Printed Circuit Interconnect Devices

7/31/2019 Printed Circuit Interconnect Devices

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Components Corporation | ComponentsCorp.com

BC 501 Battery ContactsBattery Contact

Specifications

Materials

Contact Material: Phosphor Bronze #510 Alloy

Finish: .00001 Gold over .00002 Nickel

Package Size: 7"x12mm: 1000 pieces per reel

Taping Specification: EIA-481

Electrical:

Maximum Current: 2.0 amperes

1-800-227-2901 www.acfcom.com


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BC-501 Series Contacts

Ordering Information



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Product DescriptionDeveloped specifically for portable electronic devices, the BC-501 Battery

Contact from Components Corporation produces a highly reliable spring contactdue to its exclusive wireform design. The free-standing BC-501 contacts can berandomly placed on a circuit board allowing better layout and design flexibility.Manufactured using a new generation of Components Corporation proprietarytechnology, the BC-501 eliminates standard plastic housing, reducing overall

package footprint and weight.

The BC-501 is manufactured from phosphor bronze wire with gold plating for thehighest possible performance. Suitable for instrumentation and test equipment,medical devices and a variety of hand-held electronics, the BC-501 can handle a2 amperes maximum current. The battery contacts are packaged on 7" (1000piece) reels for automated placement and soldering equipment.

Certificate of Compliance with Directive 2002/95/EC RoHS and REACH

Regulations EC 1907/2006This is to certify that Components Corporation designs, manufactures andsupplies products to our customers that are in compliance with RoHS Directive2002/95/EC and REACH Regulations EC 1907/2006. This also pertains toprocurement of raw material, component parts and processes.



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ATP-402 Series Auto Insertable Tape andReel Test Points

Auto Insertable, Tape & Reel Test Points

SpecificationsMaterials:Contact Material: .020" diameter copper wire (24 AWG)

Finish: Bright, electro-tin

Mounting Holes: .035" to .040" diameter, plated through

Special Notions:Standard Pack: 5000 pieces per reelTaping Standard: Universal Instruments Specification #GS-187E



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ATP-402-10 Contacts

ATP-402-20 Contacts



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Product DescriptionATP-402 series test points provide a convenient loop profiled anchor for theboard level "troubleshooting" of today's densely populated electronic circuits in aconfiguration which is fully compatible with automated, mass assembly

processes. These units are supplied on a tape-and-reel format which conforms tomost radial leaded, component insertion machines and complies with the tapingspecifications of Universal Instruments Corporation.

Within the ATP-402 series there are two choices of test point. The ATP-402-1Oprovides an oval configured loop and has mounting leads on .100" centers. The

ATP-402-20 is a lower profiled device with an "above board" height of .150" andmounting leads on .200" centers. Both of these units are formed from .020"diameter copper wire, have an electro tin finish and are packaged on standardreels of 5000.





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Custom Wireform ManufacturingIf you can't find a part that will fit your needs, we can create it.

We can custom manufacture:

- Connector Contacts- Spring Contacts- Test Points- Terminals- Jumpers- Retaining Clips- Ground Clips- Shielding Contacts

Specifications:

Materials:

Round Wire: .012" - .040" diameter wire

Flat Wire: .010" - .030" thickness, Width up to 3/8"

Maximum Blank Length: 3"

Wire Alloy: Copper, Brass, Phosphor Bronze, Beryllium Copper, Copper-Nickel-

Tin

Our Capabilities Include: Product Design Engineering, In-House Tooling,

Precision Heat Treatment of Beryllium Copper, Radial Lead Taping, Surface

Mount Taping

For over forty years, Components Corporation has specialized in wireform

interconnect products for the electronic packaging industry. Through the

production of our patented DIGI-KLIP, printed circuit connector and related

products, we have developed a unique capability in wireform fabrication.

Applying our knowledge of interconnect technology and experience in forming

precision alloy materials, we have produced many novel and low cost tooling

techniques to provide custom wire devices at competitive prices.



