16
Form 2075-1.20/051807 Page 1 PRIMUS GENERAL PURPOSE – Medium Steam Sterilizers These sterilizers are designed for laboratory applications including research laboratories, bio-containment and animal care facilities. PRIMUS sterilizers are designed and manufactured in the USA according to Quality Management Systems which are in compliance with ISO 9001:2000, ISO 13485:2003, CMDCAS and FDA’s Good Manufacturing Practice (GMP) for Medical Devices: General Regulation (21CFR Part 820). Medium size sterilizers are one segment of 19 standard sizes manufactured by PRIMUS. We can also custom manufacture a sterilizer to meet your specifications. SPECIFICATION 26” x 36” x 48” DATA SHEET STERILIZER DESIGN The pressure vessel is the heart of any sterilizer. PRIMUS offers simple, straight forward, design. All PRIMUS pressure vessels are constructed of solid stainless steel and are fabricated by PRIMUS in our quality controlled ASME facility. The interior chamber surface is polished to a mirror finish of <10μ in. Ra. The brilliant Pri-Mirror ® reflective chamber finish sets the highest standard for cleanliness and offers easy spill clean-up and resistance to staining and degradation. PRIMUS rectangular chambers eliminate the wasted space and high utility costs common to old-style cylindrical or elliptical chambers and jackets. This provides savings in operating cost and service. All medium sizes of PRIMUS sterilizers have pneumatically powered horizontal operating doors, designed to be efficient, reliable and inherently safe. To close the door, press and hold the door button, if button is released before door is fully closed the door opens. An added safety feature, the doors stop automatically if an obstacle is encountered. STERILIZER CYCLES All PRIMUS steam sterilizers include Gravity, Vacuum and Liquid cycle settings. A Test/Vac cycle is provided for utilizing Bowie-Dick™ tests. General Purpose sterilizers provide for steam sterilization and decontamination of laboratory research and animal care products. Applications include wrapped and unwrapped hard goods, animal feed and bedding, cages and textiles. Liquids in self- venting and open containers are sterilized using Liquid cycle settings. The time-tested and reliable PRIMUS PSS500 Microcomputer Control is an industrial microprocessor providing accuracy and automation for all customer requirements. This simple, versatile, control has become the first choice for both sterilizer users and service technicians. PRIMUS Sterilizer Company, LLC • 117 South 25 th Street • Omaha, NE 68131 Phone (402) 344-4200 Fax (402) 344-4242 info@primus-sterilizer .com www .primus-sterilizer .com

PRIMUS GENERAL PURPOSE – Medium Steam Sterilizers · The time-tested and reliable PRIMUS PSS500 Microcomputer Control is an industrial microprocessor providing accuracy and automation

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Page 1: PRIMUS GENERAL PURPOSE – Medium Steam Sterilizers · The time-tested and reliable PRIMUS PSS500 Microcomputer Control is an industrial microprocessor providing accuracy and automation

Form 2075-1.20/051807 Page 1

PRIMUS GENERAL PURPOSE – Medium Steam SterilizersThese sterilizers are designed for laboratory applications including research laboratories, bio-containment andanimal care facilities. PRIMUS sterilizers are designed and manufactured in the USA according to QualityManagement Systems which are in compliance with ISO 9001:2000, ISO 13485:2003, CMDCAS and FDA’sGood Manufacturing Practice (GMP) for Medical Devices: General Regulation (21CFR Part 820). Medium sizesterilizers are one segment of 19 standard sizes manufactured by PRIMUS. We can also custom manufacturea sterilizer to meet your specifications.

SPECIFICATION

26” x 36” x 48”

DA

TA

SH

EET

STERILIZER DESIGNThe pressure vessel is the heart of any sterilizer.PRIMUS offers simple, straight forward, design. AllPRIMUS pressure vessels are constructed of solidstainless steel and are fabricated by PRIMUS in ourquality controlled ASME facility. The interior chambersurface is polished to a mirror finish of <10µ in. Ra.The brilliant Pri-Mirror ® reflective chamber finish setsthe highest standard for cleanliness and offers easyspill clean-up and resistance to staining anddegradation.

PRIMUS rectangular chambers eliminate the wastedspace and high utility costs common to old-stylecylindrical or elliptical chambers and jackets. Thisprovides savings in operating cost and service.

All medium sizes of PRIMUS sterilizers havepneumatically powered horizontal operating doors,designed to be efficient, reliable and inherently safe.To close the door, press and hold the door

button, if button is released before door is fully closedthe door opens. An added safety feature, the doorsstop automatically if an obstacle is encountered.

STERILIZER CYCLESAll PRIMUS steam sterilizers include Gravity, Vacuumand Liquid cycle settings. A Test/Vac cycle is providedfor utilizing Bowie-Dick™ tests.

General Purpose sterilizers provide for steamsterilization and decontamination of laboratoryresearch and animal care products. Applicationsinclude wrapped and unwrapped hard goods, animalfeed and bedding, cages and textiles. Liquids in self-venting and open containers are sterilized using Liquidcycle settings.

The time-tested and reliable PRIMUS PSS500Microcomputer Control is an industrial microprocessorproviding accuracy and automation for all customerrequirements. This simple, versatile, control hasbecome the first choice for both sterilizer users andservice technicians.

PRIMUS Sterilizer Company, LLC • 117 South 25th Street • Omaha, NE 68131Phone (402) 344-4200 • Fax (402) 344-4242 • [email protected] • www.primus-sterilizer.com

Page 2: PRIMUS GENERAL PURPOSE – Medium Steam Sterilizers · The time-tested and reliable PRIMUS PSS500 Microcomputer Control is an industrial microprocessor providing accuracy and automation

Form 2075-1.20/051807 Page 2

GENERAL (Options italicized)All models include Vacuum, Gravity and Liquidscycles. A Low Temperature Flowing Steam optionprovides flowing steam at low temperatures forResearch laboratories for specific applications.

