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Presented By:Presented By:
Marketing DivisionMarketing Division
Macawber EngineeringMacawber Engineering30 Years of Excellence30 Years of Excellence
Lee Suckling
Director, Sales & Application Engineering
Mactenn Systems Ltd
A Macawber Group Company
Sudbury, Suffolk, UK
Tel:+44 (0)1787 882 422
Mob:+44 07985 584 369
Fax:+44 (0)1787 882 433
Email: [email protected]
Andrew Chen
Sales Manager
Macawber China
A Macawber Group Company
Fengxian, Shanghai, China
Tel: (021) 57160541
Mobile: (135) 12124005
Fax: (021) 57160248
Email: [email protected]
Teresa McConnell
Marketing Manager
North America
Macawber Engineering, Inc.
Maryville, TN, USA
Tel: (865) 984-5286 ext. 113
Mobile: (865) 621-3407
Fax: (865) 977-4131
Email:[email protected]
Advanced Valve Technology
InflatekValve®Specialized Valves for
Process Engineering Solutions
Macawber EngineeringGroup of Companies
Advanced Valve TechnologyAdvanced Valve Technologyforfor
All Process EngineeringAll Process EngineeringAndAnd
All Types of Pneumatic Conveying SystemsAll Types of Pneumatic Conveying Systems
Process EngineeringThe Most CapableThe Most CapableProcess Engineering ValveProcess Engineering Valve
In the World. Period.In the World. Period.
• Mactenn Inflatek Valve® TechnologyMactenn Inflatek Valve® Technology
• Features of Mactenn TechnologyFeatures of Mactenn Technology
• Mactenn’s Competitive AdvantagesMactenn’s Competitive Advantages
• Mactenn’s ExperienceMactenn’s Experience
Inflatek Valve®Specialized Valves for Process Engineering Solutions
Our PhilosophyOur Philosophy
MacawberStandardTHE MACTENN STANDARDTHE MACTENN STANDARD::
Low Velocity – Dense Phase – Automated – Continuous CyclingLow Velocity – Dense Phase – Automated – Continuous CyclingLow Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest EfficiencyLow Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency
• Low VelocityLow Velocity
• Dense PhaseDense Phase
• AutomatedAutomated
• Continuous CyclingContinuous Cycling
• Low WearLow Wear
• Low MaintenanceLow Maintenance
• Specialized Inflatek ValveSpecialized Inflatek Valve
Absolute Highest EfficiencyAbsolute Highest Efficiency
The Mactenn StandardThe Mactenn Standard
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Dome Valve®
Inflatek ValveInflatek Valve®®
• Seal Self-Compensates for WearSeal Self-Compensates for Wear
• Valve Closes Thru Material ColumnValve Closes Thru Material Column
• Low Maintenance, Fast Replace TimeLow Maintenance, Fast Replace Time
• Temperatures up to 1000ºC (1800ºF)Temperatures up to 1000ºC (1800ºF)
THE MACTENN STANDARDTHE MACTENN STANDARD::Low Velocity – Dense Phase – Automated – Continuous CyclingLow Velocity – Dense Phase – Automated – Continuous CyclingLow Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest EfficiencyLow Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
350ºC(660ºF)
280ºC(536ºF)
200ºC(392ºF)
110ºC(230ºF)
0ºC(32ºF)and
Below
PH2PH2 – Fully Water-cooled Valve Solution– Fully Water-cooled Valve SolutionWater Cooled Top Plate and DomeWater Cooled Top Plate and Dome
PH1PH1 – Partially Water-cooled Valve Solution – Partially Water-cooled Valve SolutionWater Cooled Top Plate OnlyWater Cooled Top Plate Only
PHVPHV – Advanced Seal Material Valve Solution – Advanced Seal Material Valve SolutionSilicone and Other Elastomers to Withstand Higher Temps.Silicone and Other Elastomers to Withstand Higher Temps.
PHOPHO – Standard Valve Solution – Standard Valve SolutionStandard Neoprene Inflatable SealStandard Neoprene Inflatable SealTens of 1000s of Installations World-Wide since 1977Tens of 1000s of Installations World-Wide since 1977
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Custom Temperature RangesCustom Temperature Ranges
Temperature Duty, Size Range and Valve Life to Satisfy Temperature Duty, Size Range and Valve Life to Satisfy EveryEvery Conveying and Process Engineering Requirement Conveying and Process Engineering Requirement
Typical Product Break-DownTypical Product Break-Down
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
• Sizes from 50mm – 600mm (2” – 24”)Sizes from 50mm – 600mm (2” – 24”)
• Pressure Duty to 43 bar (600 psi)Pressure Duty to 43 bar (600 psi)
• Inline or Bulkhead ConfigurationsInline or Bulkhead Configurations
• Cast or Stainless Construction Cast or Stainless Construction
(Cast SA278 Cast, 304 SS, 316 SS)(Cast SA278 Cast, 304 SS, 316 SS)
• Lubricated for Life BearingsLubricated for Life Bearings
• Double Acting ActuatorDouble Acting Actuator
• Zero Contact Proximity SwitchZero Contact Proximity Switch
• Wide Range of Seal ElastomersWide Range of Seal Elastomers
Model Shown: 200mm (8”) PH2 Model Shown: 200mm (8”) PH2 Inflatek ValveValve®®
Cast Construction with Water Cooled Top PlateCast Construction with Water Cooled Top Plate
Options Include: CON 2 and CON 3 Control Options Options Include: CON 2 and CON 3 Control Options for Fail-Safe Close Operation, Open/Close Position for Fail-Safe Close Operation, Open/Close Position Confirmation. Water-cooled Top Plate enables Confirmation. Water-cooled Top Plate enables valve operation in environments up to 280valve operation in environments up to 280ºC ºC (536ºF).(536ºF).
