.
We will We will meet or exceed the lowest cost requirements and highest quality expectations of customers.We will actively pursue ever‐improving quality through dedicated 3D packaging manufacturing programs..
EPW Interposer RoadmapEPW Interposer Roadmap
© 2012 • 13Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
• Main applications:
‐
logic, memory, analog & mixed signal• Available on 4 to 12inch wafer• TSV and Multilayer Redistributed Cu with Passivation• Up to 3 layer with Cu/PI or Cu/SiO2• Two types of Through Via architectures• TEG Interposer for Low Cost Solution• 50um to 400um Si
Thickness with High AR Via Filled• Typical Via Diameter is 10µm with 100um thickness• Cu, Cu/Ni, Au, Sn
or Sn‐Ag Metal Finished including UBM
• CMP Process Both Side and Cavity Available
• Main applications:
‐
Opto‐MEMS and RF Application• Available on 4 to 12inch Glass Wafer • Etch and/or Blasting Alternatively• 45um to 500um Glass Thickness• Typical Via Diameter is 50um with 300um pitch• Metal on PSPI/Polymer Pattern • U‐Bump on Glass
Glass InterposerGlass Interposer
General FeatureGeneral Feature
2.5D Interposer2.5D Interposer
Memory
#2
Processor
“T”
Memory
#1
EPworks Std. Interposer
(10um Via x 100um Depth Via)
SiSi
InterposerInterposer
© 2012 • 14Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
2.5D TSV IC
3D TSV ICC4 bumps
MCP memoryLogic Flip chip
2D package
substrateBGA
LogicStacked memory
TSVFlip chip
substrate
Si Interposer
BGA Substrate
Si interposer
BGA
Stacked memory
LogicTSV
Flip chip
substrate
Substrate
TSV ClassificationTSV Classification
2.5D and 3D2.5D and 3D
© 2012 • 15Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
memory
Logic
Silicon
3D Interposer
2.5D Interposer
Lidmemory
memoryLogic
Printed Circuit Board
Networks / GPUMobile AP / Tablet PC
Wide
IO Application Mobile APTablet PC
10000 ~ 100000 Via/Interposer 5000 ~ 30000
Design/Process DependentAll TSVs
except LogicCost Structure Dependent
All TSVs, Size effect of Logic
High Speed BandwidthPower DistributionFlexible Design
SIP Style Prefer Design/OSAT Company
Performance Low Speed Bandwidth @ PCBHigh Speed Bandwidth @ Si
Firmed DesignSOC Style
Prefer IDM Company
Silicon Interposer Silicon / Organic
< 100um Thickness of Interposer > 300um
Interposer ApplicationInterposer Application
2.5D and 3D2.5D and 3D
© 2012 • 16Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Si
Carrier Si
Carrier
Wide IOWide IO
3D WLP3D WLP
FPGAFPGA
GPU + MemoryGPU + Memory
CPU + MemoryCPU + Memory
System FabricateTechnology
System FabricateTechnology
Logic + MemoryLogic + Memory
Wafer/Panel‐
Standard EDS‐
No Test
Wafer/Panel‐
Standard EDS‐
No Test
WL + TSV
WL + BEOL + TSV
WL + BEOL + FEOL + TSV
Wafer Level Test/BI‐
Normal‐
@ Speed (Memory)
Wafer Level Test/BI‐
Normal‐
@ Speed (Memory)
3D Chip Test‐
Repair
3D Chip Test‐
Repair
‐
Module Level‐
Chip/Package Level
PerformancePower DistributionForm FactorCost
3D ICPackage, Module
#2000
#5000
#50000
#100
#100000
Low Cost High Volume
IPDMobile/Tablet
High Cost Small Volume
IAPDNetwork/System
IndependentOSATs
IDMsIndependent
OSATs
Interposer ApplicationInterposer Application
© 2012 • 17Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Interposer Type Organic Si/Glass Silicon
IC‐to‐PackageI/O Pad Pitch
50‐250μm 20‐100μm <40μm
Line Dimension (Typ.) > 15μm > 3μm 0.5 ‐
12μm
Trends Embedded PassiveMetal Cladding
LDI
Process for 10μm
Substrate Size >12inchPanel Process
Thermal Performance
Cu DamasceneVia First
W2W Bonding
Dimensional Stability Poor Good Good
Line Resistance(Ω/mm)
0.1 – 0.2(15μm L/S. >10μm thick)
0.2 ‐
0.4(5μm L/S. <7μm thick)
20 ‐
22(1μm L/S. 1μm thick)
‐
Cost of raw core ‐
Process cost cm/cm²LowHigh
MediumLow
HighHigh
(How to Save?)