VESSEL MATERIAL AND CONSTRUCTIONThe sterilizer will have a double-wall designproviding for a fully jacketed pressure vessel. Thechamber cross section will be rectangular withwidth and height dimensions to include:

E 26”x36”x39” G.1 32”x36”x48”F 26”x36”x48” H 36”x42”x60”G 26”x36”x60” I 36”x42”x84”

The vessel material will be non-laminated solidstainless steel plate/sheet. The chamber, head-ring and door plate material will be 316L stainlesssteel with an interior Pri-Mirror ® finish of <10µ in.Ra.

DESIGN and MANUFACTURING APPROVALSThe vessel will be designed and constructed toASME Code Section VIII Division I and pressurerated for 45 PSIG and full vacuum. ASME CodeStamp and U-1 form will bear the name ofPRIMUS as the specified US manufacturer.

The sterilizer will be manufactured according toQuality Management Systems which are incompliance with ISO 9001:2000, ISO 13485:2003,CMDCAS and will be UL listed and inconformance with CSA requirements.

DOOR CONSTRUCTIONA pneumatically operated horizontally sliding doorwill be operable from the touchpad push button. Toclose door, depress/hold door button. If doorbutton is released while door is closing, doorreverses direction and opens. In the open position,the insulated door will be secured behind a panelpreventing the operator from contact with hotsurfaces. An interlock will prevent cycle startunless the door is fully closed and secured.

GENERAL CONSTRUCTIONThe vessel will be insulated with 1" semi-rigid hightemperature fiberglass board/blanket insulationoverlaid with formed aluminum paneling andmounted in a structural steel frame. The frame willbe enamel coated and fitted with adjustable legson self-centering floor pads. The fascia and sidepanels will be 16-gauge, type 304 stainless-steel,removable for easy service access.

WATER CONVERSATIONTo conserve water and assure effluent exhaustedto drain is 140o F or below, PRIMUS providesquench water on demand for exhaust effluent.

PURCHASING SPECIFICATION DATA SHEETS

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PRIMUS PSS500 and PRI-MATIC® CONTROLPANELS WITH PRINTER

EQUIPMENT WARRANTYSterilizer pressure vessels manufactured byPRIMUS are warranted against defects inworkmanship and materials under normal use andoperation for fifteen years where the sterilizer iscontinually maintained under PRIMUS servicecontract.

SERVICE and EQUIPMENT ACCESSStandard service access, when facing the unit, willbe from left side and top. Wiring will be laid side-by-side and mechanically secured flat against themetal insulation cover. All wiring will be clearlylabeled or readily visible for visual tracing. Pipingcomponents will be threaded rigid brass and flaredcopper fittings, positioned with sufficient space forremoval and replacement without disassembly of theentire piping assembly. Wiring and pipingcomponents will be non-proprietary, industrialgrade, available through Authorized ServiceAgencies, local supply house, or direct fromPRIMUS.

STEAM SOURCESteam will be from an in-house steam source in thequantity and quality specified. Optional electricsteam boiler, clean steam boiler or steam-to-steamgenerator may be specified. Contact PRIMUS forspecific boiler information.

CONTROLSA PSS500 microcomputer will offer a selection ofeight (8) separate programs for the sterilization ofwrapped goods, hard-goods, liquids and test cycles.An optional automatic Vacuum Leak Test cycle isprovided to ensure the seal integrity of the vesseland piping.

Cycle parameters may be set by the user and areadaptable to a wide range of products. Alarms areannunciated, displayed and printed. Cycle processparameters will be displayed and recordedthroughout the cycle. A side-mounted control paneland a thermal printer dot-matrix technology, and 32characters per line printing is provided. A copy of thesterilization cycle report will be available at the endof the run.

Page 3: PRIMUS GENERAL PURPOSE – Medium Steam Sterilizers · The time-tested and reliable PRIMUS PSS500 Microcomputer Control is an industrial microprocessor providing accuracy and automation

Form 2075-1.20/051807 Page 3

PRIMUS General Purpose - Medium Sized Autoclaves

LEDOM E F G 1.G H I

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06x24x634251x8.6601x4.419

48x24x636.3312x8.6601x4.419

yticapaCrebmahC /.tf.uc12 .m.uc95. 47./.tf.uc62 .m.uc /.tf.uc33 39. .m.uc 19./.tf.uc23 .m.uc tf.uc5.25 . / 94.1 .m.uc 80.2/.tf.uc5.37 .m.uc

htdiWllarevO 3 4.1401/00.14 4.1401/00.14 4.1401/00.14 8.9022/78 8.3642/79 8.3642/79

htdiWnwodkconK 9.859/57.73 9.859/57.73 9.859/57.73 3.6711/13.64 3.2231/60.25 3.2231/60.25

thgieHllarevO 1 4.7502/00.18 4.7502/00.18 4.7502/00.18 4.7502/00.18 4.4812/00.68 4.4812/00.68

)DS(htgneLllarevO 2 20.1531/91.35 26.9751/91.26 4.4881/91.47 5.306/31.36 4.1191/52.57 1252/52.99

htdiWgninepOllaW 3 4.0391/00.67 4.0391/00.67 4.0391/00.67 2.5322/00.88 0452/00.001 0452/00.001

thgieHgninepOllaW 0.2302/00.08 0.2302/00.08 0.2302/00.08 0.2302/00.08 9512/00.58 9512/00.58

htgneLgninepOllaW 4 1.8031/05.15 7.6351/05.06 5.1481/05.27 5.7851/5.26 4291/57.57 7.3352/57.99

htdiWaicsaF 1 2.4891/00.87 2.1891/00.87 2.1891/00.87 6822/00.09 8.0952/00.201 8.0952/00.201

thgieHaicsaF 4.7502/00.18 4.7502/00.18 4.7502/00.18 4.7502/00.18 4.4812/00.68 4.4812/00.68

rebmahCotroolF 6.906/00.42 6.906/00.42 6.906/00.42 6.906/00.42 6.906/00.42 6.906/00.42

*Refer to General Arrangement (GA) drawings for details and final connection point to utility services (S-Steam, W-Water, D-Drain, E-Electrical, A-Air).