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We invite you to take advantage of our expertise. Provide us with a drawing or

sketch of your requirements and we will supply you with an exact quotation,

specific to your needs and within your budget.

Certificate of Compliance with Directive 2002/95/EC RoHS and REACHRegulations EC 1907/2006

This is to certify that Components Corporation designs, manufactures andsupplies products to our customers that are in compliance with RoHS Directive2002/95/EC and REACH Regulations EC 1907/2006. This also pertains toprocurement of raw material, component parts and processes.



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DIGI-KLIP DRP Series Dual ReadoutDual Readout, .200" Row Spacing for .062 PC Board

Specifications- DRP100: .100" x .200", 26 contact pairs per carrier maximum- DRP150: .150" x .200", 16 contact pairs per carrier maximum- DRP156: .156" x .200", 22 contact pairs per carrier maximum

Materials:Contact Material: .0201" diameter beryllium copper wire, heat treated afterforming

Mechanical:Module Board Thickness: .062" +/- .007"

Carrier Strip Material: Glass filled polyester, disposable, available in anycombination from two contact pairs to maximum carrier length. Multiple carriersmay be mounted in tandem to achieve any contact configuration.

Insert/Withdrawal Life: Greater than 5000 cycles without increase in contactresistance or reduction in contact pressure.

Contact Normal Force: 4.0 oz., typical per contact with .062" nominal PC board

Mounting Holes: .031" diameter, plated-through

Electrical:Contact Resistance: Less than .005 ohm per contact

Maximum Current: 3.0 amperes per contact



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DRP Contacts

DRP Carrier Strip



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DRP Board Layout

DRP Accessories



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Product Description

System Description: The DIGI-KLIP DRP series of dual readout, free-standingcard edge connectors represents a major advancement in packaging technologyfor the reliable mating of printed circuit boards. At the heart of the DRP design is

Components Corporation's proven wire form contact principle, a patented contactsystem successfully applied in single readout formats since 1962.

Contact Principle: The premise is simple: to provide long term and reliablecontact in demanding applications, a card edge contact must be a good spring.The connector must exhibit no reduction in pressure over years of mated service,and it must provide a "wiping action." The DRP series contact, successor to thepatented single readout DIGI-KLIP, is manufactured from the highest grade

beryllium copper alloy wire which is heat treated for optimum spring temper afterforming. Because of this design and process, the resulting contact provides a

true wiping action point contact with exceptionally high unit force. This allows for

a "gas tight" mating junction, eliminating the need for precious metal plating inmost applications. Consistent contact normal forces are insured, regardless oftime or multiple insertion/withdrawal cycles.



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Design Flexibility: The DRP series is supplied in disposable, molded carrierstrips to facilitate mounting and positioning during soldering operations. Anycombination of contact pairs may be applied in .100", .150" or .156" increments;row spacing grid is the popular .200" for all types. Contact pair deletions may be

specified without cost premium. The carrier strips are removed after soldering

and discarded or returned for credit and re-use.

Space Savings: The DRP presents the lowest profile of any card edgeconnector system available today. Total slot depth is .260" and module board"fingers" may be as short as .130". Overall contact pair width is a mere .270" and.350" with carrier in place.

Cost Savings: Since the DIGI-KLIP design is made from a wire form, there isvirtually no scrap material reflected in the cost of the contact. The exclusive, "gastight" point contact eliminates the need for precious metal plating on the

connector and the circuit board tab. The versatility of the DRP carrier strip

mounting system, with its unlimited combination of contact pairs, allows thedesigner the flexibility to apply only the exact number of terminations necessary;

there is no need to specify a "standard" contact configuration which often resultsin unused termination positions.

Industry Compatibility: The DIGI-KLIP DRP series conforms to the popular.200" row spacing grid. This standardization allows the designer the confidenceto apply the unique advantages of the DRP series without the concern over sole

sourcing, and many existing products may be re-designed to incorporate this

superior contact system with minimal re-tooling.