Design for Reducing # of Masks SOC Design Customer Requirement OSATs Requirement
Cost Solution
Interposer MaterialsInterposer Materials
3 types Interposer3 types Interposer
© 2012 • 18Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Available process Specification
1. PR patterning Posi‐
and Nega
PRDFRLDI
(Option)
2. Dry etch Deep RIE ‐
Bosch Process‐
Non‐Bosch with TapperICP etch of SiO2 & SiNAsher
3. Wet etch KOH & TMAH Si
Wet EtchHF Based Wafer Thinning
4. Film deposition PE‐CVD, SA‐CVD ; 8inchPE‐Oxide (Option)
5. Furnace Thermal OxideLP‐CVD Nitride
6. Metallization Electroplating, Electroless
Plating Micro Screen Printing
7. Bonding Wafer bonding ; 8"Flip chip bondingTemporary Bonding ; 8",12"
Redistribution
1. Dielectric layer PI : 8‐12inchPE‐SiN, PE‐SiO2 ; 8inch
2. Barrier material Ti, TiN‐SiN
3. Redistribution Line Cu, Ni, Au (Option)
4. Line width/Space > 5㎛/5㎛ (3/3, 1/1)
5. Line thickness 0.8㎛ ~ 20㎛
6. UBM Ti/Cu/Ni
7. Bump Sn
or Sn‐Ag Solder with
Cu post(15/35 u‐Bump for FC)
TSV
1. Base substrate Silicon, Glass, Organic (Option)
2. TSV diameter & AR > 10um, AR < 1:10
3. TSV material E‐Cu, EL‐Cu Via fill SOD (Option)
4. Substrate Thickness > 50um with CarrierCustomer Adhesive.
EPworks ProcessEPworks Process
2.5D Interposer2.5D Interposer
© 2012 • 19Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Items
TSV RDL Bump Dielectric Layer
Via Size(A)
Depth(B)
Pad (C)
Line Width (F)
LineSpace (E)
Thick.(K)
Thick.(L)
Thick.(M) Material UBM
SizeHeight (J)
Dia.(H)
Pitch(I) Material Thick.
(T‐3)Thick.(T‐4)
Interposer ≥ 10 ≥ 30 ≥ 14 ≥ 5 ≥ 5 ≥ 2 ≥ 0.8 ≥ 1 Sn‐Ag,Cu, Ni, Sn ≥ 25 ≤ 70 ≥ 20 ≥ 35
PI Main.(8inch
SiO2
,SiN)≥ 2 ≥ 2
Interposer
WLP
≥ 50≥ 10(Opt)
≥ 200 ≥ 70 ≥ 10 ≥ 10 ≥ 5 ≥ 5 ≥ 3Sn‐Ag,Cu, SnENEPIG
≥ 70 ≥ 120 ≥ 80 ≥ 120PI Main.(8inch
SiO2
,SiN)≥ 4 ≥ 4
Design Rule @ 2012. 2Q
Two Types of Interposer : Thin Interposer Vs. Thick Interposer
Low Cost Process
Design RuleDesign Rule
2.5D Interposer 2.5D Interposer ‐‐
SiliconSilicon
© 2012 • 20Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Pre-Interposer without Re-Distribution Line
Customer ILD Process on universal Interposer
Specific Design for Aligner and Stepper including Canon, Nikon, Suss, EVG etc.
TEG Standard DesignTEG Standard Design
gg‐‐InterposerInterposer®®
ProductsProducts
12inch EPworks Standard Universal Interposer
(10um Via x 100um Depth Via, 24000 vias/400mm2, Cu Filled and CMP)
• Standard Design of TSV Interposer will provide after NDA documents• No NRE Charge when you order EPworks Standard TSV TEG Wafer. • Customer Design will be charged including NRE and Design Preparation.• Inspection criteria should be discussed before ordering.