VOLUME/DIMENSIONS CHART

SPEC

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1. Fascia extends 1” beyond wall opening on each side and top overlapping the wall and sealing the opening.2. Allow minimum 2” clearance at rear of recessed unit only. Cabinet side models have rear clearance built in.3. Contact PRIMUS for alternative wall opening.4. Standard Left Side Service/equipment access shown. Optional right side access is available.

D

E A

S

W

AE

DW

S

SINGLE DOOR

EA

D S

W

EA

D S

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Typical floor drain and

ancillary equipment area.

Service access space

TYPICAL ACCEPTED RANGES

Page 4: PRIMUS GENERAL PURPOSE – Medium Steam Sterilizers · The time-tested and reliable PRIMUS PSS500 Microcomputer Control is an industrial microprocessor providing accuracy and automation

Form 2075-1.20/051807 Page 4

PRIMUS General Purpose- Medium Sized Autoclaves

VOLUME/DIMENSIONS CHART

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06x24x634251x8.6601x4.419

48x24x636.3312x8.6601x4.419

yticapaCrebmahC /.tf.uc12 95. .m.uc /.tf.uc62 47. .m.uc /.tf.uc33 39. .m.uc /.tf.uc23 19. .m.uc /.tf.uc5.25 .m.uc94.1 /.tf.uc5.37 80.2 .m.uc

htdiWllarevO 2 4.1401/00.14 4.1401/00.14 4.1401/00.14 8.9022/78 8.3642/79 8.3642/79

htdiWnwodkconK 9.859/57.73 9.859/57.73 9.859/57.73 3.6711/13.64 3.2231/60.25 3.2231/60.25

thgieHllarevO 1 4.7502/00.18 4.7502/00.18 4.7502/00.18 4.7502/00.18 4.4812/00.68 4.4812/00.68

)DD(htgneLllarevO 9.5841/05.85 5.4171/05.76 3.9102/05.97 2.8071/52.76 3.6102/83.97 9.5262/83.301

htdiWgninepOllaW 2 4.0391/00.67 4.0391/00.67 4.0391/00.67 2.5322/00.88 0452/00.001 0452/00.001

thgieHgninepOllaW 0.2302/00.08 0.2302/00.08 0.2302/00.08 2302/00.08 9512/00.58 9512/00.58

htgneLgninepOllaW 3 68.2921/09.05 64.1251/09.95 62.6281/09.17 8.4751/00.26 4.4881/91.47 4942/91.89

htdiWaicsaF 2.1891/00.87 2.1891/00.87 2.1891/00.87 6822/00.09 8.0952/00.201 8.0952/00.201

thgieHaicsaF 4.7502/00.18 4.7502/00.18 4.7502/00.18 4.7502/00.18 4.4812/00.68 4.4812/00.68

rebmahCotroolF 6.906/00.42 6.906/00.42 6.906/00.42 6.906/00.42 6.906/00.42 6.906/00.42

1. Fascia extends 1” beyond wall opening on each side and top overlapping the wall and sealing the opening.2. Contact PRIMUS for alternative wall opening.3. Standard Left Side Service/equipment access shown. Optional right side access is available.

SPEC

IFIC

ATIO

N D

ATA

SH

EET

*Refer to General Arrangement (GA) drawings for details and final connection point to utility services (S-Steam, W-Water, D-Drain, E-Electrical, A-Air).

D

W

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S

EW

S

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DOUBLE DOOR

AE

D

S

W

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DW

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TYPICAL ACCEPTED RANGES

Service access space

Typical floor drain and

ancillary equipment area.

Page 5: PRIMUS GENERAL PURPOSE – Medium Steam Sterilizers · The time-tested and reliable PRIMUS PSS500 Microcomputer Control is an industrial microprocessor providing accuracy and automation

Form 2075-1.20/051807 Page 5

HVAC DATA Heat loss, at ambient of 700 F.

1. Allow sufficient space for traps, shut-off’s, filters and other utility supply components.2. Utility (service disconnects) shall be provided and installed “By Others”.3. Building or structure modifications to accommodate the sterilizer, as well as, sterilizer shoring, rigging,

cribbing and/or crane requirements into the facility performed “By Others”.4. Provide maximum mechanical and service access space, a minimum of 24”, additional space required

when boiler specified. See General Arrangement drawing for placement of ancillary equipment and serviceaccess.

5. Some options affect utility services and overall dimensions.6. Water Quality - refer to page 8.7. The Manufacturer’s Equipment Warranty does not cover failure due to improper utility provisions.8. Drawings not to scale.9. Wall thickness must be provided on single and double door models recessed through 1 wall, with cabinet

sides.10. Floor under sterilizer must be water tight and sloped to the drain.

ARCHITECTURAL NOTES:

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1.G "1 )21.611(0.652 "4/3 )35(41 "1 "4/1H "1 )67.85(0.053 "1 )35(41 "4/11 "4/1I "1 )15.091(0.024 "1 )67(52 "4/11 "4/1

UTILITY SERVICESProvide utility services within 6’-0” of final connection to sterilizer. Optimum sterilizer performancerequires the specified utilities.

Page 6: PRIMUS GENERAL PURPOSE – Medium Steam Sterilizers · The time-tested and reliable PRIMUS PSS500 Microcomputer Control is an industrial microprocessor providing accuracy and automation

Form 2075-1.20/051807 Page 6

SPEC

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ATA

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ELECTRIC BOILERS

GEB Electric Heated Boiler - Carbon steel. Uses house supplied water. Includes feedwater boostpump.