Certificate of Compliance with Directive 2002/95/EC RoHS and REACHRegulations EC 1907/2006This is to certify that Components Corporation designs, manufactures andsupplies products to our customers that are in compliance with RoHS Directive

2002/95/EC and REACH Regulations EC 1907/2006. This also pertains toprocurement of raw material, component parts and processes.



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DIGI-KLIP High Performance Data Contacts

and Technical SpecificationsThe patented DIGI-KLIP, free-standing card edge interconnect system is based

upon a unique contact principle, distinctive from traditional methods of connectorfabrication. The DIGI-KLIPcontact is formed from soft beryllium copper alloy

wire and heat treated after forming, while typical card edge contacts are

progressive die stamped from mill-hardened strip stock.

Significant advantages in contact structure and performance

result from this manufacturing process. Post forming heat

treatment utilizes the full potential of the beryllium copper

alloy in optimizing the spring temper of the contact and

enhancing its ability to withstand stress relaxation. Due to the

forming of the contact profile from soft material, relatively

small bend radii may be employed while alloying for a very

compact overall design which provides space savings and an

extremely short signal path. Additionally, the DIGI-KLIP

contact point provides a "ball" type footprint. This feature

insures an extremely high unit pressure at the mating junction

which guarantees a "gas tight" interconnect while offering a

true "wiping action" contact. This capability is of particular

advantage in today's high speed, low level switching environments. In these

critical applications, the most minute presence of surface oxides, film or

contamination can result in loss of signal or contact disruption.

Contact Style Choices

All DIGI-KLIP free-standing card edge contacts

are designed for use in "board-to-board"

interconnect applications. There are four series

from which to choose, and all of them are

provided pre-loaded on disposable injection

molded carrier strips for mass mounting,



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alignment and soldering.

SRP SERIES: standard single row applications; for 0.062" daughter card mating;

available in increments of 0.100", 0.150" and 0.156".

DRP SERIES: standard dual row applications; for 0.062" daughter card mating;

available in increments of 0.100", 0.150" and 0.156".

SMA SERIES: micro-miniature single row applications; for 0.062" daughter card

mating; available in increments of 0.050" and 0.100".

SMP SERIES: micro-miniature single row applications; for 0.031" daughter card

mating; available in increments of 0.050" and 0.100"

Performance Specifications for High-SpeedApplications

The following parameters are expressed for the SRP series DIGI-KLIP contact as

a typical example of the performance of these products in high speed digital

switching environments.



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Hertzian Stress

This calculation, expressed in thousands of pounds per square inch, has come to

be recognized as a more valid predictor of reliability than normal force for

demanding interconnect applications. Hertzian stress is a formula which

incorporates normal force with such factors as actual contact surface area,

mating component geometries and the modulus of elasticity of surface finishes. A

minimum Hertzian stress value of 250 Kpsi has been established for prediction of

long term reliability in a single contact design.

Performance Values Comparison

Three significant measurements can strongly affect the performance of an

interconnect system in today's high speed/low level switching applications. These

are: adjacent contact capacitance, inductance and propagation delay (contactrise time). The chart depicted below shows a comparison of these values

between an SRP series contact and several other popular card edge contact

profiles.

Performance Values

Certificate of Compliance with Directive 2002/95/EC RoHS and REACHRegulations EC 1907/2006This is to certify that Components Corporation designs, manufactures andsupplies products to our customers that are in compliance with RoHS Directive2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to

procurement of raw material, component parts and processes.