© 2012 • 21Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
3D Interposer3D Interposer
Stacking Process Optimization
Pre-Pattern Underfill
M-Fuse Process
4 Wafer-to-Wafer Stack4 Wafer-to-Wafer Stack
EPWorks Patented Structure
4 Stacks Wafer Bonding - Adhesive (< 10m)- Metal (< 350oC)
Optimize Bonding ProcessWafer Warpage
Stress Simulation after 3D IntegrationFailure Analysis
Low Temp Cu BondingPre-Treatment Process
High Reliability Bonding StructureDevice Modeling
Simulation tool Development
TSV Via Size: < 30m
50~80 m
© 2012 • 22Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Process FlowRedistribution fuse Patten Glass Carrier
4 Si Wafers with Daisy Chain Patterned
Standard Via Last Process
Bonding Structure : Cu-Sn-Cu
4 Wafer-to-Wafer Stack4 Wafer-to-Wafer Stack
3D Interposer3D Interposer
© 2012 • 23Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Glass
Seed Metal
< Carrier Wafer >
Pattern Plating
GlassDL-1
UBM Pattern Bonding Adhesive
Glass
TSV
silicon
Isolation
silicon
Via Fill Bumping
siliconDL-1
< Si Wafer >
<Wafer Stack>
siliconDL-1
Glass
W2W Bonding
Si Wafer Thinning
DL-1
Glass
RDL/Bump
2rd ~ 4th Wafer Stack
Singulation
BRD. LevelInterconnection
Test & Reliability
4 Wafer-to-Wafer Stack4 Wafer-to-Wafer Stack
3D Interposer3D Interposer
© 2012 • 24Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Process Process ‐‐
ProductivityProductivity
Low Cost and High Through-Put
Bosch and Non-Bosch Process
Typical Via Size : 5 ~ 10um
Si Etch Rate : > 7um/min
Via Mouth Wider for Stress Release
Dry Etcher : Deep via EtchDry Etcher : Deep via Etch
Items Top Left Center Right Bottom
Profile(Depth)
EPworks Std. Via Structure
(10um Via x 100um Depth Double Via)
Top
104.2㎛
Left
102.2㎛
Center
101.2㎛
Right
102.9㎛
Bottom
102.3㎛
© 2012 • 25Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
• Perfect Isolation : Thermal Oxide over 1um
• Cu Barrier : Conformal LP-CVD SiNx with TiN
• Cu Annealing after Dished Cu CMP.
Via Fill : Isolation LayerVia Fill : Isolation Layer
10um Via x 50um Depth Perfect Filled
Via Bottom Structure
Process Process ‐‐
ProductivityProductivity
© 2012 • 26Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
InterposerInterposer
Cost SolutionCost Solution
InterposerMass Production
Cost, TPH, Yield
InterposerStructure
Minimized Component
SimpleProcess
MaterialsSi, Glass, PCB Size issues
Wafer / Panel
High TPHEquipment
Low costProcess
<$700 ~ $1500 ~ $3000 <per 12inch Standard Wafer Process
© 2012 • 27Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
725㎛4
300㎛150㎛
50㎛
Wafer
2010 2015
DIP/SOP
TSOP/UTSOP 80㎛MCP/SIP
20052000
4Chip QDP
Interposer PreparationInterposer Preparation
Low Cost Interposer Low Cost Interposer ‐‐
WaferWafer
Thinner Back Grinding Requirement – More Silicon Waste
Recycled >4N Silicon Wafer/Panel from Grinded Slurry using Pourbaix Diagram/Zeta Potential
‐
Plate : 2~4 µm‐
Si
(Cryst.)
contents = 65%‐
PSA Results> 5 µm distribution (cut
point)
‐
Plate : 2~4 µm‐
Si
(Cryst.)
contents = 65%‐
PSA Results> 5 µm distribution (cut
point)
SiSi
‐
Granular :, 70‐100 nm‐
Al2
O3
(Amorp.)
contents = 35%‐
PSA Results< 5 µm distribution (cut
point)
‐
Granular :, 70‐100 nm‐
Al2
O3
(Amorp.)
contents = 35%‐
PSA Results< 5 µm distribution (cut
point)
AlAl22
OO33
© 2012 • 28Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Sludge Sludge
FloatationFloatation
AgitationAgitation
DryDry
CastingCasting
Substrate Tooling
Substrate Tooling
InterposerInterposer
Chemical CleanChemical Clean
Back Lap/Grind- Standard In-Line
Back Lap/Grind- Standard In-Line Chemical Solution
Al SeparationImpurity ControlProcess Spec.