GEBC Electric Heated Boiler - Stainless steel construction for clean steam generation. Includesstainless steel feed-water boost pump.NOTE: Stainless Steel Boilers shall be operated using only deionizedwater, having a maximum conductance of 1 microSeimen per cm (1 S/cm) [minimum specific resitivity of 1 megohm per cm (1M cm

W

D

AE

S

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hP3,802.C.A.V serepmA 761 002 003

hP3,042.C.A.V serepmA 541 471 062

hP3,084.C.A.V serepmA 37 78 031

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1. Controls Current N/A - Not Available

Page 7: PRIMUS GENERAL PURPOSE – Medium Steam Sterilizers · The time-tested and reliable PRIMUS PSS500 Microcomputer Control is an industrial microprocessor providing accuracy and automation

Form 2075-1.20/051807 Page 7

SPEC

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STEAM TO STEAM GENERATOR (SCS1 & SCS2)

Steam to Steam Generator used to generate either clean or pure steam. The preferred method of generatingClean or Pure steam, when house steam is available to drive the generator. Converts to steam, whateverquality water is delivered.

SCS1 Pure Steam - stainless steel steam to steam generator with sanitary fittings, double tubesheet construction. Generated from WFI quality depyronegated water. Thewater source to the Pure Steam Generator is either house generated or “ByOthers”.

SCS2 Clean Steam - stainless steel steam to steam generator with threaded fittings, threadedconnections and single tube construction. Generated from distilled or reverseosmosis water. Clean Steam sterilizers normally include stainless steel pipingfor all wetted surfaces in the product loop.

NOTE: Refer to Page 8 for information on Water Quality.Refer to the boiler/steam to steam generator maintenance manualprovided with the sterilizer prior to using any boiler treatment chemicals.Contact PRIMUS for further recommendations.

W1

D1

E2

S3

S4

Page 8: PRIMUS GENERAL PURPOSE – Medium Steam Sterilizers · The time-tested and reliable PRIMUS PSS500 Microcomputer Control is an industrial microprocessor providing accuracy and automation

Form 2075-1.20/051807 Page 8

Note: Use the above format to determine PRIMUS Model numberand insert below and on Page 15, Specification Worksheet.

Use the following pages to custom design your sterilizer by checking the boxes of the configurationand options required for your project. Transfer all items checked to the Specification Worksheet (Pages11 & 12) and fax to PRIMUS Sales Department or to your local Sales Representative for a quotation. Ifyou do not find an option or size listed to meet your requirements, please contact our Project Managerfor additional information and assistance.

Five models are offered:E - 26" x 36" x 39"F - 26" x 36" x 48"G - 26" x 36" x 60"G.1 - 32" x 36" x 48"H - 36" x 42" x 60"I - 36" x 42" x 84"

A detailed formatted specification,suitable for inclusion in formal contractdocuments, is available on request.

Model Number Notation SD = Single Door DD = Double Door

PSS_-__-M__ __ E S = House Steam

F E = Electric BoilerG P = Steam to SteamG.1HI

Steam Source

SELECT CONFIGURATION

GDA - Single DoorGDB - Double Door

Cabinet GCD - Panels Both sides GCCL - Left Side Panel GCCR - Right Side Panel

Door Recessed GCA - One wall GCB - Two walls

Left Side (Standard) Right Side

Service and Equipment Access

PRIMUS General Purpose Steam Pressure Sterilizer, Model Number PSS__________.

Steam to Steam2, 6

GSCS14 - Pure Steam Dbl TubeGSCS2 - Clean Steam Sgl TubeGSCS34 - Clean Steam Sgl Tube SanitaryOther

House SupplyElectric Boiler1, 2, 3, 6

GEB1 - 208/3 phase GEB2 - 240/3 phase GEB3 - 480/3 phase Other

GEB05- Auto Blowdown

Clean Steam1, 2, 3, 6

GEBC1 - 208/3 phaseGEBC2 - 240/3 phase

GEBC3 - 480/3 phase Other

1. Electric boilers are available in Carbon Steel or Stainless Steel.2. Contact PRIMUS for overall dimensions and utility connections.3. All models are stand-alone.4. GMP Validatable Option Only, sanitary piping required.5. Low Water Cutoff is standard and the, “automatic reset” feature is disabled with this option. The boiler will

need to be manually reset.6. Water Quality - for best results, the feed water supply should be evaluated prior to initial start-up to ensure it

is of the quality necessary for the application, various external treatment processes (water softener, waterconditioning, etc.) may be used. Contact PRIMUS for further recommendations.

SPEC

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PSS5 Control = 5 Pri-Matic = 6ControlLogix = 7Trinity Control = 8

Page 9: PRIMUS GENERAL PURPOSE – Medium Steam Sterilizers · The time-tested and reliable PRIMUS PSS500 Microcomputer Control is an industrial microprocessor providing accuracy and automation

Form 2075-1.20/051807 Page 9

Clean Steam Sterilizers GP9For cell/tissue culture applications. This option providesdirect connection to a house-source of clean steam.Includes threaded stainless piping and components tochamber. If clean steam is the only steam sourceavailable, specify option GP9.1 for stainless piping tojacket. For alternate sources to generate clean steam,specify electric clean steam boilers (stainless steel), orwhen house steam is available, specify steam-to-steamgenerators. (Stainless steel heat exchanger).

GP9 Clean Steam to Chamber, SS Threaded Piping

GP9.1 Clean Steam to Jacket, SS Threaded Piping

Note: See Steam Source on previous page

Low Temperature Flowing Steam GP14For media preparation, formula and similar uses.Pasteurization is accomplished with flowing steam. Inaddition to standard sterilizer temperature ranges,

RESEARCH & LABORATORY CONFIGURATIONS

CONTROLS AND RELATED OPTIONS(Contact PRIMUS for details and performance specifications)

this option allows cycles to operate in the range of1680F (760C) to 2200F (1040C). Not available wheneffluent configured sterilizer option GP8 is specified.

Note: GP14 not available if option GP8, EffluentConfigured Sterilizer, is specified.

Air-over Cooling GP11Provides a means of rapidly cooling sterilized load.Effective to decrease cycle times with liquid loads.Filtered ambient temperature air displaces steamunder pressure during exhaust cycle to rapidly coolload and prevent boil-over.