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DIGI-KLIP MDR100 SeriesDual Readout, .100" Centerline Spacing, .200" Row Spacing

Specifications

Materials:Contact Material: .0201" diameter beryllium copper alloy wire; heat treated afterforming: #25 alloy: per QQ-C-530

Finish: See ordering information below(gold plate per MIL-G-45204)

Insulator: 30% glass filled polyester thermoplastic: blue

Flammability Rating: UL/94V-O

Mechanical:P.C. Board Thickness: .054" to .071" (.062" nominal)

Insert/Withdrawal Life: Greater than 5000 cycles without increase in contactresistance or reduction in contact pressure

Contact Normal Force: 6.0 oz., typical per contact with .062" nominal PC board

Mounting Holes: .031" diameter, plated through

Electrical:Contact resistance: .006 ohm

Insulation resistance: greater than 5000 megohmDielectric Withstand: 2500 VAC at sea levelMaximum Current: 2.0 amps



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MDR Board Layout

MDR Section AA



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MDR Dimension Chart



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Product DescriptionCertificate of Compliance with Directive 2002/95/EC RoHS and REACH

Regulations EC 1907/2006This is to certify that Components Corporation designs, manufactures and

supplies products to our customers that are in compliance with RoHS Directive2002/95/EC and REACH Regulations EC 1907/2006. This also pertains toprocurement of raw material, component parts and processes.



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SMP/SMA Contacts

SMP/SMA Carrier Strip



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SMP/SMA Board Layout

SMP/SMA Accessories



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Product DescriptionThe DIGI-KLIP SMP/SMA Series, micro-miniature free-standing card edgeinterconnect system provides the lowest profile and highest density available forthe card edge interconnect of two printed circuit boards.

The unique wireform contacts are manufactured from annealed beryllium copper

alloy and heat treated after forming for spring temper. The proprietary conceptproduces free-standing card edge contacts which exhibit superior stressrelaxation characteristics, a "wiping action" "gas tight" junction and low contactresistance.

Whether the SMP series (for .031" mating board) or the SMA Series (for .062"mating board) is selected, significant space savings may be achieved. Both

contact styles have an above board height of .120" and require mounting holes ofonly .120" centers.

Choice of adjacent contact spacing is .050" for the SMP050 or SMA050 and.100" for the SMP100 and SMA100 Series. Any combination of single rowcontacts may be provided from 4 through 50 (SMP050/SMA050) or 4 through 25



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(SMP100/SMA100), on convenient, disposable carrier strips.

Although designed for single row application, the contact geometry of theSMP/SMA Series provides dual path potential for further contact integrity.


Regulations EC 1907/2006This is to certify that Components Corporation designs, manufactures andsupplies products to our customers that are in compliance with RoHS Directive




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DIGI-KLIP SRP Series InterconnectSingle Readout, Free Standing, Board to Board Interconnect System

Specifications- SRP100 = .100" x .250", 26 contacts per carrier maximum- SRP150 = .150" x .250", 16 contacts per carrier maximum- SRP156 = .156" x .250", 22 contacts per carrier maximum

Materials:Contact Material: .0201" diameter beryllium copper wire, heat treated afterforming

Mechanical:Module Board Thickness: .062" +/-.007"

Carrier Strip Material: Glass filled polyester, disposable, available in anycombination from two contacts to maximum carrier length. Multiple carriers maybe mounted in tandem to achieve any contact configuration.

Insert/Withdrawal Life: Greater than 5000 cycles without increase in contactresistance or reduction in contact pressure

Contact Normal Force: 4.0 oz., typical per contact with .062" nominal printedcircuit board

Mounting Holes: .028" diameter, plated-through

Electrical:Contact resistance: less than .005 ohm per contactMaximum Current: 2.0 amperes per contact



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SRP Section

SRP Dimension Chart



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SRP Board Layout

SRP Accessories



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Product Description- Multiple Path Contact Redundancy- Low Installed Cost- Unmatched Flexibility in Contact Placement- Patented Wiping Action Contact

The DIGI-KLIP SRP series of free-standing card edge contacts employsComponents Corporation's proven wire form technology, reliably applied in

electronic packaging designs since 1962. SRP contacts are formed from highgrade, beryllium copper alloy wire and heat treated for optimum spring temper

after forming.

Available in convenient, disposable carrier strips, the DIGI-KLIP SRP series maybe specified in any number of contact positions in all of the popular industryspacing increments. Additionally, non-periodic contact deletions may be

accommodated at no cost premium.