3N Powder3N Powder
(Source : EPWorks ESIP)
SPS (1275℃‐5min)
Hot Press (1,300℃‐2h)
Low Cost Interposer Low Cost Interposer ‐‐
WaferWafer
© 2012 • 29Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
• Main application:
High Brightness LED Sub‐Mount• Interposer Type : Silicon Flat and Cavity Process• Substrate Size : Through Via 8 inch up to 12 inch• Substrate Thickness : 100um to 500um• Isolation Layer : Oxide, Nitride• VIA Type : Deep RIE and/or Wet Etch alternatively• RDL : TSV only
or Multilayer Redistributed
Substrate
• VIA Fill : Side / Full Via Metallization with Cu or Else• Metal Finish for Ultrasonic Bonding or Flip Chip
Process
• Low Cost and High Productivity Solution
LED SubLED Sub‐‐mount substratemount substrate
LED Interposer LED Interposer
LED Interposer ProcessLED Interposer Process
Wet Etch Masking
Electro Plating
PR Patterning
Via Isolation
Mask Etching
Via Etching
Seed Deposition
Low Cost Interposer Low Cost Interposer ‐‐
ProcessProcess
© 2012 • 30Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
EPworks Si
Carrier for SSL Applications
• Qualified Technologies
‐
LED Wafer Level Package with Hermetic TSI
‐
Multi‐LED dies for Sub‐Mount
‐
One body Si
Carrier from Sub‐Mount to Substrate
‐
Si
Carrier to Glass
• Material Compatibility
‐
Thermal Conductivity : Similar with Al
‐
CTE Match with LED Die : Similar with AlN
• Lowest Production Cost
‐
Simple Production Process up to 12inch wafer
‐
Cost of 12inch EPworks Carrier: Similar with Al2
O3
• Next Generation Technology for SSL‐
Embedded EPworks IPD to 12inch wafer‐
Wafer to Wafer Bond Structure : Si
Carrier to Vcell
Thermal
conductivity w/m‐k
Coefficient of T
herm
al Expan
sion
Ready for M
ass Product
ion
Ready for M
ass Product
ion
( Note : TSI ( Note : TSI ––
Through Silicon Interconnection )Through Silicon Interconnection )
LED InterposerLED Interposer
© 2012 • 31Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
LED
LED Interposer Thermal Properties LED Interposer Thermal Properties (Thermal Resistance)(Thermal Resistance)
LED Interposer
Chip on BoardInterposer + MCPCB
1.04 K/W 1.40 K/W 2.10 K/W
BaseMetal
Dielectrics
COB (Chip on Board)LED Chip
LED InterposerMetal Pattern
SiInterposer
BaseMetal
Dielectrics
Interposer + MCPCB
LED InterposerLED Interposer
© 2012 • 32Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
• Main application:
IPD Inductor, Capacitor• Silicon Flat and Cavity Process• TSV and Multilayer Redistributed Substrate• Through Via up to 12inch Substrate• 100um to 500um Substrate Thickness • Low Cost and High Batch Solution• Deep RIE and/or KOH/TMAH Wet Etch alternatively• Nitride Capacitor Layer• Side/Full Via Metallization with Cu or Else.• Metal Finish for Ultrasonic Bonding or Flip Chip Process
IPD IPD SiNSiN
MIM substrateMIM substrate
IPD Interposer IPD Interposer
• Thin Film MIM Process• 14 Layers SiNx
Process up to 7um Film thickness• Wafer Level Process with Hermetic TSI• Simple Production Process up to 12inch wafer
( Note : TSI ( Note : TSI ––
Through Through SiSi
Interconnection )Interconnection )
‐
Initial layer : 3,000 A‐
1st
layer : 3,500 A‐
2nd
layer : 3,500 A‐
3rd
layer : 10,500 A‐
4th
layer : 15,500 A‐
5th
layer : 15,000 A‐
Passivation
layer : 20,000 A
SiNx
Design Rule
IPD InterposerIPD Interposer
© 2012 • 33Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
IPD Heterogeneous IC De-Capacitor
TSV Process Ultra u-BumpLarge Panel
FreeScale
참조(eWLP
기술) * IPDiA
참조
* NXP 참조
Spiral Inductor
Organic
`NiCr Resistor
MIM capacitor
IC 1Si IC 2RF/Analog/Digital IC
RF Front-end Hybrid MMIC
Si-Interposer DecouplingCap.
IPD InterposerIPD Interposer
( Note : 2012, KETI( Note : 2012, KETI‐‐EPWorks )EPWorks )
© 2012 • 34Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
CIS BSICIS BSI
TSV ProcessTSV ProcessPatented Protected
•Main application:
CMOS Image Sensor•Back‐Side Illuminated CMOS‐Image Sensor•TSV Interposer Package
•Unique g‐Stack Interconnection with Full Patented •BSI Chip Thickness < 15um – Wafer Thinning Only•>30um Std. Via‐First Process•Standard Side‐Fill•Wafer‐to‐Wafer Bonding
CIS InterposerCIS Interposer
© 2012 • 35Not for use or disclosure without expressed written consent from EPworks Co. Ltd.. All information subject to change without notice.
Wafer to Panel by Yole
Continuous Casting ?
Need to LCD Panel Facility?
Solar Film PVMaT
1998National Renewal Energy Lab.
Low Cost Interposer Low Cost Interposer ––
Panel ?Panel ?