Control Cycle on Load Temperature GC24Used to establish the most beneficial cycletemperature and exhaust rate parameters. Monitorsload temperature and controls the start ofsterilization. Which will establish optimalparameters for liquid loads and for loads withcomplex load geometries and a difficult path forsteam penetration.

Note: See additional Bio-Containment Options

PSS7 Control System GC1.1PSS7 uses the Allen-Bradley ControlLogix Series5555 PLC (Ethernet) and PanelView Plus OIT inplace of the SLC500 PLC and standard PanelView.ControlLogix provides graphical color touch screencapability, real time process graph and the abilityto standardize control systems throughout afacility. PSS7 offers a total of fifteen cycles, withthirteen standard cycles available for productsterilization. Standard cycles are configurable bymodifying the cycle parameters for each. Twodedicated cycles are available for performingvacuum leak test and sterilizer filter.

PSS8 Trinity Control GCTPSS800 microcomputer with a selection of twenty-five(25) separate programs for sterilization ofwrapped goods, hard-goods, liquids and testcycles. Trinity controller has a color touch sensitivescreen with 30 line x 40 character display on aside-mounted control panel with a thermal printer.Help screens for programming and trouble shootingalarm conditions. Cycle data can be printed,captured to a remote personal computer or loggedto memory.

PSS500 Control GC6PSS500 microcomputer with eight (8) cycles; seven (7)programmable and 1 preset Test cycle are standard. Avertical touchpad contains a Liquid Crystal Display(LCD) mounted on a side-mounted control panel with athermal printer. Cycle progression is displayed by LightEmitting Diodes (LEDs) on the operator panel andprinted, 32 characters per line printing. A second copyof the entire sterilization cycle printable at the end ofthe run. (If the reprint button is pressed on the printer,Cybertech printer only.)

PSS6 Pri-Matic® Control GC1Pri-Matic® Control System uses the Allen-Bradley SLC500 Programmable Logic Controller (PLC) with anAllen-Bradley Panel View 1000 Operator InterfaceTerminal (OIT) and the Pri-Matic® software package toprovide automatic cycle operation. Pri-Matic® offers atotal of fifteen cycles, with thirteen standard cyclesavailable for product sterilization. Standard cycles areconfigurable by modifying the cycle parameters foreach. Two dedicated cycles are available forperforming vacuum leak test and sterilize filter.

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GMP VALIDATABLE CONFIGURATIONSPRIMUS offers our Bio Pharma line of validatable sterilizers for Pharmaceutical applications. PRIMUSGeneral Purpose sterilizers may be configured to be validatable, in accordance with the customer’s specificrequirements. To assure a compatible configuration is being specified, complete the worksheet and submit toPRIMUS Validatable Sterilizer Product Manager for review at [email protected].

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Form 2075-1.20/051807 Page 10

BIO-CONTAINMENT OPTIONS

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Effluent Controlled Configuration GP8For use in high-risk biohazard applications includ-ing BSL-3 laboratories. All effluent is filtered orcontained within the chamber until completion ofthe sterilization phase of the cycle. In addition to aspecially designed chamber, GP8 option includesspecial components making it suitable for biohaz-ard application. Contact PRIMUS for details andperformance specifications.

BioSeal Flange GV6Provides a means of isolating load from the unloadends of the sterilizer. A vapor-proof flange is weldedto the vessel on both sides of the flange andaround its full circumference. Penetrations throughthe flange for electrical and piping components aresecured with vapor proof fittings.

Drain Line Strainer/Valve GP25Provides a means to trap and expel debris from thechamber drain line to protect heat exchanger fromdamage.

Air Compressor GEACFor sterilizers, less than 75 cu. ft., air compressormounted on sterilizer frame, for use when housesupplied air is required but not available. Notavailable if Air-Over Option GP11 is specified.

Validation Port, 1.5 inch GV4Provides chamber penetration to accommodatevarious monitoring/control probes. Standard on allmodels.

Seismic Restraints GV8Required in areas prone to seismic hazards.Secures sterilizer to building but allows forleveling. Designed to current California Code.

Electric Vacuum Pump GP4This water-sealed electric vacuum pumpprovides an alternative means of drawing avacuum, in lieu of the standard water ejector.Check PRIMUS’ General Arrangement drawingto assure the required ancillary equipmentspace is provided.

GENERAL OPTIONS

CONTROLS AND RELATED OPTIONS (Con’t)(Contact PRIMUS for details and performance specifications)

Remote Mount Control Panel GC10Mount control panel in separate housing adjacent toor up to 35 feet away from the sterilizer. Available onall control systems.

Display & Record in PSIA GC25Pressure values are displayed and recorded in poundsper square inch absolute in lieu of standard gaugepressure (PSIG).

Thermal Printer GR7Thermal dot-matrix printer with take up reel and 32character per line printing is standard. Secondsterilization cycle report available at the end of therun.

Serial Data Output GC11Supervisory use to capture electronic record of eachsterilization cycle. Cycle hard copy and display datais transmitted via RS232 in real time to a remotecomputer, up to 100 feet away, for display andrecording. Hard copy records may be printed from thecomputer. Available on all control systems.

Authorized User Access GC32Restricts operation of sterilizer to authorizedpersonnel and provides supervisor with PIN number ofperson running the cycle.

BioSeal Panels GV7Aluminum panels for attachment to, and extendingfrom, the BioSeal Flange to adjacent building surfacesto complete the barrier between either end of thesterilizer.

GV7 BioSeal Extension Panels, AluminumGV10 BioSeal Extension Panels, SS

Compressed Air to Gasket GP10Compressed air, in lieu of steam, is used to sealgasket against door interior during cycles. Prolongsgasket life. Requires compressed air utility serviceor option GEAC air-compressor.

Remote Signaling of Sterilizer Status GC23Control relay connection enabling operation of aremote signaling devise for an alarm condition. Alarmconditions many include Door Open, Door Closedand Cycle complete. Signal may be used to activatea buzzer, light or any other On-Off device.