Due to its patented wiping action contact point with exceptionally high pressure,the SRP series finds particular applications in demanding, low level switchingdesigns. The unique wire form beryllium copper construction provides a degreeof contact reliability unmatched in card edge connector systems. Despiteexceptional contact integrity, the SRP series is competitively priced whencompared to traditional card edge connectors employing inferior contact alloy

materials.



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2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to




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MC-10 Card Guide Layout

* Note: "A" dimension may be specified from .25" minimum to 1.375" maximum in .125" increments.

Specify: MC-10 Series and "A" diameter length.




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Product DescriptionCertificate of Compliance with Directive 2002/95/EC RoHS and REACHRegulations EC 1907/2006This is to certify that Components Corporation designs, manufactures andsupplies products to our customers that are in compliance with RoHS Directive2002/95/EC and REACH Regulations EC 1907/2006. This also pertains toprocurement of raw material, component parts and processes.



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MC-27 Print Circuit Mounted Fuse ClipPrint Circuit Mounted Fuse Clip

Specifications

Materials:Contact Material: .031" diameter BeCu wire (#25 alloy)

Finish: Bright, Electro-Tin .0001"

Mechanical:Mounting Holes: Two, .036" diameter +/- .003"

Electrical:Maximum Current: 10 amperes

Specifications:Retention Force: 900 grams/pair, typical



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MC-27 Contacts


Product DescriptionThe MC-27 fuse clip provides a rugged, economical and reliable method for thetermination of fuses on printed circuit boards. Formed from the highest qualityberyllium copper alloy, the MC-27 series is superior in spring quality to its

stamped counterparts at less cost. Unlike traditional fuseholders, the MC-27 is

produced on high speed wire form machines with no scrap material reflected inits cost. MC-27s are precision heat treated after forming for optimum springtemper.

This unique manufacturing process insures a reliable device capable ofwithstanding up to 400 Gs of force without dislodging the fuse; the concentrated

force of the contact point permits current ratings up to 10 amperes.



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Priced below comparable devices made from inferior spring materials, the MC-27provides fuse contact and retention qualities not previously available in consumerand industrial applications.





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Product DescriptionThe PJ-201 series is the low cost alternative for the circuit designer's printed

circuit mounted, jumper requirements. Numerous standard offerings in spacingdimensions eliminate time consuming and costly fabrication of jumpers byproduction personnel. The preset, "above board" positioning of this seriesguarantees adequate clearance across circuit board paths and precludes theneed for expensive teflon insulation in many applications.

The exclusive detented leg design insures positive positioning and retention of

the PJ-201 series during wave soldering operations. Due to its spring brassconstruction, this jumper will provide a rugged installation, resistant to damageand possible short circuits.

As well as serving a jumper function, the PJ-201 can provide a simple, reliable

and economical means for the "hard wire" programming of circuit board logic.Operations of multi-function, logic card modules may be permanently dedicated

through the cutting of appropriate PJ-201 jumpers on the board.





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SJ Series Contacts

SJ Series Dimensions




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Product DescriptionThe SJ-Series is the first true surface mount technology jumper, developed

specifically for SMT applications. A low-cost solution that eliminates the need forzero ohm resistors or other even less acceptable substitutions, the SJ-Series is aflat wireform that offers stability, strength, and reliability when mounted.Manufactured using proprietary Components Corporation methods, this jumperhas a matte tin finish for the highest possible performance.

The SJ-Series features an ultra-low profile, yet offers sufficient clearance for

circuit board paths, requiring no expensive or time-consuming insulation.Compatible with automated placement and soldering equipment, the SJ-Series isdelivered on 7" (1000 piece) tape and reel.

Plating specifications for this product have been revised to comply with the

Restriction of Hazardous in Electrical Equipment (RoHS) Directive.

Certificate of Compliance with Directive 2002/95/EC RoHS and REACHRegulations EC 1907/2006This is to certify that Components Corporation designs, manufactures andsupplies products to our customers that are in compliance with RoHS Directive2002/95/EC and REACH Regulations EC 1907/2006. This also pertains toprocurement of raw material, component parts and processes.