THE MACTENN STANDARDTHE MACTENN STANDARD::Low Velocity – Dense Phase – Automated – Continuous CyclingLow Velocity – Dense Phase – Automated – Continuous CyclingLow Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest EfficiencyLow Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency
Technology AdvantagesTechnology Advantages
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Model Shown: 750mm (30”) PHV Model Shown: 750mm (30”) PHV Inflatek ValveValve®®
316SS Construction with Food Quality Dome316SS Construction with Food Quality Dome
Options Include: CON 1 and CON 3 Control Options Include: CON 1 and CON 3 Control Options – for Pneumatic Controls Only, Dual Options – for Pneumatic Controls Only, Dual Actuators, Open/Close Position Confirmation, and Actuators, Open/Close Position Confirmation, and Fitted with Seal Protection Ring & Spray NozzlesFitted with Seal Protection Ring & Spray Nozzles
• Finish Options:Finish Options:
Standard Paint, Mill Finish, Electro-Polish Standard Paint, Mill Finish, Electro-Polish (SS), Super Finish (SS), High Temp Paint(SS), Super Finish (SS), High Temp Paint
• Materials of Construction:Materials of Construction:
Cast SA278, 304 SS, 316 SS, Teflon LinedCast SA278, 304 SS, 316 SS, Teflon Lined
• Seal Elastomers:Seal Elastomers:
Neoprene, Silicone, Viton, EPDM, FDA RubberNeoprene, Silicone, Viton, EPDM, FDA Rubber
• Seal Protection – Dome Cleaning:Seal Protection – Dome Cleaning:
Carbon Steel, 304 SS, 316 SSCarbon Steel, 304 SS, 316 SS
• Dome Actuator Drive:Dome Actuator Drive:
Double ActingDouble Acting
THE MACTENN STANDARDTHE MACTENN STANDARD::Low Velocity – Dense Phase – Automated – Continuous CyclingLow Velocity – Dense Phase – Automated – Continuous CyclingLow Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest EfficiencyLow Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency
Valve OptionsValve Options
DomeValve®
THE MACTENN STANDARDTHE MACTENN STANDARD::Low Velocity – Dense Phase – Automated – Continuous CyclingLow Velocity – Dense Phase – Automated – Continuous CyclingLow Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest EfficiencyLow Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency
Operating SequenceOperating Sequence Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Typical Operating SequenceTypical Operating Sequence
(1) Seal Pressure Release(1) Seal Pressure Release
(2) Valve Opens(2) Valve Opens
(3) Material Flows Into Vessel(3) Material Flows Into Vessel
(4) Valve Closes(4) Valve Closes
(5) Seal Pressure Applied(5) Seal Pressure Applied
(6) Material Conveying Cycle Begins(6) Material Conveying Cycle Begins
RepeatRepeat
• Valve Operation ONLY Occurs After Seal Valve Operation ONLY Occurs After Seal Pressure is ReleasedPressure is Released
• Seal and Valve are NOT in Contact During Dome Seal and Valve are NOT in Contact During Dome MovementMovement
InflatekValveInflatekValve®®
Technology Performance
Features - Performance - OperationFeatures - Performance - Operation
Macawber TechnologyMacawber Technology
vs.vs.