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Form 2075-1.20/051807 Page 11

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UTILITY - RELATED OPTIONS

Boost Pump for Low House Water Pressure GP3Delivers required dynamic water pressure for efficientoperation. Requires specified GPM flow. ContactPRIMUS for details and performance specifications.

Step Down Transformers GE1 Reduces line voltage to required 110 VAC foroperation of sterilizer controls.

GE1A 220 VAC to 110 VACGE1B 480 VAC to 110 VACGE1C 480/240 to 240/120 VAC, 1 phase,

0.5 KVA

Uninterruptible Power Supply GE2In the event of electrical power loss and no emer-gency electrical power to sterilizer, this optionprovides electrical power to operate control systemfor up to 30 minutes, to complete the cycle. Thisoption is dedicated power source for the electroniccontrols only and will not support any power require-ments for heavy power load components (boiler,pumps, compressors, etc.).

Chilled Water Recirculation (ConservationSystem) GP24

Provides water conservation through the use ofChilled Water versus City Water to cool draineffluent. Additional water conservation is provided byreusing the cooled drain effluent for the water ringseal on the vacuum pump.

SHIPPING DIMENSIONS, CUBAGE & WEIGHTS

ledoMeziSreziliretS

sretemillim/sehcni

E"93x"63x"62

6.099x4.419x4.066

F"84x"63x"62

2.9121x4.419x4.066

G"06x"63x"62

4251x4.419x4.066

1.G"84x"63x"23

2.9121x4.419x8.218

H 1

"06x"24x"634251x8.6601x4.419

I 1

"48x"24x"63x8.6601x4.419

6.3312

rooDelgniS,snoisnemiDgnippihS 2 5.84x52.07x579.1321x4.4871x5091

5.75x52.07x575.0641x4.4871x5091

5.96x52.07x573.5671x4.4871x5091

52.85x52.07x786.9741x4.4871x8.9022

5.17x88.77x5.561.6181x8791x7.3661

5.59x88.77x5.566242x8791x7.3661

rooDelbuoD,snoisnemiDgnippihS 2 94x52.07x576.4421x4.4871x5091

85x52.07x572.3741x4.7871x5091

07x52.07x578771x4.4871x5091

06x52.07x784251x4.4871x8.9022

83.27x88.77x5.563.8381x8791x7.3661

83.69x88.77x5.568442x8791x7.3661

snoisnemiDhtdiWllarevO 5091/57 5091/57 5091/57 8.9022/78 8.3642/79 8.3642/79

snoisnemiDhtdiWnwodkconK 3 9.859/57.73 9.859/57.73 9.859/57.73 3.1111/57.34 9.7421/31.94 9.7421/31.94

)gnibmulphtiw(rooDelgniS,thgieWSTHGIEWROFSUMIRPTCATNOC

gnibmulPhtiw(rooDelbuoD,thgieW

)lanoitiddA(thgieWdetarC sthgieWgnitarCtropxErofSUMIRPtcatnoC

snoisnemiDdetarC 06x57x734251x5091x8.939

96x57x736.2571x5091x8.939

18x57x734.7502x5091x8.939

96x08x096.2571x2302x4.7502

68x38x184.4812x2.8012x4.7502

011x38x184972x2.8012x4.7502

ebuCdetarC muc9.5/tfuc902 muc9.6/tfuc242 muc4/tfuc582 3.7/tfuc952 muc /tfuc533 muc5.9 /tfuc824 muc1.21

SEIROSSECCALANOITPO

tnempiuqEgnidaoL gk.66/sbl641 gk96/sbl251 gk99.29/sbl502 gk3.57/sbl661 gk821/sbl282 gk861/sbl073

relioB gk271/sbl083 gk771/sbl093 gk5.382/sbl526 gk482/sbl526 gk653/sbl587 gk653/sbl587

1. Units have Split Beams and may be split for shipping purpose. All other units do not have split beam.2. Shipping dimensions are measured to the edge of the heat exchanger and include plumbing on, split beams

removed, where applicable, front stainless steel panel and printer removed.3. Knockdown is vessel dimension only, dimension does not include plumbing, electrical or heat exchanger. Special

Order Only, must be indicated when ordering.

LOADING EQUIPMENT

Standard chamber shelving includes a fixed,removable, wire mesh bottom shelf. As an optionan extendable bottom shelf, is available. Optionaladditional chamber shelf(ves) may be specified.

Loading cart includes one bottom and oneintermediate shelf with four adjustable levels.Additional shelves are available. Cart frames andshelves are 316L stainless steel welded, groundand polished. Shelf surfaces are stainless steelwire mesh. Transfer carriages include swivelcasters with swivel locks and 5” wheels withwheel brakes.

GL1 Removable Bottom ShelfGL2 Extendable Bottom Shelf

( 26”x36”x39” Only)GL3 Additional Chamber Shelf

(26”x36”x39” Only)GL4 Loading CartGL5 Additional Cart ShelfGL6 Transfer Carriage

NOTE: Loading cart and transfer carriages arerecommended for chamber lengths 48 inches orlonger.

Contact PRIMUS for special loading equipmentrequirements. Existing loading equipment may beable to be retained, contact PRIMUS for moreinformation.