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TP-101 Series PC Mount Test Point JumpersPC Mount Test Point Jumpers

SpecificationsMaterials:Contact Material: .020" diameter 70/30 Brass Wire

Finish: .0001 Matte Tin over .00005 Nickel

Mechanical:Mounting Holes: Two, .040" diameter +/- .003", plated through holes

Electrical:Maximum Current: 2.0 amperes



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TP-101 Contacts

TP-101 Specifications*



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Product DescriptionThis low cost, printed circuit mounted test point jumper provides a reliable andeconomical solution for board level, trouble shooting applications. Available in avariety of popular mounting dimensions and loop profiles, the TP-101 seriesoffers the designer flexibility in the placement of crucial test points on high

density circuits.

The exclusive, detented leg feature of the TP-101 series permits greaterproduction and installation efficiencies by providing self-positioning and retentionduring soldering operations. When mounted in the recommended .040", "platedthrough" hole, the detented legs provide a snug, interference fit that will maintainthe test point's position while under the pressure of wave soldering operations.

The "above board" profile of the TP-101 readily accepts a wide range of test

probes and spring clips while offering a compact and space saving size. Formedfrom spring grade brass wire stock with matte tin over nickel plating, this productassures many years of reliable service at an economical cost.

Certificate of Compliance with Directive 2002/95/EC RoHS and REACHRegulations EC 1907/2006

This is to certify that Components Corporation designs, manufactures andsupplies products to our customers that are in compliance with RoHS Directive




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TP-102 Series Printed Circuit Mounted Test

PointsSingle Hole, Printed Circuit Mounted Test Points

SpecificationsMaterials:Contact Material: .020" diameter Phosphor Bronze #510 Alloy


Mechanical:Mounting Holes:

TP-102-01 = .067" to .078" diameter

TP-102-02 = .112" to .116" diameter


Special Notations:A convenient, inexpensive hand tool (model #1020) is available to facilitateplacement of TP-102 test points during assembly operations.



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TP-102 Contacts




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Product DescriptionThe TP-102 series of printed circuit mounted, test point jumpers provides a

significantly lower cost and superior function to that of conventional "turret" typeterminals in board level, "trouble shooting" applications. With only two partnumber types, the TP-102 series covers the complete range of hole diametersmost commonly employed for "turret" terminals; the need for costly re-design ofcircuit board art work is eliminated.

Spring tempered, flared leads allow sufficient tension positioning in the hole

during wave soldering, thereby eliminating the costly staking or secondarysoldering operations normally encountered with "turret" terminals.

The unique loop profile of the TP-102 series offers a superior and positive anchorfor commonly used, spring loaded test probes and clips. The economies and

single hole mounting requirement of this design permit greater numbers of testpoint locations in p.c. board applications at much less expense than previously

used "turret" terminals.

The TP-102 series devices are formed from phosphor bronze alloy wire. Due tothe spring temper and flared lead design, only two styles are necessary to covermounting hole diameters from .067" to .078" and .112" to .116".

Certificate of Compliance with Directive 2002/95/EC RoHS and REACHRegulations EC 1907/2006This is to certify that Components Corporation designs, manufactures andsupplies products to our customers that are in compliance with RoHS Directive2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to





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TP-103 Series Printed Circuit Mounted Test

PointsPrinted Circuit Mounted Test Points

SpecificationsMaterials:Contact Material: .017" diameter Phosphor Bronze #510 Alloy


Mechanical:Mounting Holes: .040" diameter, (minimum) plated through hole

TP-103-02 = .200"

TP-103-03 = .100"


Special Notations:A convenient, inexpensive hand tool (model #1020) is available to facilitateplacement of TP-103 test points during assembly operations.



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TP-103 Contacts

*Note: Leads flared to provide retention in the printed circuit board.

Part number TP-103-02 is suitable for the majority of standard board applications. Specify partnumber TP103-03 for extremely low profile for surface mount compatibility.




