PRO-MIC Roll Measurement Systems An Overview 1PRO-MIC Corporation (c) 2013

PRO-MIC Roll Measurement Systems

An Overview

1PRO-MIC Corporation (c) 2013




• 28 years and 40,000,000 roll profiles measured (est).

• More than 750 Systems in use on 6 Continents.

• Reliable equipment that works.• All Industries: Steel, Aluminum, Brass, Copper, Paper

Rubber – Tires and calendering, Magnetic Tape, Film and more.

• All Roll Materials (Steel, Cast Iron, Rubber, Synthetics, etc…)

• All Roll Shapes (Sine/Cosine, Parabolic, CVC, TFT, etc.)

• Measures change in diameter.


PRO-MIC Roll Measurement SystemsKey Points

• PRO-MIC Digital Electronics Package -- all digital, battery powered.

• PRO-MIC TRUE End-to-End - complete edge to edge profiles.

• PRO-MIC Lightweight - measures 2”/ 50mm inside each edge.

• Size ranges from 1-80 inches/25-2000mm diameter.• Scales/arms adjust to form an ‘X’ above the wheeled carriage, minimizing space

requirements around the roll.

• Crown/profile measurement range: 0.400”/10mm

• Resolution: 0.000020”/0.0005mm (Option: 0.000005”/0.0001mm)

• Repeatability: +/-0.0001” / +/-0.0025mm

• Print direct from PRO-MIC, or, easy wireless Bluetooth transfer to PC software.


PRO-MIC Roll Measurement SystemsStandard Size Ranges

• 1" to 4" (25 to 100mm)• 2" to 8" (50 to 200mm)• 4" to 22" (100 to 559mm)• 8" to 32" (200 to 810mm)• 8" to 40" (200 to 1015mm)• 16" to 48" (400 to 1200mm)• 16" to 64" (400 to 1600mm)• 20" to 80" (500 to 2000mm)• Custom Sizes Available


PRO-MIC Locations


PRO-MIC Digital Electronics Package

PRO-MIC Puts an End to Calibration!

• Lower your operating costs.• No calibration required!• All new Digital system.• (Sony) Magnescale Probes - Specialty

digital probes generate High Precision with no calibration.

• Measurement Range: 0.400” /10mm.• Resolution: 0.000020” / 0.0005mm.• Exchange or replace probes without

accuracy loss or re-calibration.• Bluetooth Wireless Communication to PC.• Nearly 250 Digital PRO-MICs in service.• High Resolution Option.


PRO-MIC TRUE End-to-End (Patented)

• PRO-MIC Digital Electronics.

• Patented design.

• Original design was created in to meet demands of precise rolling operations.

• Measures complete roll profiles from one roll body edge to the other.

• No operator manipulation or special skills required.

• Easy and Convenient to operate.

• Complete profiles are important for: – Critical Rolling Operations.– Correcting Mill Problems.– Diagnosing Grinder Performance.– Advanced Roll Shapes (CVC and other shapes)


PRO-MIC Lightweight

• PRO-MIC Digital Electronics• Bluetooth Wireless Communication• Precision, Lightweight design.• Measures with in 2”/50mm of roll ends.• Reduced cost.• Easy and convenient to operate.


Manual Indicator Systems

• Traditional Dial Indicator Saddle Micrometer.• Maintains mechanical precision of PRO-MIC

electronic systems.• Includes dial indicator.• Same size ranges as other PRO-MIC systems.• Lightweight and simple to use.• Low Cost.


Low Clearance Systems

• Used to measure rolls in place.• Special Low Clearance mechanical assemblies

custom designed for each roll size.• Main wheeled frame requires only 35mm/1.375”

clearance. Radius arms require only 1”/25mm clearance. (excl. probes)

• Special opposed probe version of PRO-MIC Digital electronic package.

• Available as balanced and offset arm design to fit in tight spaces.

• Offboard electronics with Bluetooth wireless communication to PC.


See Separate PowerPoint for More Info

Sendzimer Mill Systems (Small rolls)

• Miniature precision mechanical assemblies.• For rolls under 4 inches / 100mm• Offboard PRO-MIC electronics.• Complete electronic profile measurements

for small diameter rolls.

• Size Ranges• 1” - 4” (25-100mm)• 2” – 8” (50-200mm)


PRO-MIC Software SystemsPRO-MIC Software Features:

• Electronic Storage of PRO-MIC Measurements• Microsoft Access Data Storage.• Target Shapes (Sine/Cosine, Parabolic, etc).• Tolerance Bands.• High speed printing to any Windows Printer.• Interactive profile display.• Live scale adjustment.• Profile Zoom.• Easy to Use Interface.• Support for Touchscreen PCs.• Minimized user input.• Built in data export functions.• Easy to Read Data Entry Screen.• Network option available.• Can be integrated with Plant Systems.• Roll Comparisons included

• (worn vs ground or hot vs. cold)

PRO-MIC Corporation (c) 2013 13

See Separate PowerPoint for More Info

Accessories and Optional Capabilities

• Bluetooth Wireless Communication

• Concentricity / Roundness Measurement -- Polar Plot

• PRO-FILER Handheld Datalogger


PRO-MIC Bluetooth Wireless

• PRO-MIC Digital Electronics includes Bluetooth wireless communication ability.

• PRO-MIC Data can be wirelessly transferred from the PRO-MIC Digital to your PC running PRO-MIC software.

• Data can be sent to Desktop, Laptop or Tablet PC.

• Measurement charts can be viewed on the roll!


Handheld or Mounted Tablet PC Laptop or Desktop PC

PRO-MIC with Bluetooth Antenna

Concentricity/TIR Measurement

• Measures “Roundness” of the roll as is rotates in the grinder or machinery.

• Proximity Sensor provides rotational index.

• Up to 3 measurements can be collected and stored in PRO-MIC Electronics.

• PRO-MIC Digital measures at up to 200Hz.

• Data can be transferred to PC Software and Polar Plot generated.

• PRO-MIC mechanical saddle is not used in this measurement - Magnetic Stands are used to position the measurement probes.


PRO-FILER Data Logger

• Temporary data storage device used to store and annotate PRO-MIC Measurements.

• Measurement data is transferred from the PRO-MIC to the PRO-FILER then on to your PC or Printer.

• Convenient for transfer of groups of measurements to a remotely located PC.

• Also helpful for measuring rolls in place where the PC cannot be conveniently positioned.


Sample Hardcopy Reports


Special PRO-MIC Systems


Contact Information

PRO-MIC Corporation20135 Valley Forge CircleKing of Prussia, PA 19406U.S.A.Phone: 610/783-7901Fax: 610/783-7904Email: [email protected]

WWW.PRO-MIC.COM

PRO-MIC Corporation (c) 2013 20

mailto:[email protected]

http://www.pro-mic.com/

Documents

PRO-MIC Roll Measurement Systems An Overview 1PRO-MIC Corporation (c) 2013