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Form 2075-1.20/051807 Page 12

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Transfer Carriage and Loading Cart Dimensions

Transfer Carriage and Loading Cart Dimensions Cont’d

EZISREBMAHC EGAIRRACYTQ

TRACYTQ

A B 1C 2C D E F

"93x"63x"62-E 6L-1 4L-1 "52.04 "42 "91.75 "60.14 "00.75 "12 "05.53

"84x"63x"62-F 6L-1 4L-1 "52.84 "42 "44.55 "60.14 "88.36 "12 "60.92

"06x"63x"62-G 6L-1 4L-1 "52.06 "42 "44.55 "60.14 "88.57 "12 "31.14

"84x"63x"23-1.G 6L-1 4L-1 "52.64 "42 "44.55 "60.14 "88.36 72 "00.92

06x"24x"63-H 6L-1 4L-1 "52.85 "42 "83.16 "60.14 "88.87 "13 "00.14

"48x"24x"63-I 6L-1 4l-1 "52.34 "42 "83.16 "60.14 "88.85 "13 "57.32

REBMAHCEZIS

EGAIRRACYTQ

TRACYTQ

G 1H 2H J K 1L 2L 3L

"93x"63x"62-E 6L-1 4L-1 "05.61 "13 "83.23 "5 "42 "43 "73 A/N

"84x"63x"62-F 6L-1 4L-1 "05.61 "05.92 "65.03 "5 "22 "05.34 "64 A/N

"06x"63x"62-G 6L-1 4L-1 "05.61 "05.92 "65.03 "5 "22 "05.55 "85 "72

"84x"63x"23-1.G 6L-1 4L-1 "05.22 "05.92 "03 '5 "82 "05.34 "64 A/N

"06x"24x"63-H 6L-1 4L-1 "05.62 "05.53 "65.63 "5 "23 "05.55 "85 "72

48x"24x"63-I 6L-2 4L-2 "05.62 "05.53 "65.63 "5 "23 "05.73 "04 A/N

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Form 2075-1.20/051807 Page 13

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PRIMUS has earned a reputation for offeringthe premier sterilizer on the market!

The PRIMUS Difference:

Quality and Innovation – Dedicated to sterilizers for over 25 years.

Steam Sterilizers are Our Only Business – Proud to be the only major steam sterilizermanufacturer specializing in Steam Sterilizers

ASME Certified Pressure Vessel Factory – Being the owner of our ASME shop ensures highest ofquality and faster deliver times

USA Designed and Manufactured

19 Standard Sizes, Custom Sizes Available

Steam Sterilizer for Every Need – From Basic Sterilization to Hazardous Waste, to ValidatablePharmaceutical and Bio-Critical Applications

Engineered the Service Out of Sterilizers – “Making it one of the easiest in the industry to service”per our Authorized Service Agents and Customers

Simplicity of Design – less parts to fail

Non-Proprietary Components – Lowers the cost of ownership, minimizes down time and provides amore efficient meantime repair

304L Stainless Steel Fully Jacketed Vessel (no laminates) – reduces heat-up time and loss oftemperature, providing greater uniformity of chamber temperature

Rectangular Chamber - eliminating wasted space and high utility cost

Sliding Doors: Inherently safe doors – seal integrity. Not a burn hazard

PRIMUS Controls with “Evergreen Migration” meaning the hardware and software is continuallysupported lowering total costs of ownership – All controls offer multiple options on 4 differentcontrol platforms. Through constant improvements and development PRIMUS Controls remain aleader in the industry. Simple to operate, reliable and versatile.

Vacuum, Gravity, Liquid and Test Cycles - Standard on all Sterilizers

Pri-Mirror® Chamber Finish – Most sanitary in the industry. Providing a mirror finish of <10 MicroInches Ra, the result is a non-porous surface easy to clean and hostile to microorganism

Independent Dealers, Sales Representatives and Authorized Service Agents Worldwide – offeringthe most coverage and flexibility

Customer Service - Important part of PRIMUS offered through our Authorized Service Agents ordirectly from PRIMUS’ Service Department

Turn Key Operation – from planning to installation to start-up and training

FDA, ISO 9001:2000, ISO13485-2003; UL Listed, ASME Section VIII Division I, Health CanadaLicense

PRIMUS sterilizers represent state-of-the-art technology, built to the highest standards thanks to employeeswho have a strong work ethic and dedication to craftsmanship. Quality products and personal service is firstand foremost with PRIMUS.

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Form 2075-1.20/051807 Page 14

This document and data contained within is intended for the exclusive use of PRIMUScustomers, including architects or designers. It shall not be reproduced in whole or in partwithout permission of PRIMUS Sterilizer Company, LLC. Any authorized reproductionmust bear the entire page to include Headers and Footers.

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26”x36”x48” with loadingcart

and transfer carriage

“PRIMUS Sterilizer... ...First In Quality Sterilization Products”

QUALITY AND INTEGRITY FORM THE FOUNDATION OFPRIMUS STERILIZER COMPANY

OUR VISION FOR CONTINUAL IMPROVEMENT IS REALIZEDTHROUGH THE ESTABLISHMENT OF QUALITY OBJECTIVES

ACHIEVED THROUGH TEAMWORK WITH A GOAL OF RETURNINGSIGNIFICANT VALUE TO OUR CUSTOMERS.

PRIMUS Sterilizer Company, LLC • 117 South 25th Street • Omaha, NE 68131Phone (402) 344-4200 • Fax (402) 344-4242 • [email protected] • www.primus-sterilizer.com

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Form 2075-1.20/051807 Page 15

PRIMUS Specification Data WorksheetS

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GENERAL CONFIGURATIONSGDA Single DoorGDB Double DoorGCD Cabinet, 2 sidesGCCL Cabinet, 1 Side LeftGCCR Cabinet, 1 Side RightGCA Recessed, 1 WallGCB Recessed, 2 WallNPN Left Side Service (Std)GC30 Right Side Service Access & ControlGC31 Control Panel opposite side of Service STEAM SOURCEGEB1 Boiler, 208/3phGEB2 Boiler, 240/3phGEB3 Boiler, 480/3phGEBC1 Clean Steam, 208/3phGEBC2 Clean Steam, 240/3phGEB3 Clean Steam, 480/3phGSCS13 Pure Steam Double Tube, SanitaryGSCS2 Clean Steam Single TubeGSCS33 Clean Steam Single Tube, SanitaryGEBO Automatic boiler blow-down

RESEARCH & LABORATORY OPTIONSGP9 Clean Steam to Chamber, SS Threaded

PipingGP9.1 Clean Steam to Jacket, SS Threaded

PipingGP14 Low Temperature Flowing SteamGP11 Air-Over CoolingGC24 Single Load Probe