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Product DescriptionWith the incorporation of the TP-103 series of printed circuit board mounted test

points, significant improvement in function, profile and safety may be realizedover the use of .025" square wire wrap posts, the unique loop profiles of theseunits insure a secure anchor for spring loaded test hooks and scope probes;above board heights are dramatically reduced and technicians need no longerfear puncture wounds when involved in circuit "Trouble Shooting."

Formed from a phosphor bronze alloy, TP-103 test points fit in the same hole

diameters formerly occupied by wrap posts. No re-design costs are involved inthe application of this product series.

Two part numbers are available in the TP-103 series: The TP-103-02-T offers aloop height of .200" and provides sufficient profile for most conventional printed

circuit board designs. The TP-103-03-T is an ultra low profile version compatiblewith the component height dimensions of surface mount devices.


Regulations EC 1907/2006This is to certify that Components Corporation designs, manufactures andsupplies products to our customers that are in compliance with RoHS Directive2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to





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TP-104 Contacts

TP-104 Dimension Chart



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Product DescriptionThe new TP-104 Series takes Components Corporations highly-efficient andeconomical loop configured test point design one step further, by adding a plasticstandoff that boosts visibility and allows for easy polarization and identification.

The TP-104 incorporates all of the design features of all Component's test points- solid non-slip grip of test clips and probes, low profile, single hole wave-

solderable mounting, and the elimination of skin punctures suffered by users ofwrap posts as substitute test points.

The TP-104 is furnished in 30-position breakaway strips with 0.125" centers that

make storage, handling and even tandem installations a snap. Component's

special hand tool #1040 further enhances board mounting with test pointseparating, gripping and positioning functions accomplished in one easy motion.Standard TP-104 colors are red and black, with special colors available on order.

The TP-104 can be ordered pre-cut to any number of positions up to 30.Individual and tandem units hold securely when inserted in .062" diameter holes

for soldering operation. The rectangular passage in the TP-104's molded standoffmaintains wire form alignment, important in tandem installations.



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TP-105 Series Color Coded Printed Circuit

Test PointsColor Coded Printed Circuit Test Points

Specifications

Materials:Contact Material: .010" x .020" Phosphor Bronze #510 Alloy


Collar: 15% Glass Filled Polyester

Electrical:Mounting Holes: .035" to .042" diameter hole

Special Notations:The specifically designed hand tool, part number 1050, speeds cutting, grippingand insertion of TP-105 test points.



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TP-105 Contacts

TP-105 Dimension Chart



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Product DescriptionThe TP-105 series test point offers a functionally superior alternative to othermeans of board level trouble shooting, particularly .025" square header posts.While featuring a loop profile for positive test probe retention, this product isavailable in any combination of positions, from one to forty, at .100" centers andfits in the popular .035" diameter hole size. The above board profile is

substantially below that of headers and other devices used as test points. Thus,a re-fit can be accomplished without any printed circuit board layout re-designcosts, while significantly reducing test point height and improving function.

Visibility and identification are significantly enhanced by the choice of tenstandard colors for the TP-105 series, representing all of the variations of theindustry color code. The TP-105 may be purchased pre-cut to any specified

number of positions from one to forty. Mounting leg design insures positiveretention in the circuit board during soldering operations.





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Product DescriptionThe new TP-106 series of oval profile, color-coded printed circuit board testpoints from Components Corporation represents a significant, yet simple, solutionto the board level testing of today's highly populated printed wiring boards. With achoice of ten colors, TP-106 test point may be utilized as numeric points torepresent the standard electronic color code, enhance visibility, or designatepolarity. The oval loop design of the test point contact provides a profile whichstands above crowded circuitry, offers a positive anchor for spring loaded clips orprobe tips and is large enough to terminate conventional alligator clips. These

features enhance the reliability of obtaining correct test readings while reducingthe potential for damage to adjacent circuitry caused by shorted test probes.