CompetitorsCompetitors
Inflatek Valve®
Specialized Valves for Process Engineering SolutionsTechnology ComparisonTechnology Comparison
• Seal SequenceSeal Sequence
Movement under sealMovement under seal
• Valve ControlValve Control
One solenoid vs. twoOne solenoid vs. two
• Valve OptionsValve Options
LimitedLimited
• Valve Reliability & Warranty Valve Reliability & Warranty of of 24 Months24 Months
Macawber vs. the competitionMacawber vs. the competition
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Performance
Performance ComparisonPerformance Comparison
THE MACTENN STANDARDTHE MACTENN STANDARD::Low Velocity – Dense Phase – Automated – Continuous CyclingLow Velocity – Dense Phase – Automated – Continuous CyclingLow Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest EfficiencyLow Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency
Macawber vs. the competitionMacawber vs. the competition
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Seal ActionTHE MACTENN STANDARDTHE MACTENN STANDARD::Low Velocity – Dense Phase – Automated – Continuous CyclingLow Velocity – Dense Phase – Automated – Continuous CyclingLow Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest EfficiencyLow Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency
Seal ComparisonSeal ComparisonMacawber vs. the competitionMacawber vs. the competition
Inflatek Valve®
Specialized Valves for Process Engineering SolutionsNorth AmericaNorth AmericaInflatek ValveInflatek Valve®® Users Users
Alcoa Aluminum Co., Alcoa, TNMaterial: Alumina Oxide
Ford Motor Company, Dearborn, MIMaterial: Ash Handling
Exxon Corporation, Irving, TXMaterial: Catalyst Reactors
General Electric, Fairfield, CTMaterial: Sand Handling
Hershey, Hershey, PAMaterial: Various Nuts (edible)
US D.O.E., Hanford, WAMaterial: Coal Fuel
Sierra Pacific, Reno, NVMaterial: Gassifier Let Down, 20
bar
Clow Water Systems, Coshocton, OHMaterial: Cement
Gudgeon Brothers, London, OntarioMaterial: Sand
P.T. Inco, Sudbury, OntarioMaterial: Nickel Laterite, Ore Dust
Alcan Inc., Alma, QuebecMaterial: Coke, Coke Dust, Alumina
Qit-Fer et Titane Inc., Tracey, QuebecMaterial: Lime, Anthracite
Ontario Hydro, Nanticoke, OntarioMaterial: Fly Ash
Materias Primas, Neuvo Leon, MexicoMaterial: Sand
Techflow, Coahuila, MexicoMaterial: Coal Ash
Minera Autlan, Col el Tenayo, MexicoMaterial: Maganese Dioxide
Omya, Chaddesden Derby, UKMaterial: Gypsum
Fiddlers Ferry Power Station, UKMaterial: Fly Ash
Cottam Power, Sudbury, Suffolk, UKMaterial: Fly Ash
Blue Circle Cement, Sudbury, Suffolk, UKMaterial: Cement
Air Products, Cheshire, UKMaterial: Silica
Cape Calsil, Acton, Sudbury, UKMaterial: Perlite
Fairport, Halstead, Essex, UKMaterial: Sodium Bicarbonate
Inflatek Valve®
Specialized Valves for Process Engineering SolutionsUK & EuropeUK & EuropeInflatek ValveInflatek Valve®® Users Users
Cerestar, Krefeld, GermanyMaterial: Starch Cake
Plaskon Material, Jurong, SpainMaterial: Sand
Boliden Metall, Skelleftehamn, SweedenMaterial: Additive Injection
Oscar Kihm, SwitzerlandMaterial: Bottom Ash
Union Carbide, Milano, ItalyMaterial: Pet Coke
Weatherford Mediterranea, Milan, ItalyMaterial: Sand
ISOMat, Thessaloniki, GreeceMaterial: Wall Plaster
Blue Circle, NSW, AustraliaMaterial: Cement
Green Island Cement, Hong KongMaterial: Cement
Mitsubishi Heavy Industries, JapanMaterial: Cement
Dongyang P&F Ltd., Seoul, South KoreaMaterial: BPA Dust
D.A.N. Maring, Selangor, MalaysiaMaterial: Coal / Pet. Coke
Plaskon, SingaporeMaterial: Sand
Cockburn Cement, WA, AustraliaModel 20/12-8 Cementveyor - Cement
30 T/H x 100m
Beijing Futong, MongoliaMaterial: Ash
Jiangsu NDZ Tech Co., Wuhan, ChinaMaterial: Iron Oxide
DaYe Non-Ferrous Metal Co., DaYe, ChinaMaterial: Steel Smelt Ash
Beijing Steel Institute, Beijing, ChinaMaterial: Steel Smelt Ash
Beijing Jiatong Yangguang, Beijing ChinaMaterial: Steel Smelt Ash
XiangGuang Copper, Shandong, ChinaMaterial: Copper Concentrate
Shaoxin Litie, Shaoxin, ChinaMaterial: Iron Oxide
Inflatek Valve®
Specialized Valves for Process Engineering SolutionsAsia & AustraliaAsia & AustraliaInflatek ValveInflatek Valve®® Users Users
东阳
北京
江苏
大冶
北京
北京
新钢
绍兴
Inflatek Valve®
Specialized Valves for Process Engineering Solutions
Macawber Group CompaniesMacawber Group Companies
USA, UK, China, IndiaUSA, UK, China, India
Macawber Group LicenseesMacawber Group Licensees
Brazil, AustraliaBrazil, Australia
Macawber Group AssociatesMacawber Group Associates
Canada, Mexico , Japan, TaiwanCanada, Mexico , Japan, Taiwan
Macawber Group International RepresentativesMacawber Group International Representatives
All Across the GlobeAll Across the Globe
World-Wide CapabilityWorld-Wide Capability
www.mactenn.comwww.mactenn.comwww.macawber.comwww.macawber.com
Advanced Pneumatic Conveying
Macawber EngineeringGroup of Companies
Thank You for Your TimeThank You for Your Time
Inflatek Valve®Specialized Valves for
Process Engineering Solutions