CONTROLS & RELATED OPTIONSGC6 PSS500 Control (Standard)GCT PSS8 Trinity ControlGC13 PSS6 Pri-Matic Control SystemGC1.1 PSS7 ControlLogix Control System

REBMUNLEDOMSUMIRP YTITNAUQ

EMANTCEJORP

SSERDDATCEJORP

EMANYNAPMOC ENOHP

EMANTCATNOC XAF

LIAMETCATNOC

NOITCESNOITACIFICEPS .ONMETI

.ONGNIWARDNONWOHS .ONMOOR

.ONETOUQSUMIRP

CONTROLS & RELATED OPTIONS (con’t)GC11 Serial Data OutputGC32 Authorized User AccessGC10 Remote Mount Control PanelGC251 Display/Print PSIAGR7 Thermal Printer, 32 Character (Std)

BIO-CONTAINMENT OPTIONSGP8 Effluent Sterilization ConfigurationGV6 One BioSeal FlangeGV7 BioSeal Extension Panels, AluminumGV10 BioSeal Extension Panels, SSGP10 Compress Air to GasketGC23 Remote Alarm Signal

GENERAL OPTIONSGV4 Validation Port, 1.5” diameterGV8 Seismic RestraintGP4 Electric Vacuum PumpGP25 Drain Line Strainer/ValveGEAC Air Compressor

UTILITY - RELATED OPTIONSGP3 Boost Pump for Low House WaterGE1A Step Down Transformer from 220V to 110VGE1B Step Down Transformer from 480V to 110VGE1C Step Down Transformer from 480/240 to

240/120V, 1 ph, 0.5KVAGE2 UPS maintains sterilizer operation for 30

minutes during power outageGE3 GFI ReceptacleGP24 Water Recirculation Conservation System

Complete the following by selecting the options or transferring those checked on preceding pages,required to meet your needs. Tear off and forward completed worksheet to PRIMUS SalesDepartment, fax 402-344-4251, or your local PRIMUS Representative. If you do not find an option orsize listed to meet your requirement, please contact our Sales Department for additional informationand assistance with a custom design to meet your specifications.

(Continue on the next page)

1. PSS500 Control Only2. Pri-Matic Control Only3. Validatable Option OnlyStd = Standard ComponentSS = Stainless SteelCIP = Clean-in-PlaceN/A = Not Available

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Form 2075-1.20/051807 Page 16

YOUR LOCAL PRIMUS REPRESENTATIVE:

OTHER CONTROL OPTIONS (con’t)GC173 Sterilizer “OFF” SignalGC183 Sterilizer “In-Cycle” SignalGC19 Chamber Drain Temperature, Remote

Digital DisplayGC232,3 Remote Alarm SignalGC262,3 PanelView 550, Service AreaGC272,3 PanelView(s) ColorGC282,3 Ethernet PLCGC33 Automatic Vacuum Leak Rate Test

OTHER PIPING OPTIONSGP1 Heated Air-In, Heat Exchanger SSGP2 Heated Air-In, Heat Exchanger Non-SSGP53 Safety Valve Over Rupture DiskGP73 Condensate Sampling ValveGP13 Precise Temperature Control +/- .5oC (S3)GP153 CIP Piping for Sanitary ChamberGP162,3 Air to Jacket CoolingGP183 Passivate ChamberGP193 Passivate Chamber and PipingGP203 Steam Quality SamplerGP213 Adapters, Sanitary to ThreadedGP24 Water Recirculation Conservation System

VESSEL OPTIONSGV1 Stainless Steel FrameGV2 Jacket Type, 316 L SSGV3 Jacket Insulation Cover, SSGV6.1 Additional BioSeal FlangeGV8 Seismic RestraintsGV93 Chamber Welds Ground and PolishedGV10 BioSeal Panels, StainlessGV123 Additional Validation PortGC33 Blind Flange Assembly, Sanitary fittingsGC4 Jacket Pressure Display, Analog

GMP DOCUMENTATION OPTIONSGD13 GMP Validation DocumentationGD23 IQ/OQ Protocol, PSS500GD33 IQ/OQ Protocol, Pri-Matic

Manufacturer reserves the right to modify materials or specification without notice.

Specification Data Worksheet (con’t)S

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OTHER CONTROL OPTIONSGC23 Pri-Matic F0 control F0 accumulated, 4

pointsGC53 Conax AdaptorGC72,3 Second PanelView 1000 w/ DH+GC82,3 SCADA Data FileGC91 Display CentigradeGC12 Chamber Condensate AlarmGC132,3 Sterilize Filter as a Cycle.GC142,3 WFI InterfaceGC152,3 Pri-Matic in NEMA 12 enclosure

(Dustproof)GC15.13 Stainless Steel Enclosure for Pri-Matic

Control PanelGC162,3 Pri-Matic mounted in NEMA 4

Enclosure (Waterproof)GC16.12,3 Pri-Matic mounted in NEMA 4X SS

EnclosureGR1 Impact Printer, Flush Mount 24 Col.GR33 Strip-Chart RecorderGR4 Thermal Printer, Take-up ReelGR4.1 Thermal Printer, Flush Mount 24 Col.GR53 Circular Chart RecorderGR6 Impact Printer, 24 Column

1. PSS500 Control Only2. Pri-Matic Control Only3. Validatable Option OnlyStd = Standard ComponentSS = Stainless SteelCIP = Clean-in-PlaceN/A = Not Available

FOR ADDITIONAL ASSISTANCETo discuss your sterilization design needs, please contact PRIMUS.

LOADING EQUIPMENTGL1 Removable Bottom Shelf (Std)GL2 Extendable Bottom Shelf

(26”x36”x39” Only)GL3 Additional Chamber Shelves

(26”x36”x39” Only)GL4 Loading CartGL5 Additional Cart ShelvesGL6 Transfer Carriage

PRIMUS Sterilizer Company, LLC • 117 South 25th Street • Omaha, NE 68131Phone (402) 344-4200 • Fax (402) 344-4242 • [email protected] • www.primus-sterilizer.com