The color-coded standoff of the TP-106 is molded from 30% glass filled polyesterwhich is designed to withstand the temperatures of production wave solderingprocesses and resist board cleaning solvents or chemicals. The oval contactelement is precision formed from matte tin over nickel plated phosphor bronzespring alloy, and its unique leg design provides positive retention in the mounting

hole during assembly operations and soldering.

TP-106 test points are manufactured in a "breakaway" strip format which allows

them to be specified in any number of positions, from 1 to 30, at 0.125", mountingcenters. This exclusive design feature provides the easy placement of multiple,tandem mounted test points in one assembly operation. The TP-106 user has theoption of procuring these units pre-cut to specified position or obtaining them in

full 30 position strips and cutting them to desired number of tandem test pointsthrough use of a convenient hand tool.



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TP-107 Series Surface Mount Tape and Reel

Test PointsSurface Mount, Tape & Reel Test Points

Specifications

Materials:Contact Material: .015" x .040" Phosphor Bronze #510 Alloy, 1/2 hard

Finish: .0001 Matte Tin over .00001 Nickel or .0001" Min. Silver over

.00005" Min CopperTape Material: 12mm Wide;

Pitch: 4mm; Conductive polycarbonate carrier meets ANSI/EIA-481 Standard

Reel Size: TP-107-02-1-T = 7" diameter: 1000 pieces per reel

TP-107-02-5-7 = 13" diameter: 5000 pieces per reel

Pad Size: .185" x .135"U.S. Patent #5,747,740



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Product DescriptionHow the fabricators of SMT printed wiring boards may take advantage of theconvenience of field testing with the unique loop design of ComponentsCorporation's TP-107 series of surface mounted, printed circuit test points. Theprofile of the TP-107 readily accepts most commercially available spring clips

and probes while providing a positive and secure anchor to the SMT board.

Since a test point is subject to mechanical stress, the strength of its bonding,particularly on a surface mount design, is crucial. The TP-107 achieves thisthrough a unique forming process which doubles the surface area of the testpoints mounting. This is accomplished by forming the flat wire design in a spiralwrap on the mounting base resulting in an adhesion to the solder pad whichrequires in excess of 18 pounds of force to dislodge the test point from its solderpad.

TP-107 surface mount test points are available in two formats: bulk packagedandtape-and-reel configuration. The taped version is fully compatible withANSI/EIA-481 standards. To insure a smooth flow to the solder pad, the TP-107test point isplated with .0001 minimum matte tin finish over .0001 nickelunderplate. For increased reliability and safety, the TP-107 is now available insilver-plated and matte tin finish. Theproduct is manufactured using ComponentsCorporation's proprietary technology,assuring the highest possible performance.

The TP-107 is formed from phosphor bronze flat alloy wire which is spring tempered

or from copper alloy wire.

Recommended mounting pad dimensions are 0.185" x 0.135".

Certificate of Compliance with Directive 2002/95/EC RoHS and REACHRegulations EC 1907/2006This is to certify that Components Corporation designs, manufactures and

supplies products to our customers that are in compliance with RoHS Directive2002/95/EC and REACH Regulations EC 1907/2006. This also pertains toprocurement of raw material, component parts and processes.



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TP-108 Series Surface Mount Tape and Reel

Test PointsSurface Mount, Tape & Reel Test Points

Specifications

Materials:Contact Material: .010" x .040" Phosphor Bronze #510 Alloy

Finish: .0001 Matte Tin over .0001 Nickel or .0001" Min. Silver over.00005 Min. Copper

Tape Material: 8mm Wide;Pitch: 4mm; Conductive polycarbonate carrier meets ANSI/EIA-481 Standard

Reel Size: TP-108-02-1 = 7" diameter: 1000 pieces per reelTP-108-02-5 = 13" diameter: 5000 pieces per reelTP-108-02-8 = 13" diameter: 8000 pieces per reel

Pad Size: .070" x .135"



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TP-108 Contacts




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Documents

Printed Circuit Interconnect Devices